CN110774429B - Gear drive formula ceramic tile production is with high-efficient glaze spraying equipment - Google Patents
Gear drive formula ceramic tile production is with high-efficient glaze spraying equipment Download PDFInfo
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- CN110774429B CN110774429B CN201911203429.XA CN201911203429A CN110774429B CN 110774429 B CN110774429 B CN 110774429B CN 201911203429 A CN201911203429 A CN 201911203429A CN 110774429 B CN110774429 B CN 110774429B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/04—Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers
- B28B11/044—Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers with glaze or engobe or enamel or varnish
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
- B01F27/90—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with paddles or arms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
- B01F27/92—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with helices or screws
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Structural Engineering (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Spray Control Apparatus (AREA)
Abstract
The invention relates to the technical field of ceramic tile glaze spraying equipment, in particular to a gear-driven efficient glaze spraying equipment for ceramic tile production; the first gear is driven to rotate by the first servo motor, and the second gear rotates along with the first gear due to the meshing action; the first sliding rod and the second sliding rod synchronously reciprocate up and down under the action of the first bulge and the second bulge; on one hand, the second sliding rod reciprocates up and down, and the first gear also moves synchronously, so that the third gear rotates and drives the first rotating shaft to rotate, the crank throw drives the piston plate to move through the second connecting rod, and the two one-way valves are matched to finish conveying glaze slurry to the spray head; on the other hand, the glaze spraying assembly moves up and down under the driving of the first sliding rod, so that the spraying area in the vertical direction is enlarged and ensured; the movable assembly is further arranged, the bottom plate is pushed to enable the part above the bottom plate to move in the front-back direction, and the sliding rail and the sliding block guide the movement, so that the left glaze spraying assembly can achieve glaze spraying in the front-back direction.
Description
Technical Field
The invention relates to the technical field of ceramic tile glaze spraying equipment, in particular to gear-driven efficient glaze spraying equipment for ceramic tile production.
Background
Ceramic tiles, also known as ceramic tiles, are made of refractory metal oxides and semimetal oxides by grinding, mixing, pressing, glazing and sintering to form acid and alkali resistant porcelain or stony materials, building or decorative materials, called ceramic tiles. The raw materials are mostly mixed by clay, quartz sand and the like.
The porcelain brick has the advantages of low water absorption, high wear resistance, acid resistance, no radiation, zero pollution and the like, and is widely applied to the neighborhood of buildings and decorations.
The glazed tile is a glazed tile which is formed by firing the surface of the tile at high temperature and high pressure, and consists of a clay blank and a glazed surface, wherein the main body of the glazed tile is formed by pottery clay and porcelain clay, the back fired by the pottery clay is red, and the back fired by the porcelain clay is grey white. The glazed tile may have various patterns and figures, and has color and pattern more than polished tile, and the surface has glaze material and thus less wear resistance than polished tile.
Glazed tiles can be divided into smooth glazed tiles and matt glazed tiles according to the difference of gloss. Glazed tiles are the most common type of tiles in decoration, and are widely used for wall and ground decoration due to rich color patterns and strong antifouling capacity.
The glazed tile has rich color and pattern, various specifications, convenient cleaning and large selection space, and is suitable for kitchen and toilet. The glazed tile may have various patterns and figures, and is color and pattern more colorful than polished tile.
The surface strength of the glazed tile is much higher, and the glazed tile can be used as both a wall surface and a ground surface. The glazed tile may be also fired to form various patterns. Although the wear resistance of the glazed tile is slightly worse than that of the vitrified tile, the wear resistance of the qualified product can absolutely meet the requirement of household use.
Compared with vitrified tiles, the glazed tile has the biggest advantages of seepage resistance and dirt resistance, the glaze layer on the surface of the tile is very compact, and colored liquid or dirt cannot permeate into the tile body generally. Most of the glazed tiles have very good skid resistance.
The glazed tile has the advantages of seamless splicing, arbitrary shape, good toughness, basically no fracture and the like.
When the glazed tile is manufactured, only the glazed tile blank is generally glazed and then fired. The current common mode is still to adopt the watering can to carry out the glaze spraying or use the brush to carry out the glazing by the manual work, and this kind of mode efficiency is lower, and is automatic not high, and artifical amount of labour is big. Therefore, the gear-driven efficient glaze spraying equipment for producing the ceramic tiles needs to be involved, and the glaze spraying work of the ceramic tile blank is completed by utilizing mechanical equipment.
Disclosure of Invention
Technical problem to be solved
The invention aims to overcome the defects in the prior art and provides a gear-driven efficient glaze spraying device for producing ceramic tiles.
