CN110712951A - A automatic conveyor that divides of three-dimensional storage for automobile production line - Google Patents
A automatic conveyor that divides of three-dimensional storage for automobile production line Download PDFInfo
- Publication number
- CN110712951A CN110712951A CN201910891429.7A CN201910891429A CN110712951A CN 110712951 A CN110712951 A CN 110712951A CN 201910891429 A CN201910891429 A CN 201910891429A CN 110712951 A CN110712951 A CN 110712951A
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- Prior art keywords
- conveying
- driving device
- separating
- workpiece
- supporting
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
- B65G43/08—Control devices operated by article or material being fed, conveyed or discharged
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/24—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/04—Detection means
- B65G2203/042—Sensors
Abstract
The invention discloses a three-dimensional storage automatic part separating and conveying device for an automobile production line, which comprises a base, wherein two part separating mechanisms for automatically separating workpieces are symmetrically arranged on the base, and a conveying mechanism is arranged between the two part separating mechanisms; the part separating mechanism comprises a part separating supporting seat, and a lower layer part separating driving device, an upper layer part separating driving device and a part separating guide structure which are sequentially arranged on the part separating supporting seat from bottom to top, wherein the upper layer part separating driving device is provided with an upper layer supporting block, the lower layer part separating driving device is provided with a lower layer supporting block, and the upper layer supporting block and the lower layer supporting block are opposite to each other up and down to form a workpiece layered structure; the conveying mechanism is provided with a station detection sensor for detecting the movement position of the conveying mechanism, and the station detection sensor, the upper layer part separation driving device and the lower layer part separation driving device are respectively in signal connection with a controller. The invention can effectively reduce labor intensity and ensure safe and efficient production.
Description
Technical Field
The invention belongs to the field of automobile manufacturing, and particularly relates to a three-dimensional storage automatic part-dividing conveying device for an automobile production line.
Background
Due to the development of the automobile market, the quantity of automobile industry in China is continuously increased, autonomous brands are continuously developed and developed, autonomous new brands emerge like bamboo shoots in spring after rain, and especially in recent years, new energy automobiles appear, so that the automobile production market which is competitive originally is more fierce. Therefore, the on-site production rhythm is shortened, the time is saved, the efficiency is improved, and the safe and efficient production is the necessary way of the automobile industry. However, to achieve safe and efficient production, mechanical automation is required to replace manual tedious operations, so that the manual operation error rate is reduced, manual operation accidents are avoided, and the quality and quantity guaranteed production of the automobile is guaranteed.
In the production process of automobiles, workers are often required to place workpieces required for production on a workpiece loading platform and wait for a robot to pick the workpieces on the workpiece loading platform for workpiece assembly or welding, so that the working requirement of the operation station is that the workpieces are usually placed manually, the robot is waited for picking the workpieces, the robot picks the workpieces and then places the workpieces manually, namely, each time the robot picks one workpiece, the worker must immediately supplement one workpiece to the workpiece loading platform, place one workpiece and pick the workpieces and match the workpieces, the workpiece placing action rhythm of the workers needs to match the workpiece grabbing rhythm of the robot, when the production rhythm is required to be improved, the workpiece grabbing speed of the robot is accelerated, the workpiece placing speed of the workers is also accelerated, therefore, the labor intensity of the workers is increased, the manual operation is easy to fatigue or cannot follow the production rhythm, and the improvement of the production rhythm is limited, the safe and efficient production of the automobile is influenced, so that the production requirement cannot be met.
Disclosure of Invention
The invention aims to provide a three-dimensional storage automatic part-separating conveying device for an automobile production line, which can effectively reduce labor intensity and ensure safe and efficient production.
In order to achieve the aim, the invention provides a three-dimensional storage automatic part-dividing conveying device for an automobile production line, which comprises a base, wherein two part-dividing mechanisms for automatically dividing workpieces are symmetrically arranged on the base, and a conveying mechanism for conveying the workpieces to a grabbing position is arranged between the two part-dividing mechanisms; the part separating mechanism comprises a part separating support seat, and a lower layer part separating driving device, an upper layer part separating driving device and a part separating guide structure which are sequentially arranged on the part separating support seat from bottom to top, wherein the upper layer part separating driving device is provided with an upper layer supporting block for supporting and lowering a workpiece, the lower layer part separating driving device is provided with a lower layer supporting block for supporting and lowering the workpiece, and the upper layer supporting block and the lower layer supporting block are opposite to each other up and down to form a workpiece separating structure; the conveying mechanism is provided with a station detection sensor for detecting the movement position of the conveying mechanism, and the station detection sensor, the upper layer part separation driving device and the lower layer part separation driving device are respectively in signal connection with a controller.
