CN110707339B - Automatic lamination system - Google Patents

Automatic lamination system Download PDF

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Publication number
CN110707339B
CN110707339B CN201911130947.3A CN201911130947A CN110707339B CN 110707339 B CN110707339 B CN 110707339B CN 201911130947 A CN201911130947 A CN 201911130947A CN 110707339 B CN110707339 B CN 110707339B
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China
Prior art keywords
plate
piece
lifting
cylinder
turnover
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CN201911130947.3A
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CN110707339A (en
Inventor
付仲
黄琦琦
祝少林
赵俊铭
陈光柱
胡波
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Chengdu Tuoyuan Zhongma Technology Co ltd
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Chengdu Tuoyuan Zhongma Technology Co ltd
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Priority to CN201911130947.3A priority Critical patent/CN110707339B/en
Publication of CN110707339A publication Critical patent/CN110707339A/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M6/00Primary cells; Manufacture thereof
    • H01M6/005Devices for making primary cells
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M6/00Primary cells; Manufacture thereof
    • H01M6/30Deferred-action cells
    • H01M6/36Deferred-action cells containing electrolyte and made operational by physical means, e.g. thermal cells

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Primary Cells (AREA)
  • Secondary Cells (AREA)

Abstract

The invention discloses an automatic lamination system, comprising: the rotating device is used for rotating and positioning the plurality of thermal battery sleeve assemblies; the lamination single machine is at least one in number and is arranged on the periphery of the rotating device, and when the thermal battery sleeve assembly positioned by the rotating device rotates in place, the pole pieces are mutually overlapped and arranged in the thermal battery sleeve assembly; the jacking device is at least one in number and is arranged on the lamination single machine and used for storing the pole pieces and jacking the pole pieces when the pole pieces are transferred by the lamination single machine. The system realizes integral flow production, greatly improves the stacking efficiency of the thermal battery, and meanwhile, has reasonable layout, small occupied area and reduces the production cost of enterprises.

Description

Automatic lamination system
Technical Field
The invention relates to the technical field of battery preparation, in particular to an automatic lamination system.
Background
The thermal battery is a storage battery which is activated by fusing electrolyte into ion conductor by igniting the heating agent inside the thermal battery by an electric ignition head or a firing pin mechanism when the thermal battery is stored and the electrolyte is a non-conductive solid.
At present, the thermal battery production process adopts the mode of thermal filling often, that is to say, the manual work stacks together the different pole pieces and constitutes the thermal battery, and the manual work carries out the stack, and visible stack efficiency is lower, and the in-process of stacking inevitably causes the damage to some pole pieces, has increased the cost input of enterprise, and operating personnel working strength is big, simultaneously, the unexpected appearance of stack order appears wrong, leads to the emergence of waste product, has undoubtedly enlarged the loss of enterprise.
Disclosure of Invention
The invention provides an automatic lamination system, which solves the defects of the prior art, realizes integral flow operation, greatly improves the lamination efficiency of a thermal battery, and has reasonable layout, small occupied area, reduced production cost of enterprises and stronger practicability.
In order to achieve the object of the present invention, the following techniques are proposed:
an automated lamination system comprising:
the rotating device is used for rotating and positioning the plurality of thermal battery sleeve assemblies;
The lamination single machine is at least one in number and is arranged on the periphery of the rotating device and used for enabling the pole pieces to be mutually overlapped in the thermal battery sleeve assembly after the thermal battery sleeve assembly positioned by the rotating device rotates in place;
The jacking device is at least one in number and is arranged on the lamination single machine and used for storing the pole pieces and jacking the pole pieces when the pole pieces are transferred by the lamination single machine.
Further, the rotating device includes:
The rotary device support plates are provided with rotary device support bodies, the upper ends of the rotary device support bodies are provided with rotary device upper plates, the rotary device upper plates are provided with rotary driving mechanisms, the rotary driving mechanisms are provided with lower rotary discs, the upper ends of the lower rotary discs are provided with upper fixed discs, the lower rotary discs are provided with positioning pieces in a circumferential array manner, the upper fixed discs are provided with jacking cylinders in a circumferential array manner, the movable ends of the jacking cylinders are provided with jacking pieces, the rotary device support bodies are internally provided with cylinder driving modules, and the cylinder driving modules are connected with the jacking cylinders;
the rotary driving mechanism is used for driving the lower rotary disk to rotate;
the jacking cylinder is used for driving the jacking piece to move towards the positioning piece side;
the pressing piece and the positioning piece are matched with each other to be used for positioning the thermal battery sleeve assembly;
The rotary driving mechanism comprises a rotary driving motor arranged on an upper plate of the rotary device, a second bearing is arranged on an output shaft of the rotary driving motor, the second bearing is arranged on the upper plate of the rotary device, a gear shaft is arranged on an output shaft of the rotary driving motor, a gear is meshed with the gear, a fixed connecting piece is arranged at the center position of the gear, a rotary drum penetrates through the center position of the fixed connecting piece, a first bearing is arranged at the upper end of the rotary drum, the first bearing is positioned above the gear, a buckle cover is arranged at the outer side of the gear, the lower end of the rotary drum is arranged on the upper plate of the rotary device, the upper end of the rotary drum is arranged on an upper fixed disc, a lower rotary disc is fixed on an outer ring of the first bearing, and the upper end of the fixed connecting piece is arranged on an inner ring of the first bearing;
the other end of the propping piece is provided with a trapezoid propping groove;
The locating piece extends upwards and is provided with a concave locating piece, and the opening end of the concave locating piece faces the circle center of the lower rotating disk.
Further, the lamination stand-alone machine includes:
The device comprises a lamination single-machine support body, wherein a lamination single-machine bottom plate is arranged at the lower end of the lamination single-machine support body, a placing plate is arranged at the upper end of the lamination single-machine support body, mounting assemblies are arranged on two sides of the placing plate, a transfer mechanism is arranged at the upper end of one of the mounting assemblies, a wire harness assembly is arranged on the outer side wall of the mounting assembly, and the transfer mechanism is used for transferring pole pieces;
The transfer mechanism comprises a linear screw rod arranged on the installation component, the linear screw rod is provided with a transfer movable block, the transfer movable block is provided with a transfer cylinder fixing piece, the transfer cylinder fixing piece is provided with a transfer cylinder, the movable end of the transfer cylinder is provided with a transfer lifting plate, the two ends of the transfer lifting plate are provided with transfer lifting guide rods in an upward extending manner, the transfer lifting guide rods penetrate through the transfer cylinder fixing piece, the lower end of the transfer lifting plate is provided with a transfer front extension plate, and the other end of the transfer front extension plate is provided with a transfer suction nozzle;
the transfer suction nozzle is used for sucking the pole piece in the jacking device;
The placement plate is penetratively formed with a plurality of placement perforations, and the periphery of each placement perforation is provided with a plurality of positioning holes;
The jacking device is arranged in the placement perforation and positioned through the positioning hole;
the mounting assembly comprises an L-shaped plate, the lower end of the L-shaped plate is mounted on the placement plate, and a plurality of corner support plates are arranged at the bending positions of the L-shaped plate;
The wire harness assembly is used for connecting wires and connecting tracheal fixation, and the wire harness assembly is including being fixed in the external fixation spare of L shaped plate outer wall, and the flexible wire harness box is installed to the external fixation spare, and the flexible wire harness box other end is equipped with the connecting piece of buckling, and the connecting piece of buckling is fixed in and shifts movable block and upset movable block.
