CN110640452A - Automatic assembling and pin cutting output method for correlation type photoelectric switch - Google Patents

Automatic assembling and pin cutting output method for correlation type photoelectric switch Download PDF

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Publication number
CN110640452A
CN110640452A CN201910452947.9A CN201910452947A CN110640452A CN 110640452 A CN110640452 A CN 110640452A CN 201910452947 A CN201910452947 A CN 201910452947A CN 110640452 A CN110640452 A CN 110640452A
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CN
China
Prior art keywords
rubber shell
shell
conveying
plate
rubber
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Pending
Application number
CN201910452947.9A
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Chinese (zh)
Inventor
李鲜元
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Dongguan Yuan Peng Hardware Electronic Technology Co Ltd
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Dongguan Yuan Peng Hardware Electronic Technology Co Ltd
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Application filed by Dongguan Yuan Peng Hardware Electronic Technology Co Ltd filed Critical Dongguan Yuan Peng Hardware Electronic Technology Co Ltd
Priority to CN201910452947.9A priority Critical patent/CN110640452A/en
Publication of CN110640452A publication Critical patent/CN110640452A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P21/00Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
    • B23P21/004Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
    • B23P21/006Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed the conveying means comprising a rotating table
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/001Article feeders for assembling machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/001Article feeders for assembling machines
    • B23P19/006Holding or positioning the article in front of the applying tool
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P23/00Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
    • B23P23/06Metal-working plant comprising a number of associated machines or apparatus

Abstract

The invention provides an automatic assembling and pin cutting output method of a correlation photoelectric switch, which comprises the following steps: A. gluing a shell: the gluing shell feeding device (3) outputs a gluing shell to the carrier (2) of the gluing shell feeding station; B. first rotation: the turntable (1) rotates to an assembly station; C. and (3) assembling a finished product: the assembly device (4) assembles the emitting LED and the receiving LED in the rubber shell; D. and (3) second rotation: the turntable (1) rotates to a foot cutting station; E. cutting a stitch: the pin cutting device (5) cuts off pins of the emitting LED and the receiving LED; F. and (3) third rotation: the turntable (1) rotates to a discharge station; G. discharging a finished product: the discharge device (6) is operated to discharge the finished product; H. fourth rotation: the turntable (1) rotates to the upper rubber shell station; and returning to the step A, and repeating the steps circularly. The invention has high production efficiency, low production cost and good quality, and can realize automatic conveying, detection, assembly, foot cutting and discharge.

Description

Automatic assembling and pin cutting output method for correlation type photoelectric switch
Technical Field
The invention relates to the technical field of automatic assembly of photoelectric switches, in particular to an automatic assembly pin cutting output method of a correlation type photoelectric switch.
Background
The opposite emitting type photoelectric switch is made by installing an emitting LED and a receiving LED in a rubber shell. The emitting LED and the receiving LED are manufactured respectively, the emitting LED and the receiving LED are inserted into the rubber shell to be fixed in the rubber shell during assembly, and the rubber shell is further provided with a convex column for distinguishing the direction. At present, the assembly of the reflection-type photoelectric switch is manually carried out, the detection is also carried out manually, the LED emission, the LED receiving and the LED glue shell feeding are also carried out manually, the automatic conveying, the automatic detection, the automatic assembly, the automatic output and the automatic quality difference are not realized, and the production cost is high.
Disclosure of Invention
Aiming at the prior art, the invention aims to provide the automatic assembling and pin-cutting output method of the correlation photoelectric switch, which has the advantages of high production efficiency, low production cost, good quality and capability of realizing automatic conveying, detection, assembly, pin cutting and discharge.
In order to solve the technical problem, the invention provides an automatic assembling pin cutting output method of a correlation photoelectric switch, which comprises the following steps:
A. gluing a shell: the gluing shell device outputs a gluing shell to a carrier of the gluing shell station;
B. first rotation: rotating the turntable to an assembly station;
C. and (3) assembling a finished product: the assembly device assembles the emitting LED and the receiving LED in the rubber shell;
D. and (3) second rotation: rotating the turntable to a foot cutting station;
E. cutting a stitch: the pin cutting device cuts pins for emitting the LEDs and receiving the LEDs;
F. and (3) third rotation: rotating the turntable to a discharge station;
G. discharging a finished product: the discharging device works to discharge finished products;
H. fourth rotation: rotating the turntable to the upper rubber shell station;
returning to the step A, and repeating circularly;
the step A comprises the following steps:
A1. the rubber shell vibration sequencing comprises the steps that a rubber shell vibration disc works and vibrates to enable the rubber shells to be singly arranged and sequentially enter a first guide rail, and a first vibrator works and vibrates to enable the rubber shells to move forwards and enter a second through groove of a push plate from an outlet of the first guide rail through an inlet of a base plate;
A2. detecting and feeding: the feeding detection mechanism sends a feeding signal to the main control system, and the feeding mechanism drives the push plate to convey the rubber shell forwards to the outlet of the base;
A3. first conveying: the conveying mechanism works to drive the conveying plate to move forward to enable the rubber shell to enter the first notch and drive the conveying plate to transfer the rubber shell to the direction detection mechanism and reset;
A4. feeding and resetting: resetting the feeding mechanism;
A5. direction detection: the direction detection mechanism works to drive the probe to penetrate through the first through hole and be contacted with the salient point of the rubber shell, judge the direction of the rubber shell and reset;
A6. and (3) second conveying: controlling the conveying mechanism to work to drive the conveying plate to move forward so that the rubber shell enters the second notch and drive the conveying plate to transfer the rubber shell to the third through groove of the correction seat and reset;
A7. and (3) correcting the direction: if the direction of the rubber shell in the correction seat does not meet the requirement, the direction correction mechanism works to drive the correction seat to rotate for 180 degrees;
A8. and (3) third conveying: the conveying mechanism works to drive the conveying plate to move forwards so that the rubber shell enters the third notch and drives the conveying plate to transfer the rubber shell to the second through hole of the base and reset;
A9. and (3) rubber shell output: if the incoming material detection mechanism detects that a rubber shell is arranged in the second through hole of the base, a signal is output to the main control system to control the rubber shell output mechanism to work and drive the first push rod to push the rubber shell downwards into the carrier and reset; and returning to the step A1, and repeating the loop.
