CN110637917A - Insect protein product processing technology - Google Patents
Insect protein product processing technology Download PDFInfo
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- CN110637917A CN110637917A CN201810677826.XA CN201810677826A CN110637917A CN 110637917 A CN110637917 A CN 110637917A CN 201810677826 A CN201810677826 A CN 201810677826A CN 110637917 A CN110637917 A CN 110637917A
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- ginseng
- materials
- insect protein
- medlar
- water
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- 108010060231 Insect Proteins Proteins 0.000 title claims abstract description 45
- 238000012545 processing Methods 0.000 title claims abstract description 17
- 239000000463 material Substances 0.000 claims abstract description 69
- 241000208340 Araliaceae Species 0.000 claims abstract description 62
- 235000005035 Panax pseudoginseng ssp. pseudoginseng Nutrition 0.000 claims abstract description 62
- 235000003140 Panax quinquefolius Nutrition 0.000 claims abstract description 62
- 235000008434 ginseng Nutrition 0.000 claims abstract description 62
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 48
- 235000017784 Mespilus germanica Nutrition 0.000 claims abstract description 41
- 235000000560 Mimusops elengi Nutrition 0.000 claims abstract description 41
- 235000007837 Vangueria infausta Nutrition 0.000 claims abstract description 41
- 239000002775 capsule Substances 0.000 claims abstract description 40
- 108010010803 Gelatin Proteins 0.000 claims abstract description 24
- 229920000159 gelatin Polymers 0.000 claims abstract description 24
- 239000008273 gelatin Substances 0.000 claims abstract description 24
- 235000019322 gelatine Nutrition 0.000 claims abstract description 24
- 235000011852 gelatine desserts Nutrition 0.000 claims abstract description 24
- 239000002994 raw material Substances 0.000 claims abstract description 23
- 238000001035 drying Methods 0.000 claims abstract description 18
- 239000004014 plasticizer Substances 0.000 claims abstract description 18
- 238000002156 mixing Methods 0.000 claims abstract description 16
- 238000002791 soaking Methods 0.000 claims abstract description 16
- 239000003292 glue Substances 0.000 claims abstract description 12
- 239000011248 coating agent Substances 0.000 claims abstract description 6
- 238000000576 coating method Methods 0.000 claims abstract description 6
- 238000010438 heat treatment Methods 0.000 claims abstract description 6
- 229910001220 stainless steel Inorganic materials 0.000 claims abstract description 6
- 239000010935 stainless steel Substances 0.000 claims abstract description 6
- 239000002352 surface water Substances 0.000 claims abstract description 6
- 244000182216 Mimusops elengi Species 0.000 claims description 40
- 238000004537 pulping Methods 0.000 claims description 15
- 238000000034 method Methods 0.000 claims description 14
- 244000241872 Lycium chinense Species 0.000 claims description 11
- 235000015468 Lycium chinense Nutrition 0.000 claims description 11
- 230000000694 effects Effects 0.000 claims description 11
- 239000000203 mixture Substances 0.000 claims description 10
- 238000003825 pressing Methods 0.000 claims description 10
- 235000004252 protein component Nutrition 0.000 claims description 10
- 241000238631 Hexapoda Species 0.000 claims description 6
- 239000004480 active ingredient Substances 0.000 claims description 5
- 238000012216 screening Methods 0.000 claims description 5
- 241000607479 Yersinia pestis Species 0.000 claims description 2
- 201000010099 disease Diseases 0.000 claims description 2
- 208000037265 diseases, disorders, signs and symptoms Diseases 0.000 claims description 2
- 239000012153 distilled water Substances 0.000 claims description 2
- 239000000843 powder Substances 0.000 claims 1
- 238000007710 freezing Methods 0.000 abstract description 4
- 230000008014 freezing Effects 0.000 abstract description 4
- 240000002624 Mespilus germanica Species 0.000 abstract 1
- 238000007873 sieving Methods 0.000 abstract 1
- 229920002101 Chitin Polymers 0.000 description 5
- 239000000126 substance Substances 0.000 description 5
- 238000009777 vacuum freeze-drying Methods 0.000 description 5
- 235000018102 proteins Nutrition 0.000 description 4
- 108090000623 proteins and genes Proteins 0.000 description 4
- 102000004169 proteins and genes Human genes 0.000 description 4
- 241000894006 Bacteria Species 0.000 description 3
- 230000009471 action Effects 0.000 description 3
- 235000016709 nutrition Nutrition 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 241000196324 Embryophyta Species 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 210000004027 cell Anatomy 0.000 description 2
- 210000002390 cell membrane structure Anatomy 0.000 description 2
- 239000004615 ingredient Substances 0.000 description 2
- 238000011160 research Methods 0.000 description 2
- 241000238557 Decapoda Species 0.000 description 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- 102000004310 Ion Channels Human genes 0.000 description 1
- 241001465754 Metazoa Species 0.000 description 1
- 241000700605 Viruses Species 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000002457 bidirectional effect Effects 0.000 description 1
- 210000001124 body fluid Anatomy 0.000 description 1
