CN110607226A - Tower type fermentation tank and using method thereof - Google Patents

Tower type fermentation tank and using method thereof Download PDF

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Publication number
CN110607226A
CN110607226A CN201910993327.6A CN201910993327A CN110607226A CN 110607226 A CN110607226 A CN 110607226A CN 201910993327 A CN201910993327 A CN 201910993327A CN 110607226 A CN110607226 A CN 110607226A
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fermentation
silo
layer
stirring
disc
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不公告发明人
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Nie Qizhao
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Nie Qizhao
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Priority to CN201910993327.6A priority Critical patent/CN110607226A/en
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    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M23/00Constructional details, e.g. recesses, hinges
    • C12M23/34Internal compartments or partitions
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M27/00Means for mixing, agitating or circulating fluids in the vessel
    • C12M27/02Stirrer or mobile mixing elements

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  • Health & Medical Sciences (AREA)
  • Organic Chemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Bioinformatics & Cheminformatics (AREA)
  • Chemical & Material Sciences (AREA)
  • Zoology (AREA)
  • Wood Science & Technology (AREA)
  • Sustainable Development (AREA)
  • Microbiology (AREA)
  • Biotechnology (AREA)
  • Biomedical Technology (AREA)
  • Biochemistry (AREA)
  • General Engineering & Computer Science (AREA)
  • General Health & Medical Sciences (AREA)
  • Genetics & Genomics (AREA)
  • Clinical Laboratory Science (AREA)
  • Fertilizers (AREA)

Abstract

The invention discloses a tower type fermentation tank and a using method thereof, wherein the tower type fermentation tank comprises: the tank body comprises n layers of internally-communicated silos arranged along the vertical direction, a feed inlet is arranged above the top silo, and a discharge outlet is arranged below the bottom silo; the central shaft vertically penetrates through the center of the fermentation bin; the outer upright columns are vertical and arranged around the outer wall of the fermentation bin; n-1 layering devices, wherein each layering device is a net type disc-shaped structure which is horizontally arranged at the junction of adjacent fermentation bins; the center of each disc-shaped structure is arranged on the central shaft, and the edge of each disc-shaped structure is erected on the outer upright post; each layering device is configured to: the material to be fermented is placed in a static state, and blanking to a lower-layer silo is realized in a state that the material rotates around a central shaft. The problems that the blanking of the existing layered fermentation bin is not smooth, the blockage is easy to occur and the power consumption is increased are solved.