Compared with the prior art, the invention provides an automatic assembling pin cutting output method of a correlation type photoelectric switch, which comprises the following steps: A. gluing a shell; B. rotating for the first time; C. assembling a finished product; D. rotating for the second time; E. cutting a stitch; F. rotating for the third time; G. discharging a finished product; H. the fourth rotation; and returning to the step A, and repeating the steps circularly. The invention has high production efficiency, low production cost and good quality, and can realize automatic conveying, detection, assembly, foot cutting and discharge.
Drawings
Fig. 1 is a perspective view of a correlation type photoelectric switch of the present invention;
FIG. 2 is a perspective expanded view of FIG. 1;
FIG. 3 is a schematic top view of the present invention;
FIG. 4 is a perspective view of the carrier of the present invention;
FIG. 5 is a perspective view of the base of the present invention;
FIG. 6 is a perspective expanded view of FIG. 4;
FIG. 7 is a perspective view of the gluing housing apparatus of the present invention;
FIG. 8 is a perspective expanded view of FIG. 7;
FIG. 9 is a perspective view of the assembly device of the present invention;
FIG. 10 is a perspective expanded view of FIG. 9;
FIG. 11 is a perspective view of the foot cutting device of the present invention;
FIG. 12 is a perspective expanded view of FIG. 11;
FIG. 13 is a perspective view of the discharge device of the present invention;
FIG. 14 is a block diagram of a process flow of the present invention.
Detailed Description
The invention is further described with reference to the following description and embodiments in conjunction with the accompanying drawings.
As shown in fig. 1 and 2, the opposite emission type photoelectric switch is made by mounting an emitting LED100 and a receiving LED200 in a plastic case 300. The emitting LED100 and the receiving LED200 are manufactured separately, and the emitting LED100 and the receiving LED200 are inserted into the plastic case 300 to be fixed during assembly, and the plastic case 300 is further provided with a protruding column for identifying directions. At present, the assembly of the reflection-type photoelectric switch is carried out manually, the detection is carried out manually, the transmission LED100, the receiving LED200 and the rubber shell 300 are fed manually, and the automatic conveying, detection, assembly, output and production efficiency is low, the production cost is high, and the quality is poor.
As shown in fig. 3 to 13, an automatic assembling and pin-cutting output device for a correlation photoelectric switch comprises a frame and a workbench arranged on the frame, wherein a turntable 1 is arranged on the workbench, the turntable 1 is provided with 4 stations which are respectively a glue shell feeding station, an assembling station, a pin-cutting station and a discharging station, and each station is provided with a carrier 2 for placing a glue shell; the working table at the periphery of the turntable 1 is sequentially provided with a gluing shell device 3, an assembling device 4, a pin cutting device 5 and a discharging device 6, and the devices are respectively connected with and controlled by a master control system.
Specifically, as shown in fig. 4 and 6, the carrier 2 includes a carrier body 21 and a backing plate 22, the carrier body 21 is fixedly mounted on the backing plate 22, a first through cavity 211 for accommodating the rubber shell is disposed in a front portion of the carrier body 21, a supporting mechanism 23 for supporting the rubber shell is disposed in a width direction of the first through cavity 211, and a first clamping mechanism 24 for elastically pressing the rubber shell is disposed in a length direction of the first through cavity 211. The supporting mechanism 23 includes a second through cavity 231 disposed in the width direction of the first through cavity 211 and communicated with the first through cavity 211, sliding tables 2311 disposed on two sides of the second through cavity 231, a first shoulder 2312 disposed at the end of the sliding table 2311, a supporting block 232 disposed in the second through cavity 231 and abutting against the first shoulder 2312, a third through cavity 2321 disposed in the middle of the supporting block 232, an oblique angle disposed at the rear end of the upper portion of the third through cavity 2321, a supporting portion 2322 disposed at the front end of the supporting block 232, a first spring 233 elastically abutting against the bottoms of the supporting block 232 and the second through cavity 231, and a first cover plate 234 covering the supporting block 232 and mounted on the carrier body 21. The first clamping mechanism 24 includes a cavity 241 disposed in the length direction of the first through cavity 211 and communicated with the first through cavity 211, a second shoulder 2411 disposed at the end of the cavity 241, a first clamping block 242 disposed in the cavity 241, a second spring 243 elastically pressed against the first clamping block 242 and the bottom of the cavity 241, and a second cover plate 244 covering the first clamping block 242 and mounted on the carrier body 21.