Further, the jacking device includes: the lifting device lower plate, jacking driving motor is installed to jacking device lower plate one end, and jacking driving motor output shaft is equipped with the drive wheel, and climbing mechanism is installed to jacking device lower plate other end, and the climbing mechanism upper end is equipped with pole piece and stores the subassembly, and first sensor mounting is installed to jacking device lower plate one end, and first sensor mounting other end is equipped with first sensor, and climbing mechanism installs the second sensor, and pole piece stores the subassembly upper end and is equipped with the third sensor.
Further, the jacking mechanism comprises a driven wheel, the driven wheel is connected with the driving wheel through a belt, a rotary connecting piece is assembled at the central position of the driven wheel, an internal thread cylinder is assembled at the central position of the rotary connecting piece, a bottom cover penetrates through the internal thread cylinder, the bottom cover is arranged on a lower plate of the jacking device, a lower supporting shell is arranged at the upper end of the bottom cover, a plurality of third bearings are assembled in the lower supporting shell, an inner ring of the third bearings is assembled on the internal thread cylinder, the upper end of the internal thread cylinder extends out of the lower supporting shell, an upper supporting shell is arranged at the upper end of the lower supporting shell, an upper buckle cover is arranged at the upper end of the upper supporting shell, and a shell is arranged outside the upper supporting shell;
The lifting block is assembled in the internal thread cylinder, the lifting rod is assembled at the upper end of the lifting block, the guide groove is formed in the outer wall of the lifting rod in a penetrating manner, the lifting limiting piece is assembled in the guide groove, the lifting limiting piece is installed on the upper supporting shell, the upper end of the lifting rod extends out of the upper buckle cover, the gasket is arranged at the upper extending end of the lifting rod, the second sensor is installed on the outer shell, and the inner side end of the second sensor is located at the upper supporting shell;
The internal thread cylinder and the lifting block are used for driving the lifting rod to move;
the limiting piece is used for limiting the movement direction of the lifting rod so as to enable the lifting rod to linearly move along the axial direction of the internal thread cylinder;
the gasket is used for moving the pole piece in the pole piece storage assembly under the pushing of the lifting rod;
the first sensor is used for detecting and limiting the lower limit of the movement of the lifting block;
And the second sensor is used for detecting and limiting the upper limit of the movement of the lifting block.
Further, the pole piece storage component is arranged in the shell and comprises a lower chassis, the lower chassis is positioned above the upper buckle cover, the lower chassis is provided with a storage piece in an upward extending mode, the storage piece is of an arc-shaped structure, an upper mounting plate is mounted at the upper end of the storage piece, a moving hole is formed in the center of the upper mounting plate in a penetrating mode, a third sensor fixing seat is mounted on the upper mounting plate, a limit rod is mounted on the third sensor fixing seat in a penetrating mode, the upper mounting plate penetrates through the limit rod in a downward extending mode, the lower end of the limit rod is inserted into the lower chassis, the limit rod is positioned on the other side of the storage piece, a plurality of locating pins are arranged on the upper mounting plate in a downward extending mode, the locating pins penetrate through the locating holes, and the gasket is arranged in the storage piece;
The storage piece is used for storing the pole pieces;
The limiting rod is used for limiting the position of the pole piece in the storage piece so that the pole piece moves along the axial direction of the storage piece under the pushing of the gasket;
and the third sensor is used for detecting whether a pole piece exists at the moving hole of the upper mounting disc.
Further, the single lamination machine further comprises a turnover mechanism, the turnover mechanism comprises a turnover linear screw rod arranged at the upper end of the other installation component, the turnover linear screw rod is provided with a turnover motion block, the turnover motion block is provided with a turnover cylinder installation seat, the turnover cylinder installation seat is provided with a turnover lifting cylinder, the movable end of the turnover lifting cylinder is provided with a turnover lifting plate, two sides of the turnover lifting plate are provided with turnover lifting guide rods in an upward extending manner, the turnover lifting guide rods penetrate through the turnover cylinder installation seat, the lower end of the turnover lifting plate is provided with a rotation cylinder installation seat, the rotation cylinder installation seat is provided with a rotation cylinder, the rotation end of the rotation cylinder is provided with a turnover plate, and the turnover plate is provided with a turnover suction nozzle; the linear screw is used for driving the overturning suction nozzle to move along the length direction of the placing plate;
the overturning lifting cylinder is used for driving the overturning suction nozzle to perform lifting movement;
The rotating cylinder is used for driving the overturning suction nozzle to overturn;
The overturning suction nozzle enables the pole piece to be stably adhered to the sucker of the overturning suction nozzle through suction.
Further, the lamination single machine also comprises a detection mechanism,
One end of the placing plate is penetratingly formed with a detection hole;
The detection mechanism comprises a detection mechanism mounting plate mounted on a laminated single machine bottom plate, a detection mechanism fixing rod is mounted on the detection mechanism mounting plate in an upward extending manner, a camera fixing piece is mounted at the lower end of the detection mechanism fixing rod, a camera with an upward lens is mounted on the camera fixing piece, an annular lamp fixing piece is mounted at the upper end of the detection mechanism fixing rod, an annular lamp is mounted on the annular lamp fixing piece, a transparent protective cover is mounted at the upper end of the annular lamp, and a camera perforation is formed in the center position of the annular lamp;
the mounting end of the transfer suction nozzle of the transfer front extension plate is of a U-shaped structure;
When the pole piece is detected, the annular lamp penetrates through the detection hole, the camera lens upwards penetrates through the camera perforation, and the camera lens is positioned below the transparent protective cover;
when the pole piece is detected, the transfer front extension board is a camera shooting substrate, and the annular lamp provides brightness for shooting of the camera;
one end of the placing plate is provided with a waste box;
And the waste box is positioned at one end of the detection hole and is used for collecting the defective pole pieces.
Further, the utility model also comprises a sleeve component storage device,
The sleeve assembly storage device comprises a lower box body, wherein lower support legs are arranged at the lower end of the lower box body, storage fixing plates are arranged at the upper end of the lower box body, a plurality of support rods are arranged in pairs on the storage fixing plates, storage plates are arranged at the upper ends of each pair of support rods, storage holes are formed in the storage plates in a penetrating mode, and the thermal battery sleeve assemblies are arranged in the storage holes;
A man-machine interaction panel is arranged at one end of the storage fixing plate, a processing module is arranged in the man-machine interaction panel, a display is arranged on the man-machine interaction panel, a plurality of control buttons are arranged on one side of the display, and the display and the control buttons are connected with the processing module.
Further, the device also comprises a detection device,
The detection device comprises a detection device support body, a detection device support plate is arranged at the lower end of the detection device support body, a detection device top plate is arranged at the upper end of the detection device support body, a weight detector is arranged on the detection device top plate, and a placing bracket is arranged at the weighing position of the weight detector;
Two adjacent sides of the weight detector are provided with a plurality of fixing screws, the lower ends of the fixing screws are arranged on a top plate of the detection device, the other two adjacent sides of the weight detector are provided with a plurality of jacking pieces, the jacking pieces are screwed on two sides of the top plate of the detection device, and one end of each jacking piece is contacted with the weight detector;
the placing support comprises a lower support plate arranged at the weighing part of the weight detector, a plurality of upper extension rods are arranged on the lower support plate in pairs in an upward extending mode, placing support plates are arranged at the upper ends of the upper extension rods of each pair, placing holes are formed in the penetrating mode of the placing support plates, and the thermal battery sleeve assemblies with the laminated layers are placed in the placing holes.
