CN110614812A - 抗老化耐磨复合面料及其加工方法 - Google Patents

抗老化耐磨复合面料及其加工方法 Download PDF

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CN110614812A
CN110614812A CN201910963499.9A CN201910963499A CN110614812A CN 110614812 A CN110614812 A CN 110614812A CN 201910963499 A CN201910963499 A CN 201910963499A CN 110614812 A CN110614812 A CN 110614812A
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layer
tpu
wear
composite
resistant
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林良慧
周波
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Suzhou Xintinghui Textile Finishing Co Ltd
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Suzhou Xintinghui Textile Finishing Co Ltd
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    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
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    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
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    • B32B7/04—Interconnection of layers
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    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/14—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
    • B32B37/24—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer not being coherent before laminating, e.g. made up from granular material sprinkled onto a substrate
    • B32B2037/243—Coating
    • B—PERFORMING OPERATIONS; TRANSPORTING
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    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
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    • B32B38/0012—Mechanical treatment, e.g. roughening, deforming, stretching
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    • B32B2307/30—Properties of the layers or laminate having particular thermal properties
    • B32B2307/306—Resistant to heat
    • B32B2307/3065—Flame resistant or retardant, fire resistant or retardant
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    • B32B2307/714—Inert, i.e. inert to chemical degradation, corrosion
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Abstract

本发明公开一种抗老化耐磨复合面料及其加工方法，其技术特征在于包括基布层和依附在基布层上的功能性层，所述功能性层包括抗老化耐磨层和复合功能层，所述抗老化耐磨层包括TPU浸润的预应力张拉藤编复合耐磨层，所述TPU浸润的预应力张拉藤编复合耐磨层上涂覆有PU胶合层并通过PU胶合层胶合在基布层上，所述复合功能层包括覆盖在TPU浸润的预应力张拉藤编复合耐磨层相背于基布层的一面的无机防火层，覆盖在基布层相背于TPU浸润的预应力张拉藤编复合耐磨层的一面的密闭防水层，本发明的优点在于，将藤编结构经过预应力张拉后保持张拉状态并热熔TPU复合后冷却定型，使藤编结构可以保持预应力张拉状态，使之保持更强的抗拉伸性能，抗磨损性能和抗老化性能。