Specifically, as shown in fig. 5 and 7 to 8, the glue-applying housing device 3 includes a first bracket, a first guide rail 31, a base 32, a feeding detection mechanism 33, a feeding mechanism 34, a conveying mechanism 35, a direction detection mechanism 36, a direction correction mechanism 37, a glue-housing output mechanism 38, a feeding detection mechanism 39, a glue-housing vibration disk, and a first vibrator, wherein the first bracket is disposed at a glue-applying housing station and fixedly mounted on a working table of the bracket, the first guide rail 31 is fixedly mounted on the first vibrator, the base 32 is fixedly mounted on a table of the first bracket, the feeding mechanism 34 is disposed at a head of the base 32 and mounted on the table of the first bracket, the feeding detection mechanism 33 is mounted on the feeding mechanism 34, the conveying mechanism 35 is disposed at a side edge of the base 32 and mounted on the table of the first bracket, the direction detection mechanism 36 is disposed at a front section of the base 32 and mounted under the table of the first bracket and connected with the, the direction correcting mechanism 37 is arranged at the rear section of the base 32 and is arranged below the table top of the first support and connected with the base 32, the incoming material detecting mechanism 39 is arranged at the tail part of the base 32, the rubber shell output mechanism 38 is arranged at the side edge of the tail part of the base 32 and is arranged on the table top of the first support, and the outlet of the rubber shell vibrating disk is communicated with the inlet of the first guide rail 31; the feeding detection mechanism 33, the feeding mechanism 34, the conveying mechanism 35, the direction detection mechanism 36, the direction correction mechanism 37, the rubber shell output mechanism 38 and the incoming material detection mechanism 39 are respectively connected with and controlled by the main control system; the base 32 is transversely provided with a first through groove 321, the front of the front section is provided with a first through hole 322, and the tail part is provided with a second through hole 323; the feeding mechanism 34 is provided with a substrate 341 and a push plate 342 connected with the substrate 341 in a longitudinal sliding manner, the push plate 342 is provided with a second through groove 3421, the substrate 341 is transversely provided with an inlet and an outlet communicated with the second through groove 3421, the conveying mechanism 35 is provided with a conveying plate 351, the conveying plate 351 is provided with 5 equally spaced notches 3511 in total, the direction detection mechanism 36 is provided with a probe 361, the direction correction mechanism 37 is provided with a correction seat 371, the correction seat 371 is provided with a third through groove 3711, the glue shell output mechanism 38 is provided with a first push rod 381, the substrate 341 is arranged between the first guide rail 31 and the base 32, the inlet of the substrate 341 is communicated with the outlet of the first guide rail 31, and the outlet of the substrate 341 is communicated with the inlet; the rubber shell vibrating disc works and vibrates to enable the rubber shells to enter the first guide rail 31 in sequence, the first vibrator works and vibrates to enable the rubber shells to move forwards, the rubber shells enter the second through groove 3421 of the push plate 342 from the outlet of the first guide rail 31 through the inlet of the base plate 341, the feeding detection mechanism 33 sends feeding signals to the main control system, the feeding mechanism 34 works and drives the push plate 342 to convey the rubber shells forwards to the outlet of the base 32, the conveying mechanism 35 works and drives the conveying plate 351 to move forwards so that the rubber shells enter the first notch 3511 and drives the conveying plate 351 to transfer the rubber shells to the direction detection mechanism 36, the direction detection mechanism 36 works and drives the probe 361 to pass through the first through hole 322 to be in contact with the salient points of the rubber shells and output signals to the main control system, the main control system controls the conveying mechanism 35 to work and drive the conveying plate 351 to enable the rubber shells to enter the second notch 3511 and drives the conveying plate 351 to transfer the rubber shells to the third through groove 3711, if the glue shell direction does not meet the requirement, the main control system controls the direction correcting mechanism 37 to work to drive the correcting seat 371 to rotate 180 degrees, the conveying mechanism 35 works to drive the conveying plate 351 to move forward so that the glue shell enters the third notch 3511 and drives the conveying plate 351 to transfer the glue shell to the second through hole 323, and if the incoming material detection mechanism 39 detects that the glue shell exists in the second through hole 323, a signal is output to the main control system to control the glue shell output mechanism 38 to work to drive the first push rod 381 to push the glue shell downwards to the carrier 2.
Specifically, as shown in fig. 5 and 7 to 8, the first support includes a table top, a bottom plate, and two side plates, the table top is fixedly mounted on the two side plates, and the two side plates are fixedly mounted on the bottom plate. The first guide rail 31 is provided with a trough, and the distance between the troughs is slightly larger than the length of the rubber shell in the length direction so as to facilitate smooth movement of the rubber shell. Base 32 fixed mounting is on the mesa of first support, base 32 transversely is equipped with first logical groove 321, the anterior segment openly is equipped with first through-hole 322, the afterbody is equipped with opening 326 that second through-hole 323 and second through-hole 323 communicate, the back end openly still is equipped with the third through-hole 324 that is used for holding correction seat 371, first through-hole 322, second through-hole 323 side all is equipped with the holding chamber 325 with first logical groove 321 intercommunication, install third clamping mechanism 310 in holding chamber 325, third clamping mechanism 310 is used for the elasticity to support and presses the gluey shell, make gluey shell fix not hard up. The third clamping mechanism 310 includes a second clamping block 3101 movably disposed in the receiving cavity 325, a blocking plate 3102 disposed at the side of the receiving cavity 325 and fixedly mounted at the side of the base 32, and a third spring 3103 elastically pressed between the second clamping block 3101 and the blocking plate 3102. The feeding detection mechanism 33 includes a first optical fiber 331 and a fiber holder 332, wherein the first optical fiber 331 is mounted on the fiber holder 332, and the fiber holder 332 is fixedly mounted on the substrate 341. The first optical fiber 331 is connected to the main control system, and is configured to detect whether a rubber shell is present in the second through groove 3421 of the push plate 342, and output a signal to the main control system. The feeding mechanism 34 includes a base plate 341, a push plate 342 connected with the base plate 341 in a longitudinal sliding manner, and a feeding cylinder 343, the head of the push plate 342 is provided with a second through groove 3421 for accommodating the rubber shell, the base plate 341 is transversely provided with an inlet and an outlet communicated with the second through groove 3421, the width of the second through groove 3421 is slightly larger than the size of the rubber shell in the width direction, the width of the inlet and the outlet of the base plate 341 is slightly larger than the size of the rubber shell in the length direction, the feeding cylinder 343 is fixedly installed on the table top of the first bracket, the push plate 342 is fixedly connected with a piston rod of the feeding cylinder 343, and the base plate 341 is placed at the head of the. The feeding cylinder 343 can drive the push plate 342 to slide back and forth in the base plate 341 for conveying the rubber shell. The conveying mechanism 35 comprises a conveying plate 351, a conveying plate mounting seat 352, a first air cylinder 353, a first slider guide rail group, a second air cylinder 354, a first bottom plate 355 and a second bottom plate 356, and the conveying plate 351 is provided with 5 notches 3511 at equal intervals; the conveying plate 351 is fixedly mounted on the conveying plate mounting seat 352, the conveying plate mounting seat 352 is fixedly mounted on a sliding block of a first sliding block guide rail group, a guide rail of the first sliding block guide rail group and a first air cylinder 353 are respectively and fixedly mounted on a first bottom plate 355, a piston rod of the first air cylinder 353 is fixedly connected with the conveying plate mounting seat 352, the first bottom plate 355 is fixedly mounted on a sliding block of a second sliding block guide rail group, a guide rail of the second sliding block guide rail group and a second air cylinder 354 are respectively and fixedly mounted on a second bottom plate 356, the second bottom plate 356 is fixedly mounted on a table top of a first support, and a piston rod of the second air cylinder 354 is fixedly connected with the first bottom plate 355.