- 239000010839 body fluid Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000029087 digestion Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000003925 fat Substances 0.000 description 1
- 235000019197 fats Nutrition 0.000 description 1
- 238000004108 freeze drying Methods 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 229910001385 heavy metal Inorganic materials 0.000 description 1
- 239000005556 hormone Substances 0.000 description 1
- 229940088597 hormone Drugs 0.000 description 1
- 230000003832 immune regulation Effects 0.000 description 1
- 210000000987 immune system Anatomy 0.000 description 1
- 230000036039 immunity Effects 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 244000000010 microbial pathogen Species 0.000 description 1
- 235000010755 mineral Nutrition 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000035764 nutrition Effects 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 239000003910 polypeptide antibiotic agent Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000020978 protein processing Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 235000000346 sugar Nutrition 0.000 description 1
- 239000003053 toxin Substances 0.000 description 1
- 231100000765 toxin Toxicity 0.000 description 1
- 108700012359 toxins Proteins 0.000 description 1
- 235000013343 vitamin Nutrition 0.000 description 1
- 239000011782 vitamin Substances 0.000 description 1
- 229940088594 vitamin Drugs 0.000 description 1
- 229930003231 vitamin Natural products 0.000 description 1
- 150000003722 vitamin derivatives Chemical class 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23J—PROTEIN COMPOSITIONS FOR FOODSTUFFS; WORKING-UP PROTEINS FOR FOODSTUFFS; PHOSPHATIDE COMPOSITIONS FOR FOODSTUFFS
- A23J3/00—Working-up of proteins for foodstuffs
- A23J3/04—Animal proteins
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L33/00—Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L5/00—Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L5/00—Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
- A23L5/10—General methods of cooking foods, e.g. by roasting or frying
- A23L5/17—General methods of cooking foods, e.g. by roasting or frying in a gaseous atmosphere with forced air or gas circulation, in vacuum or under pressure
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2002/00—Food compositions, function of food ingredients or processes for food or foodstuffs
Abstract
The invention discloses a processing technology of insect protein products, which comprises the following steps: step S101: preparing raw materials, namely selecting insect protein, ginseng, medlar, dry gelatin, dry plasticizer and a water source for later use; step S102: preparing capsule skin, selecting dry gelatin, dry plasticizer and water according to the mass fraction of 1: 0.5: 1, taking materials, soaking dry gelatin in a water source to swell and dissolve the gelatin, adding a dry plasticizer together, uniformly mixing to prepare capsule wall material glue, controlling the temperature of the water source to be 30-40 ℃, coating the prepared capsule wall material glue solution on the surface of a stainless steel plate, and then heating to 75-85 ℃ to evaporate the surface water to obtain capsule skin for later use; step S103: crushing, respectively placing Ginseng radix and fructus Lycii in different crushers, crushing, and sieving with 60-80 mesh sieve. The invention effectively preserves the effective components in the materials by the step S107 vacuum freezing and drying technology, and simultaneously has higher speed than the traditional vacuum freezing and drying technology.
Description
Technical Field
The invention relates to the field of protein processing, in particular to a processing technology of insect protein products.
Background
At present, relevant experts have proved through a large number of experiments: the magic substances contained in the insects are incomparable with any animals and plants, the insect protein is the best additive for changing the human body quality, a special research group for probing the insect substances is established at the end of the last century at the university of Princeton in New Jersey, and the research shows that the insect protein has the magic health care effect; when the organism is damaged or pathogenic microorganisms invade, the antibacterial peptide quickly tracks and kills invaders, and just like an immunity special police, a sharp knife is used for attacking enemies, ion channels are dug on cell membrane structures of bacteria and viruses, so that the cell membrane structures of the bacteria are destroyed, water-soluble substances in cells flow out, and the bacteria are completely killed; insect-active proteins are rich in chitin. The purity of the insect chitin is many times better than that of shrimp and crab chitin, and the chitin is one of the important pillars of all biological vitality and is known as the 'sixth life nutrition element' after protein, sugar, fat, vitamin and mineral substances, and the insect chitin plays the roles of three-regulation (bidirectional immune regulation, pH value regulation and hormone regulation) and three-discharge (discharge of harmful substances of cells and body fluid, discharge of heavy metal ions and discharge of oxygen toxins) in the immune system of a human body like a pungent gardener, and constantly maintains the internal environment of the human body.
