CN110641092A - Anti-static satin non-ironing fabric reverse-faced knitted fabric and preparation method thereof - Google Patents

Anti-static satin non-ironing fabric reverse-faced knitted fabric and preparation method thereof Download PDF

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Publication number
CN110641092A
CN110641092A CN201910931999.4A CN201910931999A CN110641092A CN 110641092 A CN110641092 A CN 110641092A CN 201910931999 A CN201910931999 A CN 201910931999A CN 110641092 A CN110641092 A CN 110641092A
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China
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fabric
static
ironing
satin
conductive
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Chinese (zh)
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侯连书
贾飞
吕光伟
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Shaanxi Jin Lan Science And Technology Ltd
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Shaanxi Jin Lan Science And Technology Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/024Woven fabric
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/10Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/026Knitted fabric
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/08Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer the fibres or filaments of a layer being of different substances, e.g. conjugate fibres, mixture of different fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/26Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
    • B32B7/12Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D13/00Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
    • D03D13/008Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft characterised by weave density or surface weight
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/50Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
    • D03D15/533Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads antistatic; electrically conductive
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/02Synthetic macromolecular fibres
    • B32B2262/0261Polyamide fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/06Vegetal fibres
    • B32B2262/062Cellulose fibres, e.g. cotton
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/10Inorganic fibres
    • B32B2262/103Metal fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/10Inorganic fibres
    • B32B2262/106Carbon fibres, e.g. graphite fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/20Properties of the layers or laminate having particular electrical or magnetic properties, e.g. piezoelectric
    • B32B2307/21Anti-static
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/50Properties of the layers or laminate having particular mechanical properties
    • B32B2307/51Elastic
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2101/00Inorganic fibres
    • D10B2101/20Metallic fibres
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2201/00Cellulose-based fibres, e.g. vegetable fibres
    • D10B2201/01Natural vegetable fibres
    • D10B2201/02Cotton
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/02Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyamides

Abstract

The invention discloses an anti-static satin non-ironing fabric reverse side knitted fabric which is composed of the following components in percentage by mass: 99 to 99.5 percent of combed long stapled cotton and 0.5 to 1 percent of conductive fiber, wherein the sum of the mass percent of the combed long stapled cotton and the mass percent of the conductive fiber is 100 percent. The combed cotton tribute satin covered knitted fabric prepared by the invention has the advantages that the elasticity and the crease resistance of the fabric are improved due to the fact that the knitted fabric is compounded on the back surface of the fabric, the fabric has the comfort of an all-cotton fabric, the gloss and the stiff and smooth moisture absorption and sweat releasing functions of a chemical fiber fabric, is a multifunctional fabric, is excellent in antistatic performance, meets the relevant national standard regulations, can meet the requirements of industrial production and use, breaks through the limitation of thickness and simplicity of the traditional fabric, and has strong market competitiveness and huge social and economic benefits.

Description

Anti-static satin non-ironing fabric reverse-faced knitted fabric and preparation method thereof
Technical Field
The invention belongs to the field of functional textiles, and particularly relates to an anti-static satin non-ironing fabric reverse-side-sticking knitted fabric and a preparation method of the knitted fabric.
Background
With the development of science and technology, industrial textiles are the focus of attention of people nowadays, and individual protective textiles are the most important part in the industrial industry. The industrial textile industry is still one of the important directions and main ways for transformation upgrading and structure adjustment of the textile industry in China. Currently, individual protection is no longer simple body protection, but efforts should be made to construct textiles that incorporate new fibers, fabrics, and security equipment.
At present, antistatic fabrics in the market are all used in the field of work clothes in various industries, have the characteristics of being thick and heavy, thick and crazy and lack of fashionability, and can only meet part of requirements. Due to the industries of petroleum, chemical engineering and the like, the antistatic clothing has the antistatic requirement, and the texture, fashion and aesthetic property of the clothing are emphasized. The law of China also strengthens the safety protection of the labor personnel at present. In order to avoid injury to workers and enhance labor protection, the protective performance of the work clothes tends to be developed from single protective performance to composite protective performance. Therefore, the anti-static satin non-ironing composite fabric with the knitted fabric attached to the back has a wider market prospect.