Specifically, as shown in fig. 5 and 7 to 8, the direction detection mechanism 36 includes a probe 361, a probe base 362, a detection cylinder 363, a third slider rail set, a third base plate 364, a displacement sensor 365, and a sensor mounting base 366, the probe 361 is fixedly mounted on the probe base 362, the probe base 362 is fixedly mounted on a slider of the third slider rail set, the guide rails of the detection cylinder 363 and the third slider rail set are respectively fixedly mounted on the third base plate 364, the third base plate 364 is fixedly mounted under the table of the first bracket, the displacement sensor 365 is fixedly mounted on the sensor mounting base 366, the sensor mounting base 366 is fixedly mounted on the third base plate 364, the probe 361 passes through the first through hole 322 of the base 32 and can contact with a bump of the rubber housing, the displacement sensor 365 is connected with the main control system for measuring a distance that the probe 361 moves upward, the main control system determines whether the rubber housing at this position has a bump according to how much distance that the probe 361 moves upward, thereby judging whether the direction of the rubber shell meets the requirement. The direction correcting mechanism 37 comprises a correcting seat 371, a rotating cylinder 372, a first mounting plate 373, a rotating shaft 374, the correcting seat 371 is provided with a third through groove 3711, the width of the third through groove 3711 is consistent with the width of the first through groove 321 of the base 32, the rotating cylinder 372 is fixedly mounted on the first mounting plate 373, the first mounting plate 373 is fixedly mounted on a side plate under the table top of the first support, the rotating shaft 374 is loosely arranged on the first support plate through the second through hole 323 of the base 32, the correcting seat 371 is loosely arranged in the second through hole 323 of the base 32 and fixedly connected with one end of the rotating shaft 374, and the other end of the rotating shaft 374 is fixedly connected with an output shaft of the rotating cylinder 372. The rotation cylinder 372 can drive the correction seat 371 to rotate back and forth 180 degrees. The calibration base 371 is further provided with a second clamping mechanism 375, and the second clamping mechanism 375 is similar to the first clamping mechanism 24 and the third clamping mechanism 310 in structure and will not be described in detail herein. The glue shell output mechanism 38 comprises a first push rod 381, a second mounting plate 382, an output cylinder 383, a third mounting plate 384 and a fourth slider guide rail group, wherein the first push rod 381 is fixedly mounted on the second mounting plate 382, the second mounting plate 382 is fixedly mounted on a slider of the fourth slider guide rail group, the guide rails of the output cylinder 383 and the fourth slider guide rail group are respectively and fixedly mounted on the third mounting plate 384, the third mounting plate 384 is arranged on the table top of the first support, the side edge of the tail of the base 32 is fixedly mounted on the table top of the first support, and a piston rod of the output cylinder 383 is fixedly connected with the second mounting plate 382. The output cylinder 383 can drive the first push rod 381 to push the glue shell downwards through the second through hole 323 of the base 32 into the first through cavity 211 of the carrier body 21. The incoming material detection mechanism 39 includes a second optical fiber 391 and an optical fiber rack 392, the second optical fiber 391 is fixedly mounted on the optical fiber rack 392, the optical fiber rack 392 is fixedly mounted on the side of the base 32, the second optical fiber 391 is connected with the main control system, and the second optical fiber 391 passes through the opening 326 of the base 32 and is used for detecting whether a rubber shell is present in the second through hole 323 of the base 32 and outputting a signal to the main control system.
