CN110654811A - Manual feeding line - Google Patents
Manual feeding line Download PDFInfo
- Publication number
- CN110654811A CN110654811A CN201911050182.2A CN201911050182A CN110654811A CN 110654811 A CN110654811 A CN 110654811A CN 201911050182 A CN201911050182 A CN 201911050182A CN 110654811 A CN110654811 A CN 110654811A
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- manual feeding
- conveying
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- 238000001514 detection method Methods 0.000 claims abstract description 45
- 230000000903 blocking effect Effects 0.000 claims abstract description 32
- 239000013307 optical fiber Substances 0.000 claims abstract description 31
- 239000000463 material Substances 0.000 claims abstract description 27
- 230000007246 mechanism Effects 0.000 claims abstract description 21
- 238000012360 testing method Methods 0.000 claims abstract description 18
- 230000001360 synchronised effect Effects 0.000 claims abstract description 14
- 239000003638 chemical reducing agent Substances 0.000 claims abstract description 8
- 238000012546 transfer Methods 0.000 claims description 19
- 230000005540 biological transmission Effects 0.000 claims description 3
- 230000002265 prevention Effects 0.000 claims 1
- 230000007547 defect Effects 0.000 abstract description 2
- 238000003754 machining Methods 0.000 abstract description 2
- 238000012797 qualification Methods 0.000 abstract description 2
- 230000004888 barrier function Effects 0.000 description 29
- 238000004519 manufacturing process Methods 0.000 description 8
- 230000007423 decrease Effects 0.000 description 5
- 239000000835 fiber Substances 0.000 description 4
- 238000010586 diagram Methods 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 206010063385 Intellectualisation Diseases 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000013072 incoming material Substances 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 238000012547 material qualification Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
- B65G43/08—Control devices operated by article or material being fed, conveyed or discharged
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- Control Of Conveyors (AREA)
Abstract
The invention relates to the technical field of machining, in particular to a manual feeding line, and aims to overcome the defects that automatic feeding in the prior art causes product scattering and can not detect the qualification of supplied materials, and the manual feeding line is mainly realized through the following technical scheme: the conveying line is used for conveying product parts and comprises a servo motor, a speed reducer, a belt wheel and a synchronous belt; the detection switching mechanism is used for completing the detection and switching release of the product; the manual feeding line provided by the invention is suitable for components which are not suitable for machine assembly, through photographing test contacts and optical fiber tests, and finally through the descending blocking structures on the front side and the rear side, the switching is released if the components are qualified, and the intermittent detection and the conveying can be realized under the condition that the conveying belt is always conveyed.
Description
Technical Field
The invention relates to the technical field of machining, in particular to a manual feeding line.
Background
Today's society, science and technology development is different day by day, and original production mode can not satisfy present production demand gradually, no matter be the country or enterprise, all need improve production efficiency through changing original production mode, and the machine replaces artificial mode also more and more generally, and a lot of enterprises engaged in casting production need accomplish the automatic transformation of machine and replace the manual work to improve production efficiency, practice thrift the cost. In the field of automation, parts are generally required to be automatically fed to a designated position of an industrial production line by a feeding device and then are subjected to corresponding operations such as assembly, detection and the like.
In the prior art, the operation of a product switch needs to be performed on a single component mode, by default, product components on a manual feeding line are half-assembled components, automatic feeding can scatter products, only the single component cannot be stably operated, and therefore manual stopping or interruption of operation is needed, time and labor are consumed.
Therefore, a detection and blocking mechanism is needed, intermittent detection and conveying operation can be achieved under the condition that the conveying line is always conveyed, a feeding task is intelligently executed, the possibility of product piece scattering is reduced, and meanwhile the qualification of the supplied materials can be detected.
Disclosure of Invention
Therefore, the technical problem to be solved by the invention is to overcome the defects that the automatic feeding in the prior art causes product scattering and can not detect the incoming material qualification, thereby providing a manual feeding line.
The technical purpose of the invention is realized by the following technical scheme:
manual material loading line includes:
the conveying line is used for conveying product parts and comprises a servo motor, a speed reducer, a belt wheel and a synchronous belt;
the detection switching mechanism is arranged on one side of the middle end of the conveying line and is used for completing detection and switching release of products;
the descending blocking structure is arranged at one end of the conveying line, and the descending blocking structure and the detection switching mechanism are both arranged on the conveying line.
Further, the transfer chain includes servo motor, speed reducer, band pulley and synchronous belt, servo motor control the transmission of band pulley, be provided with on the band pulley synchronous belt, the synchronous belt below is provided with the support column, the support column is provided with a plurality ofly.