(II) technical scheme
A gear-driven efficient glaze spraying device for producing ceramic tiles comprises a support, a reciprocating assembly, a pumping assembly and a glaze spraying assembly;
the support comprises a vertical plate and a bottom plate, and the vertical plate is fixedly connected to the middle part of the bottom plate;
the reciprocating assembly is arranged at the upper part of the left side of the vertical plate, and the pumping and discharging assembly is arranged at the left part of the bottom plate; the left side of the reciprocating assembly is also provided with a glaze spraying assembly; the reciprocating assembly drives the pumping assembly to work to pump out glaze on one hand, and drives the glaze spraying assembly to move up and down to expand a glaze spraying area on the other hand; the pumping and discharging assembly acts on the glaze spraying assembly to enable the glaze spraying assembly to spray glaze.
Preferably, the reciprocating assembly comprises a back plate, a first gear, a second gear, a first bulge, a first sliding rod, a second bulge and a second sliding rod;
the back plate is fixedly connected to the upper part of the left side of the vertical plate; a first gear is rotatably arranged at the right part of the front side of the back plate and is connected with a first servo motor for driving; a second gear is rotatably arranged at the left part of the front side of the back plate and is meshed with the first gear; the first bulge is arranged on the back plate, and the central connecting line of the first bulge and the second gear is in the vertical direction; a second bulge is arranged at the eccentric position of the disc surface of the second gear; the first sliding rod is vertically arranged, the second sliding rod is horizontally arranged, and the bottom end of the first sliding rod is fixedly connected with the middle section of the second sliding rod; the first sliding rod is provided with a first sliding groove and is in sliding fit with the first bulge; the second sliding rod is provided with a second sliding groove and is in sliding fit with the second bulge.
Preferably, the glaze spraying assembly comprises a first connecting rod, a glaze receiving groove, a spray head and a glaze discharging pipe;
the left side of the second sliding rod is connected with a first connecting rod, the left side of the lower section of the first connecting rod is provided with a spray head, and the spray head is connected with a glaze discharging pipe; a glaze receiving groove is further formed in the left side of the bottom end of the first connecting rod.
Preferably, the pumping and draining assembly comprises a piston cylinder, a piston plate, a second connecting rod, a sleeve, a crank, a first rotating shaft, a third gear, a glaze suction pipe, a first check valve, a glaze draining pipe and a second check valve;
a first support plate is arranged at the left end of the bottom plate, a first rotating shaft is rotatably connected between the first support plate and the vertical plate, a crank is arranged at the right section of the first rotating shaft, and a sleeve is arranged on the crank; the piston cylinder is fixedly arranged on the bottom plate, and a piston plate moving up and down is arranged in the piston cylinder; the sleeve is downwards connected with a second connecting rod, and the bottom end of the second connecting rod extends into the piston cylinder and is hinged with the piston plate; the right side of the bottom of the piston cylinder is connected with a glaze suction pipe, and a first check valve is arranged on the glaze suction pipe; the left side of the bottom of the piston cylinder is connected with a glaze discharging pipe, and a second check valve is arranged on the glaze discharging pipe;
a third gear is arranged at the left section of the first rotating shaft; the second connecting rod is connected with a first rack downwards, and the first rack is meshed with the third gear.
Preferably, a fan assembly is also included; the fan component is arranged on the first support plate and comprises a transmission box, a second rotating shaft, a third rotating shaft, a first transmission wheel, a first transmission belt, a second transmission wheel, a fourth gear and fan blades;
the transmission case is fixedly connected to the left side of the first support plate, and a second rotating shaft and a third rotating shaft are arranged in the transmission case at intervals up and down; a first driving wheel is arranged on the second rotating shaft, a second driving wheel is arranged on the third rotating shaft, and the first driving wheel and the second driving wheel are in transmission connection through a first transmission belt; the left sections of the second rotating shaft and the third rotating shaft extend out of the transmission case and are provided with fan blades; the right end of the second rotating shaft penetrates through the first support plate and is connected with a fourth gear, and the fourth gear is meshed with the first rack.
Preferably, the glaze storage device further comprises a stirring assembly, wherein the stirring assembly is arranged on the right side of the vertical plate and comprises a glaze storage barrel, a fourth rotating shaft, a stirring rod and a helical blade;
the glaze storage barrel is arranged on the bottom plate, and the inner bottom is provided with an inclined plane which is lower at the left and higher at the right; the top of the glaze storage barrel is provided with a glaze adding opening; store up and be provided with vertical pivoted fourth pivot in the glaze bucket, No. four pivots are located the upper segment of storing up the glaze bucket section and evenly are provided with the stirring rod, the hypomere is provided with helical blade.
