CN110757329A - Metal surface polishing treatment process - Google Patents
Metal surface polishing treatment process Download PDFInfo
- Publication number
- CN110757329A CN110757329A CN201910992377.2A CN201910992377A CN110757329A CN 110757329 A CN110757329 A CN 110757329A CN 201910992377 A CN201910992377 A CN 201910992377A CN 110757329 A CN110757329 A CN 110757329A
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- China
- Prior art keywords
- polishing treatment
- treatment agent
- polishing
- treatment process
- acidic compound
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B31/00—Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor
- B24B31/06—Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor involving oscillating or vibrating containers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B31/00—Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor
- B24B31/02—Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor involving rotary barrels
- B24B31/03—Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor involving rotary barrels the workpieces being continuously-travelling
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09G—POLISHING COMPOSITIONS; SKI WAXES
- C09G1/00—Polishing compositions
- C09G1/02—Polishing compositions containing abrasives or grinding agents
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23F—NON-MECHANICAL REMOVAL OF METALLIC MATERIAL FROM SURFACE; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL; MULTI-STEP PROCESSES FOR SURFACE TREATMENT OF METALLIC MATERIAL INVOLVING AT LEAST ONE PROCESS PROVIDED FOR IN CLASS C23 AND AT LEAST ONE PROCESS COVERED BY SUBCLASS C21D OR C22F OR CLASS C25
- C23F3/00—Brightening metals by chemical means
Abstract
The invention discloses a metal surface polishing treatment process, which comprises the following steps: firstly, preparing a polishing treatment agent, wherein the polishing treatment agent comprises the following components in percentage by weight: 70-90% of ferric trichloride and 10-30% of acidic compound solution with corrosion effect, wherein the weight ratio of the components is gram as a unit, and the ferric trichloride and the acidic compound solution are added with a proper amount of water according to the weight ratio and uniformly mixed to prepare the polishing treatment agent; secondly, putting the polishing treatment agent and the grinding auxiliary material into a grinding machine, and then putting the metal ornament to be polished; and thirdly, polishing the surface of the metal ornament under the corrosion action of the polishing treatment agent and the friction action of the grinding auxiliary materials. By adopting the polishing treatment agent and the treatment process, the surface polishing process of the metal ornament does not need manual intervention, and the surface polishing can be finished within 30 minutes, so that the polishing agent has the advantages of time and labor saving, high polishing efficiency and low polishing cost.
Description
Technical Field
The invention relates to the technical field of metal surface processing, in particular to a metal surface polishing treatment process.
Background
In the manufacturing process of the metal ornament, for example, the copper ornament, the stainless steel ornament or the iron ornament are ground and polished after being subjected to reverse molding, so that the surface of the metal ornament has glossiness and is more attractive. The traditional copper ornament polishing method is mainly a mechanical polishing method, wherein the mechanical polishing method is a polishing method for removing polished convex parts by cutting and plastic deformation of the surface of a material to obtain a smooth surface, generally, files, sand paper, sponge wheels, cloth wheels, hemp wheels, wool wheels and the like are used, manual operation is mainly used, special parts such as the surface of a revolving body can be used, auxiliary tools such as a rotary table and the like can be used, and a super-finishing polishing method can be adopted when the surface quality requirement is high. The ultra-precision polishing adopts a special grinding tool, and the ultra-precision polishing is tightly pressed on the processed surface of a workpiece in polishing liquid containing grinding materials to perform high-speed rotation motion. The surface roughness of Ra0.008 m can be achieved by the technology, which is the highest among various polishing methods. The mechanical polishing method can achieve good polishing effect, but needs to consume a large amount of manpower and working hours, and has low polishing efficiency.
Disclosure of Invention
The invention mainly aims to overcome the defects in the prior art and provide a metal surface polishing treatment process, which utilizes the polishing treatment agent of the invention, utilizes the corrosion of the polishing treatment agent on the metal surface, combines a simple grinder and grinding auxiliary materials, and can realize automatic polishing without human intervention.