Specifically, as shown in fig. 9 and 10, the assembling device 4 includes a double-tube conveying mechanism 41, an assembling mechanism 42, and a clamping mechanism 43, the double-tube conveying mechanism 41 is provided with a second guide rail 411, the second guide rail 411 is provided with 2 fourth through grooves which are parallel and simultaneously convey the emitting LEDs and the receiving LEDs, the assembling mechanism 42 is provided with 2 accommodating cavities for accommodating the emitting LEDs and the receiving LEDs and a push rod 421 which pushes the emitting LEDs and the receiving LEDs upwards from the accommodating cavities, and the clamping mechanism 43 is provided with a clamping head 431; the double-tube conveying mechanism 41 simultaneously conveys the emitting LEDs and the receiving LEDs to 2 accommodating cavities through the fourth through groove of the second guide rail 411 during operation, the assembling mechanism 42 drives the ejector rod 421 to simultaneously push the emitting LEDs in the 2 accommodating cavities and the receiving LEDs to the rubber shell in the carrier 2 upwards, and the clamping mechanism 43 drives the chuck 431 to move downwards to clamp the rubber shell in the carrier 2. The double-tube conveying mechanism 41 comprises a second guide rail 411, an emitting LED vibration disc, a receiving LED vibration disc and a second straight vibration device, wherein the second guide rail 411 is provided with 2 fourth through grooves for conveying the emitting LED and the receiving LED simultaneously, the outlet of the emitting LED vibration disc and the outlet of the receiving LED vibration disc are communicated with the 2 fourth through groove inlets of the second guide rail 411 respectively, and the second guide rail 411 is fixedly installed on the second straight vibration device. The emitting LED vibration disk works and vibrates to enable the emitting LEDs to be singly arranged and sequentially enter a first fourth through groove of the second guide rail 411, the receiving LED vibration disk works and vibrates to enable the receiving LEDs to be singly arranged and sequentially enter a second fourth through groove of the second guide rail 411, and the receiving LED and the emitting LED move forwards to simultaneously enter the accommodating cavity from a fourth through groove outlet of the second guide rail 411 through the working vibration of the second straight vibrator. The assembling mechanism 42 comprises a base frame, a push-up component, a lifting component and 2 sets of translation components, wherein the base frame is arranged at an assembling station and is fixedly installed on a workbench of the frame, the lifting component is installed on the side edge of the base frame, the push-up component is installed on the lifting component, and the translation components are symmetrically arranged on two sides of the top of the lifting component. The push-up assembly comprises 2 push rods 421, a top plate 422, a push cylinder 423 and a fifth slide block guide rail group; the lifting assembly comprises a lifting cylinder 424, a fourth bottom plate 425 and a sixth sliding block guide rail group; the translation assembly comprises a seat plate 426, a sliding table cylinder 427, a stop 428 and a seventh slide block guide rail group; the lifting cylinder 424 is fixedly arranged on the side edge of the bottom of the pedestal, the guide rail of the sixth slider guide rail group is fixedly arranged on the side edge of the upper part of the pedestal, the fourth bottom plate 425 is fixedly arranged on the slider of the sixth slider guide rail group, and the piston rod of the lifting cylinder 424 is fixedly connected with the fourth bottom plate 425; the pushing cylinder 423 is fixedly arranged on the lower side edge of the fourth bottom plate 425, the guide rail of the fifth slide block guide rail group is fixedly arranged on the upper side edge of the fourth bottom plate 425, the top plate 422 is fixedly arranged on the slide block of the fifth slide block guide rail group, the top plate 422 is fixedly connected with the piston rod of the pushing cylinder 423, and the top rod 421 is connected with the top plate 422 in a sliding and translation manner; the head of the seat plate 426 is provided with a U-shaped through cavity 4261, the push rod 421 is arranged in the U-shaped through cavity 4261 and can move up and down, the head of the push rod 421 and the U-shaped through cavity 4261 enclose a containing cavity capable of containing an emitting LED or a receiving LED, and the emitting LED or the receiving LED enters the containing cavity and is arranged on the head of the push rod 421; the sliding table cylinder 427 and the guide rails of the seventh slider guide rail group are respectively and fixedly installed at the top of the fourth bottom plate 425, the seat plate 426 is fixedly installed on the sliding table of the sliding table cylinder 427, the seat plate 426 and the stop block 428 are respectively and fixedly connected with the slider of the seventh slider guide rail group, and the stop block 428 is vertically and slidably connected with the top bar 421. The clamping mechanism 43 comprises a clamping head 431, a third cylinder 432, a clamping seat 433 and a first support frame 434, wherein the third cylinder 432 and the clamping seat 433 are respectively and fixedly installed on two side edges of the first support frame 434, the clamping head 431 is fixedly installed on a piston rod of the third cylinder 432, and the first support frame 434 is fixedly installed on a workbench of the rack. The clamping base 433 is provided with a clamping part extending towards the direction of the turntable 1, the clamping part is arranged right below the carrier 2, when the third cylinder 432 works to drive the chuck 431 to move downwards to clamp the rubber shell in the carrier 2, the clamping part and the chuck 431 are used for clamping the carrier 2 together, the carrier 2 is prevented from bending and deforming, and on the other hand, the rubber shell is prevented from being ejected upwards when the LED is assembled and received or emitted, so that better assembly is facilitated.
Specifically, as shown in fig. 11 to 12, the foot cutting device 5 includes a second support frame 51, an interval fine adjustment mechanism 52, a translation mechanism 53, a cutting mechanism 54, and a pressing mechanism 55, the second support frame 51 is disposed at the foot cutting station and is mounted on the working table of the rack, the interval fine adjustment mechanism 52 is mounted on the second support frame 51, the translation mechanism 53 is mounted on the interval fine adjustment mechanism 52, and the cutting mechanism 54 and the pressing mechanism 55 are respectively mounted on the translation mechanism 53; the fine adjustment mechanism 52 is used for adjusting the distance between the cutting mechanism 54 and the carrier 2, so as to adjust the length of the cutting pins, the translation mechanism 53 operates to drive the cutting mechanism 54 to translate to the position right below the carrier 2, so that the pins enter the cutting mechanism 54, the pressing mechanism 55 operates to press the rubber shell, and the cutting mechanism 54 operates to cut off the pins. The spacing fine adjustment mechanism 52 comprises a micrometer 521, a micrometer mounting plate 522, a top plate 523 and 2 pressing blocks 524; micrometer 521 fixed mounting is on micrometer mounting panel 522, and micrometer mounting panel 522 fixed mounting is in second support frame 51 side, and on micrometer 521 was arranged in to roof 523, 2 briquetting 524 were arranged in roof 523 both sides fixed mounting in second support frame 51 side respectively, roof 523 and 2 briquetting 524 swing joint. The translation mechanism 53 comprises a fifth bottom plate 531, a translation cylinder 532, a sixth bottom plate 533 and an eighth slider guide rail set; the fifth bottom plate 531 is mounted on the top plate 523, the guide rails of the translational cylinder 532 and the eighth slider guide rail group are respectively and fixedly mounted on the fifth bottom plate 531, the sixth bottom plate 533 is fixedly mounted on the slider of the eighth slider guide rail group, and the piston rod of the translational cylinder 532 is fixedly connected with the sixth bottom plate 533. The cutting mechanism 54 comprises a movable cutter 541, a cutting cylinder 542, a fixed cutter 543 and a cutter holder 544, wherein the front end of the fixed cutter 543 is provided with 2V-shaped grooves 5431 for placing stitches; the fixed cutter 543 is fixedly mounted on the cutter holder 544, the cutter holder 544 and the cutting cylinder 542 are respectively and fixedly mounted at two end portions of the sixth bottom plate 533, the movable cutter 541 is fixedly connected with a piston rod of the cutting cylinder 542, and the movable cutter 541 loosely penetrates through the cutter holder 544 and the fixed cutter 543 to cut and match with the cutting pins. The pressing mechanism 55 includes a pressing head 551, a fourth cylinder 552, and a third support 553; the pressing head 551 is fixedly mounted on a piston rod of the fourth cylinder 552, the fourth cylinder 552 is fixedly mounted on a third support frame 553, the third support frame 553 is fixedly mounted on the fifth bottom plate 531, the fourth cylinder 552 drives the pressing head 551 to move downwards to the carrier 2 to press the rubber shell, and the rubber shell is prevented from shaking and turning during cutting.