The traditional insect protein products have the following defects:
1. a high-temperature drying method is generally used in the traditional processing process, although the drying speed is high, the nutritional ingredients in the insect protein can be damaged at high temperature, so that the loss of the nutritional ingredients of the processed insect protein product is too large, the protein is easy to inactivate, the using effect of the protein is influenced, the microwave drying effect is good, but the cost is high, the equipment cost is high, the investment is large, the drying effect of the traditional freeze drying technology is poor, and the material protection effect is not good enough.
2. The traditional insect protein capsule has few added materials, only one insect protein has a single and limited effect, and the traditional crushing fineness is coarse (80-100 meshes) and is not beneficial to human digestion and absorption, so a method is urgently needed to solve the problems.
Disclosure of Invention
The invention aims to provide a processing technology of insect protein products, which solves the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: an insect protein product processing technology comprises the following steps:
step S101: preparing raw materials, namely selecting insect protein, ginseng, medlar, dry gelatin, dry plasticizer and a water source for later use;
step S102: preparing capsule skin, selecting dry gelatin, dry plasticizer and water according to the mass fraction of 1: 0.5: 1, taking materials, soaking dry gelatin in a water source to swell and dissolve the gelatin, adding a dry plasticizer together, uniformly mixing to prepare capsule wall material glue, controlling the temperature of the water source to be 30-40 ℃, coating the prepared capsule wall material glue solution on the surface of a stainless steel plate, and then heating to 75-85 ℃ to evaporate the surface water to obtain capsule skin for later use;
step S103: crushing, namely respectively placing the raw materials of the ginseng and the medlar in different crushers for crushing treatment, screening by using a 60-80 mesh screen after crushing, and selecting crushed materials of the ginseng and the medlar which are screened and qualified;
step S104: soaking in water, soaking pulverized Ginseng radix and fructus Lycii in water for 2-4 hr, wherein the water source is above the pulverized material;
step S105: pulping, respectively placing the soaked ginseng and Chinese wolfberry crushed materials in a pulping machine for pulping to prepare ginseng and Chinese wolfberry pulp;
step S106: ultrahigh pressure crushing, namely respectively pressing the ginseng and medlar pulp and insect protein to the ultrahigh pressure of 40-80MPa, instantly releasing the pressure, simultaneously ejecting the materials through small holes at high speed to collide with a spherical body to form a wall breaking effect, forming the material without generating high temperature in the presence of water, and effectively protecting active ingredients of the raw materials so as to achieve superfine crushing;
step S107: drying, namely respectively placing the crushed ginseng and medlar materials in a vacuum degree of-0.075-0.095 MPa at the temperature: rapidly drying the raw materials at-1-0 deg.C to effectively preserve effective components in the materials, and rapidly drying at room temperature, wherein the dried ginseng and fructus Lycii materials are respectively placed in sterile room temperature environment to naturally recover to room temperature to obtain ginseng component, fructus Lycii component and insect protein component;
step S108: mixing to obtain the finished product, taking 40-70 parts of insect protein component, 10-35 parts of ginseng component and 10-45 parts of medlar component, fully mixing to obtain a mixture, taking the capsule shell prepared in the step two, adding the capsule shell into the mixture by using a pelleting die, and pressing to obtain the finished capsule.
Further, in the step S101, the medlar is selected to be full and free of plant diseases and insect pests.
Further, the ginseng in the step S101 is wild ginseng for more than two years.
Further, the raw water source in step S101 is distilled water.
Further, in the step S104, the water source does not exceed the upper end of the crushed material by 5-8 cm.
Further, the crushing fineness of the superfine crushing in the step S106 is as follows: 0.1 micron to 10 microns.