In order to achieve the purpose, the invention adopts the following technical scheme:
a metal surface polishing treatment process comprises the following steps:
firstly, preparing a polishing treatment agent, wherein the polishing treatment agent comprises the following components in percentage by weight: 70-90% of ferric trichloride and 10-30% of acidic compound solution with corrosion effect, wherein the weight ratio of the components is gram as a unit, and the ferric trichloride and the acidic compound solution are added with a proper amount of water according to the weight ratio and uniformly mixed to prepare the polishing treatment agent;
secondly, putting the polishing treatment agent and the grinding auxiliary materials into a grinding machine, adding a proper amount of water according to the requirement, and then putting the metal to be polished;
and thirdly, polishing the surface of the metal under the corrosion action of the polishing treatment agent and the friction action of the grinding auxiliary materials.
The polishing treatment agent comprises the following components in percentage by weight: 70% ferric chloride and 30% acidic compound solution.
The polishing treatment agent comprises the following components in percentage by weight: 75% ferric chloride 25% acid compound solution.
The polishing treatment agent comprises the following components in percentage by weight: 85% ferric trichloride and 15% acidic compound solution.
The polishing treatment agent comprises the following components in percentage by weight: 95% ferric chloride and 5% acidic compound solution.
The acidic compound solution is selected from one of hydrochloric acid solution, sulfuric acid solution, nitric acid solution or oxalic acid solution.
The grinder is a vibration polisher with a vibration barrel, a vortex grinder, a groove type vibrator, a roller polisher, a magnetic polisher or a high-speed centrifuge.
The grinding auxiliary material is resin colloidal particles, high-alumina porcelain, high-frequency porcelain, ceramic, zirconia or brown corundum.
The mesh number of the resin colloidal particles is 600-800 meshes.
The grinding auxiliary material is walnut granules.
In the second step, the grinding machine adopts a magnetic polisher, the polishing treatment agent is added into water and then added into the magnetic polisher, and the proportion of the polishing treatment agent to the water is as follows: 30% polishing treatment agent and 70% water.
Compared with the prior art, the invention has the beneficial effects that:
the polishing agent of the invention has the effects of softening and cutting the corrosion of the metal surface and smoothing the surface of the product by the friction of the grinding auxiliary materials. By adopting the polishing treatment agent and the treatment process, the surface polishing process of the metal ornament does not need manual intervention, and the surface polishing can be finished within 30 minutes, so that the polishing agent has the advantages of time and labor saving, high polishing efficiency and low polishing cost.
Detailed Description
Example 1
In this embodiment, taking copper (including brass, bronze and red copper) ornament polishing as an example, the polishing process includes the following steps:
firstly, preparing a polishing treatment agent, wherein the polishing treatment agent comprises the following components in percentage by weight: adding a proper amount of water into the ferric trichloride and the acidic compound solution according to the weight ratio, and uniformly mixing to prepare the polishing treatment agent;
secondly, putting the polishing treatment agent and the grinding auxiliary materials into a grinding machine, adding a proper amount of water according to the requirement, and then putting the copper ornament to be polished;
and thirdly, polishing the surface of the copper ornament under the corrosion action of the polishing treatment agent and the friction action of the grinding auxiliary material.
The acidic compound solution is selected from one of a hydrochloric acid solution, a sulfuric acid solution, a nitric acid solution and an oxalic acid solution, but the kind of the acidic compound solution is not limited, and other acidic compound solutions having an etching action may be used. Wherein, under the environment of 20 ℃, the concentrations of the hydrochloric acid solution, the sulfuric acid solution, the nitric acid solution or the oxalic acid solution are respectively 36-38%, 98% and 25-35%.
In the manufacturing process, the grinding machine can adopt a vibration polishing machine with a vibration cylinder according to requirements, and the copper ornament is rubbed by grinding auxiliary materials such as resin colloidal particles, high-alumina porcelain, high-frequency porcelain, ceramics, zirconia or brown corundum and the like under the action of the vibration polishing machine, so that the surface of the copper ornament is smooth; the grinder may also employ a vortex grinder, a groove vibrator, a barrel polisher or a high-speed centrifuge, and the polishing principle is similar to that of a vibratory polisher.
The product can also be polished by water flow impact and jet, for example, the structure of the flower can not be treated by the traditional polishing mode, and the mirror surface effect can be achieved by the polishing treatment agent of the invention and the impact of fine sand particles.