Specifically, as shown in fig. 13, the discharging device 6 includes a second push rod 61, a pulling rod 62, a fourth mounting plate 63, a discharging cylinder 64, a fifth mounting plate 65, a seventh bottom plate 66, a ninth slider guide rail set, and a fifth support frame, where the pulling rod 62 is a straight rod, and an oblique angle is provided at a front end thereof, the second push rod 61 and the pulling rod 62 are respectively and fixedly mounted on the fourth mounting plate 63, the fourth mounting plate 63 is fixedly mounted on a slider of the ninth slider guide rail set, a guide rail of the ninth slider guide rail set and the fifth mounting plate 65 are respectively and fixedly mounted on the seventh bottom plate 66, the discharging cylinder 64 is fixedly mounted on the fifth mounting plate 65, a piston rod of the discharging cylinder 64 is fixedly connected with the fourth mounting plate 63, the seventh bottom plate 66 is fixedly mounted on the fifth support frame, and the fifth support frame is placed at a discharging sub-packaging station and fixedly mounted on a workbench of the rack; the pulling rod 62 is about 16mm longer than the second pushing rod 61, the discharging cylinder 64 works to drive the second pushing rod 61 and the pulling rod 62 to move downwards at the same time, because the pulling rod 62 is longer than the second pushing rod 61, the pulling rod 62 firstly reaches the supporting block 232 and then enters the third through cavity 2321, because the oblique angle of the front end of the pulling rod 62 is interacted with the oblique angle of the rear end of the upper part of the third through cavity 2321, the pulling rod 62 forces the supporting block 232 to move backwards for a certain distance so that the supporting part 2322 at the front end of the supporting block 232 leaves the rubber shell, and the second pushing rod 61 moves downwards again to push out a finished product downwards from the first through cavity 211.
The glue shell vibration plate, the first vibrator, the emitting LED vibration plate, the receiving LED vibration plate, and the second vibrator (not shown) are all part of the prior art and will not be described in detail herein.
The main control system is used for receiving signals of the first optical fiber 331, the second optical fiber 391, the probe 361 and the displacement sensor 365, and the main control system is used for controlling the feeding cylinder 343, the first air cylinder 353, the second air cylinder 354, the detection air cylinder 363, the rotating air cylinder 372, the output air cylinder 383, the pushing air cylinder 423, the lifting air cylinder 424, the sliding table air cylinder 427, the third air cylinder 432, the translation air cylinder 532, the cutting air cylinder 542, the fourth air cylinder 552, the exhaust air cylinder 64, the rubber casing vibration disc, the first straight vibrator, the emitting LED vibration disc, the receiving LED vibration disc and the second straight vibrator.
The invention relates to a working principle of automatic assembling pin-cutting output equipment of a correlation photoelectric switch, which comprises the following steps: the glue feeding device 3 outputs one glue shell to the carrier 2 of the rotary table 1 in a working mode, the rotary table 1 rotates to an assembling station, the assembling device 4 assembles the emitting LEDs and the receiving LEDs in the glue shells in a working mode, the rotary table 1 rotates to a pin cutting station, the pin cutting device 5 cuts pins of the emitting LEDs and the receiving LEDs in a working mode, the rotary table 1 rotates to a discharging station, and the discharging device 6 discharges finished products in a working mode.
As shown in fig. 14, the present invention further provides an automatic assembling and pin-cutting output method for a correlation type photoelectric switch, which comprises the following steps:
A. gluing a shell: the gluing shell device 3 outputs a gluing shell to the carrier 2 of the gluing shell station;
B. first rotation: the turntable 1 rotates to an assembly station;
C. and (3) assembling a finished product: the assembly device 4 assembles the emitting LED and the receiving LED in the rubber shell;
D. and (3) second rotation: the turntable 1 rotates to a foot cutting station;
E. cutting a stitch: the pin cutting device 5 cuts pins for emitting the LEDs and receiving the LEDs;
F. and (3) third rotation: the turntable 1 rotates to a discharge station;
G. discharging a finished product: the discharging device 6 works to discharge finished products;
H. fourth rotation: the turntable 1 rotates to the upper rubber shell station;
and returning to the step A, and repeating the steps circularly.