Further, the room temperature in the step S107 is controlled to 15 to 20 degrees.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the invention, through the ultrahigh pressure crushing in the step S106, the materials are formed in the presence of water without generating high temperature, so that the effective components of the raw materials are effectively protected, and the materials are crushed to 0.1-10 microns for better absorption;
2. the invention effectively preserves the effective components in the materials by the step S107 vacuum freezing and drying technology, and simultaneously has higher speed than the traditional vacuum freezing and drying technology.
Drawings
FIG. 1 is a flow chart of a preparation method of a high-cleanness novel low-calorific-value biological alcohol oil.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example one
Referring to fig. 1, the present invention provides the following technical solutions: an insect protein product processing technology comprises the following steps:
step S101: preparing raw materials, namely selecting insect protein, ginseng, medlar, dry gelatin, dry plasticizer and a water source for later use;
step S102: preparing capsule skin, selecting dry gelatin, dry plasticizer and water according to the mass fraction of 1: 0.5: 1, taking materials, soaking dry gelatin in a water source to swell and dissolve the gelatin, adding a dry plasticizer together, uniformly mixing to prepare capsule wall material glue, controlling the temperature of the water source to be 30 ℃, coating the prepared capsule wall material glue solution on the surface of a stainless steel plate, and then heating to 75 ℃ to evaporate the surface water to obtain capsule walls for later use;
step S103: crushing, namely respectively placing the raw materials of the ginseng and the medlar in different crushers for crushing treatment, screening by using a 60-mesh screen after crushing, and selecting crushed materials of the ginseng and the medlar which are screened and qualified;
step S104: soaking in water, soaking the crushed materials of Ginseng radix and fructus Lycii in water for 2 hr;
step S105: pulping, respectively placing the soaked ginseng and Chinese wolfberry crushed materials in a pulping machine for pulping to prepare ginseng and Chinese wolfberry pulp;
step S106: ultrahigh pressure crushing, namely respectively pressing ginseng, medlar pulp and insect protein to 40MPa ultrahigh pressure, instantly releasing pressure, simultaneously ejecting materials through small holes at high speed to collide with a spherical body to form a wall breaking effect, and forming the material without generating high temperature in the presence of water to effectively protect active ingredients of the raw materials so as to achieve superfine crushing;
step S107: drying, namely respectively placing the crushed ginseng and medlar materials in a vacuum degree of-0.075 MPa at the temperature: in the environment of-1 ℃, the raw materials are quickly dried, so that the effective components in the materials are effectively preserved, the vacuum freeze-drying speed is higher than that of the traditional vacuum freeze-drying method, and the dried ginseng and medlar materials are respectively placed in a sterile normal-temperature environment to naturally restore the ginseng and medlar materials to the room temperature, so that the ginseng component, the medlar component and the insect protein component are prepared;
step S108: and (3) mixing to obtain a finished product, fully mixing 40 parts of the insect protein component, 25 parts of the ginseng component and 35 parts of the medlar component to obtain a mixture, taking the capsule shell prepared in the step two, adding the capsule shell into the mixture by using a pelleting die, and pressing to obtain the finished capsule.
Example two
Referring to fig. 1, the present invention provides the following technical solutions: an insect protein product processing technology comprises the following steps:
step S101: preparing raw materials, namely selecting insect protein, ginseng, medlar, dry gelatin, dry plasticizer and a water source for later use;
step S102: preparing capsule skin, selecting dry gelatin, dry plasticizer and water according to the mass fraction of 1: 0.5: 1, taking materials, soaking dry gelatin in a water source to swell and dissolve the gelatin, adding a dry plasticizer together, uniformly mixing to prepare capsule wall material glue, controlling the temperature of the water source to be 35 ℃, coating the prepared capsule wall material glue solution on the surface of a stainless steel plate, and then heating to 80 ℃ to evaporate the surface water to obtain capsule walls for later use;
step S103: crushing, namely respectively placing the raw materials of the ginseng and the medlar in different crushers for crushing treatment, screening by using a 70-mesh screen after crushing, and selecting crushed materials of the ginseng and the medlar which are screened and qualified;
step S104: soaking in water, soaking the crushed materials in water for 3 hr;
step S105: pulping, respectively placing the soaked ginseng and Chinese wolfberry crushed materials in a pulping machine for pulping to prepare ginseng and Chinese wolfberry pulp;
step S106: ultrahigh pressure crushing, namely respectively pressing the ginseng and medlar pulp and insect protein to 60MPa ultrahigh pressure, instantly releasing the pressure, simultaneously ejecting the materials through small holes at high speed to collide with a spherical body to form a wall breaking effect, and forming the material without generating high temperature in the presence of water to effectively protect active ingredients of the raw materials so as to achieve superfine crushing;
step S107: drying, namely respectively placing the crushed ginseng and medlar materials in a vacuum degree of 0.065MPa and a temperature of: rapidly drying the raw materials in an environment of-0.5 ℃, effectively preserving effective components in the materials, and simultaneously having a higher speed than the traditional vacuum freeze-drying, wherein the ginseng and medlar materials after being dried are respectively placed in a sterile normal-temperature environment, so that the ginseng and medlar materials are naturally restored to the room temperature, and are prepared into ginseng components, medlar components and insect protein components;
step S108: and (3) mixing to obtain a finished product, fully mixing 55 parts of insect protein component, 20 parts of ginseng component and 25 parts of medlar component to obtain a mixture, taking the capsule shell prepared in the step two, adding the capsule shell into the mixture by using a pelleting die, and pressing to obtain the finished capsule.