Preferably, the device also comprises a transmission assembly, wherein the transmission assembly comprises a third transmission wheel, a second transmission belt, a fourth transmission wheel, a first bevel gear, a second bevel gear and a fourth rotating shaft;
the first gear is coaxially connected with a third driving wheel; a fourth rotating wheel is arranged at the upper part of the right side of the vertical plate, and a third driving wheel is in transmission connection with the fourth driving wheel through a second transmission belt; no. four drive wheel coaxial coupling have a bevel gear, and No. one bevel gear vertical meshing has No. two bevel gears, and No. two bevel gears is connected with No. four pivots downwards.
Preferably, the device further comprises a moving assembly, wherein the moving assembly comprises a base, a sliding rail and a sliding block;
the base is arranged below the bottom plate, the sliding rails in the front-back direction are arranged on the base at intervals, the bottom of the bottom plate is correspondingly provided with a sliding block, and the sliding block is connected with the sliding rails in a sliding mode.
Preferably, the device also comprises a driving assembly, wherein the driving assembly is arranged on the right side of the bottom plate and comprises a second rack, a driving gear and a second servo motor;
the right end of the bottom plate is connected with a second rack arranged in the front-back direction; a second servo motor is fixedly mounted at the right end of the base, and the output end of the second servo motor is connected with a driving gear which is meshed with the second rack.
Preferably, the bottom of the bottom plate is also provided with a plurality of linear rollers which move along the front-back direction, and the linear rollers are in rolling contact with the base; a second support plate is fixedly connected to the right side of the vertical plate, and a fourth rotating shaft penetrates through and is rotatably connected with the second support plate.
(III) advantageous effects
The invention provides a gear-driven efficient glaze spraying device for producing ceramic tiles, which has the following advantages:
1, a first gear is driven to rotate by a first servo motor, and a second gear rotates along with the first gear due to meshing action; the first sliding rod and the second sliding rod synchronously reciprocate up and down under the action of the first bulge and the second bulge; on one hand, the second sliding rod reciprocates up and down, and the first gear also moves synchronously, so that the third gear rotates and drives the first rotating shaft to rotate, the crank throw drives the piston plate to move through the second connecting rod, and the two one-way valves are matched to finish conveying glaze slurry to the spray head; on the other hand, due to the driving of the first sliding rod, the glaze spraying assembly also moves up and down, and the spraying area in the vertical direction is enlarged and guaranteed.
2, still set up fan unit spare, utilize No. four gears to take place to rotate under a rack drive to drive No. two pivot rotations, and drive No. three pivot rotations through the transmission, realize the fan blade rotation fan of left end like this promptly, strengthen the convection current, dry ceramic tile with higher speed.
3, still set up stirring subassembly and transmission subassembly, No. three drive wheels receive a servo motor's drive to take place to rotate equally, drive No. four drive wheels through the transmission and rotate. And coaxial bevel gear follow rotates to rotate through No. two bevel gear drive No. four pivots and rotate, make helical blade and stirring rod take place the effect, helical blade drives the slip glaze upward flow and receives the stirring of stirring rod, avoids the slip glaze to deposit and causes inhomogeneously.
4, still set up the removal subassembly, promote the bottom plate and make its upper part spare remove along the fore-and-aft direction, slide rail, slider are led, make the glaze spraying work of left side glaze spraying subassembly realization fore-and-aft direction.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only for the present invention and protect some embodiments, and it is obvious for those skilled in the art that other drawings can be obtained according to these drawings without creative efforts.