Disclosure of Invention
The invention aims to provide an anti-static satin non-ironing fabric with a reverse-side knitted fabric, which solves the problem of heavy weight of common anti-static textiles in the prior art.
The invention also aims to provide a preparation method of the woven fabric.
The first technical scheme adopted by the invention is that the anti-static satin non-ironing fabric reverse side-sticking knitted fabric comprises the following components in percentage by mass: 99 to 99.5 percent of combed long stapled cotton and 0.5 to 1 percent of conductive fiber, wherein the sum of the mass percent of the combed long stapled cotton and the mass percent of the conductive fiber is 100 percent.
The first technical solution adopted by the present invention is further characterized in that,
the warp and weft yarn structure of the weaving is single yarn, and the warp direction single yarn density is as follows: 9.5tex to 9.9tex, the weft single yarn density is as follows: 14.4 to 14.8 tex; the fabric weave structure is as follows: 4/1 satin, unit area mass: 150 to 170g/m2The twist of the warp and weft single yarns is as follows: 90-110 twist/10 cm.
The conductive fiber in step 1 may be any one of a metal fiber, a carbon black fiber, a conductive metal compound fiber, and a conductive polymer fiber.
The conductive fiber is nylon-based 20D/3F conductive yarn.
The second technical scheme adopted by the invention is a preparation method of an anti-static satin non-ironing fabric reverse-faced knitted fabric, which is specifically implemented according to the following steps:
step 1, weaving antistatic grey cloth
Respectively weighing 99-99.5% of combed long stapled cotton and 0.5-1% of conductive fiber according to the mass percent, wherein the sum of the mass percent of the two fibers is 100%; the weighed conductive fibers and a proper amount of combed long-staple cotton yarn are twisted into conductive yarns, the rest combed long-staple cotton yarn is used as warp yarn and weft yarn to weave grey cloth, and the conductive yarns are respectively woven in the warp direction and the weft direction at intervals in the weaving process to manufacture anti-static grey cloth;
the mass ratio of the conductive yarn to the rest combed long stapled cotton is 1: 75-85;
step 2, dyeing and non-ironing finishing
Step 2.1, sequentially weighing a resin finishing agent, a catalyst, a fiber protective agent, a hydrophilic softening agent and a penetrating agent, dissolving the resin finishing agent, the catalyst, the fiber protective agent, the hydrophilic softening agent and the penetrating agent in water, and uniformly mixing to obtain a non-ironing finishing liquid, wherein the concentration of the resin finishing agent in the non-ironing finishing liquid is 180-200 g/L;
and 2.2, carrying out dyeing pretreatment on the anti-static gray fabric obtained in the step 1, soaking and rolling on a dyeing machine, drying and soaping, adding the non-ironing finishing liquid prepared in the step 2.1 into a soaking and rolling tank, immersing the anti-static gray fabric in the step 1 into the non-ironing finishing liquid, soaking and rolling in a liquid tank of a forming machine, baking at a high temperature, and pre-shrinking by a pre-shrinking machine to obtain the finished anti-static satin non-ironing fabric.
Step 3, covering the knitted fabric
And (3) putting the finished product of the anti-static tribute satin non-ironing color cloth obtained in the step (2) into a film covering factory for pasting a knitted fabric, thus obtaining the anti-static tribute satin non-ironing fabric reverse side pasting knitted fabric.
The second technical solution adopted by the present invention is further characterized in that,
the twist of the conductive yarn in the step 1 is 25-55 twists/10 cm; the distance between two adjacent warp-wise conductive yarns is 0.5-2 cm, and the distance between two adjacent weft-wise conductive yarns is 0.5-2 cm.