Description

Tower type fermentation tank and using method thereof
[ technical field ] A method for producing a semiconductor device
The invention belongs to the technical field of organic fertilizer fermentation treatment, and particularly relates to a tower type fermentation tank and a using method thereof.
[ background of the invention ]
The existing fermentation bin structure generally adopts a horizontal ground stacking or multilayer layered structure. The floor area of the horizontal ground stack is large, the waste gas treatment area generated in the fermentation process is large, and the manufacturing cost is high; the layered structure has the advantages of small occupied area, and the prior common turning plate structure can cause the problems of non-smooth blanking, blockage and high failure rate; or the problems of huge pushing resistance and rapid increase of energy consumption can be caused by adopting non-layered stacking.
[ summary of the invention ]
The invention aims to provide a tower type fermentation tank and a using method thereof, and aims to solve the problems that the existing layered fermentation bin is not smooth in blanking, is easy to block and is high in power consumption.
The invention adopts the following technical scheme: tower fermentation cylinder includes:
the tank body comprises n layers of internally-communicated silos arranged along the vertical direction, a feed inlet is arranged above the top silo, and a discharge outlet is arranged below the bottom silo;
the central shaft vertically penetrates through the center of the fermentation bin;
the outer upright columns are vertical and arranged around the outer wall of the fermentation bin;
n-1 layering devices, wherein each layering device is a net type disc-shaped structure which is horizontally arranged at the junction of adjacent fermentation bins; the center of each disc-shaped structure is arranged on the central shaft, and the edge of each disc-shaped structure is erected on the outer upright post;
each layering device is configured to: the material to be fermented is placed in a static state, and blanking to a lower-layer silo is realized in a state that the material rotates around a central shaft.
Further, each layering device comprises:
the chassis is a frame structure with an inside arranged in a spider web form, the center of the chassis is fixedly arranged on the central shaft, and the edge of the chassis is fixedly arranged on the outer upright post;
a stirring plate, set up near the top of chassis, wherein include:
a supporting ring in a circular ring structure;
the shaft sleeve is arranged in the center of the support ring and sleeved on the central shaft;
one end of each paddle is connected to the shaft sleeve, the other end of each paddle is connected to the support ring, and included angles of every two adjacent paddles are equal;
and the power device is arranged beside the stirring disc and is used for providing power for the rotation of the stirring disc relative to the central shaft.
Furthermore, a plurality of ratchets are arranged on the outer side edge of the support ring, the power device comprises two hydraulic-driven pawls, and the stirring disc is driven to perform intermittent circular rotation through the cooperation of the pawls and the ratchets under the reciprocating driving of the hydraulic cylinder so as to stir the materials to be fermented.
Furthermore, each paddle is of a strip-shaped structure, the upper surface of each paddle is obliquely arranged, and the oblique direction of each paddle is the same.
Further, a frame knot of the chassis is made of hollow section steel, the interior of each hollow section steel is communicated, and the outer wall of each hollow section steel is provided with a plurality of aeration holes;
the external aeration equipment that connects of chassis, aeration equipment's air feed channel intercommunication sets up in hollow shaped steel inside, and aeration equipment is used for carrying the air to the fermentation storehouse in through the inner chamber of each hollow shaped steel and each aeration hole.
The second technical scheme adopted by the invention is that a method for using the tower type fermentation tank adopts the tower type fermentation tank, and the specific using method comprises the following steps:
feeding the materials from a feeding hole, stacking the materials above a base plate and a stirring disc at the bottom of a first layer of silo, and standing and fermenting;
after fermentation for a period of time, rotating the stirring disc to enable the first layer of materials to fall into the bottom plate at the bottom of the second layer of silo and above the stirring disc, and standing for fermentation;
sequentially rotating the stirring disks of the other layers to enable the materials to sequentially fall from the second-layer silo to the lowest-layer silo;
and after the fermentation is finished, outputting the material from the discharge hole.
Furthermore, in the fermentation process, the aeration device is used for aerating the materials in the silo.
Furthermore, when the first layer of silo is empty, materials are put into the first layer of silo, the stirring disks of all layers are sequentially rotated, and the materials are gradually discharged from the first layer of silo to the bottom layer of silo, so that all layers of silos of the tower-type fermentation tank are in a material continuous fermentation state.