FIG. 1 is a block diagram of the present invention;
FIG. 2 is a block diagram of the shuttle assembly;
FIG. 3 is a block diagram of the pumping assembly;
FIG. 4 is a block diagram of a fan assembly;
FIG. 5 is a view of the mixing assembly;
FIG. 6 is a block diagram of a mobile assembly;
FIG. 7 is a top view of the moving assembly;
in the drawings, the components represented by the respective reference numerals are listed below:
1-reciprocating component, 101-gear I, 102-gear II, 103-bulge I, 104-slide bar I, 105-slide bar I, 106-bulge II, 107-slide bar II, 108-slide bar II, 109-rack I, 110-connecting rod I, and 111-glaze receiving groove;
2-pumping and exhausting assembly, 201-piston cylinder, 202-piston plate, 203-connecting rod II, 204-sleeve, 205-crank throw, 206-rotating shaft I, 207-gear III, 208-glaze sucking pipe, 209-one-way valve, 210-glaze discharging pipe, 211-one-way valve and 212-spray head;
3-stirring component, 301-glaze storage barrel, 302-glaze adding opening, 303-stirring rod and 304-helical blade;
4-a fan component, 401-a transmission case, 402-a second rotating shaft, 403-a third rotating shaft, 404-a first transmission wheel, 405-a first transmission belt, 406-a second transmission wheel, 407-a fourth gear and 408-a fan blade;
5-moving component 501-base 502-slide rail 503-second rack 504-driving gear 505-second servo motor;
6-transmission assembly, 601-third transmission wheel, 602-second transmission belt, 603-fourth transmission wheel, 604-first bevel gear, 605-second bevel gear and 606-fourth rotating shaft;
7-bracket, 701-vertical plate, 702-back plate, 703-bottom plate, 704-first support plate, 705-second support plate, 706-slide block and 707-linear roller.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the accompanying drawings, and it should be understood that the described embodiments are some, but not all embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that, as the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. appear, their indicated orientations or positional relationships are based on those shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention. Moreover, the terms "first," "second," and "third," if any, are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" should be interpreted broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Example 1
A gear-driven efficient glaze spraying device for producing ceramic tiles comprises a support 7, a reciprocating assembly 1, a pumping assembly 2 and a glaze spraying assembly;
the bracket 7 comprises a vertical plate 701 and a bottom plate 703, and the vertical plate 701 is fixedly connected to the middle part of the bottom plate 703;
the reciprocating component 1 is arranged at the upper part of the left side of the vertical plate 701, and the pumping and discharging component 2 is arranged at the left part of the bottom plate 703; the left side of the reciprocating component 1 is also provided with a glaze spraying component; the reciprocating assembly 1 drives the pumping assembly 2 to work to pump out glaze on one hand, and drives the glaze spraying assembly to move up and down to expand a glaze spraying area on the other hand; the pumping and discharging assembly 2 acts on the glaze spraying assembly to enable the glaze spraying assembly to spray glaze.
Example 2
A gear-driven efficient glaze spraying device for producing ceramic tiles comprises a support 7, a reciprocating assembly 1, a pumping assembly 2 and a glaze spraying assembly;
the bracket 7 comprises a vertical plate 701 and a bottom plate 703, and the vertical plate 701 is fixedly connected to the middle part of the bottom plate 703;
the reciprocating component 1 is arranged at the upper part of the left side of the vertical plate 701, and the pumping and discharging component 2 is arranged at the left part of the bottom plate 703; the left side of the reciprocating component 1 is also provided with a glaze spraying component; the reciprocating assembly 1 drives the pumping assembly 2 to work to pump out glaze on one hand, and drives the glaze spraying assembly to move up and down to expand a glaze spraying area on the other hand; the pumping and discharging assembly 2 acts on the glaze spraying assembly to enable the glaze spraying assembly to spray glaze.
The reciprocating assembly 1 comprises a back plate 702, a first gear 101, a second gear 102, a first bulge 103, a first slide bar 104, a second bulge 106 and a second slide bar 107;
the back plate 702 is fixedly connected to the upper part of the left side of the vertical plate 701; a first gear 101 is rotatably arranged at the right part of the front side of the back plate 702, and the first gear 101 is connected with a first servo motor for driving; a second gear 102 is rotatably arranged at the left part of the front side of the back plate 702, and the second gear 102 is meshed with the first gear 101; a first bulge 103 is processed on the back plate 702, and the central connecting line of the first bulge 103 and the second gear 102 is in the vertical direction; a second bulge 106 is processed at the eccentric position of the disc surface of the second gear 102; the first sliding rod 104 is vertically arranged, the second sliding rod 105 is horizontally arranged, and the bottom end of the first sliding rod 104 is fixedly connected with the middle section of the second sliding rod 105; the first sliding rod 104 is provided with a first sliding groove 105 and is in sliding fit with the first bulge 103; the second sliding rod 107 is provided with a second sliding groove 108 and is in sliding fit with the second bulge 106.
Specifically, a first servo motor is started to drive a first gear 101 to rotate, and a second gear 102 rotates along with the first gear due to the meshing effect; the first slide bar 104 and the second slide bar 107 are synchronously reciprocated up and down under the action of the first bulge 103 and the second bulge 106.
Wherein, the glaze spraying component comprises a first connecting rod 110, a glaze receiving groove 111, a spray head 212 and a glaze discharging pipe 210;
the left side of the second sliding rod 107 is connected with a first connecting rod 110, the left side of the lower section of the first connecting rod 110 is provided with a spray head 212, and the spray head 212 is connected with a glaze discharging pipe 210; the left side of the bottom end of the first connecting rod 110 is also connected with a glaze receiving groove 111.