Preferably, conveying mechanism includes two parallel arrangement on the base and the slide rail structure of two branch mechanism place perpendiculars of perpendicular to, set up in two slide rail structure and with each slide rail structure sliding connection's transport backup pad, set up the supporting seat structure that is used for supporting the work piece in the backup pad, set up on the base and be connected the transport drive arrangement who is used for driving transport backup pad with transport backup pad and set up and be used for the work piece that branch mechanism transferred to the first material guide bar and the second material guide bar that connects on the supporting seat structure in transport backup pad by the supporting seat structure, station detection sensor sets up to two and sets up respectively in the both ends of arbitrary one slide rail structure, carry drive arrangement and controller signal connection.
Preferably, the conveying support plate is further provided with two workpiece detection sensors which are in signal connection with the controller and used for detecting the workpieces on the support seat structure, and the two workpiece detection sensors are respectively arranged at two ends of the lower portion of the workpieces on the support seat structure.
Preferably, the slide rail structure includes the slide rail that sets up on the base and carry backup pad sliding connection, set up the fixed stay block at slide rail both ends on the base, set up the safety cover in fixed stay block upper end and set up in the inboard fixed stopper of two fixed stay blocks, station detection sensor sets up on fixed stay block and passes fixed stopper, be provided with on the transport backup pad and be used for with fixed stopper one-to-one complex activity stopper.
Preferably, the supporting seat structure comprises a first supporting seat, a second supporting seat and a third supporting seat which are arranged on the conveying supporting plate in parallel, and a positioning pin which is arranged on the conveying supporting plate and used for connecting the workpiece and positioning the workpiece.
Preferably, the conveying driving device is a magnetic coupling type rodless cylinder, and a drag chain for installing a line is arranged beside the conveying driving device.
Preferably, the part guide structure comprises a guide support seat fixedly connected with the part support seat, a plurality of support rods arranged on the guide support seat, and a first part guide rod, a second part guide rod and a third part guide rod which are arranged on the support rods and used for guiding the workpiece, wherein the first part guide rod, the second part guide rod and the third part guide rod are vertically arranged, the lower ends of the first part guide rod, the second part guide rod and the third part guide rod are lower than the lower-layer support block, and the cross sections of the first part guide rod, the second part guide rod and the third part guide rod form a triangle.
Preferably, the upper layer part driving device and the lower layer part driving device are both thin air cylinders with guide rods.
Compared with the prior art, the invention has the beneficial effects that:
according to the invention, through the cooperation of the two part separating mechanisms and the conveying mechanism, the labor intensity can be effectively reduced, the manual operation is reduced, and the safe and efficient production is ensured. According to the invention, the structure on the part dividing guide structure can be divided by driving the upper layer supporting block and the lower layer supporting block to work in sequence, a worker can place 10 workpieces on the part dividing guide structure every time, and the worker can place a stack of workpieces again before the 10 workpieces are divided, so that the workpieces do not need to be placed one by one frequently, and the working strength of operators is reduced. In the invention, workers only need to put workpieces on the sub-guide structure, so that the influence on the production rhythm caused by fatigue or sleepiness of operators can be avoided, and the stability of the production efficiency every day is ensured; because the device can carry the work piece automatically, therefore the position of artifical piece loading can keep away from the robot and snatch the position, walk to the robot and snatch the position when avoiding workman's maloperation, perhaps the robot breaks down and threatens workman's safety, and the device can ensure operation workman's safety. The automobile brake device is ingenious in structure and easy to install and maintain, the problem that subsequent maintenance cannot be carried out or is difficult to maintain is solved, resources are saved, and cost is reduced, so that automobile manufacturing cost can be further reduced.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic structural view of the part separating mechanism of the present invention;
FIG. 3 is a schematic view of the structure of the conveying mechanism of the present invention;
fig. 4 is a schematic structural diagram of the conveying mechanism waiting for the robot to grab the materials.