EXAMPLE III
Referring to fig. 1, the present invention provides the following technical solutions: an insect protein product processing technology comprises the following steps:
step S101: preparing raw materials, namely selecting insect protein, ginseng, medlar, dry gelatin, dry plasticizer and a water source for later use;
step S102: preparing capsule skin, selecting dry gelatin, dry plasticizer and water according to the mass fraction of 1: 0.5: 1, taking materials, soaking dry gelatin in a water source to swell and dissolve the gelatin, adding a dry plasticizer together, uniformly mixing to prepare capsule wall material glue, controlling the temperature of the water source to be 40 ℃, coating the prepared capsule wall material glue solution on the surface of a stainless steel plate, and then heating to 85 ℃ to evaporate the surface water to obtain capsule walls for later use;
step S103: crushing, namely respectively placing the raw materials of the ginseng and the medlar in different crushers for crushing treatment, screening by using a 80-mesh screen after crushing, and selecting crushed materials of the ginseng and the medlar which are screened and qualified;
step S104: soaking in water, soaking the crushed materials in water for 4 hr;
step S105: pulping, respectively placing the soaked ginseng and Chinese wolfberry crushed materials in a pulping machine for pulping to prepare ginseng and Chinese wolfberry pulp;
step S106: ultrahigh pressure crushing, namely respectively pressing ginseng, medlar pulp and insect protein to the ultrahigh pressure of 80MPa, instantly releasing the pressure, simultaneously ejecting materials through small holes at high speed to collide with a spherical body to form a wall breaking effect, and forming the material without generating high temperature in the presence of water to effectively protect active ingredients of the raw materials so as to achieve superfine crushing;
step S107: drying, namely respectively placing the crushed ginseng and medlar materials in a vacuum degree of 0.095MPa and a temperature of: in the environment of 0 ℃, the raw materials are dried quickly, so that the effective components in the materials are effectively preserved, the vacuum freeze-drying speed is higher than that of the traditional vacuum freeze-drying method, and the dried ginseng and medlar materials are respectively placed in a sterile normal-temperature environment to naturally restore the ginseng and medlar materials to the room temperature, so that the ginseng component, the medlar component and the insect protein component are prepared;
step S108: and (3) mixing to obtain a finished product, fully mixing 70 parts of the insect protein component, 15 parts of the ginseng component and 15 parts of the medlar component to obtain a mixture, taking the capsule shell prepared in the step two, adding the capsule shell into the mixture by using a pelleting die, and pressing to obtain the finished capsule.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (7)
1. An insect protein product processing technology comprises the following steps:
step S101: preparing raw materials, namely selecting insect protein, ginseng, medlar, dry gelatin, dry plasticizer and a water source for later use;
step S102: preparing capsule skin, selecting dry gelatin, dry plasticizer and water according to the mass fraction of 1: 0.5: 1, taking materials, soaking dry gelatin in a water source to swell and dissolve the gelatin, adding a dry plasticizer together, uniformly mixing to prepare capsule wall material glue, controlling the temperature of the water source to be 30-40 ℃, coating the prepared capsule wall material glue solution on the surface of a stainless steel plate, and then heating to 75-85 ℃ to evaporate the surface water to obtain capsule skin for later use;
step S103: crushing, namely respectively placing the raw materials of the ginseng and the medlar in different crushers for crushing treatment, screening by using a 60-80 mesh screen after crushing, and selecting crushed materials of the ginseng and the medlar which are screened and qualified;
step S104: soaking in water, soaking pulverized Ginseng radix and fructus Lycii in water for 2-4 hr, wherein the water source is above the pulverized material;
step S105: pulping, respectively placing the soaked ginseng and Chinese wolfberry crushed materials in a pulping machine for pulping treatment to prepare ginseng and Chinese wolfberry pulp and insect protein;