Description

抗老化耐磨复合面料及其加工方法
技术领域
本发明涉及功能性面料领域，具体地说，是一种抗老化耐磨复合面料及其加工方法。
背景技术
面料在加工成成品后，在面料使用过程中不可避免要遭受到各种摩擦，无论是肢体 之间还是与外部的摩擦以及面料与面料之间的摩擦，面料的在摩擦的过程中会受到不同 程度上的磨损，可能会导致面料出现起球的现象，更严重的磨损的就是会使面料出现裂纹甚至断裂的现象，所以面料的耐磨度一直是面料的一项重要的质量指标。
现有的面料多在基部层上设有耐磨层，但是该耐磨层在水洗过程中易掉落或者耐磨性不够，特别是在服装的易磨损处使用，易出现较大程度的磨损。
申请人申请了一种藤编面料，藤编的表层结构加上基部层组成的面料虽然具有良好的舒适性和耐磨性等，但是由于藤编结构具备一定的不足，其沾上水或者长期爆嗮后 易导致面料表面催且硬化，因此需要在此基础上避开该不足点，从而涉及了一种耐磨 面料。
发明内容
发明目的：本发明目的在于针对现有技术的不足，提供一种抗老化耐磨复合面料及 其加工方法。
技术方案：本发明所述一种抗老化耐磨复合面料，包括基布层和依附在基布层上的 功能性层，所述功能性层包括抗老化耐磨层和复合功能层，所述抗老化耐磨层包括TPU浸润的预应力张拉藤编复合耐磨层，所述TPU浸润的预应力张拉藤编复合耐磨层上涂 覆有PU胶合层并通过PU胶合层胶合在基布层上，所述复合功能层包括覆盖在TPU浸 润的预应力张拉藤编复合耐磨层相背于基布层的一面的无机防火层，覆盖在基布层相背 于TPU浸润的预应力张拉藤编复合耐磨层的一面的密闭防水层。
作为优选的，所述TPU浸润的预应力张拉藤编复合耐磨层中混纺有咖啡藤纤维。
作为优选的，所述无机防火层为干化水合硅酸盐乳液层。
作为优选的，所述密闭防水层为TPU防水透气薄膜层。
制备该抗老化耐磨复合面料的加工方法，包括以下步骤：
S1：以1:12的比例将咖啡藤纤维与藤编纤维混纺构成TPU浸润的预应力张拉藤编复合耐磨层的基础织物；
S2：将S1制得的基础织物安装上张拉机进行预应力张拉；
S3：将基础织物保持张拉状态，用上浆机将热熔状态的TPU刷在基础织物上，在 刷浆的同时用热压辊将挂浆的热熔TPU在基础织物上压平；
S4：将S3中挂浆压平完成的基础织物保持预应力张拉状态，在其中一面喷涂水合硅酸盐乳液，喷涂完成后送入冷压机冷却，完成TPU浸润的预应力张拉藤编复合耐磨 层的制备，并同时完成TPU浸润的预应力张拉藤编复合耐磨层表面干化水合硅酸盐乳 液层的涂覆；
S5：在制备TPU浸润的预应力张拉藤编复合耐磨层的另一面涂覆PU胶合层比压 合在基布层上；
S6：在基布层的另一面热熔胶合TPU防水透气薄膜层并压紧。
本发明相比于现有技术具有以下有益效果：(1)将藤编结构经过预应力张拉后保持 张拉状态并热熔TPU复合后冷却定型，使藤编结构可以保持预应力张拉状态，使之保 持更强的抗拉伸性能，同时保持预应力张拉状态能够使藤编结构中纤维排列更加紧密， 从而获得了更强的抗磨损性能，由于藤编结构被TPU包覆，绝少接触到氧气和水分， 更难发生氧化老化和受潮松弛，因此获得了更好的抗老化性能；
(2)咖啡藤纤维具有很好的结构补强能力，且具有良好的抗菌性能，是一种很好的功能性补强料；
(3)干化水合硅酸盐乳液层可以在TPU浸润的预应力张拉藤编复合耐磨层表面成膜，可以在不加厚整体面料厚度的前提下获得良好的防火能力。
具体实施方式
下面将对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域 普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保 护的范围。
在本发明的描述中，需要理解的是，术语“中心”、“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“轴向”、“径 向”、“周向”等指示的方位或位置关系，仅是为了便于描述本发明和简化描述，而不是 指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作，因此不 能理解为对本发明的限制。
在本发明中，除非另有明确的规定和限定，术语“安装”、“相连”、
“连接”、“固定”等术语应做广义理解，例如，可以是固定连接，也可以是可拆卸 连接，也可以是成一体；可以是机械连接，也可以是电连接，也可以是通讯连接；可以 是直接连接，也可以通过中间媒介的间接连接，可以是两个元件内部的连通或两个元件 的相互作用关系，除非另有明确的限定。对于本领域的普通技术人员而言，可以根据具 体情况理解上述术语在本发明
中的具体含义。
下面以具体地实施例对本发明的技术方案进行详细说明。下面这几个具体的实施例 可以相互结合，对于相同或相似的概念或过程可能在某些实施例不再赘述。
实施例1：一种抗老化耐磨复合面料，包括基布层和依附在基布层上的功能性层，功能性层包括抗老化耐磨层和复合功能层，抗老化耐磨层包括TPU浸润的预应力张拉 藤编复合耐磨层，TPU浸润的预应力张拉藤编复合耐磨层上涂覆有PU胶合层并通过 PU胶合层胶合在基布层上，复合功能层包括覆盖在TPU浸润的预应力张拉藤编复合耐 磨层相背于基布层的一面的无机防火层，覆盖在基布层相背于TPU浸润的预应力张拉 藤编复合耐磨层的一面的密闭防水层。
TPU浸润的预应力张拉藤编复合耐磨层中混纺有咖啡藤纤维。
无机防火层为干化水合硅酸盐乳液层。
密闭防水层为TPU防水透气薄膜层。
制备该抗老化耐磨复合面料的加工方法，包括以下步骤：
S1：以1:12的比例将咖啡藤纤维与藤编纤维混纺构成TPU浸润的预应力张拉藤编复合耐磨层的基础织物；
S2：将S1制得的基础织物安装上张拉机进行预应力张拉；
S3：将基础织物保持张拉状态，用上浆机将热熔状态的TPU刷在基础织物上，在 刷浆的同时用热压辊将挂浆的热熔TPU在基础织物上压平；
S4：将S3中挂浆压平完成的基础织物保持预应力张拉状态，在其中一面喷涂水合硅酸盐乳液，喷涂完成后送入冷压机冷却，完成TPU浸润的预应力张拉藤编复合耐磨 层的制备，并同时完成TPU浸润的预应力张拉藤编复合耐磨层表面干化水合硅酸盐乳 液层的涂覆；
S5：在制备TPU浸润的预应力张拉藤编复合耐磨层的另一面涂覆PU胶合层比压 合在基布层上；
S6：在基布层的另一面热熔胶合TPU防水透气薄膜层并压紧。
本发明相比于现有技术具有以下有益效果：(1)将藤编结构经过预应力张拉后保持 张拉状态并热熔TPU复合后冷却定型，使藤编结构可以保持预应力张拉状态，使之保 持更强的抗拉伸性能，同时保持预应力张拉状态能够使藤编结构中纤维排列更加紧密， 从而获得了更强的抗磨损性能，由于藤编结构被TPU包覆，绝少接触到氧气和水分， 更难发生氧化老化和受潮松弛，因此获得了更好的抗老化性能；
(2)咖啡藤纤维具有很好的结构补强能力，且具有良好的抗菌性能，是一种很好的功能性补强料；
(3)干化水合硅酸盐乳液层可以在TPU浸润的预应力张拉藤编复合耐磨层表面成膜，可以在不加厚整体面料厚度的前提下获得良好的防火能力。
在本发明中，除非另有明确的规定和限定，第一特征在第二特征“上”或“下”可 以是第一特征和第二特征直接接触，或第一特征和第二特征通过中间媒介间接接触。而 且，第一特征在第二特征“之上”、“上方”和“上面”可以是第一特征在第二特征正上 方或斜上方，或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之 下”、“下方”和“下面”可以是第一特征在第二特征正下方或斜下方，或仅仅表示第一 特征水平高度低于第二特征。在本说明书的描述中，参考术语“一个实施例”、“一些实 施例”、“示例”、“具体示例”或“一些示例”等的描述，意指结合该实施例或示例描述 的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明 书中，对上述术语的示意性表述不必须针对的是相同的实施例或示例。
而且，描述的具体特征、结构、材料或者特点可以在任意一个或者多个实施例或示例中以合适的方式结合。此外，在不相互矛盾的情况下，本领域的技术人员可以将本说 明书中描述的不同实施例或示例以及不同实施例或示例的特征进行结合和组合。
最后应说明的是：以上各实施例仅用以说明本发明的技术方案，而非对其限制；尽管参照前述各实施例对本发明进行了详细的说明，本领域的普通技术人员应当理解： 其依然可以对前述各实施例所记载的技术方案进行修改，或对其中部分或者全部技术特 征进行等同替换；而这些修改或者替换，并不使相应技术方案的本质脱离本发明各实施 例技术方案的范围。