Specifically, the ceramic tile to be glazed is vertically arranged on the left side of the equipment. The glaze discharge pipe 210 receives glaze of the pumping assembly 2 and sprays the tiles through the spray head 212. Meanwhile, the glaze spraying assembly moves up and down under the driving of the reciprocating assembly 1, so that the spraying area in the vertical direction is enlarged and ensured.
The pumping and discharging assembly 2 comprises a piston cylinder 201, a piston plate 202, a second connecting rod 203, a sleeve 204, a crank 205, a first rotating shaft 206, a third gear 207, a glaze suction pipe 208, a first check valve 209, a glaze discharging pipe 210 and a second check valve 211;
a first support plate 704 is fixedly connected to the left end of the bottom plate 703, a first rotating shaft 206 is rotatably connected between the first support plate 704 and the vertical plate 701, a crank 205 is arranged at the right section of the first rotating shaft 206, and a sleeve 204 is arranged on the crank 205; the piston cylinder 201 is fixedly arranged on the bottom plate 703, and a piston plate 202 which moves up and down is arranged in the piston cylinder 701; the sleeve 204 is connected with a second connecting rod 203 downwards, and the bottom end of the second connecting rod 203 extends into the piston cylinder 201 and is hinged with the piston plate 202; the right side of the bottom of the piston cylinder 201 is connected with a glaze suction pipe 208, and a one-way valve 209 is arranged on the glaze suction pipe 208; the left side of the bottom of the piston cylinder 201 is connected with a glaze discharging pipe 210, and a second check valve 211 is arranged on the glaze discharging pipe 210;
a third gear 207 is arranged at the left section of the first rotating shaft 206; the second connecting rod 107 is connected with a first rack 109 downwards, and the first rack 109 is meshed with a third gear 207.
Specifically, the first check valve 209 controls the slip to flow into the piston cylinder 201 through the slip suction pipe 208, and the second check valve 211 controls the slip to flow into the slip discharge pipe 210 through the piston cylinder 201. The second sliding rod 107 reciprocates up and down, and the first gear 109 also moves synchronously, so that the third gear 207 rotates and drives the first rotating shaft 206 to rotate, and the crank 205 drives the piston plate 202 to move through the second connecting rod 203, and the two one-way valves are matched to finish conveying glaze slurry to the spray head 212.
Example 3
The difference from the embodiment 2 is that,
also includes a fan assembly 4; the fan component 4 is arranged on a first support plate 704 and comprises a transmission box 401, a second rotating shaft 402, a third rotating shaft 403, a first transmission wheel 404, a first transmission belt 405, a second transmission wheel 406, a fourth gear 407 and fan blades 408;
the transmission case 401 is fixedly connected to the left side of the first support plate 704, and a second rotating shaft 402 and a third rotating shaft 403 are arranged in the transmission case 401 at intervals up and down; a first transmission wheel 404 is arranged on the second rotating shaft 402, a second transmission wheel 406 is arranged on the third rotating shaft 403, and the first transmission wheel 404 and the second transmission wheel 406 are in transmission connection through a first transmission belt 405; the left sections of the second rotating shaft 402 and the third rotating shaft 403 extend out of the transmission case 401 and are provided with fan blades 408; the right end of the second rotating shaft 402 penetrates through the first support plate 704 and is connected with a fourth gear 407, and the fourth gear 407 is meshed with the first rack 109.
Specifically, similar to the suction assembly 2, the fan assembly 4 is also powered by the up and down movement of the first rack 109. The fourth gear 407 is driven by the first rack 109 to rotate, so as to drive the second rotating shaft 402 to rotate, and drive the third rotating shaft 406 to rotate through transmission, so that the fan blade 408 at the left end rotates to fan, convection is enhanced, and drying of the ceramic tile is accelerated.
Example 4
The difference from the embodiment 3 is that,
the glaze storage device is characterized by further comprising a stirring component 3, wherein the stirring component 3 is arranged on the right side of the vertical plate 701 and comprises a glaze storage barrel 301, a fourth rotating shaft 606, a stirring rod 303 and a helical blade 304;
the glaze storage barrel 301 is arranged on the bottom plate 703, and an inner bottom is provided with a slope with a lower left part and a higher right part; the top of the glaze storage barrel 301 is provided with a glaze adding opening 301; a fourth rotating shaft 606 which vertically rotates is arranged in the glaze storage barrel 303, stirring rods 303 are uniformly arranged on the upper section of the fourth rotating shaft 606, which is positioned on the glaze storage barrel section, and spiral blades 304 are arranged on the lower section of the fourth rotating shaft.