Further, still including material platform on the transfer chain, material platform sets up and is keeping away from decline barrier structure the one end of transfer chain, material platform's level is a little higher than the transfer chain.
Further, the detection switching mechanism comprises a camera detection device, a material baffle plate and an optical fiber detection piece, wherein the material baffle plate is symmetrically arranged on two sides of the camera detection device, the optical fiber detection piece is arranged on one side of the conveying line in parallel, and the optical fiber detection piece is arranged between the material baffle plates.
Further, the striker plate is the L type, the striker plate includes first striker plate and second striker plate, first striker plate with the second striker plate all passes through cylinder independent control, the striker plate with optic fibre test piece electricity is connected, optic fibre test piece includes first optic fibre and second optic fibre.
Furthermore, decline and block the structure and include driving piece and barrier plate, the driving piece drive the barrier plate downstream, the barrier plate is the L type, the barrier plate is close to product part one side and is provided with the inclined plane, the first barrier plate of barrier plate and second barrier plate, first barrier plate and second barrier plate set up on the transfer line side by side.
Further, the descending blocking structure further comprises a standby plate, the standby plate and the first blocking plate are arranged in a vertically symmetrical mode, and the standby plate is L-shaped.
The technical scheme of the invention has the following advantages:
1. the manual feeding line provided by the invention is suitable for components which are not suitable for machine assembly, is conveyed to a material distribution mechanism (detection switching mechanism) through a conveying line consisting of a servo motor, a speed reducer, a belt wheel and a synchronous belt, is subjected to a photographing test contact and an optical fiber test, is switched to be released when being qualified through a descending blocking structure at the front side and the rear side, and can realize intermittent detection and conveying under the condition that a conveying belt is conveyed all the time.
2. According to the manual feeding line provided by the invention, the existence of the descending blocking structure can ensure that the product components operated on the workbench each time are single, the quantity is stable, the manual feeding line has the advantages of automation and intellectualization, the product components cannot be accumulated, and the overload condition on the production line is avoided.
3. According to the manual feeding line provided by the invention, the detection switching mechanism can be used for carrying out photographing test on the contact and optical fiber test, the quality of product parts is ensured, and the product parts can pass the test only after being detected to be qualified, so that unqualified workpieces can be extracted, and the yield is ensured.
4. According to the manual feeding line provided by the invention, the standby plate can play a role of blocking when the previous descending blocking structure does not work, so that a guarantee is provided for intermittent detection; the presence of the first and second stop plates enables adaptation to products of different size specifications.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without creative efforts.
Fig. 1 is a schematic view of an overall structure of a manual feeding line provided in an embodiment of the present invention;
FIG. 2 is a schematic illustration of a partial structure of a conveyor line provided in one embodiment of the present invention;
fig. 3 is a schematic partial structure diagram of a detection switching mechanism according to an embodiment of the present invention;
fig. 4 is a partial structural diagram of a falling barrier structure according to an embodiment of the present invention.
Description of reference numerals:
1. a conveying line; 11. a servo motor; 12. a speed reducer; 13. a pulley; 14. a synchronous belt; 15. a support pillar; 16. a material platform; 2. a detection switching mechanism; 21. a camera detection device; 22. a striker plate; 221. a first striker plate; 222. a second retainer plate; 23. an optical fiber test piece; 231. a first optical fiber; 232. a second optical fiber; 3. a falling barrier structure; 31. a drive member; 32. a blocking plate; 321. a first barrier plate; 322. a second barrier plate; 33. and (5) preparing a board.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the accompanying drawings, and it should be understood that the described embodiments are some, but not all embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
A manual feeding line, as shown in fig. 1, includes: transfer chain 1, detect switching mechanism and decline block structure 3, be used for transmitting product parts on the transfer chain 1, decline block structure 3 sets up the end at transfer chain 1, detect switching mechanism 2 and the setting of 1 fixed connection of transfer chain, detect switching mechanism 2 and set up the one side at transfer chain 1, this manual charging line, be applicable to the subassembly that is not suitable for machine assembly, through transfer chain 1, transport to detecting switching mechanism 2 (feed divider) again, through test contact and the optical fiber test of shooing, last through the decline block structure 3 of front and back side, qualified then switch and release, can be under the condition that transfer chain 1 carried always, realize intermittent type and detect and carry.
As shown in fig. 2, the conveying line 1 includes a servo motor 11, a speed reducer 12 (not shown in the figure), a belt wheel 13 (not shown in the figure) and a synchronous belt 14, the servo motor 11 controls transmission of the belt wheel 13, the belt wheel 13 is wrapped and covered with the synchronous belt 14, one side below the synchronous belt 14 is fixedly provided with a plurality of support columns 15, the support columns 15 in the figure include two long vertical support columns 15, one short vertical support column 15 and a support frame, stability of a conveying process is guaranteed, and support is provided for the conveying line 1; still including material platform 16 on the transfer chain 1, material platform 16 is fixed to be set up in the one end of keeping away from the transfer chain 1 that descends to block structure 3, and material platform 16 is squarely placed and is slightly higher than transfer chain 1 in the level of transfer chain 1 top and material platform 16.