Detailed Description
The technical solutions of the present invention are further described in detail below with reference to the accompanying drawings, but the scope of the present invention is not limited to the following.
As shown in fig. 1-4, the invention provides a three-dimensional storage automatic part-dividing conveying device for an automobile production line, which comprises a base 1, wherein two part-dividing mechanisms 2 for automatically dividing workpieces are symmetrically arranged on the base 1, and a conveying mechanism 3 for conveying the workpieces to a grabbing position is arranged between the two part-dividing mechanisms 2; the part separating mechanism 2 comprises a part separating support seat 21, and a lower layer part separating driving device 22, an upper layer part separating driving device 24 and a part separating guide structure 26 which are sequentially arranged on the part separating support seat 21 from bottom to top, wherein the upper layer part separating driving device 24 is provided with an upper layer support block 25 for supporting and lowering a workpiece, the lower layer part separating driving device 22 is provided with a lower layer support block 23 for supporting and lowering the workpiece, and the upper layer support block 25 and the lower layer support block 23 are opposite to each other up and down to form a workpiece separating structure; the conveying mechanism 3 is provided with a station detection sensor 39 for detecting the movement position of the conveying mechanism 3, and the station detection sensor 39, the upper layer part splitting driving device 24 and the lower layer part splitting driving device 22 are respectively connected with a controller through signals.
The part guiding structure 26 includes a guiding supporting seat 261 fixedly connected to the part supporting seat 21, a plurality of supporting rods 265 disposed on the guiding supporting seat 261, and a first part guiding rod 262, a second part guiding rod 263 and a third part guiding rod 263 disposed on the supporting rods 265 for guiding the workpiece, wherein the first part guiding rod 262, the second part guiding rod 263 and the third part guiding rod 263 are vertically disposed and lower ends thereof are lower than the lower layer supporting block 23, and cross sections of the first part guiding rod 262, the second part guiding rod 263 and the third part guiding rod 263 form a triangle. The upper layer part driving device 24 and the lower layer part driving device 22 are thin air cylinders with guide rods.
In this embodiment, the part guide 26 is capable of inserting several workpieces at a time so that the work is orderly moved downward in sequence. The face that upper strata supporting shoe 25 upper end was used for supporting the work piece sets up to the inclined plane and is close to upper strata and divides a drive arrangement 24 one end height to when making things convenient for lower floor's supporting shoe 23 to support the work piece, upper strata supporting shoe 25 can conveniently insert the clearance of the work piece on lower floor's supporting shoe 23 rather than a work piece above it, carries out the layering. When layering is carried out, the upper-layer part-dividing driving device 24 drives the upper-layer supporting block 25 to retract, so that a workpiece falls to the lower-layer supporting block 23, then the upper-layer part-dividing driving device 24 drives the upper-layer supporting block 25 to extend out for layering, and after the lower-layer part-dividing driving device 22 drives the lower-layer supporting block 23 to retract for discharging, next layering is carried out, so that the workload of work can be effectively reduced, and the working efficiency is improved.
The conveying mechanism 3 comprises two sliding rail structures 31 which are arranged on the base 1 in parallel and are perpendicular to a vertical plane where the two piece separating mechanisms 2 are located, a conveying support plate 32 which is arranged on the two sliding rail structures 31 and is connected with each sliding rail structure 31 in a sliding mode, a support seat structure 36 which is arranged on the support plate 32 and is used for supporting a workpiece, a conveying driving device 33 which is arranged on the base 1 and is connected with the conveying support plate 32 and is used for driving the conveying support plate 32, and a first material receiving guide rod 37 and a second material receiving guide rod 38 which are arranged on the conveying support plate 32 beside the support seat structure 36 and are used for guiding the workpiece placed by the piece separating mechanisms 2 to the support seat structure 36, wherein the station detection sensors 39 are arranged at two ends of any one sliding rail structure. The conveying driving device 33 is in signal connection with the controller. The conveying support plate 32 is further provided with two workpiece detection sensors 35 connected with the controller through signals for detecting the workpieces on the support seat structure 36, and the two workpiece detection sensors 35 are respectively arranged at two ends of the support seat structure 36 below the workpieces. The conveying driving device 33 is a magnetic couple type rodless cylinder, and a drag chain 34 for installing a line is arranged beside the conveying driving device 33.