The technical scheme has the advantages that:
According to the invention, the sleeve assembly storage device is convenient for placing the empty thermal battery sleeve assembly, the six-axis mechanical arm is convenient for transferring the thermal battery sleeve assembly to the rotating device, the six-axis mechanical arm is used for connecting the sleeve assembly storage device, the rotating device and the detecting device with a bridge, the empty thermal battery sleeve assembly is convenient to place and transfer, and the thermal battery sleeve assembly which is completed by transferring and stacking can be improved, so that the circulating efficiency of the whole system is improved, the rotating device realizes the stacking of thermal batteries through the characteristics of rotation and clamping and positioning of the rotating device, a stacking single machine can perform transferring, overturning and detecting of single pole pieces, the qualification rate of the thermal batteries after stacking is improved, the stacking operation of different pole pieces is adapted, the stacking efficiency of the thermal battery assembly is improved, and the jacking device can automatically and controllably finish the pushing out of the pole pieces, so that the stacking efficiency of the single machine is convenient to place the pole pieces in the jacking device.
Drawings
Fig. 1 shows a schematic diagram of a plurality of groups of thermal battery cells and thermal battery cell constitution.
Fig. 2 shows a thermal battery stacking flow.
Fig. 3 shows an overall perspective view of the structure.
Fig. 4 shows a perspective view of the detecting device.
Fig. 5 shows a perspective view of the cartridge assembly storage device.
Fig. 6 shows a perspective view of the rotary apparatus.
Fig. 7 shows a partial cross-sectional view of the rotating device.
Fig. 8 shows a first perspective view of a laminated stand-alone structure.
Fig. 9 shows a second perspective view of the lamination stand-alone.
Fig. 10 shows a first perspective view of the jacking device.
Fig. 11 shows a sectional view of the jacking device.
Fig. 12 shows a second perspective view of the jacking device.
Fig. 13 shows a third perspective view of the jacking device.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is apparent that the described embodiments are some embodiments of the present invention, but not all embodiments of the present invention. The components of the embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the invention, as presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
It should be noted that: like reference numerals and letters denote like items in the following figures, and thus once an item is defined in one figure, no further definition or explanation thereof is necessary in the following figures.
In the description of the present invention, it should be noted that, directions or positional relationships indicated by terms such as "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., are directions or positional relationships based on those shown in the drawings, or are directions or positional relationships conventionally put in use of the inventive product, are merely for convenience of describing the present invention and simplifying the description, and are not indicative or implying that the apparatus or element to be referred to must have a specific direction, be constructed and operated in a specific direction, and thus should not be construed as limiting the present invention.
The terms "first," "second," and the like are used merely to distinguish between descriptions and are not to be construed as indicating or implying relative importance.
The terms "parallel", "perpendicular", and the like do not denote that the components are required to be absolutely parallel or perpendicular, but may be slightly inclined. For example, "parallel" merely means that the directions are more parallel than "perpendicular" and does not mean that the structures must be perfectly parallel, but may be slightly tilted.
Furthermore, the terms "substantially," "essentially," and the like, are intended to be limited to the precise form disclosed herein and are not necessarily intended to be limiting. For example: the term "substantially equal to" does not mean absolute equal to only that it is difficult to achieve absolute equal to during actual production and operation, and there is generally a certain deviation. Thus, in addition to absolute equality, "approximately equal to" includes the above-described case where there is a certain deviation. In other cases, the terms "substantially", "essentially" and the like are used in a similar manner to those described above unless otherwise indicated.
In the description of the present invention, it should also be noted that, unless explicitly specified and limited otherwise, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
As shown in fig. 1, in the embodiment, the prefabricated thermal battery stacking sequence is shown, the thermal battery units are sequentially stacked with an end component, a current collecting plate, a negative electrode plate, a diaphragm plate, a positive electrode plate and a heating plate from bottom to top, and a plurality of groups of thermal battery units are provided with plugs at the upper ends of the thermal battery units besides the thermal battery unit components, wherein the current collecting plate is made of stainless steel, the negative electrode plate is made of an LiB alloy, the diaphragm plate is made of lithium halogen salt+mgo, the positive electrode plate is made of FeS2, and the heating plate is made of fe+kclo4, and peripheral defects often occur in the preparation process because the diaphragm plate is made of lithium halogen salt+mgo.
As shown in fig. 2, the overall flow of the battery stacking operation is as follows:
1. Placing the thermal battery sleeve assembly 9 on the storage device 6;
2. The thermal battery sleeve assemblies 9 stored on the storage device 6 are transferred to the rotating device 2 one by one through the six-axis mechanical arm 5;
3. the rotating device 2 positions the respective thermal cell sleeve assemblies 9 transferred thereto;
4. The single thermal battery units are stacked into the thermal battery sleeve assembly 9 one by one through the single lamination units 3 arranged on the periphery of the rotating device 2 according to the stacking sequence of the thermal battery units shown in fig. 1, and the corresponding pole pieces are detected by adopting the detection mechanism 38 in the pole piece stacking process;
5. After the thermal batteries are stacked, transferring the stacked thermal battery sleeve assemblies 9 to a detection device 7 through a six-axis mechanical arm 5, and detecting each stacked thermal battery sleeve assembly 9;
6. After the detection is completed, the empty thermal battery sleeve assembly 9 is collected until the batch is completely stacked.
According to the requirements and the flow of the pole pieces when being stacked, the following embodiments are adopted in a targeted manner.
Example 1
An automated lamination system, as shown in fig. 3-11, comprising: the working platform 1, be equipped with rotary device 2 on the working platform 1, rotary device 2 is used for six thermal battery sleeve subassemblies 9's rotation and location. The laminated single machine 3 is five in number and is arranged on the periphery side of the rotating device 2, and when the thermal battery sleeve assembly 9 positioned by the rotating device 2 rotates in place, the pole pieces are mutually overlapped and arranged in the thermal battery sleeve assembly 9. The jacking devices 4 are at least six in number and are arranged on the lamination single machine 3 and used for storing pole pieces and jacking when the pole pieces are transferred by the lamination single machine 3. The working platform 1 is used for supporting the rotating device 2, the lamination single machine 3 and the jacking device 4. The six-axis mechanical arm 5 is used for transferring the stacked thermal battery group or the empty thermal battery sleeve assembly 9.
The rotating device 2 comprises a plurality of rotating device supporting plates 21, a rotating device supporting body 20 is installed on the rotating device supporting plates 21, a rotating device upper plate 22 is installed at the upper end of the rotating device supporting body 20, a rotating driving mechanism 28 is arranged on the rotating device upper plate 22, a lower rotating disc 23 is arranged on the rotating driving mechanism 28, an upper fixing disc 29 is arranged at the upper end of the lower rotating disc 23, locating pieces 24 are arranged on the lower rotating disc 23 in a circumferential array mode, jacking cylinders 25 are arranged on the upper fixing disc 29 in a circumferential array mode, jacking pieces 26 are arranged at the movable ends of the jacking cylinders 25, and cylinder driving modules 27 are arranged inside the rotating device supporting body 20 and connected to the jacking cylinders 25. The rotation driving mechanism 28 is for driving the rotation of the lower rotating disk 23. The pressing cylinder 25 is used to drive the pressing piece 26 to move toward the positioning piece 24 side. The pressing piece 26 cooperates with the positioning piece 24 for positioning the thermal battery sleeve assembly 9.