The grinding auxiliary material has higher efficiency when the grinding auxiliary material with larger friction force is adopted, and has better effect when the mesh number of the resin colloidal particles is 600-800 meshes.
During polishing, the grinding auxiliary materials are walnut grains, a small amount of polishing powder such as silica, white corundum and silicon carbide is added, the grinding auxiliary materials are added into a polishing barrel, the polishing treatment agent prepared in the first step and a proper amount of water are added, the copper ornament is placed, and the surface of the copper ornament has the effect of being smooth like a mirror surface after 30 minutes of operation.
In the second step, if the grinding machine adopts a magnetic polisher, the polishing treatment agent is added into water and then added into the magnetic polisher, and the proportion of the polishing treatment agent to the water is as follows: 30% polishing treatment agent and 70% water.
Example 2
In this embodiment, taking polishing of the cupronickel ornament as an example, the polishing process includes the following steps:
firstly, preparing a polishing treatment agent, wherein the polishing treatment agent comprises the following components in percentage by weight: 70 percent of ferric trichloride and 30 percent of acid compound solution with corrosion action, wherein the weight ratio of the components is gram as a unit, and the ferric trichloride and the acid compound solution are added with a proper amount of water according to the weight ratio and are uniformly mixed to prepare the polishing treatment agent;
secondly, putting the polishing treatment agent and the grinding auxiliary materials into a grinding machine, adding a proper amount of water according to the requirement, and then putting the white copper ornaments to be polished;
and thirdly, polishing the surface of the white copper ornament under the corrosion action of the polishing treatment agent and the friction action of the grinding auxiliary materials.
The acidic compound solution is selected from one of a hydrochloric acid solution, a sulfuric acid solution, a nitric acid solution and an oxalic acid solution, but the kind of the acidic compound solution is not limited, and other acidic compound solutions having an etching action may be used. Wherein, under the environment of 20 ℃, the concentrations of the hydrochloric acid solution, the sulfuric acid solution, the nitric acid solution or the oxalic acid solution are respectively 36-38%, 98% and 25-35%.
In the manufacturing process, the grinding machine can adopt a vibration polishing machine with a vibration cylinder according to requirements, and the white copper ornament is rubbed by grinding auxiliary materials such as resin colloidal particles, high-alumina porcelain, high-frequency porcelain, ceramics, zirconia or brown corundum and the like under the action of the vibration polishing machine, so that the surface of the white copper ornament is smooth; the grinder may also employ a vortex grinder, a groove vibrator, a barrel polisher or a high-speed centrifuge, and the polishing principle is similar to that of a vibratory polisher.
The product can also be polished by water flow impact and jet, for example, the structure of the flower can not be treated by the traditional polishing mode, and the mirror surface effect can be achieved by the polishing treatment agent of the invention and the impact of fine sand particles.
The grinding auxiliary material has higher efficiency when the grinding auxiliary material with larger friction force is adopted, and has better effect when the mesh number of the resin colloidal particles is 600-800 meshes.
During polishing, the grinding auxiliary materials are walnut grains, a small amount of polishing powder such as silica, white corundum and silicon carbide is added, the grinding auxiliary materials are added into a polishing barrel, the polishing treatment agent prepared in the first step and a proper amount of water are added, the white copper ornament is placed, and the surface of the white copper ornament has the effect of being smooth like a mirror surface after 30 minutes of operation.
In the second step, if the grinding machine adopts a magnetic polisher, the polishing treatment agent is added into water and then added into the magnetic polisher, and the proportion of the polishing treatment agent to the water is as follows: 30% polishing treatment agent and 70% water.
Example 3
In this embodiment, taking polishing of stainless steel ornaments as an example, the polishing process includes the following steps:
firstly, preparing a polishing treatment agent, wherein the polishing treatment agent comprises the following components in percentage by weight: adding a proper amount of water into the ferric trichloride and the acidic compound solution according to the weight ratio, and uniformly mixing to prepare the polishing treatment agent;
secondly, putting the polishing treatment agent and the grinding auxiliary materials into a grinding machine, adding a proper amount of water according to the requirement, and then putting the stainless steel ornaments to be polished;
and thirdly, polishing the surface of the stainless steel ornament under the corrosion action of the polishing treatment agent and the friction action of the grinding auxiliary materials.