As shown in fig. 3, the detection switching mechanism 2 includes a camera detection device 21, striker plates 22 and optical fiber detection pieces, the striker plates 22 are symmetrically disposed on two sides of the camera detection device 21, the optical fiber detection pieces 23 are disposed on one side of the conveyor line 1 in parallel, the optical fiber detection pieces 23 are disposed between the striker plates 22, the striker plates 22 are L-shaped, the striker plates 22 include a first striker plate 221 and a second striker plate 222, the first striker plate 221 and the second striker plate 222 are both independently controlled by cylinders, the striker plates 22 are electrically connected with the optical fiber detection pieces 23, the optical fiber detection pieces 23 include a first optical fiber 231 and a second optical fiber 232, in an initial state, a product is stopped between the first striker plate 221 and the second striker plate 222, the first striker plate 221 is lifted, the second striker plate 222 is lowered (blocking function), at this time, the first optical fiber 231 performs photographing detection while detecting the product, the qualified second striker plate 222 is lifted and is not blocked and is released, the first material baffle 221 descends to block the product, the product is continuously conveyed to the position of the second optical fiber 232, the second optical fiber 232 detects the product, the second material baffle 222 descends to play a role in blocking, the first material baffle 221 is lifted, the product is continuously conveyed to the position of the first optical fiber 231 to perform optical fiber testing and photographing detection, the above actions are continuously circulated, and the product is detected and switched to be released.
As shown in fig. 4, the descending barrier structure 3 includes a driving member 31 and a barrier plate 32, the driving member 31 drives the barrier plate 32 to move downwards, the barrier plate 32 is L-shaped, a first barrier plate 321 and a second barrier plate 322 of the barrier plate 32 are provided, the first barrier plate 321 and the second barrier plate 322 are provided in parallel on the conveying line 1, the first barrier plate 321 and the second barrier plate 322 can adapt to products with different sizes, an inclined plane is provided on one side of the barrier plate 32 close to the product component, the barrier plate 32 is L-shaped, the descending barrier structure 3 can ensure that the product component operated on the workbench at each time is single, the number is stable, the descending barrier structure has the advantages of automation and intelligence, the accumulation of the product component can not be caused, and the occurrence of overload situation on the production line can be avoided.
As shown in fig. 4, the descending blocking structure 3 further includes a standby plate 34, the limiting plate 34 and the blocking plate 32 are arranged vertically and symmetrically, and the standby plate 34 can play a blocking role when the previous descending blocking structure does not work, so as to provide guarantee for intermittent detection.
The working principle of the manual feeding line is as follows: conveying the product parts through the conveying line 1, conveying the product parts to the detection switching mechanism 2 (material distribution mechanism), lifting the first material baffle plate in an initial state, descending the second material baffle plate to block, enabling the product to be located below the camera detection device, carrying out photographing contact detection, detecting the product by the first optical fiber, lifting the second material baffle plate if the photographing is qualified, and descending the first material baffle plate to block the next product; if the photographing is not qualified, alarming; the product continues conveying operation, and when the second optical fiber detected the product, the second striker plate descends, and first striker plate lifts up, carries out the detection operation of shooing before, and the operation of recirculation accomplishes product detection and switches and releases, can realize intermittent type and detect and carry under the condition that transfer chain 1 carried always.
It should be understood that the above examples are only for clarity of illustration and are not intended to limit the embodiments. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. And are neither required nor exhaustive of all embodiments. And obvious variations or modifications therefrom are within the scope of the invention.
Claims (7)
1. Manual material loading line, its characterized in that includes:
the conveying line (1) is used for conveying product components, and the conveying line (1) comprises a servo motor (11), a speed reducer (12), a belt wheel (13) and a synchronous belt (14);
the detection switching mechanism (2) is arranged on one side of the middle end of the conveying line (1), and the detection switching mechanism (2) is used for completing detection and switching release of products;
descending blocking structure (3), transfer chain (1) one end is provided with descending blocking structure (3), descending blocking structure (3) all set up with detection switching mechanism (2) on transfer chain (1).
2. The manual feeding line according to claim 1, characterized in that the conveying line (1) comprises a servo motor (11), a speed reducer (12), a belt wheel (13) and a synchronous belt (14), the servo motor (11) controls transmission of the belt wheel (13), the synchronous belt (14) is arranged on the belt wheel (13), a supporting column (15) is arranged below the synchronous belt (14), and the supporting column (15) is provided in plurality.
