CN110742465A - Preparation method of ceramic double-mouth cup - Google Patents
Preparation method of ceramic double-mouth cup Download PDFInfo
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- CN110742465A CN110742465A CN201911026578.3A CN201911026578A CN110742465A CN 110742465 A CN110742465 A CN 110742465A CN 201911026578 A CN201911026578 A CN 201911026578A CN 110742465 A CN110742465 A CN 110742465A
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47G—HOUSEHOLD OR TABLE EQUIPMENT
- A47G19/00—Table service
- A47G19/22—Drinking vessels or saucers used for table service
- A47G19/2205—Drinking glasses or vessels
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C8/00—Enamels; Glazes; Fusion seal compositions being frit compositions having non-frit additions
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B33/00—Clay-wares
- C04B33/02—Preparing or treating the raw materials individually or as batches
- C04B33/13—Compounding ingredients
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B33/00—Clay-wares
- C04B33/24—Manufacture of porcelain or white ware
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Structural Engineering (AREA)
- Dispersion Chemistry (AREA)
- Manufacturing & Machinery (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Compositions Of Oxide Ceramics (AREA)
Abstract
The invention discloses a preparation method of a ceramic double-mouth cup, which comprises the following steps: a. pugging; b. blank drawing; c. blank printing: covering the two semi-dried blanks on a mold, performing extrusion molding by using a blank pressing machine, demolding, butting the two demolded cup bodies with the bottoms of slurry feet to feet, and forming more than one small hole at the butt joint position for facilitating air exhaust; d. drying the blank; e. engraving; f. glazing; g. and (3) kiln burning: firstly, placing the ceramic product into a sagger, and firing the sagger in a kiln; h. drawing: drawing pattern picture on the blank body by using underglaze pigment, glazing and firing at high temperature in a kiln. Has the advantages that: the method for firing the tea can bond two independent cup shapes together, integrates the attractiveness, the practicability and the uniqueness, can be used for drinking and drinking tea respectively, does not influence the taste of a user, and has the advantages of low cost of adopted raw materials, low manufacturing cost, reasonable process, high product qualification rate of over 90 percent and capability of realizing large-scale production.
Description
Technical Field
The invention relates to the technical field of ceramic processing, in particular to a preparation method of a ceramic double-mouth cup.
Background
The teacup is used as a tea holding tool and is divided into two types: the small cup is mainly used for siping oolong tea, also called a sample tea cup, and is matched with the fragrance smelling cup for use; the big cup can also be directly used as a tea making and holding tool, and is mainly used for high-grade delicate famous tea. The teacup is mostly made of porcelain or purple clay pottery and also made of glass. The tea is directly brewed by the glass cup, and the ornamental value is very high.
Although the cup in the current market has various styles, different shapes and rich colors, the cup has single functionality and is limited in use mode. When the traditional cup is used for tasting different tea leaves, the taste is seriously influenced.
Disclosure of Invention
The present invention is directed to a method for manufacturing a ceramic double-cup, which solves the above problems.
The invention realizes the purpose through the following technical scheme:
a preparation method of a ceramic double-mouth cup comprises the following steps:
a. pugging: porcelain stones are taken from a mining area, broken into blocks with the size of eggs by an iron hammer manually, pounded into powder by a water pounding machine, elutriated, impurity removed, deposited to prepare brick-shaped mud blocks, water is used for mixing the mud blocks, impurity is removed, and air in the mud blocks is squeezed out by hands or treaded by feet, so that the water in the mud blocks is uniform;
b. blank drawing: throwing the mud ball at the center of a rotary disc of the windlass vehicle, drawing the mud ball into a hollow-bottom foot cup shape along with the bending and stretching of a manipulation, and airing the mud ball to be semi-dry after the mud ball is manufactured;
c. blank printing: covering the two semi-dried blanks on a mold, performing extrusion molding by using a blank pressing machine, demolding, butting the two demolded cup bodies with the bottoms of slurry feet to feet, and forming more than one small hole at the butt joint position for facilitating air exhaust;
d. drying the blank: placing the processed and molded blank on a wooden frame for airing, wherein the airing time is 1-3 days;
e. engraving: carving patterns on the dried green body by using a bamboo, bone or iron cutter;
f. glazing: the glaze spraying method is adopted to glaze the cup body, so that the glaze can be sprayed for multiple times to glaze multiple glaze colors, and a thicker glaze layer can be obtained;
g. and (3) kiln burning: firstly, placing the ceramic product into a sagger, and firing the sagger in a kiln;
h. drawing: drawing a pattern picture on the blank body by using the underglaze pigment, glazing and firing at high temperature in a kiln;
i. drawing out of the kiln: after glaze firing, the product is taken out of the kiln, and then is inspected, graded and packaged, and the product percent of pass is 92%.
Furthermore, in the step c, when the bottom of the cup is solid, holes do not need to be formed.