The slide rail structure 31 includes a slide rail 312 disposed on the base 1 and slidably connected to the conveying support plate 32, fixed support blocks 311 disposed at two ends of the slide rail 312 on the base 1, a protection cover 313 disposed at an upper end of the fixed support blocks 311, and fixed limit blocks 314 disposed at inner sides of the two fixed support blocks 311, the station detection sensor 39 is disposed on the fixed support blocks 311 and penetrates the fixed limit blocks 314, and movable limit blocks 315 for one-to-one matching with the fixed limit blocks 314 are disposed on the conveying support plate 32. The supporting seat structure 36 includes a first supporting seat 361, a second supporting seat 362, and a third supporting seat 363 that are disposed in parallel on the conveying supporting plate 32, and a positioning pin 364 that is disposed on the conveying supporting plate 32 and used for connecting and positioning the workpiece.
In the present embodiment, the station detection sensor 39 and the workpiece detection sensor 35 are both photoelectric sensors. A station detection sensor 39 is used for detecting that the conveying support plate 32 drives the support seat structure 36 to move to the position right below the workpiece on the workpiece splitting mechanism 2, so that the material receiving is accurate; another station detection sensor 39 is used to detect the position of the robot for the transportation support plate 32 to drive the support base structure 36 to move, so that the robot can grab the material accurately.
In the embodiment, during operation, when the station detection sensor 39 detects that the conveying support plate 32 drives the support seat structure 36 to move to a position right below a workpiece on the part separating mechanism 2, a signal is sent to the controller, and the controller controls the part separating mechanism 2 to perform layered blanking; after the workpiece detection sensor 35 detects that a workpiece is on the supporting seat structure 36, a signal is sent to the controller, the controller controls the conveying driving device 33 to work to drive the conveying supporting plate 32 to move, when the other station detection sensor 39 detects that the conveying supporting plate 32 drives the supporting seat structure 36 to move to a position where the robot grabs the workpiece, a signal is sent to the controller to control the conveying driving device 33 to stop working, and after the workpiece detection sensor 35 detects that the workpiece on the supporting seat structure 36 is grabbed by the robot, a signal is sent to the controller to control the conveying driving device 33 to work to perform the next round of working. In the whole operation process, a worker only needs to stack the workpieces on the workpiece separating mechanism 2, so that the labor intensity can be effectively reduced, the manual operation is reduced, and the safe and efficient production is ensured.
The foregoing is merely a preferred embodiment of the invention, it is to be understood that the invention is not limited to the forms disclosed herein, but is not intended to be exhaustive or to limit the invention to other embodiments, and to various other combinations, modifications, and environments and may be modified within the scope of the inventive concept as expressed herein, by the teachings or the skill or knowledge of the relevant art. And that modifications and variations may be effected by those skilled in the art without departing from the spirit and scope of the invention as defined by the appended claims.
Claims (8)
1. A three-dimensional storage automatic piece-dividing conveying device for an automobile production line comprises a base (1), and is characterized in that two piece-dividing mechanisms (2) for automatically dividing workpieces are symmetrically arranged on the base (1), and a conveying mechanism (3) for conveying the workpieces to a grabbing position is arranged between the two piece-dividing mechanisms (2); the part separating mechanism (2) comprises a part separating support seat (21), and a lower layer part separating driving device (22), an upper layer part separating driving device (24) and a part separating guide structure (26) which are sequentially arranged on the part separating support seat (21) from bottom to top, wherein the upper layer part separating driving device (24) is provided with an upper layer support block (25) for supporting and lowering a workpiece, the lower layer part separating driving device (22) is provided with a lower layer support block (23) for supporting and lowering the workpiece, and the upper layer support block (25) and the lower layer support block (23) are opposite to each other up and down to form a workpiece separating structure; the automatic feeding device is characterized in that a station detection sensor (39) used for detecting the movement position of the conveying mechanism (3) is arranged on the conveying mechanism (3), and the station detection sensor (39), the upper layer part separation driving device (24) and the lower layer part separation driving device (22) are respectively in signal connection with a controller.