In the step 2.1, the mass ratio of the resin finishing agent to the catalyst to the fiber protecting agent to the hydrophilic softening agent to the penetrating agent is 7.2-8: 1:1:1: 0.08-0.2, the resin finishing agent is KNITTEX7636, the catalyst is WS-08, the fiber protecting agent is DT-6500, the hydrophilic softening agent is a softening agent SIO, and the penetrating agent is a penetrating agent XC-J.
In the step 2.2, the drying temperature is 80-100 ℃, the soaping agent is an anti-sticking soaping agent ZJ-R305, the bath ratio during soaping is 1:20, and the washing is finished for 10 min; the baking temperature is 170-200 ℃; the speed of a setting machine for padding the non-ironing finishing liquid is 30-35 m/min, the rolling allowance rate is 60-70%, the baking temperature is 150-170 ℃, and the baking time is 1-2 min.
The specific operation process of sticking the knitted fabric in the step 3 is as follows: the semi-finished anti-static satin non-ironing color cloth is bonded with the knitted fabric through environment-friendly glue for a bonding machine at the high temperature of 130-150 ℃, is kept stand for 7-8 hours in a constant-temperature constant-humidity chamber after the bonding fastness is ensured by adding 1.5-2 atmospheres to a high-temperature roller at the temperature of 170-180 ℃, and the humidity is 80-90% RH.
The invention has the beneficial effects that:
(1) according to the anti-static satin non-ironing fabric, the knitted fabric is attached to the reverse side, the elasticity and the crease resistance of the fabric are improved due to the fact that the knitted fabric is compounded on the reverse side of the fabric, the comfort of all-cotton fabric is achieved, the functions of gloss and stiff and smooth moisture absorption and sweat releasing of chemical fiber fabric are achieved, the anti-static fabric is multifunctional, the anti-static performance is excellent, the anti-static fabric meets the requirements of industrial production and use, the limitation of thickness and simplicity of texture of traditional textiles is broken through, and the anti-static satin non-ironing fabric has strong market competitiveness and huge social and economic benefits.
(2) The preparation method of the anti-static satin non-ironing fabric reverse-side-pasting knitted fabric is simple in process, suitable for batch production, applicable to various occasions, and particularly suitable for being used as special work clothes, such as industrial departments like coal, petrifaction, mining industry and gas, and troops like artillery, missile and satellite launching, so as to avoid or reduce fire loss and personal safety accidents caused by static electricity, human errors, environmental factors and the like.
Detailed Description
The present invention will be described in detail with reference to the following embodiments.
An anti-static satin non-ironing fabric reverse-side knitted fabric is composed of the following components in percentage by mass: 99 to 99.5 percent of combed long stapled cotton and 0.5 to 1 percent of conductive fiber, wherein the sum of the mass percent of the combed long stapled cotton and the mass percent of the conductive fiber is 100 percent.
The conductive fiber may be any one of a metal fiber, a carbon black fiber, a conductive metal compound fiber, and a conductive polymer fiber.
Preferably, the conductive fiber is nylon-based 20D/3F conductive yarn.
The warp and weft yarn structure of the woven fabric is single yarn, the density of the warp single yarn is 9.5 tex-9.9 tex, and the density of the weft single yarn is 14.4 tex-14.8 tex; the fabric has a weave structure of 4/1 satin and a unit area mass of 150-170 g/m2And the twist of the warp and weft single yarns is 90-110 twist/10 cm.
A preparation method of an anti-static satin non-ironing fabric reverse-side knitted fabric is implemented specifically according to the following steps:
step 1, anti-static grey cloth weaving
Respectively weighing 99-99.5% of combed long stapled cotton and 0.5-1% of conductive fiber according to the mass percent, wherein the sum of the mass percent of the two components is 100%; and twisting the conductive fibers and a proper amount of combed long-staple cotton yarns into conductive yarns, weaving grey cloth by taking the rest combed long-staple cotton yarns as warp yarns and weft yarns respectively, and weaving the conductive yarns in the warp direction and the weft direction at intervals in the weaving process to prepare the anti-static grey cloth.