The acidic compound solution is selected from one of a hydrochloric acid solution, a sulfuric acid solution, a nitric acid solution and an oxalic acid solution, but the kind of the acidic compound solution is not limited, and other acidic compound solutions having an etching action may be used. Wherein, under the environment of 20 ℃, the concentrations of the hydrochloric acid solution, the sulfuric acid solution, the nitric acid solution or the oxalic acid solution are respectively 36-38%, 98% and 25-35%.
In the manufacturing process, the grinding machine can adopt a vibration polishing machine with a vibration cylinder according to requirements, and the stainless steel ornament is rubbed by grinding auxiliary materials such as resin colloidal particles, high-alumina porcelain, high-frequency porcelain, ceramics, zirconia or brown corundum and the like under the action of the vibration polishing machine, so that the surface of the stainless steel ornament is smooth; the grinder may also employ a vortex grinder, a groove vibrator, a barrel polisher or a high-speed centrifuge, and the polishing principle is similar to that of a vibratory polisher.
The product can also be polished by water flow impact and jet, for example, the structure of the flower can not be treated by the traditional polishing mode, and the mirror surface effect can be achieved by the polishing treatment agent of the invention and the impact of fine sand particles.
The grinding auxiliary material has higher efficiency when the grinding auxiliary material with larger friction force is adopted, and has better effect when the mesh number of the resin colloidal particles is 600-800 meshes.
During polishing, the grinding auxiliary materials are walnut grains, a small amount of polishing powder such as silica, white corundum and silicon carbide is added, the grinding auxiliary materials are added into a polishing barrel, the polishing treatment agent prepared in the first step and a proper amount of water are added, then the stainless steel ornament is placed, and after 30 minutes of operation, the surface of the stainless steel ornament has the effect of being smooth like a mirror surface.
In the second step, if the grinding machine adopts a magnetic polisher, the polishing treatment agent is added into water and then added into the magnetic polisher, and the proportion of the polishing treatment agent to the water is as follows: 30% polishing treatment agent and 70% water.
Example 4
In this embodiment, taking iron ornament polishing as an example, the polishing process includes the following steps:
firstly, preparing a polishing treatment agent, wherein the polishing treatment agent comprises the following components in percentage by weight: adding a proper amount of water into 75 percent of ferric trichloride and 25 percent of acidic compound solution with a corrosion effect, wherein the weight ratio of the components is gram, and uniformly mixing the ferric trichloride and the acidic compound solution according to the weight ratio to prepare the polishing treatment agent;
secondly, putting the polishing treatment agent and the grinding auxiliary materials into a grinding machine, adding a proper amount of water according to the requirement, and then putting the iron ornament to be polished;
and thirdly, polishing the surface of the iron ornament under the corrosion action of the polishing treatment agent and the friction action of the grinding auxiliary materials.
The acidic compound solution is selected from one of a hydrochloric acid solution, a sulfuric acid solution, a nitric acid solution and an oxalic acid solution, but the kind of the acidic compound solution is not limited, and other acidic compound solutions having an etching action may be used. Wherein, under the environment of 20 ℃, the concentrations of the hydrochloric acid solution, the sulfuric acid solution, the nitric acid solution or the oxalic acid solution are respectively 36-38%, 98% and 25-35%.
In the manufacturing process, the grinding machine can adopt a vibration polishing machine with a vibration cylinder according to requirements, and the iron ornament is rubbed by grinding auxiliary materials such as resin colloidal particles, high-alumina porcelain, high-frequency porcelain, ceramics, zirconia or brown corundum and the like under the action of the vibration polishing machine, so that the surface of the iron ornament is smooth; the grinder may also employ a vortex grinder, a groove vibrator, a barrel polisher or a high-speed centrifuge, and the polishing principle is similar to that of a vibratory polisher.
The product can also be polished by water flow impact and jet, for example, the structure of the flower can not be treated by the traditional polishing mode, and the mirror surface effect can be achieved by the polishing treatment agent of the invention and the impact of fine sand particles.
The grinding auxiliary material has higher efficiency when the grinding auxiliary material with larger friction force is adopted, and has better effect when the mesh number of the resin colloidal particles is 600-800 meshes.