The invention has the beneficial effects that: the layering device comprises a fixed base plate and a rotatable stirring disc, so that materials in the silo to which the layering device belongs can be stopped or blanked according to the fermentation condition of the materials, meanwhile, the rotatable stirring disc plays a role in loosening the materials, the contact area between the materials and air is increased, the fermentation effect is better, the materials are smoother during blanking, and the materials are not easy to block; the fermentation chamber has compact integral structure, large material volume and large fermentation amount, and is beneficial to large-scale work.
[ description of the drawings ]
FIG. 1 is a schematic longitudinal sectional view of a column fermenter according to the present invention;
FIG. 2 is a schematic perspective view of a single-layer silo of the tower fermenter according to the present invention;
FIG. 3 is a schematic structural diagram of a tower-type fermenter bottom plate according to the present invention;
FIG. 4 is a schematic structural diagram of a stirring plate of a tower-type fermentation tank according to the present invention;
FIG. 5 is a schematic view showing the combination state of the base plate and the stirring plate of the tower-type fermentation tank of the present invention.
The device comprises a silo 1, a feed inlet 2, a discharge outlet 3, a central shaft 4, an outer upright post 5, a chassis 6, a stirring disc 7, a support ring 8, a shaft sleeve 9, a blade 10, a ratchet 11, a pawl 12 and a hydraulic cylinder 13.
[ detailed description ] embodiments
The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments.
The invention provides a tower-type fermentation tank, which comprises a tank body as shown in figure 1, wherein the tank body is n layers of silos 1 which are stacked in the vertical direction, and n is generally set to be 4-10. The insides of the silos 1 are communicated to form a plurality of classified fermentation areas of materials. A feed inlet 2 is arranged above the silo 1 at the top, and a discharge outlet 3 is arranged below the silo 1 at the bottom; the materials are fermented step by step from top to bottom through various silos.
As shown in fig. 2, a central shaft 4 vertically penetrates through the center of the fermentation chamber, a plurality of outer columns 5 are vertically arranged around the outer wall of the fermentation chamber, a layering device is arranged at the junction of the adjacent fermentation chambers, the center of the layering device is installed on the central shaft 4, and the edge of the layering device is erected on the outer columns 5, so that the central shaft 4, the outer columns 5 and the layering device together form a supporting structure of the tower fermentation tank.
Each layering device is a net type disc-shaped structure which is horizontally arranged at the junction of the adjacent fermentation bins. Each of the layering devices is configured to: the material to be fermented is placed in a static state or the blanking towards the lower layer silo 1 is realized in a state that the material rotates around the central shaft 4.
The layering device specifically comprises a base plate 6 and a stirring plate 7. As shown in fig. 3, the chassis 6 is a frame structure provided inside in a spider web form, and the center thereof is fixedly disposed on the central shaft 4, and the edge thereof is fixedly disposed on the outer column 5. As shown in fig. 4, a stirring plate 7 is provided near the upper side of the base plate 6. The stirring disk 7 includes: a supporting ring 8 with an annular structure, wherein the center of the supporting ring is provided with a shaft sleeve 9, and the shaft sleeve 9 is sleeved on the central shaft 4; a plurality of paddles 10 are uniformly arranged in the middle of the chassis, one end of each paddle 10 is connected to the shaft sleeve 9, and the other end of each paddle 10 is connected to the support ring 8. The blades 10 can be arranged uniformly in the middle of the stirring disk 7 in quarter, sixth or eighth halves. A truss may also be provided between the blade 10 and the blade 10 to stiffen the structure of the entire stirring disk.
As shown in fig. 5, a power device is provided beside the stirring plate 7 for providing power for rotating the stirring plate 7 about the central shaft 4. The power device comprises two hydraulically driven pawls 12, a plurality of ratchet teeth 11 are arranged on the outer edge of the support ring 8, and the ratchet teeth 11 and the pawls 12 are matched in shape. Under the reciprocating drive of the hydraulic cylinder 13, the pawl 12 is matched with the ratchet 11, so that the stirring disc 7 can be driven to perform intermittent circular rotation, and the stirring of the material to be fermented is realized.
Each paddle 10 is a strip-shaped structure, the upper surface of each paddle 10 is inclined, and the inclination directions of the paddles 10 are the same. The inclined direction is designed according to the rotating direction, so that the inclined upper surface is arranged in the rotating process, the materials on each layer can be lifted upwards and then fall down, the gaps among the materials are increased, and the fermentation effect is better.