The mass ratio of the conductive yarn to the rest of the combed long-staple cotton yarn is 1: 75-85.
The twist of the conductive yarn is 25-55 twists/10 cm; the distance between two adjacent warp-wise conductive yarns is 0.5-2 cm, and the distance between two adjacent weft-wise conductive yarns is 0.5-2 cm.
Step 2, dyeing and non-ironing finishing
Step 2.1, preparing the easy-care finishing liquid
The resin finishing agent, the catalyst, the fiber protective agent, the hydrophilic softening agent and the penetrating agent are sequentially weighed according to the mass ratio of 7.2-8: 1:1:1: 0.08-0.2, the resin finishing agent, the catalyst, the fiber protective agent, the hydrophilic softening agent and the penetrating agent are placed in water to be dissolved and stirred uniformly, and the non-ironing finishing liquid is obtained, wherein the concentration of the resin finishing agent in the non-ironing finishing liquid is 180-200 g/L.
The resin finishing agent is KNITTEX7636, the catalyst is catalyst WS-08, the fiber protective agent is fiber protective agent DT-6500, the hydrophilic softening agent is softening agent SIO, and the penetrating agent is penetrating agent XC-J.
And 2.2, carrying out dyeing pretreatment on the antistatic gray fabric obtained in the step 1, soaking and rolling the fabric on a dyeing machine, drying at 80-100 ℃, soaping, adding the non-ironing finishing liquid prepared in the step 2.1 into a soaking and rolling tank, soaking the antistatic gray fabric in the step 1 in the non-ironing finishing liquid, soaking and rolling the fabric in a liquid tank of a forming machine, wherein the speed of the forming machine is 30-35 m/min, the rolling residual rate is 60-70%, baking at 150-170 ℃ for 1-2 min, and pre-shrinking the fabric by a pre-shrinking machine to obtain the finished product antistatic satin non-ironing colored fabric.
The soaping agent is an anti-sticking soaping agent ZJ-R305, the bath ratio in the soaping process is 1:20, and the cleaning is carried out for 10min at normal temperature after the soaping is finished.
Step 3, covering the knitted fabric
And (3) pasting the finished product antistatic satin non-ironing color cloth obtained in the step (2) to a film covering factory for knitting, wherein the specific operation process is as follows: bonding the finished product anti-static satin non-ironing fabric and the knitted fabric together by using environment-friendly glue (polypropylene triethanol) on a laminating machine at a high temperature of 130-150 ℃, pressurizing by a roller at a high temperature of 170-180 ℃ for 1.5-2 atmospheres to ensure bonding fastness, and standing in a constant-temperature and constant-humidity chamber (at the temperature of 22-25 ℃, the humidity of 80-90% RH, and the time of 7-8 h) to obtain the anti-static satin non-ironing fabric reverse side knitted fabric.
The resin finishing agent is mainly a fiber cross-linking agent (dimethylol ethylene urea resin), two N-hydroxymethyl active groups on a molecular chain of the resin finishing agent can be cross-linked and deposited with-OH functional groups on cellulose macromolecules, and the dry state and liquid state resilience of cellulose, namely the wrinkle resistance and the washability of the fabric, are effectively improved.
Compared with the prior art, the invention has the advantages that: according to the anti-static satin non-ironing fabric, the knitted fabric is attached to the reverse side, the elasticity and the crease resistance of the fabric are improved due to the fact that the knitted fabric is compounded on the reverse side of the fabric, the comfort of all-cotton fabric is achieved, the functions of gloss and stiff and smooth moisture absorption and sweat releasing of chemical fiber fabric are achieved, the anti-static fabric is multifunctional, the anti-static performance is excellent, the anti-static fabric meets the requirements of industrial production and use, the limitation of thickness and simplicity of texture of traditional textiles is broken through, and the anti-static satin non-ironing fabric has strong market competitiveness and huge social and economic benefits.