The rotating device 2 is used for rotating and positioning a plurality of thermal battery sleeve assemblies 9. In order to conveniently implement the thermal battery sleeve assembly 9, a rotary driving mechanism 28 is arranged, the lower rotary disk 23 rotates through the driving of the rotary driving mechanism 28, the rotation of the lower rotary disk 23 drives a pressing piece 26 arranged on the lower rotary disk to rotate, after the pressing piece 26 rotates to a corresponding position, the pressing piece 26 is driven by the pressing piece 25 to position the thermal battery sleeve assembly 9, the stacking operation of the pole pieces is implemented after the positioning is completed, and an upper fixed disk 29 arranged above the lower rotary disk 23 is fixed and does not rotate.
The lamination unit 3 comprises a lamination unit support body 30, a lamination unit bottom plate 31 is arranged at the lower end of the lamination unit support body 30, a placing plate 32 is arranged at the upper end of the lamination unit support body 30, mounting assemblies 33 are arranged on two sides of the placing plate 32, a transfer mechanism 34 is arranged at the upper end of one of the mounting assemblies 33, a wire harness assembly 36 is arranged on the outer side wall of the mounting assembly 33, and the transfer mechanism 34 is used for transferring pole pieces.
The lamination single machine 3 is used for transferring each pole piece and stacking the pole pieces in the thermal battery sleeve assembly 9 according to the sequence, the lamination single machine 3 is used for placing the jacking device 4 through the placing plate 32 arranged on the lamination single machine, the placing perforation 321 arranged on the placing plate 32 is used for positioning the jacking device 4, the positioning holes 322 arranged on the periphery side of the placing perforation 321 are used for positioning the upper end of the jacking device 4, the mounting assemblies 33 arranged on the two sides of the placing plate 32 are used for supporting and fixing the transfer mechanism 34, and in order to improve the stability and reliability of the support of the transfer mechanism 34, the corresponding angle support plate 331 is arranged at the bending position of the L-shaped plate 330, the wire harness assembly 36 is used for connecting wires of the transfer mechanism 34 and connecting wires of the transfer suction nozzles 348 to tighten, so that the phenomenon of abrasion or breakage of the transfer mechanism 34 in the back and forth movement process is prevented, and the reliability of the lamination single machine 3 is improved.
The transfer mechanism 34 comprises a linear screw 340 installed on the installation component 33, the linear screw 340 is provided with a transfer movable block 341, the transfer movable block 341 is provided with a transfer cylinder fixing piece 342, the transfer cylinder fixing piece 342 is provided with a transfer cylinder 343, the movable end of the transfer cylinder 343 is provided with a transfer lifting plate 345, both ends of the transfer lifting plate 345 are provided with transfer lifting guide rods 346 extending upwards, the transfer lifting guide rods 346 penetrate through the transfer cylinder fixing piece 342, the lower end of the transfer lifting plate 345 is provided with a transfer front extension plate 347, the other end of the transfer front extension plate 347 is provided with a transfer suction nozzle 348, the transfer suction nozzle 348 is used for sucking a pole piece in the jacking device 4, the placement plate 32 is penetratingly provided with a plurality of placement perforations 321, and the periphery sides of the placement perforations 321 are provided with a plurality of positioning holes 322, and the jacking device 4 is placed in the placement perforations 321 and positioned through the positioning holes 322. The pole piece is transferred from the jacking device 4 to the thermal battery sleeve assembly 9 placed on the rotating device 2 by the transferring mechanism 34, the pole piece is sucked from the jacking device 4 through the transferring suction nozzle 348, in the sucking process, the sucking disc at the lower end of the transferring suction nozzle 348 is contacted with the pole piece positioned in the jacking device 4 through the transferring air cylinder 343, then the linear screw 340 is started, the transferring suction nozzle 348 moves the carried pole piece from one end of the jacking device 4 to the upper side of the thermal battery sleeve assembly 9 under the driving of the linear screw 340, when the pole piece moves to the relevant position, the transferring air cylinder 343 is started, the transferring suction nozzle 348 drives the pole piece to descend until the pole piece descends to a certain position, the suction force to the pole piece is canceled, the pole piece is naturally placed in the thermal battery sleeve assembly 9, and thus, the pole piece placement is completed until all the pole pieces are placed.
The mounting assembly 33 comprises an L-shaped plate 330 with the lower end mounted on the placement plate 32, and a plurality of corner support plates 331 are arranged at the bending positions of the L-shaped plate 330.
The wire harness assembly 36 is used for fixing connecting wires and connecting air pipes, the wire harness assembly 36 comprises an outer fixing piece 362 fixed on the outer wall of the L-shaped plate 330, a flexible wire harness box 361 is installed on the outer fixing piece 362, a bending connecting piece 360 is arranged at the other end of the flexible wire harness box 361, and the bending connecting piece 360 is fixed on the transferring movable block 341 and the overturning movable block 351.
The jacking device 4 comprises a jacking device lower plate 40, a jacking driving motor 49 is arranged at one end of the jacking device lower plate 40, a driving wheel 43 is arranged on an output shaft of the jacking driving motor 49, a jacking mechanism 44 is arranged at the other end of the jacking device lower plate 40, and a pole piece storage assembly 48 is arranged at the upper end of the jacking mechanism 44.
The jacking device 4 is used for storing pole pieces before stacking and facilitating the transfer of the pole pieces by the laminated single machine 3, wherein the pole piece storage assembly 48 is used for storing a plurality of pole pieces, the jacking mechanism 44 can push the pole pieces in the pole piece storage assembly 48 to the upper end of the pole piece storage assembly 48 one by one, and the transfer, overturning and detection operation of the laminated single machine 3 are facilitated, wherein in order to facilitate the timely filling of the pole pieces in the pole piece storage assembly 48, the pole piece storage assembly 48 is detachably arranged in the jacking mechanism 44, and the jacking mechanism 44 ejects the pole pieces from the pole piece storage assembly 48 under the driving of the jacking driving motor 49. Through the above components of the jacking device 4, the pole pieces are conveniently stored, lamination can be efficiently completed by matching with the lamination single machine 3, and meanwhile, the controllability of the jacking device 4 is improved through corresponding components.
The specific embodiments are as follows:
firstly, manually adding a product model and a pole piece with a corresponding model to a jacking device 4 according to the product model to be produced, and simultaneously, manually placing a thermal battery sleeve assembly 9 in a preparation area;
Then, the six-axis mechanical arm 5 picks up a thermal battery sleeve assembly 9 from the preparation area, places the thermal battery sleeve assembly 9 at the positioning piece 24 of the rotating device 2, and clamps the thermal battery sleeve assembly 9 through the pressing piece 26 after placing, so as to position the thermal battery sleeve assembly 9;
then, the lower rotating disk 23 rotates by 60 degrees, and the thermal battery sleeve assembly 9 which is positioned before is transferred to the first working position, and at this time, the six-axis mechanical arm 5 places the next thermal battery sleeve assembly 9. After 6 times of placement and rotation, the thermal battery sleeve assemblies 9 are arranged at 6 stations;
Then, when the thermal battery sleeve assembly 9 is moved to the stacking working area by the lower rotating disc 23 of the rotating device 2, the single lamination machine 3 transfers one pole piece from the jacking device 4 into the thermal battery sleeve assembly 9;
Repeating the rotation of the rotating device 2 and the stacking action of the single lamination machine 3 until the appointed circulation times are completed;
After the specified number of cycles, a target number of pole pieces are stacked in the thermal battery sleeve assembly 9. And then the thermal battery sleeve assembly 9 with the finished chips is taken down through the six-axis mechanical arm 5, and a new empty thermal battery sleeve assembly 9 is placed on the rotating device 2. After 6 times of replacement and rotation, the 6 full-sheet thermal battery sleeve assemblies 9 are recovered, and the thermal battery sleeve assemblies 9 needing sheet filling are replaced at 6 stations, and the actions of rotating and placing the pole pieces are continued.