Further, the formula proportion of the glaze in the step f is as follows: 27% of quartz, 24% of feldspar, 27% of alumina, 1.5% of bentonite, 1.5% of talc, 10% of silicon oxide, 5% of majestic knot and 4% of dried alkali.
Further, in the step g, the firing temperature is 1200-1600 ℃, the firing time is 8-40 h, and in the step g, pine or liquefied gas is used for firing the kiln.
Furthermore, in the step h, the baking temperature is 20-1040 ℃, the baking time is 2-18 h, and the baking work is divided into three stages: and (3) a drying stage: the temperature is 20-400 ℃, and the heating rate is 50-100 ℃/hour; and (3) an oxidation stage: the temperature is 400-900 ℃, and the heating rate is 60-90 ℃/hour; and (3) reduction stage: 900-1040 deg.C, and the temp. rising speed is 30-60 deg.C/hr.
The invention has the beneficial effects that: the method for firing the tea can bond two independent cup shapes together, integrates the attractiveness, the practicability and the uniqueness, can be used for drinking and drinking tea respectively, does not influence the taste of a user, and has the advantages of low cost of adopted raw materials, low manufacturing cost, reasonable process, high product qualification rate of over 90 percent and capability of realizing large-scale production.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the following embodiments, and it should be understood that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
A preparation method of a ceramic double-mouth cup comprises the following steps:
a. pugging: porcelain stones are taken from a mining area, broken into blocks with the size of eggs by an iron hammer manually, pounded into powder by a water pounding machine, elutriated, impurity removed, deposited to prepare brick-shaped mud blocks, water is used for mixing the mud blocks, impurity is removed, and air in the mud blocks is squeezed out by hands or treaded by feet, so that the water in the mud blocks is uniform;
b. blank drawing: throwing the mud ball at the center of a rotary disc of the windlass vehicle, drawing the mud ball into a hollow-bottom foot cup shape along with the bending and stretching of a manipulation, and airing the mud ball to be semi-dry after the mud ball is manufactured;
c. blank printing: covering the two semi-dried blanks on a mold, performing extrusion molding by using a blank pressing machine, demolding, butting the two demolded cup bodies with the bottoms of slurry feet to feet, and forming more than one small hole at the butt joint position for facilitating air exhaust;
d. drying the blank: placing the processed and molded blank on a wooden frame for airing, wherein the airing time is 1-3 days;
e. engraving: carving patterns on the dried green body by using a bamboo, bone or iron cutter;
f. glazing: the glaze spraying method is adopted to glaze the cup body, so that the glaze can be sprayed for multiple times to glaze multiple glaze colors, and a thicker glaze layer can be obtained;
g. and (3) kiln burning: firstly, placing the ceramic product into a sagger, and firing the sagger in a kiln;
h. drawing: drawing a pattern picture on the blank body by using the underglaze pigment, glazing and firing at high temperature in a kiln;
i. drawing out of the kiln: after glaze firing, the product is taken out of the kiln, and then is inspected, graded and packaged, and the product percent of pass is 92%.
In this embodiment, in the step c, when the bottom of the cup is solid, no hole needs to be formed.
In this embodiment, the formula ratio of the glaze in step f is: 27% of quartz, 24% of feldspar, 27% of alumina, 1.5% of bentonite, 1.5% of talc, 10% of silicon oxide, 5% of majestic knot and 4% of dried alkali.
In the embodiment, the firing temperature in the step g is 1200-1600 ℃, the firing time is 8-40 h, the pine or liquefied gas is used for firing the kiln in the step g, and the firewood kiln firing or the gas kiln firing can be selected according to the requirement.
In this embodiment, in the step h, the baking temperature is 20 ℃ to 1040 ℃, the baking time is 2h to 18h, and the baking process is divided into three stages: and (3) a drying stage: the temperature is 20-400 ℃, and the heating rate is 50-100 ℃/hour; and (3) an oxidation stage: the temperature is 400-900 ℃, and the heating rate is 60-90 ℃/hour; and (3) reduction stage: 900-1040 deg.C, and the temp. rising speed is 30-60 deg.C/hr.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed.