Example 1
An anti-static satin non-ironing fabric reverse-side knitted fabric is prepared by the following method:
step 1, weaving antistatic grey cloth
Respectively weighing 99% of combed long stapled cotton and 1% of nylon-based 20D/3F conductive yarn according to the mass percentage, wherein the sum of the mass percentages of the two components is 100%, doubling and twisting the nylon-based 20D/3F conductive yarn and a proper amount of 60S combed long stapled cotton yarn into conductive yarn in the warp and weft directions, wherein the twist of the conductive yarn is 25 twists/10 cm, weaving grey cloth by taking the rest 60S combed long stapled cotton yarn as warp yarn and weft yarn respectively, and weaving the conductive yarn in the warp direction and the weft direction at intervals in the weaving process to obtain the anti-static grey cloth.
The mass ratio of the conductive yarns to the rest of the 60S combed long-staple cotton yarns is 1:75, the distance between every two adjacent conductive yarns in the warp direction is 0.5cm, and the distance between every two adjacent conductive yarns in the weft direction is 0.5 cm.
Step 2, dyeing and non-ironing finishing
Step 2.1, preparing the easy-care finishing liquid
Respectively weighing 7.2kg of resin finishing agent KNITTEX7636, 1kg of catalyst WS-08, 1kg of fiber protective agent DT-6500, 1kg of softening agent SIO and 0.08kg of penetrating agent XC-J, dissolving the resin finishing agent KNITTEX7636 and the penetrating agent XC-J in water to make the concentration of the resin finishing agent KNITTEX7636 be 180g/L, and mixing and stirring uniformly to obtain the non-ironing finishing liquid.
Step 2.2, dyeing and non-ironing finishing
Carrying out dyeing pretreatment on the antistatic grey cloth in the step 1, soaking and rolling on a dyeing machine, and drying and soaping at 80 ℃; and (3) adding the non-ironing finishing liquid prepared in the step (2.1) into a soaking and rolling tank, soaking and rolling the anti-static gray fabric in the step (1) in the non-ironing finishing liquid, soaking and rolling the anti-static gray fabric in a liquid tank of a forming machine, baking the anti-static gray fabric at the high temperature of 150 ℃ for 1-2 min at the speed of the forming machine of 30m/min and the rolling residual rate of 60%, and pre-shrinking the anti-static gray fabric by a pre-shrinking machine to obtain the finished anti-static satin non-.
Step 3, covering the knitted fabric
And (3) sticking the finished product colored cloth obtained in the step (2) to a film covering factory for knitting cloth, wherein the specific operation process is as follows: bonding the finished colored cloth and the knitted fabric together through environment-friendly glue for a bonding machine at the high temperature of 150 ℃, adding 1.5 atmospheric pressures through a roller at the high temperature of 170 ℃, and standing for 7 hours in a constant-temperature constant-humidity chamber to obtain the anti-static satin non-ironing fabric reverse side bonding knitted fabric.
Example 2
An anti-static satin non-ironing fabric reverse-side knitted fabric is prepared by the following method:
step 1, weaving antistatic grey cloth
Respectively weighing 99.2% of combed long stapled cotton and 0.8% of nylon-based 20D/3F conductive yarn according to the mass percent, wherein the sum of the mass percent of the two fibers is 100%; the method comprises the steps of radially doubling and twisting nylon-based 20D/3F conductive wires and 60S combed long-staple cotton yarns to obtain conductive yarns, doubling and twisting the nylon-based 20D/3F conductive wires and 40S combed long-staple cotton yarns to obtain the conductive yarns in the weft direction, wherein the twist of the conductive yarns is 40 twists/10 cm, the rest 60S combed long-staple cotton yarns are used as warp yarns, the rest 40S combed long-staple cotton yarns are used as weft yarns to weave grey cloth, and the conductive yarns are respectively woven into the warp direction and the weft direction at intervals in the weaving process to obtain the anti-static grey cloth.