Specifically, step a includes: A1. the rubber shell vibration sequencing comprises the steps that the rubber shell vibration disk works and vibrates to enable the rubber shells to be singly arranged and sequentially enter the first guide rail 31, and the linear vibrator works and vibrates to enable the rubber shells to move forwards and enter the second through groove 3421 of the push plate 342 from the outlet of the first guide rail 31 through the inlet of the base plate 341;
A2. detecting and feeding: the feeding detection mechanism 33 sends a feeding signal to the main control system, and the feeding mechanism 34 works to drive the push plate 342 to convey the rubber shell forward to the outlet of the base 32; specifically, the first optical fiber 331 sends a feeding signal to the main control system, and the feeding cylinder 343 operates to drive the push plate 342 to forward convey the rubber shell to the outlet of the base 32;
A3. first conveying: the conveying mechanism 35 operates to drive the conveying plate 351 to move forward to enable the rubber shell to enter the first notch 3511 and drive the conveying plate 351 to transfer the rubber shell to the direction detection mechanism 36 and reset, specifically, the first air cylinder 353 operates to drive the conveying plate 351 to move forward to enable the rubber shell to enter the first notch 3511, the second air cylinder 354 operates to drive the conveying plate 351 to transfer the rubber shell to the first through hole 322 of the base 32, the first air cylinder 353 resets, and the second air cylinder 354 resets;
A4. feeding and resetting: the feeding mechanism 34 is reset; specifically, the feed cylinder 343 is reset;
A5. direction detection: the direction detection mechanism 36 can drive the probe 361 to pass through the first through hole 322 and contact with the salient point of the rubber shell and judge the direction of the rubber shell and reset, concretely, the detection cylinder 363 can drive the probe 361 to pass through the first through hole 322 and contact with the salient point of the rubber shell, the displacement sensor 365 outputs a displacement signal to the main control system, the main control system judges whether the salient point exists at the position of the rubber shell according to the displacement distance, thereby judging whether the direction of the rubber shell meets the requirement or not, and the detection cylinder 363 resets;
A6. and (3) second conveying: the conveying mechanism 35 is controlled to work to drive the conveying plate 351 to move forwards so that the rubber shell enters the second notch 3511 and drive the conveying plate 351 to transfer the rubber shell to the third through groove 3711 of the correcting seat 371 and reset, specifically, the first air cylinder 353 works to drive the conveying plate 351 to move forwards so that the rubber shell enters the second notch 3511, the second air cylinder 354 works to drive the conveying plate 351 to transfer the rubber shell to the third through groove 3711 of the correcting seat 371, the first air cylinder 353 resets, and the second air cylinder 354 resets;
A7. and (3) correcting the direction: if the direction of the rubber shell in the correction seat 371 does not meet the requirement, the direction correction mechanism 37 works to drive the correction seat 371 to rotate 180 degrees; specifically, if the rubber casing direction in the correction seat 371 does not meet the requirement, the rotary cylinder 372 works to drive the correction seat 371 to rotate 180 degrees;
A8. and (3) third conveying: the conveying mechanism 35 operates to drive the conveying plate 351 to move forward to enable the rubber shell to enter the third notch 3511 and drive the conveying plate 351 to transfer the rubber shell to the second through hole 323 of the base 32 and reset, specifically, the first air cylinder 353 operates to drive the conveying plate 351 to move forward to enable the rubber shell to enter the third notch 3511, the second air cylinder 354 operates to drive the conveying plate 351 to transfer the rubber shell to the second through hole 323 of the base 32, the first air cylinder 353 resets, and the second air cylinder 354 resets;
A9. and (3) rubber shell output: if the incoming material detecting mechanism 39 detects that there is a rubber shell in the second through hole 323 of the base 32, a signal is output to the main control system to control the rubber shell output mechanism 38 to work and drive the first push rod 381 to push the rubber shell downwards into the carrier 2 and reset; specifically, if the second optical fiber 391 detects that a rubber shell is in the second through hole 323 of the base 32, a signal is output to the main control system, the main control system controls the output cylinder 383 to work and drive the first push rod 381 to push the rubber shell downwards to the first through cavity 211 of the carrier 2, and the output cylinder 383 resets;
and returning to the step A1, and repeating the loop.
Specifically, step C includes:
C1. the double-tube conveying mechanism 41 works to simultaneously convey the emitting LEDs and the receiving LEDs to 2 accommodating cavities of the assembling mechanism 42 through 2 parallel fourth through grooves; emitting LED vibration discs work and vibrate to enable emitting LEDs to be singly arranged and sequentially enter a first fourth through groove of a second guide rail 411, receiving LED vibration discs work and vibrate to enable receiving LEDs to be singly arranged and sequentially enter a second fourth through groove of the second guide rail 411, and second straight vibrators work and vibrate to enable the receiving LEDs and the emitting LEDs to move forwards and simultaneously enter accommodating cavities from fourth through groove outlets of the second guide rail 411;
C2. the clamping mechanism 43 works to drive the clamping head 431 to move downwards to clamp the rubber shell in the carrier 2; the third cylinder 432 operates to drive the clamping head 431 to move downwards to clamp the rubber shell in the carrier 2 together with the clamping part of the clamping seat 433;
C3. the assembling mechanism 42 works to drive the 2 supporting rods 421 to push the emitting LEDs in the 2 accommodating cavities upwards and to receive the LEDs into the rubber shell in the carrier 2; specifically, the sliding table cylinder 427 works to drive the seat plate 426 to move forward so that the emitting LEDs and the receiving LEDs in the accommodating cavities are located right below the rubber shells in the carrier 2, the lifting cylinder 424 works to drive the seat plate 426 to move upward to contact the carrier 2, and the pushing cylinder 423 works to drive the 2 supporting rods 421 to push the emitting LEDs and the receiving LEDs in the 2 accommodating cavities upward and into the rubber shells in the carrier 2 at the same time;
C4. the assembly mechanism 42 is reset; the pushing cylinder 423 resets, the lifting cylinder 424 resets and the sliding table cylinder 427 resets;
C5. the gripper mechanism 43 is reset. The third cylinder 432 is reset.