Example 2
This embodiment is further optimized on the basis of the above-described embodiments, mainly for the rotary drive mechanism 28.
As shown in fig. 6 to 7, the rotary driving mechanism 28 includes a rotary driving motor 280 mounted on the upper plate 22 of the rotary device, a second bearing 284 mounted on an output shaft of the rotary driving motor 280, a second bearing 284 mounted on the upper plate 22 of the rotary device, a gear shaft 281 mounted on an output shaft of the rotary driving motor 280, a gear shaft 281 meshed with the gear 282, a fixed connecting member 287 mounted at a central position of the gear 282, a rotary drum 285 passing through a central position of the fixed connecting member 287, a first bearing 283 mounted on an upper end of the rotary drum 285, a first bearing 283 above the gear 282, a buckle cover 286 disposed outside the gear 282, a lower end of the rotary drum 285 mounted on the upper plate 22 of the rotary drum 285 mounted on the upper fixed disk 29, a lower rotary disk 23 fixed on an outer ring of the first bearing 283, a fixed connecting member 287 mounted on an outer ring of the first bearing 283, a trapezoidal pressing groove 260 disposed at the other end of the pressing member 26, a positioning member 24 extending upward and provided with a concave positioning member 240, an opening end of the concave positioning member 240 facing a center of the lower rotary disk 23.
The specific embodiments are as follows:
The flow of the rotation of the lower rotating disk 23 driven by the rotating driver 28 is as follows: the rotary driving motor 280 is started, the rotary driving motor 280 drives the gear shaft 281 to rotate, the gear shaft 281 rotates, the gear 282 rotates to enable the outer ring of the first bearing 283 to rotate, the outer ring of the first bearing 283 rotates to enable the lower rotating disc 23 fixed on the outer ring of the first bearing 283 to rotate, wherein in order to improve the positioning effect of the thermal battery sleeve assembly 9, the trapezoid pressing groove 260 is arranged at the other end of the pressing piece 26, the trapezoid pressing groove 260 can adapt to the positioning of the thermal battery sleeve assembly 9 with a fixed size, and in order to improve the positioning accuracy and reliability of the thermal battery sleeve assembly 9, the concave positioning piece 240 is arranged in an upward extending mode on the positioning piece 24, the opening end of the concave positioning piece 240 faces the center of the lower rotating disc 23, and the rotary driving mechanism 28 can stably complete the transfer of the thermal battery sleeve assembly 9, and meanwhile, the positioning accuracy and reliability of the thermal battery sleeve assembly 9 are achieved through the pressing piece 26 and the positioning piece 24 with specific structures.
Example 3
The present embodiment is further optimized on the basis of the above embodiment, mainly for the jacking device 4.
As shown in fig. 10 to 13, the lifting mechanism 44 includes a driven pulley 440, the driven pulley 440 is connected to the driving pulley 43 by a belt, a rotary engaging member 441 is mounted at the center of the driven pulley 440, an internal thread cylinder 442 is mounted at the center of the rotary engaging member 441, a bottom cover 460 is provided to the lower plate 40 of the lifting device by penetrating the internal thread cylinder 442, a lower support housing 461 is mounted at the upper end of the bottom cover 460, a third bearing 444 is mounted to the lower support housing 461, a third bearing 444 is mounted to the internal thread cylinder 442, the upper end of the internal thread cylinder 442 extends from the lower support housing 461, an upper support housing 463 is mounted at the upper end of the lower support housing 461, an upper buckle cover 464 is mounted at the upper end of the lower support housing 461, a lifting block 445 is mounted at the upper end of the upper support housing 463, a guide groove 447 is formed in the internal thread cylinder 442, a lifting block 445 is mounted at the upper end of the lifting block 446, a lifting rod 446 outer wall is penetratingly provided with a guide groove 448, a lifting limiter 448 is mounted in the guide groove 447, the lifting limiter 448 is mounted to the upper support housing 463, the upper end of the lifting rod 446 extends from the upper buckle cover 464, a spacer 465 is provided at the upper end of the lifting block 446 extends, a spacer 465 is provided to the inner end of the lifting block 446 is provided to move in the axial direction of the lifting block 446, and the lifting block 446 is pushed by the lifting block 446 is moved in the linear direction along the lifting block 446, and the lifting block 446 is linearly along the linear movement, and the lifting block 446 is moved by the lifting block 446, and the linear movement of the lifting block 446 is moved by the lifting block 446 and the linear, and the piston 446 is moved.
The pole piece storage assembly 48 is arranged in the shell 462, the pole piece storage assembly 48 comprises a lower chassis 480, the lower chassis 480 is positioned above the upper buckle cover 464, the lower chassis 480 is provided with a storage part 481 extending upwards, the storage part 481 is in an arc-shaped structure, the upper end of the storage part 481 is provided with an upper mounting plate 483, a moving hole 486 is formed at the central position of the upper mounting plate 483 in a penetrating way, the upper mounting plate 483 is provided with a third sensor fixing seat 484, a third sensor is arranged on the third sensor fixing seat 484, the upper mounting plate 483 is provided with a limiting rod 482 extending downwards, the lower end of the limiting rod 482 is inserted into the lower chassis 480, the limiting rod 482 is positioned at the other side of the storage part 481, the upper mounting plate 483 is provided with a plurality of positioning pins 485 extending downwards, the locating pin 485 passes through the locating hole 322, the gasket 465 is arranged in the storage piece 481, the storage piece 481 is used for storing the pole piece, the limiting rod 482 is used for limiting the position of the pole piece in the storage piece 481, so that the pole piece moves along the axial direction of the storage piece 481 under the pushing of the gasket 465, the first sensor fixing piece 41 is arranged at one end of the lower plate 40 of the jacking device, the first sensor 42 is arranged at the other end of the first sensor fixing piece 41, the second sensor 47 is arranged at the jacking mechanism 44, the third sensor is arranged at the upper end of the pole piece storage assembly 48, the second sensor 47 is arranged at the outer shell 462, the inner side end is positioned at the upper supporting shell 463, and the first sensor 42 is used for detecting and limiting the lower limit of the movement of the lifting block 445. A second sensor 47 for detecting and limiting the upper limit of the movement of the lifting block 445. A third sensor for detecting the presence of a pole piece at the moving aperture 486 of the upper mounting plate 483.
The specific embodiments are as follows:
The jacking mechanism 44 mainly comprises that driven wheel 440 rotates under the drive of jacking driving motor 49, driven wheel 440 rotates to rotate internal thread cylinder 442, internal thread cylinder 442 rotates to rotate lifting block 445 assembled in internal thread cylinder 442, lifting block 445 rotates to rotate lifting rod 446 assembled on lifting block 446, lifting rod 446 cannot rotate under the limit of lifting limiting piece 448, lifting rod 446 can only move along the axial direction of lifting rod 446, when lifting rod 446 moves along the axial direction, the end of lifting rod 446 acts on spacer 465 in pole piece storage assembly 48, and spacer 465 pushes pole piece in pole piece storage assembly 48 to move outwards due to the acting force of lifting rod 446 until laminated single machine 3 is transferred.