The mass ratio of the conductive yarns to the rest of the combed long-staple cotton yarns is 1:80, the distance between every two adjacent conductive yarns in the warp direction is 0.9cm, and the distance between every two adjacent conductive yarns in the weft direction is 0.8 cm.
Step 2, dyeing and non-ironing finishing
Step 2.1, preparing the easy-care finishing liquid
Respectively weighing 7.5kg of resin finishing agent KNITTEX7636, 1kg of catalyst WS-08, 1kg of fiber protective agent DT-6500, 1kg of softening agent SIO and 0.1kg of penetrating agent XC-J, dissolving the resin finishing agent KNITTEX7636 and the penetrating agent XC-J in water to make the concentration of the resin finishing agent KNITTEX7636 190g/L, and mixing and stirring uniformly to obtain the non-ironing finishing liquid.
Step 2.2, dyeing and non-ironing finishing
Carrying out dyeing pretreatment on the antistatic grey cloth in the step 1, soaking and rolling on a dyeing machine, and drying and soaping at 90 ℃; and (3) adding the non-ironing finishing liquid prepared in the step (2.1) into a soaking and rolling tank, soaking and rolling the anti-static gray fabric in the step (1) in the non-ironing finishing liquid, soaking and rolling the anti-static gray fabric in a liquid tank of a forming machine, baking the anti-static gray fabric at the high temperature of 160 ℃ for 1-2 min at the rolling residual rate of 65%, and pre-shrinking the anti-static gray fabric by a pre-shrinking machine to obtain the finished anti-static satin non-ironing color fabric.
Step 3, covering the knitted fabric
And (3) pasting the finished product colored cloth obtained in the step (2.2) to a film covering factory for knitting cloth, wherein the specific operation process is as follows: bonding the finished colored cloth and the knitted fabric together through environment-friendly glue for a bonding machine at the high temperature of 140 ℃, adding 2 atmospheric pressures through a high-temperature roller at the temperature of 175 ℃, and standing for 7.5 hours in a constant-temperature constant-humidity chamber to obtain the anti-static satin non-ironing fabric reverse-side bonded knitted fabric.
Example 3
An anti-static satin non-ironing fabric reverse-side knitted fabric is prepared by the following method:
step 1, weaving antistatic grey cloth
Respectively weighing 99.5% of combed long stapled cotton and 0.5% of nylon-based 20D/3F conductive yarn according to the mass percent, wherein the sum of the mass percent of the two fibers is 100%. The method comprises the steps of cabling nylon-based 20D/3F conductive wires and 60S combed long-staple cotton yarns into conductive yarns in a warp direction, cabling the nylon-based 20D/3F conductive wires and 40S combed long-staple cotton yarns into conductive yarns in a weft direction, wherein the twist degree of the conductive yarns is 50 twist/10 cm, the rest 60S combed long-staple cotton yarns are used as warp yarns, the rest 40S combed long-staple cotton yarns are used as weft yarns, weaving grey cloth, and weaving the conductive yarns in the warp direction and the weft direction at intervals in the weaving process of the grey cloth to obtain the anti-static grey cloth.
The total mass ratio of the conductive yarns to the remaining 60S combed long-staple cotton yarn to the remaining 40S combed long-staple cotton yarn is 1:85, the distance between two adjacent conductive yarns in the warp direction is 2cm, and the distance between two adjacent conductive yarns in the weft direction is 2 cm.
Step 2, dyeing and non-ironing finishing
Step 2.1, preparing the easy-care finishing liquid
Respectively weighing 8kg of resin finishing agent KNITTEX7636, 1kg of catalyst WS-08, 1kg of fiber protective agent DT-6500, 1kg of softening agent SIO and 0.2kg of penetrating agent XC-J, dissolving the resin finishing agent KNITTEX7636 and the penetrating agent XC-J in water to make the concentration of the resin finishing agent KNITTEX7636 200g/L, and mixing and stirring the mixture uniformly to obtain the non-ironing finishing liquid.