2. The three-dimensional storage automatic part separating and conveying device for the automobile production line is characterized in that the conveying mechanism (3) comprises two slide rail structures (31) which are arranged on the base (1) in parallel and are perpendicular to the vertical plane of the two part separating mechanisms (2), a conveying support plate (32) which is arranged on the two slide rail structures (31) and is in sliding connection with each slide rail structure (31), a support seat structure (36) which is arranged on the support plate (32) and is used for supporting a workpiece, a conveying driving device (33) which is arranged on the base (1) and is connected with the conveying support plate (32) and is used for driving the conveying support plate (32), and a first material receiving guide rod (37) and a second material receiving guide rod (38) which are arranged on the conveying support plate (32) beside the support seat structure (36) and are used for guiding the workpiece placed by the part separating mechanisms (2) to the support seat structure (36), the station detection sensors (39) are arranged in two and are respectively arranged at two ends of any one sliding rail structure (31), and the conveying driving device (33) is in signal connection with the controller.
3. The automatic piece conveying device for the three-dimensional storage in the automobile production line is characterized in that the conveying support plate (32) is further provided with workpiece detection sensors (35) which are in signal connection with a controller and are used for detecting the workpieces on the support seat structure (36), and the workpiece detection sensors (35) are arranged at two ends of the support seat structure (36) below the workpieces respectively.
4. The three-dimensional storage automatic part-separating conveying device for the automobile production line according to claim 2, wherein the sliding rail structure (31) comprises a sliding rail (312) which is arranged on the base (1) and is slidably connected with the conveying support plate (32), fixed support blocks (311) which are arranged at two ends of the sliding rail (312) on the base (1), a protective cover (313) which is arranged at the upper end of each fixed support block (311), and fixed limit blocks (314) which are arranged at the inner sides of the two fixed support blocks (311), the station detection sensor (39) is arranged on the fixed support blocks (311) and penetrates through the fixed limit blocks (314), and movable limit blocks (315) which are used for being matched with the fixed limit blocks (314) in a one-to-one correspondence manner are arranged on the conveying support.
5. The three-dimensional storage automatic part-separating conveying device for the automobile production line is characterized in that the supporting seat structure (36) comprises a first supporting seat (361), a second supporting seat (362) and a third supporting seat (363) which are arranged on the conveying supporting plate (32) in parallel, and a positioning pin (364) which is arranged on the conveying supporting plate (32) and used for positioning the workpiece for workpiece connection.
6. The stereoscopic storage automatic part-separating conveying device for the automobile production line is characterized in that the conveying driving device (33) is a magnetic coupling type rodless cylinder, and a drag chain (34) for installing a line is arranged beside the conveying driving device (33).
7. The automatic separated part conveying device for the three-dimensional storage of the automobile production line is characterized in that the separated part guiding structure (26) comprises a guiding supporting seat (261) fixedly connected with the separated part supporting seat (21), a plurality of supporting rods (265) arranged on the guiding supporting seat (261), and a first separated part guiding rod (262), a second separated part guiding rod (263) and a third separated part guiding rod (263) which are arranged on the supporting rods (265) and used for guiding the workpiece, wherein the first separated part guiding rod (262), the second separated part guiding rod (263) and the third separated part guiding rod (263) are vertically arranged, the lower ends of the first separated part guiding rod (262), the second separated part guiding rod (263) and the third separated part guiding rod (263) are lower than the lower layer supporting block (23), and the cross sections of the first separated part guiding rod (262), the second separated part guiding rod (263) and the third separated part guiding rod (263).
8. The three-dimensional storage automatic part conveying device for the automobile production line is characterized in that the upper layer part driving device (24) and the lower layer part driving device (22) are thin air cylinders with guide rods.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910891429.7A CN110712951A (en) | 2019-09-20 | 2019-09-20 | A automatic conveyor that divides of three-dimensional storage for automobile production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910891429.7A CN110712951A (en) | 2019-09-20 | 2019-09-20 | A automatic conveyor that divides of three-dimensional storage for automobile production line |
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| Publication Number | Publication Date |
|---|---|
| CN110712951A true CN110712951A (en) | 2020-01-21 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910891429.7A Pending CN110712951A (en) | 2019-09-20 | 2019-09-20 | A automatic conveyor that divides of three-dimensional storage for automobile production line |
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