The pole piece storing assembly 48 is used for temporarily storing pole pieces during lamination, the pole piece storing assembly 48 mainly comprises a storing piece 481, a limiting rod 482 and an upper mounting plate 483, wherein the pole pieces are conveniently placed in the pole piece storing assembly 48, the storing piece 481 is arranged to be of an arc-shaped structure, the limiting rod 482 is arranged so that the pole pieces in the storing piece 481 cannot incline under the action of the jacking mechanism 44, the limiting rod 482 can be randomly inserted and pulled out, the limiting rod 482 is pulled out when the pole pieces are placed in the storing piece 481, the limiting rod 482 is inserted when the pole piece storing assembly 48 is placed in the shell 462, the stability of upward movement of the pole pieces is improved, and the pole pieces are prevented from being unstable in absorption and falling of the lamination motor 3 due to inclination.
For detecting and conveniently controlling the position of the lifting block 445, a first sensor 42 is provided, and for detecting whether a pole piece exists at the position of the moving hole 486, a third sensor is provided, so that the movement control of the lifting mechanism 44 is facilitated, the pole piece in the pole piece storage assembly 48 is conveniently detected in real time through the above sensors, and the intelligence, reliability and accuracy in lamination are improved.
Example 4
The present embodiment is further optimized on the basis of the above embodiment, mainly for lamination units 3.
As shown in fig. 8-9, the lamination stand-alone machine 3 further comprises a turnover mechanism 35, the turnover mechanism 35 comprises a turnover linear screw 350 installed at the upper end of another installation component 33, the turnover linear screw 350 is provided with a turnover moving block 351, the turnover moving block 351 is provided with a turnover cylinder installation seat 352, the turnover cylinder installation seat 352 is provided with a turnover lifting cylinder 353, the movable end of the turnover lifting cylinder 353 is provided with a turnover lifting plate 354, two sides of the turnover lifting plate 354 are provided with turnover lifting guide rods 359 extending upwards, the turnover lifting guide rods 359 penetrate through the turnover cylinder installation seat 352, the lower end of the turnover lifting plate 354 is provided with a rotation cylinder installation seat 355, the rotation cylinder installation seat 355 is provided with a rotation cylinder 356, the rotation end of the rotation cylinder 356 is provided with a turnover plate 357, and the turnover plate 357 is provided with a turnover suction nozzle 358. And a linear screw 350 for driving the flipping nozzle 358 to move along the length of the placement plate 32. The turnover lifting cylinder 353 is used for driving the turnover suction nozzle 358 to perform lifting movement. The rotary cylinder 356 is used to drive the flip nozzle 358 to flip. The flip nozzle 358 is attached to the suction cup of the flip nozzle 358 by suction.
The specific embodiments are as follows:
in order to facilitate the turnover of some pole pieces during the transfer, a turnover mechanism 35 is provided, the turnover mechanism 35 is arranged on the mounting assembly 33, meanwhile, one side of the turnover mechanism 35 is also provided with a wire harness assembly 36, the pole pieces to be turned can be sucked from the pole pieces in the jacking device 4 through a turnover suction nozzle 358, after the pole pieces are sucked by the turnover suction nozzle 358, a turnover lifting cylinder 353 is started, the turnover suction nozzle 358 drives the pole pieces to move upwards, after the pole pieces are moved to a certain height, a rotating cylinder 356 is started, the rotating cylinder 356 drives the turnover suction nozzle 358 to rotate until the original downward face of the pole pieces to be turned is upwards, then the turnover linear screw 350 is started, the pole pieces are driven by the turnover linear screw 350 to move to the rotating device 2 side, after the pole pieces are moved to a certain position, the transfer mechanism 34 is started, the pole pieces after the reverse face are sucked by the transfer suction nozzle 348 of the transfer mechanism 34, and then the pole pieces are transferred into the thermal battery sleeve assembly 9 by the transfer mechanism 34.
Example 5
As shown in fig. 8-9, the lamination stand-alone 3 further includes a detection mechanism 38, and a detection hole 320 is formed through one end of the placement plate 32; the detection mechanism 38 comprises a detection mechanism mounting plate 380 mounted on the laminated single-machine bottom plate 31, a detection mechanism fixing rod 385 is mounted on the detection mechanism mounting plate 380 in an upward extending manner, a camera fixing piece 381 is mounted at the lower end of the detection mechanism fixing rod 385, a camera 382 with a lens facing upwards is mounted on the camera fixing piece 381, an annular lamp fixing piece 383 is mounted at the upper end of the detection mechanism fixing rod 385, an annular lamp 384 is mounted on the annular lamp fixing piece 383, a transparent protective cover is mounted at the upper end of the annular lamp 384, and a camera perforation 386 is arranged at the central position of the annular lamp 384; the mounting end of the transfer nozzle 348 of the transfer front extension plate 347 is of a U-shaped configuration. When the pole piece is detected, the annular lamp 384 penetrates the detection hole 320, the camera 382 upwards penetrates the camera through hole 386, and the camera 382 is positioned below the transparent protective cover; when the pole piece is detected, the transfer front extension plate 347 photographs the substrate for the camera 382, the annular light 384 provides a light source for photographing of the camera 382, one end of the placement plate 32 is provided with the waste box 37, and the waste box 37 is located at one end of the detection hole 320 and used for collecting the pole piece with the defect.
The specific embodiments are as follows:
In order to be able to detect whether a diaphragm sheet is defective, a corresponding detection mechanism 38 is provided on the single lamination machine 3, the detection mechanism 38 is arranged at the detection hole 320 of the placement plate 32, in the pole sheet detection process, an annular light 384 provided on the detection mechanism 38 provides a light source for a camera 382 for detection, a U-shaped structure transfer front extension plate 347 on the transfer mechanism 34 is used as a substrate for detection shooting, in order to prevent pole sheet residues falling on the pole sheet from affecting the detection structure, a transparent protective cover is arranged at the upper end of the annular light 384, the camera 382 is positioned below the transparent protective cover, after the pole sheet on the transfer mechanism 34 is photographed by the camera 382, whether the pole sheet is defective is obtained after analysis by analysis software, if the pole sheet is defective, the pole sheet is placed in the waste box 37, and if the pole sheet is complete, the pole sheet is transferred into the thermal battery sleeve assembly 9 by the transfer mechanism 34.
Example 6
This embodiment is further optimized on the basis of the above-described embodiments, mainly for the sleeve assembly storage device 6.
As shown in fig. 5, the sleeve assembly storage device 6 includes a lower case 60, a lower leg 61 is provided at the lower end of the lower case 60, a storage fixing plate 62 is mounted at the upper end of the lower case 60, a plurality of support rods 63 are mounted in pairs on the storage fixing plate 62, a storage plate 64 is mounted at the upper end of each pair of support rods 63, a plurality of storage holes 65 are formed through the storage plate 64, the thermal battery sleeve assembly 9 is disposed in the storage holes 65, a man-machine interaction panel 66 is mounted at one end of the storage fixing plate 62, a processing module is disposed in the man-machine interaction panel 66, a display 67 is mounted on the man-machine interaction panel 66, a plurality of control buttons 68 are disposed at one side of the display 67, and the display 67 and the control buttons 68 are connected with the processing module.