During polishing, the grinding auxiliary materials are walnut grains, a small amount of polishing powder such as silica, white corundum and silicon carbide is added, the grinding auxiliary materials are added into a polishing barrel, the polishing treatment agent prepared in the first step and a proper amount of water are added, the iron ornament is placed, and the surface of the iron ornament has the effect of being smooth like a mirror surface after 30 minutes of operation.
In the second step, if the grinding machine adopts a magnetic polisher, the polishing treatment agent is added into water and then added into the magnetic polisher, and the proportion of the polishing treatment agent to the water is as follows: 30% polishing treatment agent and 70% water.
The above detailed description is specific to possible embodiments of the present invention, but the embodiments are not intended to limit the scope of the present invention, and equivalent implementations or modifications without departing from the technical spirit of the present invention should be included in the scope of the present invention.
Claims (10)
1. A metal surface polishing treatment process comprises the following steps:
firstly, preparing a polishing treatment agent, wherein the polishing treatment agent comprises the following components in percentage by weight: 70-90% of ferric trichloride and 5-30% of acidic compound solution with corrosion effect, wherein the weight ratio of the components is gram as a unit, and the ferric trichloride and the acidic compound solution are added with a proper amount of water according to the weight ratio and uniformly mixed to prepare the polishing treatment agent;
secondly, putting the polishing treatment agent and the grinding auxiliary materials into a grinding machine, adding a proper amount of water according to the requirement, and then putting the metal to be polished;
and thirdly, polishing the surface of the metal under the corrosion action of the polishing treatment agent and the friction action of the grinding auxiliary materials.
2. The surface polishing treatment process of a metal according to claim 1, wherein: the polishing treatment agent comprises the following components in percentage by weight: 70% ferric chloride and 30% acidic compound solution.
3. The surface polishing treatment process of a metal according to claim 1, wherein: the polishing treatment agent comprises the following components in percentage by weight: 75% ferric chloride 25% acid compound solution.
4. The surface polishing treatment process of a metal according to claim 1, wherein: the polishing treatment agent comprises the following components in percentage by weight: 85% ferric trichloride and 15% acidic compound solution.
5. The surface polishing treatment process of a metal according to claim 1, wherein: the polishing treatment agent comprises the following components in percentage by weight: 95% ferric chloride and 5% acidic compound solution.
6. The surface polishing treatment process of a metal according to claim 1, wherein: the acidic compound solution is selected from one of hydrochloric acid solution, sulfuric acid solution, nitric acid solution or oxalic acid solution.
7. The surface polishing treatment process of a metal according to claim 1, wherein: the grinder is a vibration polisher with a vibration barrel, a vortex grinder, a groove type vibrator, a roller polisher, a magnetic polisher or a high-speed centrifuge.
8. The surface polishing treatment process for metal according to any one of claims 1 to 6, wherein: the grinding auxiliary material is resin colloidal particles, high-alumina porcelain, high-frequency porcelain, ceramic, zirconia or brown corundum.
9. The surface polishing treatment process for metal according to any one of claims 1 to 6, wherein: the grinding auxiliary material is walnut granules.
10. The surface polishing treatment process for metal according to claim 7, wherein: in the second step, the grinding machine adopts a magnetic polisher, the polishing treatment agent is added into water and then added into the magnetic polisher, and the proportion of the polishing treatment agent to the water is as follows: 30% polishing treatment agent and 70% water.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111632802A (en) * | 2020-05-28 | 2020-09-08 | 无锡中氏机械有限公司 | Spinning presser surface spraying process |
CN114770356A (en) * | 2022-06-17 | 2022-07-22 | 江苏景华木业有限公司 | Small-size wooden component rotary grinding device with anticorrosive effect |
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CN110064973A (en) * | 2019-03-21 | 2019-07-30 | 林德谊 | A kind of surface polishing process of copper or copper alloy |
CN110091219A (en) * | 2019-03-13 | 2019-08-06 | 林德谊 | A kind of silver-colored or silver alloy surface polishing process |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN111632802A (en) * | 2020-05-28 | 2020-09-08 | 无锡中氏机械有限公司 | Spinning presser surface spraying process |
CN114770356A (en) * | 2022-06-17 | 2022-07-22 | 江苏景华木业有限公司 | Small-size wooden component rotary grinding device with anticorrosive effect |
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