The transmission component 6 comprises a third transmission wheel 601, a second transmission belt 602, a fourth transmission wheel 603, a first bevel gear 604, a second bevel gear 605 and a fourth rotating shaft 606;
the first gear 101 is coaxially connected with a third driving wheel 601; a fourth rotating wheel 603 is mounted at the upper part of the right side of the vertical plate 701, and the third driving wheel 601 and the fourth driving wheel 603 are in transmission connection through a second transmission belt 602; the fourth driving wheel 603 is coaxially connected with a first bevel gear 604, the first bevel gear 604 is vertically meshed with a second bevel gear 605, and the second bevel gear 605 is downwards connected with a fourth rotating shaft 606.
Specifically, the glaze storage barrel 301 is used for storing glaze slip. The third driving wheel 601 is driven by the first servo motor to rotate, and the fourth driving wheel 603 is driven to rotate through transmission. The coaxial first bevel gear 604 rotates along with the first bevel gear 605, and the fourth rotating shaft 606 is driven to rotate through the second bevel gear 605, so that the helical blade 304 and the stirring rod 303 act, the helical blade 304 drives the glaze slip to flow upwards and be stirred by the stirring rod 303, and the phenomenon that the glaze slip is not uniform due to precipitation is avoided.
Example 5
The difference from the embodiment 4 is that,
the device further comprises a moving assembly 5, wherein the moving assembly 5 comprises a base 501, a sliding rail 502 and a sliding block 706;
the base 501 is arranged below the bottom plate 703, the sliding rails 502 in the front-back direction are mounted on the base 501 at intervals, the sliding blocks 706 are correspondingly mounted at the bottom of the bottom plate 703, and the sliding blocks 706 are slidably connected with the sliding rails 502.
Specifically, the external force pushes the bottom plate 703 to move the upper part of the bottom plate in the front-back direction, and the slide rail 502 and the slide block 706 guide the movement, so that the left glaze spraying assembly realizes the glaze spraying work in the front-back direction.
Example 6
The difference from the embodiment 5 is that,
the driving component is arranged on the right side of the bottom plate 703 and comprises a second rack 503, a driving gear 504 and a second servo motor 505;
the right end of the bottom plate 703 is connected with a second rack 503 arranged in the front-back direction; a second servo motor 505 is fixedly mounted at the right end of the base 501, a driving gear 504 is connected to the output end of the second servo motor 505, and the driving gear 504 is meshed with the second rack 503.
Specifically, the second servomotor 505 is activated to rotate the drive gear 504, and the second rack 503 moves in the front-rear direction with the left-hand device.
Example 7
The difference from the embodiment 6 is that,
the bottom of the bottom plate 703 is also provided with a plurality of linear rollers 707 moving along the front-back direction, and the linear rollers 707 are in rolling contact with the base 501 to assist in moving; a second support plate 705 is further fixedly connected to the right side of the vertical plate 701, and a fourth rotating shaft 606 penetrates through and is rotatably connected with the second support plate 705, so that the motion stability of the fourth rotating shaft 606 is guaranteed.
It should be noted that the electrical components are provided with power supplies, and the control method is the prior art, and is generally described herein for avoiding redundancy.
In the description herein, references to the description of "one embodiment," "an example," "a specific example," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The preferred embodiments of the invention disclosed above are intended to be illustrative only. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise forms disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best utilize the invention. The invention is limited only by the claims and their full scope and equivalents.