Step 2.2, dyeing and non-ironing finishing
And (2) carrying out dyeing pretreatment on the anti-static gray fabric obtained in the step (1), soaking and rolling on a dyeing machine, drying at 100 ℃, soaping, adding the non-ironing finishing liquid prepared in the step (2.1) into a soaking and rolling tank, immersing the anti-static gray fabric in the step (1) into the non-ironing finishing liquid, soaking and rolling through a liquid tank of a forming machine, wherein the speed of the forming machine is 33m/min, the rolling residual rate is 70%, baking for 1-2 min at the high temperature of 170 ℃, and preshrinking through a preshrinking machine to obtain the finished product anti-static satin non-ironing color fabric.
Step 3, covering the knitted fabric
And (3) pasting the finished product antistatic satin non-ironing color cloth obtained in the step (2.2) to a film covering factory for knitting, wherein the specific operation process is as follows: and (3) bonding the finished anti-static satin non-ironing color cloth and the knitted fabric together through environment-friendly glue for a bonding machine at a high temperature of 130 ℃, adding 2 atmospheres of pressure through a high-temperature roller at 180 ℃, and standing in a constant-temperature constant-humidity chamber for 8 hours to obtain the anti-static satin non-ironing fabric reverse side bonding knitted fabric.
The anti-static satin non-ironing fabric knitted fabric prepared in examples 1 to 3 was subjected to fabric point-to-point resistance detection according to the national standard, and the results are shown in table 1.
TABLE 1 detection of anti-static satin non-ironing fabric reverse-faced knitted fabric performance
Figure BDA0002220521260000101
According to the test results, the anti-static satin non-ironing fabric reverse-side knitted fabric can meet the B-level requirement of the national standard, and the indexes of the fabric are close to or meet the A-level standard requirement, so that the fabric has an excellent anti-static function, meets the national standard regulation, greatly exceeds the level of the existing fabric in the market, and can meet the requirements of industrial production and use.

Claims (9)

1. The anti-static satin non-ironing fabric reverse-side-sticking knitted fabric is characterized by comprising the following components in percentage by mass: 99 to 99.5 percent of combed long stapled cotton and 0.5 to 1 percent of conductive fiber, wherein the sum of the mass percent of the combed long stapled cotton and the mass percent of the conductive fiber is 100 percent.
2. The anti-static satin non-ironing fabric reverse-side knitted fabric according to claim 1, wherein the warp and weft yarn structure of the knitted fabric is a single yarn, and the warp-direction single yarn density is as follows: 9.5tex to 9.9tex, the weft single yarn density is as follows: 14.4 to 14.8 tex; the fabric weave structure is as follows: 4/1 satin, unit area mass: 150 to 170g/m2The twist of the warp and weft single yarns is as follows: 90-110 twist/10 cm.
3. The anti-static satin non-ironing fabric knitted fabric according to claim 1, wherein the conductive fiber in step 1 may be any one of a metal fiber, a carbon black fiber, a conductive metal compound fiber, and a conductive polymer fiber.
4. The reverse-side knitted fabric of the anti-static satin non-ironing fabric according to claim 3, wherein the conductive fibers are nylon-based 20D/3F conductive filaments.