3. A manual feeding line according to claim 2, characterized in that a material platform (16) is included on the conveyor line (1), said material platform (16) being arranged at the end of the conveyor line (1) remote from the descent prevention structure (3), the level of the material platform (16) being slightly higher than the conveyor line (1).
4. The manual feeding line according to claim 3, wherein the detection switching mechanism (2) comprises a camera detection device (21), striker plates (22) and optical fiber test pieces (23), the striker plates (22) are symmetrically arranged on two sides of the camera detection device (21), the optical fiber test pieces (23) are arranged on one side of the conveying line (1) in parallel, and the optical fiber test pieces (23) are arranged between the striker plates.
5. The manual feeding line according to claim 4, wherein the striker plate (22) is L-shaped, the striker plate (22) comprises a first striker plate (221) and a second striker plate (222), the first striker plate (221) and the second striker plate (222) are both independently controlled by a cylinder, the striker plate (22) is electrically connected with the optical fiber test piece (23), and the optical fiber test piece (23) comprises a first optical fiber (231) and a second optical fiber (232).
6. The manual feeding line according to claim 5, characterized in that the descending blocking structure (3) comprises a driving member (31) and a blocking plate (32), the driving member (31) drives the blocking plate (32) to move downwards, the blocking plate (32) is L-shaped, one side of the blocking plate (32) close to the product component is provided with an inclined surface, the blocking plate (32) comprises a first blocking plate (321) and a second blocking plate (322), and the first blocking plate (321) and the second blocking plate (322) are arranged on the conveying line (1) in parallel.
7. The manual feeding line according to claim 6, characterized in that the descending blocking structure (3) further comprises a standby plate (33), the standby plate (33) and the first blocking plate (321) are arranged up and down symmetrically, and the standby plate (33) is L-shaped.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911050182.2A CN110654811B (en) | 2019-10-31 | 2019-10-31 | Manual feeding line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911050182.2A CN110654811B (en) | 2019-10-31 | 2019-10-31 | Manual feeding line |
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| Publication Number | Publication Date |
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| CN110654811A true CN110654811A (en) | 2020-01-07 |
| CN110654811B CN110654811B (en) | 2024-09-20 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201911050182.2A Active CN110654811B (en) | 2019-10-31 | 2019-10-31 | Manual feeding line |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111634654A (en) * | 2020-06-16 | 2020-09-08 | 临沂雅诺日用品有限公司 | Device and method for realizing one-by-one feeding of hooks |
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| CN208162089U (en) * | 2018-02-12 | 2018-11-30 | 武汉镭立信息科技有限公司 | Industrial vision automatic checkout system and battery detecting pipeline |
| CN109573580A (en) * | 2019-01-30 | 2019-04-05 | 温州申汇金属有限公司 | A kind of kirsite stacking mechanism |
| CN210824186U (en) * | 2019-10-31 | 2020-06-23 | 苏州富强科技有限公司 | Manual feeding line |
-
2019
- 2019-10-31 CN CN201911050182.2A patent/CN110654811B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000085959A (en) * | 1998-09-08 | 2000-03-28 | Hirata Corp | Stopper device, carried article processing device and stopper actuating unit |
| CN101519161A (en) * | 2009-03-26 | 2009-09-02 | 周飞 | Beer bottle sorting machine |
| CN105817424A (en) * | 2016-04-20 | 2016-08-03 | 威海市华松智能科技有限公司 | Automatic detecting device |
| CN206447256U (en) * | 2016-12-16 | 2017-08-29 | 安徽皖南新维电机有限公司 | A kind of bearing monolithic separates feed mechanism |
| CN208162089U (en) * | 2018-02-12 | 2018-11-30 | 武汉镭立信息科技有限公司 | Industrial vision automatic checkout system and battery detecting pipeline |
| CN109573580A (en) * | 2019-01-30 | 2019-04-05 | 温州申汇金属有限公司 | A kind of kirsite stacking mechanism |
| CN210824186U (en) * | 2019-10-31 | 2020-06-23 | 苏州富强科技有限公司 | Manual feeding line |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111634654A (en) * | 2020-06-16 | 2020-09-08 | 临沂雅诺日用品有限公司 | Device and method for realizing one-by-one feeding of hooks |
| CN111634654B (en) * | 2020-06-16 | 2021-09-03 | 临沂雅诺日用品有限公司 | Device and method for realizing one-by-one feeding of hooks |
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| Publication number | Publication date |
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| CN110654811B (en) | 2024-09-20 |
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