Claims (7)
1. The efficient glaze spraying equipment for producing the gear-driven ceramic tiles is characterized by comprising a support (7), a reciprocating assembly (1), a pumping assembly (2) and a glaze spraying assembly;
the support (7) comprises a vertical plate (701) and a bottom plate (703), and the vertical plate (701) is fixedly connected to the middle of the bottom plate (703);
the reciprocating component (1) is arranged at the upper part of the left side of the vertical plate (701), and the pumping and discharging component (2) is arranged at the left part of the bottom plate (703); a glaze spraying assembly is further arranged on the left side of the reciprocating assembly (1); the reciprocating assembly (1) drives the pumping assembly (2) to work to realize pumping glaze on one hand, and drives the glaze spraying assembly to move up and down to enlarge a glaze spraying area on the other hand; the pumping and draining assembly (2) acts on the glaze spraying assembly to enable the glaze spraying assembly to spray glaze;
the reciprocating assembly (1) comprises a back plate (702), a first gear (101), a second gear (102), a first bulge (103), a first sliding rod (104), a second bulge (106) and a second sliding rod (107);
the back plate (702) is fixedly connected to the upper part of the left side of the vertical plate (701); a first gear (101) is rotatably arranged at the right part of the front side of the back plate (702), and the first gear (101) is connected with a first servo motor for driving; a second gear (102) is rotatably arranged at the left part of the front side of the back plate (702), and the second gear (102) is meshed with the first gear (101); a first bulge (103) is arranged on the back plate (702), and the central connecting line of the first bulge (103) and the second gear (102) is in the vertical direction; a second bulge (106) is arranged at the eccentric position of the disc surface of the second gear (102); the first sliding rod (104) is vertically arranged, the second sliding rod (107) is horizontally arranged, and the bottom end of the first sliding rod (104) is fixedly connected with the middle section of the second sliding rod (107); the first sliding rod (104) is provided with a first sliding groove (105) and is in sliding fit with the first bulge (103); the second sliding rod (107) is provided with a second sliding groove (108) and is in sliding fit with the second bulge (106);
the glaze spraying assembly comprises a first connecting rod (110), a glaze receiving groove (111), a spray head (212) and a glaze discharging pipe (210);
the left side of the second sliding rod (107) is connected with a first connecting rod (110), the left side of the lower section of the first connecting rod (110) is provided with a spray head (212), and the spray head (212) is connected with a glaze discharging pipe (210); a glaze receiving groove (111) is further formed in the left side of the bottom end of the first connecting rod (110);
the pumping and discharging assembly (2) comprises a piston cylinder (201), a piston plate (202), a second connecting rod (203), a sleeve (204), a crank (205), a first rotating shaft (206), a third gear (207), a glaze sucking pipe (208), a first check valve (209), a glaze discharging pipe (210) and a second check valve (211);
a first support plate (704) is arranged at the left end of the bottom plate (703), a first rotating shaft (206) is rotatably connected between the first support plate (704) and the vertical plate (701), a crank (205) is arranged at the right section of the first rotating shaft (206), and a sleeve (204) is arranged on the crank (205); the piston cylinder (201) is fixedly arranged on the bottom plate (703), and a piston plate (202) moving up and down is arranged in the piston cylinder (201); the sleeve (204) is connected with a second connecting rod (203) downwards, and the bottom end of the second connecting rod (203) extends into the piston cylinder (201) and is hinged with the piston plate (202); the right side of the bottom of the piston cylinder (201) is connected with a glaze suction pipe (208), and a one-way valve (209) is arranged on the glaze suction pipe (208); the left side of the bottom of the piston cylinder (201) is connected with a glaze discharging pipe (210), and a second check valve (211) is arranged on the glaze discharging pipe (210);
a third gear (207) is arranged at the left section of the first rotating shaft (206); the second connecting rod (203) is connected with a first rack (109) downwards, and the first rack (109) is meshed with a third gear (207).
2. A gear-driven efficient glaze spraying equipment for ceramic tile production according to claim 1, characterized by further comprising a fan assembly (4); the fan component (4) is arranged on a first support plate (704) and comprises a transmission box (401), a second rotating shaft (402), a third rotating shaft (403), a first transmission wheel (404), a first transmission belt (405), a second transmission wheel (406), a fourth gear (407) and fan blades (408);
the transmission case (401) is fixedly connected to the left side of the first support plate (704), and a second rotating shaft (402) and a third rotating shaft (403) are arranged in the transmission case (401) at intervals up and down; a first driving wheel (404) is arranged on the second rotating shaft (402), a second driving wheel (406) is arranged on the third rotating shaft (403), and the first driving wheel (404) is in transmission connection with the second driving wheel (406) through a first transmission belt (405); the left sections of the second rotating shaft (402) and the third rotating shaft (403) extend out of the transmission case (401) and are provided with fan blades (408); the right end of the second rotating shaft (402) penetrates through the first support plate (704) and is connected with a fourth gear (407), and the fourth gear (407) is meshed with the first rack (109).
3. The gear-driven efficient glaze spraying equipment for ceramic tile production according to claim 2, further comprising a stirring assembly (3), wherein the stirring assembly (3) is arranged on the right side of the vertical plate (701) and comprises a glaze storage barrel (301), a fourth rotating shaft (606), a stirring rod (303) and a helical blade (304);
the glaze storage barrel (301) is arranged on the bottom plate (703), and the inner bottom is provided with an inclined plane which is lower at the left and higher at the right; a glaze adding opening (302) is formed in the top of the glaze storage barrel (301); a vertical rotating shaft (606) is arranged in the glaze storage barrel (301), a stirring rod (303) is uniformly arranged on the upper section of the glaze storage barrel (301) of the rotating shaft (606), and a helical blade (304) is arranged on the lower section of the glaze storage barrel (301).