5. A preparation method of the anti-static satin non-ironing fabric reverse-side knitted fabric according to claim 1, which is characterized by comprising the following steps:
step 1, weaving antistatic grey cloth
Respectively weighing 99-99.5% of combed long stapled cotton and 0.5-1% of conductive fiber according to the mass percent, wherein the sum of the mass percent of the two fibers is 100%; twisting the weighed conductive fibers and combed long-staple cotton yarns into conductive yarns, weaving gray fabric by using the rest combed long-staple cotton yarns as warp yarns and weft yarns, and weaving the conductive yarns in the warp direction and the weft direction at intervals in the weaving process to prepare anti-static gray fabric;
the mass ratio of the conductive yarn to the rest combed long-staple cotton yarn is 1: 75-85;
step 2, dyeing and non-ironing finishing
Step 2.1, sequentially weighing a resin finishing agent, a catalyst, a fiber protective agent, a hydrophilic softening agent and a penetrating agent, dissolving the resin finishing agent, the catalyst, the fiber protective agent, the hydrophilic softening agent and the penetrating agent in water, and uniformly mixing to obtain a non-ironing finishing liquid, wherein the concentration of the resin finishing agent in the non-ironing finishing liquid is 180-200 g/L;
step 2.2, carrying out dyeing pretreatment on the anti-static gray fabric obtained in the step 1, soaking and rolling the anti-static gray fabric on a dyeing machine, drying and soaping the anti-static gray fabric, adding the non-ironing finishing liquid prepared in the step 2.1 into a soaking and rolling tank, immersing the anti-static gray fabric in the step 1 into the non-ironing finishing liquid, soaking and rolling the anti-static gray fabric in a liquid tank of a forming machine, baking the anti-static gray fabric at a high temperature, and pre-shrinking the anti-static gray fabric by a pre-shrinking machine to obtain a finished product of anti-static satin non-ironing color fabric;
step 3, covering the knitted fabric
And (3) putting the finished product of the anti-static tribute satin non-ironing color cloth obtained in the step (2) into a film covering factory for pasting a knitted fabric, thus obtaining the anti-static tribute satin non-ironing fabric reverse side pasting knitted fabric.
6. The method for preparing the anti-static satin non-ironing fabric reverse-side knitted fabric according to claim 5, wherein the twist of the conductive yarn in the step 1 is 25 to 55 twists/10 cm; the distance between two adjacent warp-wise conductive yarns is 0.5-2 cm, and the distance between two adjacent weft-wise conductive yarns is 0.5-2 cm.
7. The method for preparing the anti-static satin non-ironing fabric reverse-side knitted fabric according to claim 5, wherein in the step 2.1, the mass ratio of the resin finishing agent, the catalyst, the fiber protective agent, the hydrophilic softener to the penetrant is 7.2-8: 1:1:1: 0.08-0.2; the resin finishing agent is KNITTEX7636, the catalyst is catalyst WS-08, the fiber protective agent is fiber protective agent DT-6500, the hydrophilic softening agent is softening agent SIO, and the penetrating agent is penetrating agent XC-J.
8. The method for preparing the anti-static satin non-ironing fabric reverse-side knitted fabric according to claim 5, wherein in the step 2.2, the drying temperature is 80-100 ℃, the soaping agent is an anti-sticking soaping agent ZJ-R305, the bath ratio during soaping is 1:20, and the cleaning is performed for 10min after the soaping; the baking temperature is 170-200 ℃; the speed of a setting machine for padding the non-ironing finishing liquid is 30-35 m/min, the rolling allowance rate is 60-70%, the baking temperature is 150-170 ℃, and the baking time is 1-2 min.
9. The method for preparing the anti-static satin non-ironing fabric knitted fabric according to claim 5, wherein the specific operation process of attaching the knitted fabric in the step 3 is as follows: the semi-finished anti-static satin non-ironing color cloth is bonded with the knitted fabric through environment-friendly glue for a bonding machine at the high temperature of 130-150 ℃, is kept stand for 7-8 hours in a constant-temperature constant-humidity chamber after the bonding fastness is ensured by adding 1.5-2 atmospheres to a high-temperature roller at the temperature of 170-180 ℃, and the humidity is 80-90% RH.
CN201910931999.4A 2019-09-29 2019-09-29 Anti-static satin non-ironing fabric reverse-faced knitted fabric and preparation method thereof Pending CN110641092A (en)

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Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102774095A (en) * 2012-07-09 2012-11-14 昆山市周市惠宏服装厂 Preparing method for foulant-resisting, water-absorbing and anti-static shell fabric

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102774095A (en) * 2012-07-09 2012-11-14 昆山市周市惠宏服装厂 Preparing method for foulant-resisting, water-absorbing and anti-static shell fabric

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