The semi-automatic assembly identifying system of torque converter reactor assembly bench
Technical field
The utility model belongs to automatic assembling field, and in particular to a kind of semi-automatic assembly of torque converter reactor assembly bench
Identifying system.
Background technique
The hydrodynamic unit that fluid torque-converter is made of pump impeller, turbine, guide wheel, is mounted between engine and speed changer, with
Hydraulic oil is working media, plays a part of to transmit torque, bending moment, speed change and clutch.
During assembling fluid torque-converter, needs artificial loading, feeding and detection identification part is positive and negative and state is
No normal, the degree of automation is low, needs to expend a large amount of manpowers, and artificial detection is easy visual fatigue, detection error occurs, causes
Part rejection is ressembled.
Summary of the invention
In view of the above technical problems, the utility model is intended to provide the labor intensity and detection mistake that one greatly reduces worker
The semi-automatic assembly identifying system of torque converter reactor assembly bench accidentally.
For this purpose, the technology employed by the present utility model is a kind of semi-automatic assembly of torque converter reactor assembly bench
Identifying system, including operating platform and be arranged on the operating platform guide wheel assemble mechanism, end cap automatic charging assembly device,
Vision-based detection mechanism and automatic fetching device, the guide wheel assemble mechanism include guide wheel automatic charging device and are arranged in the guide wheel
The automatic press mounting device of automatic charging device side, the vision-based detection mechanism include setting in end cap automatic charging assembly device
The vision inspection apparatus of lower section and positive and negative detection device, the automatic fetching device setting assemble device one in end cap automatic charging
Side and the close vision inspection apparatus.
Further, the guide wheel automatic charging device includes two-dimentional module A and the pneumatic clamper I that is arranged in the two dimension module A,
It is described two dimension module A energy band take offence pawl I or so and move up and down.Using the above structure, pneumatic clamper I catches guide wheel then to pass through two dimension
Module A is mobile, and guide wheel is placed on predetermined position, completes guide wheel automatic charging process, saves manpower.
Further, the automatic press mounting device include cylinder I, be arranged in cylinder I piston rod end press-fit block and set
Set the turntable I below the press-fit block.Using the above structure, press-fit block can be on turntable I under the promotion of cylinder I
Workpiece carries out automatic press mounting, saves manpower.
Further, the end cap automatic charging assembles the suction that device includes two-dimentional mould group B and is arranged on two dimension mould group B
Disk, the two dimension mould group B can drive sucker up and down and move forward and backward, and be provided in end cap automatic charging assembly device side
Feed bin segmenting device, the feed bin segmenting device are arranged on the operational platform with being able to rotate, and are on the feed bin segmenting device
It is evenly distributed in end cap positioning column, the every rotation of feed bin segmenting device is primary, is placed exactly in one of end cap positioning column
The underface of sucker is provided with below the sucker and covers the step drive device risen for promote-side.Using the above structure,
Feed bin segmenting device is used for while placing multiple end caps while positioning to each end cap, improves efficiency, step drive device
Promote-side covers liter, draws convenient for sucker, and then end cap is sucked by two-dimentional mould group B movement in sucker, end cap is placed on predetermined
End cap automatic charging process is completed in position, saves manpower.
Further, the vision inspection apparatus includes slide unit I and the visual detector that I top of slide unit is arranged in, described
Detection assembly bench is provided on the sliding block of slide unit I.Using the above structure, by visual detector to detection assembly bench workpiece into
Row detects whether positive and negative and state is normal, and to determine whether to enter subsequent processing, people is saved in reduction artificial detection fault automatically
Power.
Further, the positive and negative detection device includes slide unit II, the positive and negative detector that II one end of slide unit is arranged in and can turn
Turntable II on II sliding block of slide unit is set dynamicly.Using the above structure, by positive and negative detector on turntable II
Workpiece sensing it is positive and negative, with determine whether enter subsequent processing, reduce artificial detection fault, save manpower.
Further, the automatic fetching device includes two-dimentional mould group C and the pneumatic clamper II that is arranged on two dimension mould group C, institute
State two-dimentional mould group C energy band take offence pawl II or so and move up and down.Using the above structure, then pneumatic clamper II catches the workpiece after assembly
It is mobile by two-dimentional mould group C, automatic material taking process is completed, manpower is saved.
The beneficial effects of the utility model are: can automatic charging, press fitting, identification part it is positive and negative, detection assembly correctly with
No and feeding, high degree of automation greatly reduce the labor intensity of worker, reduce detection error.
Detailed description of the invention
Fig. 1 is the top view of the utility model;
Fig. 2 is the perspective view of guide wheel automatic charging device and automatic press mounting device;
Fig. 3 is the sectional view of vision inspection apparatus;
Fig. 4 is the perspective view of end cap automatic charging assembly device and automatic fetching device;
Fig. 5 is the sectional view of end cap automatic charging assembly device.
Specific embodiment
By way of example and in conjunction with the accompanying drawings, the utility model is described in further detail:
As shown in Figure 1, a kind of semi-automatic assembly identifying system of torque converter reactor assembly bench, mainly by operating platform 12
With the guide wheel assemble mechanism, end cap automatic charging assembly device, vision-based detection mechanism and automatic being arranged on the operating platform 12
Feeding device, guide wheel assemble mechanism include guide wheel automatic charging device and the automatic of the guide wheel automatic charging device side are arranged in
Press-loading apparatus, vision-based detection mechanism include vision inspection apparatus and the positive reverse-examination being arranged in below end cap automatic charging assembly device
Device is surveyed, automatic fetching device setting is in end cap automatic charging assembly device side and close to vision inspection apparatus.