Specifically, step E includes: E1. the micrometer 521 is used for adjusting the distance between the fixed cutter 543 and the carrier 2, so that the length of the cut stitch is determined; E2. the translation cylinder 532 works to drive the fixed cutter 543 to translate to the position under the carrier 2, so that pins for emitting and receiving the LEDs enter 2V-shaped grooves 5431 of the fixed cutter 543; E3. the fourth cylinder 552 drives the pressing head 551 to press the rubber shell in the carrier 2 downwards; E4. the cutting cylinder 542 works to drive the movable cutter 541 to move and match with the fixed cutter 543 to cut off pins for emitting and receiving the LEDs; E5. the cutting cylinder 542 resets, the fourth cylinder 552 resets, and the translation cylinder 532 resets.
Specifically, the step G: the discharge device 6 operates to discharge the finished product from the carrier 2 and to reset, in particular step G comprises: G1. the discharging cylinder 64 works to drive the second push rod 61 and the pulling rod 62 to move downwards at the same time, because the pulling rod 62 is longer than the second push rod 61, the third through cavity 2321 of the supporting block 232 is contacted firstly, because of the oblique angle effect, the pulling rod 62 drives the supporting block 232 to move backwards for a certain distance, so that the supporting part 2322 at the front end of the supporting block 232 is completely separated from the rubber shell, and then the second push rod 61 moves downwards again to push the finished product downwards from the first through cavity 211; G2. the expel cylinder 64 is reset.
The LED packaging machine has the advantages that the upper plastic shell feeding device 3 is adopted to output a plastic shell to the carrier 2 of the rotary table 1, the rotary table 1 rotates to the assembling station, the assembling device 4 works to assemble the emitting LED and the receiving LED in the plastic shell, the rotary table 1 rotates to the pin cutting station, the pin of the emitting LED and the pin of the receiving LED are cut off by the pin cutting device 5, the rotary table 1 rotates to the discharging station, and the discharging device 6 works to discharge a finished product. The invention also provides an automatic assembling and pin cutting output method of the correlation photoelectric switch, which comprises the following steps: A. gluing a shell; B. rotating for the first time; C. assembling a finished product; D. rotating for the second time; E. cutting a stitch; F. rotating for the third time; G. discharging a finished product; H. the fourth rotation; and returning to the step A, and repeating the steps circularly. The invention has high production efficiency, low production cost and good quality, and can realize automatic conveying, detection, assembly, foot cutting and discharge.
The foregoing is a more detailed description of the invention in connection with specific preferred embodiments and it is not intended that the invention be limited to these specific details. For those skilled in the art to which the invention pertains, several simple deductions or substitutions can be made without departing from the spirit of the invention, and all shall be considered as belonging to the protection scope of the invention.

Claims (1)

1. An automatic assembling and pin cutting output method for a correlation photoelectric switch is characterized by comprising the following steps:
A. gluing a shell: the gluing shell feeding device (3) outputs a gluing shell to the carrier (2) of the gluing shell feeding station;
B. first rotation: the turntable (1) rotates to an assembly station;
C. and (3) assembling a finished product: the assembly device (4) assembles the emitting LED and the receiving LED in the rubber shell;
D. and (3) second rotation: the turntable (1) rotates to a foot cutting station;
E. cutting a stitch: the pin cutting device (5) cuts off pins of the emitting LED and the receiving LED;
F. and (3) third rotation: the turntable (1) rotates to a discharge station;
G. discharging a finished product: the discharge device (6) is operated to discharge the finished product;
H. fourth rotation: the turntable (1) rotates to the upper rubber shell station;
returning to the step A, and repeating circularly;
the step A comprises the following steps:
A1. the rubber shell vibration sequencing comprises the steps that a rubber shell vibration disc works and vibrates to enable rubber shells to be singly arranged and sequentially enter a first guide rail (31), and a first vibrator works and vibrates to enable the rubber shells to move forwards and enter a second through groove (3421) of a push plate (342) from an outlet of the first guide rail (31) through an inlet of a base plate (341);
A2. detecting and feeding: the feeding detection mechanism (33) sends a feeding signal to the main control system, and the feeding mechanism (34) works to drive the push plate (342) to convey the rubber shell forward to the outlet of the base (32);
A3. first conveying: the conveying mechanism (35) works to drive the conveying plate (351) to move forwards so that the rubber shell enters the first notch (3511) and drives the conveying plate (351) to transfer the rubber shell to the direction detection mechanism (36) and reset;
A4. feeding and resetting: the feeding mechanism (34) is reset;
A5. direction detection: the direction detection mechanism (36) works to drive the probe (361) to pass through the first through hole (322) to be in contact with the salient point of the rubber shell, judge the direction of the rubber shell and reset;
A6. and (3) second conveying: the conveying mechanism (35) works to drive the conveying plate (351) to move forwards so that the rubber shell enters the second notch (3511) and drives the conveying plate (351) to transfer the rubber shell to the third through groove (3711) of the correcting seat (371) and reset;
A7. and (3) correcting the direction: if the direction of the rubber shell in the correction seat (371) does not meet the requirement, the direction correction mechanism (37) works to drive the correction seat (371) to rotate 180 degrees;
A8. and (3) third conveying: the conveying mechanism (35) works to drive the conveying plate (351) to move forwards so that the rubber shell enters the third notch (3511) and drives the conveying plate (351) to transfer the rubber shell to the second through hole (323) of the base (32) and reset;
A9. and (3) rubber shell output: if the incoming material detection mechanism (39) detects that a rubber shell exists in the second through hole (323) of the base (32), a signal is output to the main control system to control the rubber shell output mechanism (38) to work and drive the first push rod (381) to push the rubber shell downwards into the carrier (2) and reset;
and returning to the step A1, and repeating the loop.
CN201910452947.9A 2018-03-17 2018-03-17 Automatic assembling and pin cutting output method for correlation type photoelectric switch Pending CN110640452A (en)

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CN201810221006.XA CN108515342A (en) 2018-03-17 2018-03-17 A kind of correlation type optoelectronic switch assembles cutting output equipment and method automatically

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Application publication date: 20200103