step S106: ultrahigh pressure crushing, namely respectively pressing the ginseng and medlar pulp and insect protein to the ultrahigh pressure of 40-80MPa, instantly releasing the pressure, simultaneously ejecting the materials through small holes at high speed to collide with a spherical body to form a wall breaking effect, forming the material without generating high temperature in the presence of water, and effectively protecting active ingredients of the raw materials so as to achieve superfine crushing;
step S107: drying, namely respectively placing the crushed ginseng and medlar materials in a vacuum degree of-0.075-0.095 MPa at the temperature: rapidly drying the raw materials at-1-0 deg.C to effectively preserve effective components in the materials, and rapidly drying at room temperature, wherein the dried ginseng and fructus Lycii materials are respectively placed in sterile room temperature environment to naturally recover to room temperature to obtain ginseng component, fructus Lycii component and insect protein component;
step S108: mixing to obtain the finished product, taking 40-70 parts of insect protein component, 10-35 parts of ginseng component and 10-45 parts of medlar component, fully mixing to obtain a mixture, taking the capsule shell prepared in the step two, adding the capsule shell into the mixture by using a pelleting die, and pressing to obtain the finished capsule.
2. An insect protein product processing technique according to claim 1, wherein: and in the step S101, the Chinese wolfberry is selected to be full and free of diseases and insect pests.
3. An insect protein product processing technique according to claim 1, wherein: in the step S101, the ginseng is wild ginseng for more than two years.
4. An insect protein product processing technique according to claim 1, wherein: and in the step S101, the raw material water source is distilled water.
5. An insect protein product processing technique according to claim 1, wherein: the water source in the step S104 is 5-8 cm above the crushed material.
6. An insect protein product processing technique according to claim 1, wherein: and (3) in the step S106, crushing fineness of the superfine powder: 0.1 micron to 10 microns.
7. An insect protein product processing technique according to claim 1, wherein: and in the step S107, the room temperature is controlled to be 15-20 ℃.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810677826.XA CN110637917A (en) | 2018-06-27 | 2018-06-27 | Insect protein product processing technology |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810677826.XA CN110637917A (en) | 2018-06-27 | 2018-06-27 | Insect protein product processing technology |
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| CN110637917A true CN110637917A (en) | 2020-01-03 |
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| CN201810677826.XA Pending CN110637917A (en) | 2018-06-27 | 2018-06-27 | Insect protein product processing technology |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1231131A (en) * | 1998-04-08 | 1999-10-13 | 宋才华 | Insects protein capsule or powder medicine and preparation process thereof |
| CN1387907A (en) * | 2002-07-10 | 2003-01-01 | 四川省辰龙股份有限公司 | Production process of wolfberry fruit capsule |
| CN101116471A (en) * | 2006-08-01 | 2008-02-06 | 西安市轻工业研究所 | Edible insect albumen powder and the production process and application thereof |
| CN101810336A (en) * | 2010-04-30 | 2010-08-25 | 广东仙乐制药有限公司 | Chewable soft capsules and method for preparing same |
| CN104886554A (en) * | 2015-04-30 | 2015-09-09 | 山东圣健生物科技有限公司 | Pomander soft capsule and preparation method thereof |
-
2018
- 2018-06-27 CN CN201810677826.XA patent/CN110637917A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1231131A (en) * | 1998-04-08 | 1999-10-13 | 宋才华 | Insects protein capsule or powder medicine and preparation process thereof |
| CN1387907A (en) * | 2002-07-10 | 2003-01-01 | 四川省辰龙股份有限公司 | Production process of wolfberry fruit capsule |
| CN101116471A (en) * | 2006-08-01 | 2008-02-06 | 西安市轻工业研究所 | Edible insect albumen powder and the production process and application thereof |
| CN101810336A (en) * | 2010-04-30 | 2010-08-25 | 广东仙乐制药有限公司 | Chewable soft capsules and method for preparing same |
| CN104886554A (en) * | 2015-04-30 | 2015-09-09 | 山东圣健生物科技有限公司 | Pomander soft capsule and preparation method thereof |
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Application publication date: 20200103 |