The specific embodiments are as follows:
The sleeve component storage device 6 is used for placing the empty thermal battery sleeve component 9, the six-axis mechanical arm 5 is convenient to transfer the thermal battery sleeve component 9 onto the rotating device 2, meanwhile, the corresponding human-computer interaction panel 66 is arranged on the sleeve component storage device 6, the whole system is conveniently controlled through the control button 68 on the human-computer interaction panel 66, the display 67 arranged on the human-computer interaction panel 66 is used for detecting the running condition of the whole system, and the visual operation is improved, wherein in order to facilitate the transfer of the empty thermal battery sleeve component 9 by the six-axis mechanical arm 5, the supporting rod 63 with the length in the step-shaped growth is arranged on the storage fixed plate 62, the six-axis mechanical arm 5 does not influence the empty thermal battery sleeve component 9 on the lower layer in the transfer process, and the reliability is improved.
Example 7
The present embodiment is further optimized on the basis of the above embodiments, mainly for the detection device 7 for detecting a thermal battery.
As shown in fig. 6, the detecting device 7 includes a detecting device supporting body 70, a detecting device supporting plate 71 is mounted at the lower end of the detecting device supporting body 70, a detecting device top plate 72 is mounted at the upper end of the detecting device supporting body 70, a weight detector 75 is mounted at the detecting device top plate 72, a placing support 76 is mounted at the weighing position of the weight detector 75, a plurality of fixing screws 73 are arranged at two adjacent sides of the weight detector 75, a plurality of tightening members 74 are arranged at the lower end of the fixing screws 73 and are mounted at the detecting device top plate 72, the tightening members 74 are screwed at two sides of the detecting device top plate 72, one end of each tightening member is in contact with the weight detector 75, the placing support 76 includes a lower support 760 disposed at the weighing position of the weight detector 75, a plurality of upper extension rods 761 are mounted at the upper ends of each pair of upper extension rods 761, a placing support 762 is formed with a placing hole 763 penetrating through the placing support 762, and a thermal battery sleeve assembly 9 completed by lamination is placed in the placing hole 763.
The specific embodiments are as follows:
And a detecting means for detecting the weight of the assembled thermal battery pack to determine whether the thermal battery pack is acceptable or not by the weight, wherein the weight detector 75 employs a conventional analytical balance, and simultaneously, for convenience, fixes the assembled thermal battery pack so that a corresponding placement bracket 76 is provided, wherein, for improving the detection efficiency, six placement holes 763 are provided on the placement support 762 of the placement bracket 76, specifically, when the batch is weight-detected, placed on the placement support 762 one by one, and weighed by the weight detector 75 in an accumulated manner, and records a value every time, and when a certain increment value is significantly greater or less than other increment values, the thermal battery pack is determined to be unacceptable, and when the increment value fluctuates within a variable range, the thermal battery pack is indicated to be acceptable.
The above description is only of the preferred embodiments of the present invention and is not intended to limit the invention, and it will be apparent to those skilled in the art that various modifications and variations can be made in the present invention without departing from the spirit and scope of the invention. Thus, it is intended that the present invention also include such modifications and alterations insofar as they come within the scope of the appended claims or the equivalents thereof.

Claims (6)

1. An automated lamination system, comprising:
A rotating device (2) for rotation and positioning of a plurality of thermal cell sleeve assemblies (9);
The lamination single machines (3) are at least one in number and are arranged on the periphery of the rotating device (2), and when the thermal battery sleeve assembly (9) positioned by the rotating device (2) rotates in place, the pole pieces are mutually overlapped and arranged in the thermal battery sleeve assembly (9);
The jacking devices (4) are at least one in number and are arranged on the lamination single machine (3) and used for storing the pole pieces and jacking the pole pieces when the pole pieces are transferred by the lamination single machine (3);
The rotating device (2) comprises:
The rotary device support plate (21) is a plurality of, the rotary device support plate (21) is provided with a rotary device support body (20), the upper end of the rotary device support body (20) is provided with a rotary device upper plate (22), the rotary device upper plate (22) is provided with a rotary driving mechanism (28), the rotary driving mechanism (28) is provided with a lower rotary disc (23), the upper end of the lower rotary disc (23) is provided with an upper fixed disc (29), the lower rotary disc (23) is provided with positioning pieces (24) in a circumferential array, the upper fixed disc (29) is provided with jacking cylinders (25) in a circumferential array, the movable end of each jacking cylinder (25) is provided with a jacking piece (26), the rotary device support body (20) is internally provided with a cylinder driving module (27), and the cylinder driving module (27) is connected with each jacking cylinder (25);
The rotary driving mechanism (28) is used for driving the lower rotary disk (23) to rotate;
The jacking cylinder (25) is used for driving the jacking piece (26) to move towards the positioning piece (24);
The pressing piece (26) and the positioning piece (24) are matched with each other to be used for positioning the thermal battery sleeve assembly (9);
the lamination unit (3) comprises:
The laminated single machine support body (30), laminated single machine bottom plate (31) is arranged at the lower end of the laminated single machine support body (30), placing plates (32) are arranged at the upper end of the laminated single machine support body (30), mounting assemblies (33) are arranged at two sides of each placing plate (32), a transfer mechanism (34) is arranged at the upper end of one of the mounting assemblies (33), and the transfer mechanism (34) is used for transferring pole pieces;
The transfer mechanism (34) comprises a linear screw (340) arranged on the mounting assembly (33), the linear screw (340) is provided with a transfer movable block (341), the transfer movable block (341) is provided with a transfer cylinder fixing piece (342), the transfer cylinder fixing piece (342) is provided with a transfer cylinder (343), the movable end of the transfer cylinder (343) is provided with a transfer lifting plate (345), the two ends of the transfer lifting plate (345) are provided with transfer lifting guide rods (346) extending upwards, the transfer lifting guide rods (346) penetrate through the transfer cylinder fixing piece (342), the lower end of the transfer lifting plate (345) is provided with a transfer front extension plate (347), and the other end of the transfer front extension plate (347) is provided with a transfer suction nozzle (348);
the transfer suction nozzle (348) is used for sucking the pole piece in the jacking device (4);
The placement plate (32) is penetratively provided with a plurality of placement perforations (321), and the periphery of the placement perforations (321) is provided with a plurality of positioning holes (322);
The jacking device (4) is arranged in the placement perforation (321) and positioned through the positioning hole (322);
Also comprises a sleeve component storage device (6),
The sleeve assembly storage device (6) comprises a lower box body (60), lower support legs (61) are arranged at the lower end of the lower box body (60), storage fixing plates (62) are arranged at the upper end of the lower box body (60), a plurality of support rods (63) are arranged in pairs on the storage fixing plates (62), storage plates (64) are arranged at the upper end of each pair of support rods (63), a plurality of storage holes (65) are formed in a penetrating mode in the storage plates (64), and the thermal battery sleeve assemblies (9) are all arranged in the storage holes (65);
A man-machine interaction panel (66) is arranged at one end of the storage fixing plate (62), a processing module is arranged in the man-machine interaction panel (66), a display (67) is arranged on the man-machine interaction panel (66), a plurality of control buttons (68) are arranged on one side of the display (67), and the display (67) and the control buttons (68) are connected with the processing module;
also comprises a detection device (7),
The detection device (7) comprises a detection device support body (70), a detection device support plate (71) is arranged at the lower end of the detection device support body (70), a detection device top plate (72) is arranged at the upper end of the detection device support body (70), a weight detector (75) is arranged on the detection device top plate (72), and a placing bracket (76) is arranged at the weighing position of the weight detector (75);
The placing support (76) comprises a lower support plate (760) arranged at the weighing position of the weight detector (75), a plurality of upper extension rods (761) are arranged on the lower support plate (760) in a pair extending upwards mode, placing support plates (762) are arranged at the upper ends of each pair of upper extension rods (761), placing holes (763) are formed in the placing support plates (762) in a penetrating mode, and the thermal battery sleeve assemblies (9) with the completed lamination are placed in the placing holes (763).