Claims (5)

1.一种抗老化耐磨复合面料，包括基布层和依附在基布层上的功能性层，其特征在于：所述功能性层包括抗老化耐磨层和复合功能层，所述抗老化耐磨层包括TPU浸润的预应力张拉藤编复合耐磨层，所述TPU浸润的预应力张拉藤编复合耐磨层上涂覆有PU胶合层并通过PU胶合层胶合在基布层上，所述复合功能层包括覆盖在TPU浸润的预应力张拉藤编复合耐磨层相背于基布层的一面的无机防火层，覆盖在基布层相背于TPU浸润的预应力张拉藤编复合耐磨层的一面的密闭防水层。
2.根据权利要求1所述的抗老化耐磨复合面料，其特征在于：所述TPU浸润的预应力张拉藤编复合耐磨层中混纺有咖啡藤纤维。
3.根据权利要求1所述的抗老化耐磨复合面料，其特征在于：所述无机防火层为干化水合硅酸盐乳液层。
4.根据权利要求1所述的抗老化耐磨复合面料，其特征在于：所述密闭防水层为TPU防水透气薄膜层。
5.制备如权利要求1～5的抗老化耐磨复合面料的加工方法，其特征在于：包括以下步骤：
S1：以1:12的比例将咖啡藤纤维与藤编纤维混纺构成TPU浸润的预应力张拉藤编复合耐磨层的基础织物；
S2：将S1制得的基础织物安装上张拉机进行预应力张拉；
S3：将基础织物保持张拉状态，用上浆机将热熔状态的TPU刷在基础织物上，在刷浆的同时用热压辊将挂浆的热熔TPU在基础织物上压平；
S4：将S3中挂浆压平完成的基础织物保持预应力张拉状态，在其中一面喷涂水合硅酸盐乳液，喷涂完成后送入冷压机冷却，完成TPU浸润的预应力张拉藤编复合耐磨层的制备，并同时完成TPU浸润的预应力张拉藤编复合耐磨层表面干化水合硅酸盐乳液层的涂覆；
S5：在制备TPU浸润的预应力张拉藤编复合耐磨层的另一面涂覆PU胶合层比压合在基布层上；
S6：在基布层的另一面热熔胶合TPU防水透气薄膜层并压紧。
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