Claims (5)
1. A preparation method of a ceramic double-mouth cup is characterized by comprising the following steps: the method comprises the following steps:
a. pugging: porcelain stones are taken from a mining area, broken into blocks with the size of eggs by an iron hammer manually, pounded into powder by a water pounding machine, elutriated, impurity removed, deposited to prepare brick-shaped mud blocks, water is used for mixing the mud blocks, impurity is removed, and air in the mud blocks is squeezed out by hands or treaded by feet, so that the water in the mud blocks is uniform;
b. blank drawing: throwing the mud ball at the center of a rotary disc of the windlass vehicle, drawing the mud ball into a hollow-bottom foot cup shape along with the bending and stretching of a manipulation, and airing the mud ball to be semi-dry after the mud ball is manufactured;
c. blank printing: covering the two semi-dried blanks on a mold, performing extrusion molding by using a blank pressing machine, demolding, butting the two demolded cup bodies with the bottoms of slurry feet to feet, and forming more than one small hole at the butt joint position for facilitating air exhaust;
d. drying the blank: placing the processed and molded blank on a wooden frame for airing, wherein the airing time is 1-3 days;
e. engraving: carving patterns on the dried green body by using a bamboo, bone or iron cutter;
f. glazing: the glaze spraying method is adopted to glaze the cup body, so that the glaze can be sprayed for multiple times to glaze multiple glaze colors, and a thicker glaze layer can be obtained;
g. and (3) kiln burning: firstly, placing the ceramic product into a sagger, and firing the sagger in a kiln;
h. drawing: drawing a pattern picture on the blank body by using the underglaze pigment, glazing and firing at high temperature in a kiln;
i. drawing out of the kiln: after glaze firing, the product is taken out of the kiln, and then is inspected, graded and packaged, and the product percent of pass is 92%.
2. The method for preparing a ceramic double-mouth cup according to claim 1, wherein: in the step c, when the bottom of the cup is solid, holes do not need to be formed.
3. The method for preparing a ceramic double-mouth cup according to claim 1, wherein: the formula proportion of the glaze in the step f is as follows: 27% of quartz, 24% of feldspar, 27% of alumina, 1.5% of bentonite, 1.5% of talc, 10% of silicon oxide, 5% of majestic knot and 4% of dried alkali.
4. The method for preparing a ceramic double-mouth cup according to claim 1, wherein: the firing temperature in the step g is 1200-1600 ℃, the firing time is 8-40 h, and pine or liquefied gas is used for firing the kiln in the step g.
5. The method for preparing a ceramic double-mouth cup according to claim 1, wherein: in the step h, the baking temperature is 20-1040 ℃, the baking time is 2-18 h, and the baking process is divided into three stages: and (3) a drying stage: the temperature is 20-400 ℃, and the heating rate is 50-100 ℃/hour; and (3) an oxidation stage: the temperature is 400-900 ℃, and the heating rate is 60-90 ℃/hour; and (3) reduction stage: 900-1040 deg.C, and the temp. rising speed is 30-60 deg.C/hr.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911026578.3A CN110742465A (en) | 2019-10-26 | 2019-10-26 | Preparation method of ceramic double-mouth cup |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201911026578.3A CN110742465A (en) | 2019-10-26 | 2019-10-26 | Preparation method of ceramic double-mouth cup |
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| CN110742465A true CN110742465A (en) | 2020-02-04 |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112759361A (en) * | 2021-01-06 | 2021-05-07 | 福建省威尔陶瓷股份有限公司 | High-siliceous high-temperature reinforced daily porcelain and preparation method thereof |
| CN112876218A (en) * | 2021-02-11 | 2021-06-01 | 深圳市悠悠家庭用品有限公司 | Preparation method of light-weight multi-space daily ceramic product |
| CN113858379A (en) * | 2021-11-25 | 2021-12-31 | 骆孝民 | Preparation method and device of ceramic double-mouth cup |
| CN114074372A (en) * | 2020-12-09 | 2022-02-22 | 辽宁大工教育产业有限公司 | Fire-fighting lamp process |
| CN114771138A (en) * | 2022-05-24 | 2022-07-22 | 福建省德化县泉艺陶瓷有限公司 | Method for manufacturing ceramic ornament embedded with metal structure |
| CN114950837A (en) * | 2022-07-04 | 2022-08-30 | 盐城工业职业技术学院 | Ceramic carving product coloring equipment and preparation process thereof |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114074372A (en) * | 2020-12-09 | 2022-02-22 | 辽宁大工教育产业有限公司 | Fire-fighting lamp process |
| CN112759361A (en) * | 2021-01-06 | 2021-05-07 | 福建省威尔陶瓷股份有限公司 | High-siliceous high-temperature reinforced daily porcelain and preparation method thereof |
| CN112876218A (en) * | 2021-02-11 | 2021-06-01 | 深圳市悠悠家庭用品有限公司 | Preparation method of light-weight multi-space daily ceramic product |
| CN113858379A (en) * | 2021-11-25 | 2021-12-31 | 骆孝民 | Preparation method and device of ceramic double-mouth cup |
| CN114771138A (en) * | 2022-05-24 | 2022-07-22 | 福建省德化县泉艺陶瓷有限公司 | Method for manufacturing ceramic ornament embedded with metal structure |
| CN114950837A (en) * | 2022-07-04 | 2022-08-30 | 盐城工业职业技术学院 | Ceramic carving product coloring equipment and preparation process thereof |
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Application publication date: 20200204 |