2. Automatic lamination system according to claim 1, characterized in that the jacking means (4) comprise: jacking driving motor (49) is installed to jacking device hypoplastron (40), and jacking driving motor (49) output shaft is equipped with drive wheel (43), and climbing mechanism (44) are installed to jacking device hypoplastron (40) other end, and climbing mechanism (44) upper end is equipped with pole piece storage subassembly (48).
3. The automatic lamination system according to claim 2, wherein the jacking mechanism (44) comprises a driven wheel (440), the driven wheel (440) is connected with the driving wheel (43) through a belt, a rotary connecting piece (441) is assembled at the central position of the driven wheel (440), an inner threaded cylinder (442) is assembled at the central position of the rotary connecting piece (441), a bottom cover (460) is penetrated by the inner threaded cylinder (442), the bottom cover (460) is mounted on the lower plate (40) of the jacking device, a lower supporting shell (461) is mounted at the upper end of the bottom cover (460), a plurality of third bearings (444) are assembled in the lower supporting shell (461), an inner ring of the third bearings (444) is assembled on the inner threaded cylinder (442), the upper end of the inner threaded cylinder (442) extends out of the lower supporting shell (461), an upper supporting shell (463) is mounted at the upper end of the lower supporting shell (463), an upper buckle cover (464) is mounted at the upper end of the upper supporting shell (463), and a shell (462) is arranged outside the upper supporting shell (463);
A lifting block (445) is assembled in the internal thread cylinder (442), a lifting rod (446) is assembled at the upper end of the lifting block (445), a guide groove (447) is formed in the outer wall of the lifting rod (446) in a penetrating manner, a lifting limiting piece (448) is assembled in the guide groove (447), the lifting limiting piece (448) is installed on the upper supporting shell (463), the upper end of the lifting rod (446) extends out of the upper buckle cover (464), and a gasket (465) is arranged at the upper extending end of the lifting rod (446);
the internal thread cylinder (442) and the lifting block (445) are used for driving the lifting rod (446) to move;
the limiting piece (448) is used for limiting the movement direction of the lifting rod (446) so as to enable the lifting rod (446) to linearly move along the axial direction of the internal thread cylinder (442);
The gasket (465) is urged by the lifter (446) for pole piece movement within the pole piece storage assembly (48).
4. The automated lamination system of claim 3, wherein:
The pole piece storage assembly (48) is arranged in the shell (462), the pole piece storage assembly (48) comprises a lower chassis (480), the lower chassis (480) is arranged above the upper buckle cover (464), the lower chassis (480) is provided with a storage part (481) in an upward extending mode, the storage part (481) is of an arc-shaped structure, the upper end of the storage part (481) is provided with an upper mounting plate (483), a moving hole (486) is formed in the center of the upper mounting plate (483) in a penetrating mode, the upper mounting plate (483) is provided with a third sensor fixing seat (484), the third sensor is arranged on the third sensor fixing seat (484), the upper mounting plate (483) is provided with a limiting rod (482) in a penetrating mode in a downward extending mode, the lower end of the limiting rod (482) is inserted into the lower chassis (480), the limiting rod (482) is arranged on the other side of the storage part (481), the upper mounting plate (483) is provided with a plurality of positioning pins (485) in a penetrating mode, and the gasket (465) is arranged in the storage part (481);
the storage piece (481) is used for storing the pole piece;
The limiting rod (482) is used for limiting the position of the pole piece arranged in the storage piece (481) so as to enable the pole piece to move along the axial direction of the storage piece (481) under the pushing of the gasket (465);
A first sensor fixing piece (41) is arranged at one end of a lower plate (40) of the jacking device, a first sensor (42) is arranged at the other end of the first sensor fixing piece (41), a second sensor (47) is arranged on a jacking mechanism (44), and a third sensor is arranged at the upper end of a pole piece storage assembly (48);
The second sensor (47) is mounted to the outer housing (462) with the inboard end at the upper support housing (463);
A first sensor (42) for detecting and limiting the lower limit of the movement of the lifting block (445);
a second sensor (47) for detecting and limiting the upper limit of the movement of the lifting block (445);
And a third sensor for detecting the presence or absence of a pole piece at the movement hole (486) of the upper mounting plate (483).
5. The automatic lamination system according to claim 1, wherein the single lamination machine (3) further comprises a turnover mechanism (35), the turnover mechanism (35) comprises a turnover linear screw (350) arranged at the upper end of the other installation component (33), the turnover linear screw (350) is provided with a turnover moving block (351), the turnover moving block (351) is provided with a turnover cylinder installation seat (352), the turnover cylinder installation seat (352) is provided with a turnover lifting cylinder (353), the movable end of the turnover lifting cylinder (353) is provided with a turnover lifting plate (354), two sides of the turnover lifting plate (354) are provided with turnover lifting guide rods (359) extending upwards, the turnover lifting guide rods (359) are all penetrated through the turnover cylinder installation seat (352), the lower end of the turnover lifting plate (354) is provided with a rotation cylinder installation seat (355), the rotation cylinder installation seat (355) is provided with a rotation cylinder (356), the rotation end of the rotation cylinder (356) is provided with a turnover plate (357), and the turnover plate (357) is provided with a turnover suction nozzle (358); a turnover linear screw (350) for driving the turnover suction nozzle (358) to move along the length direction of the placement plate (32);
The overturning lifting cylinder (353) is used for driving the overturning suction nozzle (358) to perform lifting movement;
the rotating cylinder (356) is used for driving the overturning suction nozzle (358) to overturn;
the overturning suction nozzle (358) enables the pole piece to be stably adhered to the sucker of the overturning suction nozzle (358) through suction.
6. An automatic lamination system according to claim 1, characterized in that the single lamination machine (3) further comprises a detection mechanism (38),
One end of the placement plate (32) is provided with a detection hole (320) in a penetrating manner;
the detection mechanism (38) comprises a detection mechanism mounting plate (380) mounted on a laminated single-machine bottom plate (31), a detection mechanism fixing rod (385) is mounted on the detection mechanism mounting plate (380) in an upward extending mode, a camera fixing piece (381) is mounted at the lower end of the detection mechanism fixing rod (385), a camera (382) with a lens facing upwards is mounted on the camera fixing piece (381), an annular lamp fixing piece (383) is mounted at the upper end of the detection mechanism fixing rod (385), an annular lamp (384) is mounted on the annular lamp fixing piece (383), a transparent protective cover is mounted at the upper end of the annular lamp (384), and a camera perforation (386) is arranged at the central position of the annular lamp (384);
the mounting end of a transfer suction nozzle (348) of the transfer front extension plate (347) is of a U-shaped structure;
When the pole piece is detected, the annular lamp (384) penetrates through the detection hole (320), the camera (382) is upwards penetrated through the camera perforation (386), and the camera (382) is positioned below the transparent protective cover;
When the pole piece is detected, the transfer front extension plate (347) photographs the substrate for the camera (382), and the annular lamp (384) provides brightness for photographing of the camera (382);
one end of the placement plate (32) is provided with a waste box (37);
And the scrap box (37) is positioned at one end of the detection hole (320) and is used for collecting the defective pole pieces.
CN201911130947.3A 2019-11-19 2019-11-19 Automatic lamination system Active CN110707339B (en)

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