4. The gear-driven efficient glaze spraying equipment for ceramic tile production according to claim 3, further comprising a transmission assembly (6), wherein the transmission assembly (6) comprises a third transmission wheel (601), a second transmission belt (602), a fourth transmission wheel (603), a first bevel gear (604), a second bevel gear (605) and a fourth rotating shaft (606);
the first gear (101) is coaxially connected with a third transmission wheel (601); a fourth rotating wheel is arranged at the upper part of the right side of the vertical plate (701), and a third driving wheel (601) is in transmission connection with a fourth driving wheel (603) through a second transmission belt (602); the fourth driving wheel (603) is coaxially connected with a first bevel gear (604), the first bevel gear (604) is vertically meshed with a second bevel gear (605), and the second bevel gear (605) is downwards connected with a fourth rotating shaft (606).
5. A gear-driven efficient glaze spraying equipment for ceramic tile production according to claim 4, further comprising a moving assembly (5), wherein the moving assembly (5) comprises a base (501), a sliding rail (502) and a sliding block (706);
the base (501) is arranged below the bottom plate (703), sliding rails (502) in the front-back direction are arranged on the base (501) at intervals, a sliding block (706) is correspondingly arranged at the bottom of the bottom plate (703), and the sliding block (706) is in sliding connection with the sliding rails (502).
6. The gear-driven efficient glaze spraying equipment for ceramic tile production according to claim 5, further comprising a driving assembly, wherein the driving assembly is arranged on the right side of the bottom plate (703) and comprises a second rack (503), a driving gear (504) and a second servo motor (505);
the right end of the bottom plate (703) is connected with a second rack (503) arranged in the front-back direction; the servo motor (505) of No. two is fixed mounting to base (501) right end, and the output of No. two servo motor (505) is connected with drive gear (504), and drive gear (504) and No. two rack (503) meshing.
7. The gear-driven efficient glaze spraying equipment for ceramic tile production according to claim 6, wherein the bottom of the bottom plate (703) is further provided with a plurality of linear rollers (707) moving in the front-back direction, and the linear rollers (707) are in rolling contact with the base (501); a second support plate (705) is further fixedly connected to the right side of the vertical plate (701), and a fourth rotating shaft (606) penetrates through and is rotatably connected with the second support plate (705).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201911203429.XA CN110774429B (en) | 2019-11-29 | 2019-11-29 | Gear drive formula ceramic tile production is with high-efficient glaze spraying equipment |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911203429.XA CN110774429B (en) | 2019-11-29 | 2019-11-29 | Gear drive formula ceramic tile production is with high-efficient glaze spraying equipment |
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| CN110774429A CN110774429A (en) | 2020-02-11 |
| CN110774429B true CN110774429B (en) | 2021-07-16 |
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| CN112108338B (en) * | 2020-09-21 | 2022-01-07 | 江苏鑫昊空调设备有限公司 | Device is applyed with hand-held type lubricating grease to part installation |
| TWI800029B (en) * | 2021-10-12 | 2023-04-21 | 福誠股份有限公司 | Innovative technology glazing equipment and process implementation |
| CN115323663B (en) * | 2022-09-14 | 2023-11-07 | 安徽亿盈特纤新材料有限公司 | Dyeing finishing process for regenerated fiber composite fabric production |
| CN117656226B (en) * | 2024-01-30 | 2024-04-09 | 淄博华岳建筑陶瓷有限公司 | Automatic glazing device for ceramic floor tiles and using method thereof |
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| GB1269510A (en) * | 1968-09-20 | 1972-04-06 | Pilkington Tiles Ltd | Improved method for the protection of glazed surfaces |
| NL7315040A (en) * | 1972-11-13 | 1974-05-15 | ||
| ITRE20010127A1 (en) * | 2001-12-21 | 2003-06-21 | Sacmi | METHOD AND PLANT FOR THE MANUFACTURE OF CERAMIC TILES AND SLABS, AND TILES AND SLABS OBTAINED WITH THE SAID |
| EP3168472B1 (en) * | 2015-11-12 | 2019-01-02 | Geolyth Mineral Technologie GmbH | Filling apparatus for mineral insulating foams |
| CN205818114U (en) * | 2016-07-30 | 2016-12-21 | 梁挺斋 | A kind of glazing equipment for household porcelain production |
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