As shown in Figure 1, guide wheel automatic charging device includes the two-dimentional pneumatic clamper I module A 13 and be arranged in the two dimension module A
1, two-dimentional 13 energy band of module A take offence pawl I 1 or so and move up and down.Automatic press mounting device includes cylinder I 14, cylinder I is arranged in
The press-fit block 15 of piston rod end and the turntable I 3 being arranged in below the press-fit block 15.Pneumatic clamper I 1 is for grabbing guide wheel, then
I 3 top of turntable, one-way clutch inner core and the flower guide wheel being placed on turntable I 3 are moved to by two-dimentional module A 13
Key is put on, and press-fit block 15 is pressed under the promotion of cylinder I, completes guide wheel assembly.Speed regulation is provided with below turntable I 3
Motor is assembled for adjusting the rotation speed of turntable I 3 convenient for guide wheel, improves assembling quality.
As shown in Figure 1, end cap automatic charging assembly device includes two dimension mould group B16 and is arranged on two dimension mould group B16
Sucker 8, two-dimentional mould group B16, which can drive, about 8 sucker and to move forward and backward, and is provided in end cap automatic charging assembly device side
Feed bin segmenting device 22, feed bin segmenting device 22 are arranged on the operational platform with being able to rotate, in circle on feed bin segmenting device 22
It is evenly equipped with end cap positioning column 7 week, end cap positioning column 7 is inserted into end cap opposite end lid and is positioned, the every rotation one of feed bin segmenting device 22
It is secondary, so that one of end cap positioning column 7 is placed exactly in the underface of sucker 8, is provided with below sucker 8 and is covered for promote-side
The step drive device 21 risen is respectively arranged with one in the two sides of 22 upper end cover positioning column 7 of feed bin segmenting device and drives with stepping
The adaptable short slot of dynamic device 21.When end cap turns to the underface of sucker 8, step drive device 21 jacks up end cap, just
End cap is drawn in sucker 8, designated position is then moved to by two dimension mould group B16.
As shown in Figure 1, vision inspection apparatus includes slide unit I 5 and the visual detector 17 that I 5 top of slide unit is arranged in, in cunning
Detection assembly bench 18 is provided on the sliding block of platform I 5.Detection assembly bench 18 is used to place guide wheel, the one-way clutch after assembling one
Device inner core and spline housing detect one-way clutch inner core by visual detector 17 and spline housing are positive and negative, and the shape after assembly
Whether state is normal, is if normal then moved to guide wheel, one-way clutch inner core and the spline housing after assembling one by slide unit I 5
One end far from visual detector 17, starts end cap assembly process, and worker can be aobvious by the vision of setting on the operational platform
Show that device 23 observes the detection picture of visual detector 17, controls detection case at any time, on-call maintenance when failure.Positive and negative detection
Device includes slide unit II 10, the positive and negative detector 11 that II 10 one end of slide unit is arranged in and is rotatably arranged in II 10 sliding block of slide unit
On turntable II 19.Sucker 8 is moved to above turntable II 19 after drawing end cap by two dimension mould group B16, and end cap is placed
On turntable II 19, end cap is transported on the detection position of positive and negative detector 11 by turntable II 19 by slide unit II 10, inspection
Survey end cap is positive and negative, if end cap is transported to one far from positive and negative detector 11 by turntable without exception II 19 by slide unit II 10 again
End, then sucker 8 draws end cap again, and end cap is moved to 18 top of detection assembly bench by two-dimentional mould group B16, carries out end cap
Assembly.
As shown in Figure 1, automatic fetching device includes two-dimentional mould group C6 and the pneumatic clamper II 20 that is arranged on two dimension mould group C6,
Two-dimentional mould group C6 energy band take offence pawl II 20 or so and move up and down.Pneumatic clamper II 20 is after crawl assembly one on detection assembly bench 18
Workpiece, designated position is moved to by two-dimentional mould group C6, completes automatic material taking.
When the utility model is used, one-way clutch inner core and spline housing are placed in turntable I 3 first, then started
Guide wheel automatic charging device, guide wheel automatic charging device automatically by guide wheel be placed on one-way clutch inner core on turntable I 3 and
On spline housing, press-fit block 15 is pressed under the promotion of cylinder I, guide wheel assembly is completed, then manually by the workpiece after assembly
It is placed on detection assembly bench 18, one-way clutch inner core is detected by visual detector 17 and spline housing is positive and negative, and assembly
Whether state afterwards is normal, and if normal, workpiece is then moved away from visual detector 17 by slide unit I 5 by detection assembly bench 18
One end, starting end cap automatic charging assembles device, and the end cap that worker is placed on feed bin segmenting device 22 is moved to by sucker 8
On turntable II 19, end cap is transported on the detection position of positive and negative detector 11 by turntable II 19 by slide unit II 10, detection
End cap is positive and negative, if end cap is transported to one end far from positive and negative detector 11 by slide unit II 10 again by turntable without exception II 19,
Then sucker 8 draws end cap again, and end cap is moved to 18 top of detection assembly bench, carries out end cap assembly, after the assembly is completed gas
Pawl II 20 is moved to designated position by two-dimentional mould group C6, completes from the workpiece after crawl assembly one on detection assembly bench 18
Automatic material taking.Guide wheel assemble mechanism, end cap automatic charging assembly device, vision-based detection mechanism and automatic fetching device are by control
Device automatically controls, and is provided with touch control panel on the operational platform, controls convenient for worker operation.