The frame structure of the chassis 6 is composed of hollow section steel, the interiors of the hollow section steel are communicated, and the outer wall of each hollow section steel is provided with a plurality of aeration holes; the base plate 6 is externally connected with an aeration device, an air supply channel of the aeration device is communicated with the interior of the hollow section steel, and the aeration device is used for conveying air into the fermentation bin through the inner cavity of each hollow section steel and each aeration hole.
The tower type fermentation tank can be used for fermenting solid organic matters, and can be particularly applied to fermenting livestock and poultry manure, municipal sludge, kitchen waste, garden waste, agricultural waste, alcohol, edible vinegar and the like, and the specific use method comprises the following steps: feeding the prepared solid organic materials from the feeding hole 2, accumulating the materials above a base plate 6 and a stirring disc 7 at the bottom of the first layer silo 1, and fermenting;
in the fermentation process, aerating the materials in the first layer of silo 1 by an aeration device;
after fermentation for 4-24 hours, the stirring disc 7 of the first layer rotates under the pushing action of the hydraulic cylinder 13, so that the size of a gap between the stirring disc 7 and the base disc 6 is changed, further, materials of the first layer of silo 1 fall into the second layer of silo 1 and are accumulated above the base disc 6 and the stirring disc 7 at the bottom of the second layer, second-stage fermentation is carried out, loosening of the materials is simultaneously realized in the blanking process, and sufficient oxygen supply is ensured.
After the materials are fermented for 4-24 hours in the second layer, the stirring disc 7 in the second layer rotates under the pushing action of the hydraulic cylinder 13, so that the size of a gap between the stirring disc 7 and the base plate 6 changes, the materials in the second layer fall into the silo 1 in the third layer and are stacked above the base plate 6 and the stirring disc 7 at the bottom of the third layer, and the third-stage fermentation is carried out. According to the rule, the material of the first layer finally falls to the bottommost layer and is discharged through the discharge hole 3 when needed.
When the first layer of silo is empty, materials can be input into the first layer of silo, and then the materials are repeatedly and sequentially blanked from the first layer to the second layer and the third layer until the last layer is reached, and the materials are output from the discharge port 3. And the materials are sequentially circulated, so that the material is filled in each layer of the whole tank body finally, the feeding is realized every day, the material is filled in one layer, the material is discharged from the bottom every day, and the circulating work is realized. The rotation of the stirring disc 7 can be freely controlled according to the requirement of fermentation time so as to realize blanking of any layer and further realize the integral control of the fermentation time.
Examples
The invention relates to a fermentation tank, as shown in figure 1, a tank body of a stirring tank is a vertically arranged four-layer silo which is formed by splicing stainless steel plates and used for storing materials, the diameter of the silo is 8-20 m, the height of the silo is 10-20 m, plate connection of the silo adopts riveting and adds a sealing strip to prevent water seepage, heat insulation cotton is added in the middle to realize heat insulation, and a galvanized steel plate is arranged on the outer side to be used as protection.
The middle of the tank body is provided with 3 layers of layering devices, each layer of layering device comprises a base plate 6 and a stirring plate 7, and the base plates 6 are connected with the outer upright posts 6 at the periphery from the middle by adopting pipes, so that the function of supporting materials in the bin is achieved. An agitating disk 7 is arranged above each chassis 6, and the edge of the agitating disk 7 keeps a clearance of 5-15 cm with the outer wall of the tank body.
The edge of stirring dish 7 sets up ratchet 11, the both sides of stirring dish 7 set up two hydraulic drive's pawl 12, reciprocal through hydraulic system drive hydraulic cylinder 13, thereby drive stirring dish 7 and do intermittent type circumference and rotate, set up four to eight paddle 10 between stirring dish 7 centre and the center pin 4 and be connected, paddle 10 cross-section sets up to the little inclined plane unanimous with stirring dish 7 direction of rotation, the material on every layer upwards lifts up the back and falls down at the pivoted in-process, the clearance of increase material, make the fermentation effect better.
A gap of 2-10 cm is kept between the chassis 6 and the stirring disc 7, and a polytetrafluoroethylene base plate is added in the middle of the stirring disc, so that friction is reduced, and the service life is long.
The tower type fermentation tank has the following advantages:
1. by adopting a layered structure, the materials can be layered up and down by each layer of the chassis 6, so that the materials in the whole tank are prevented from being extruded to the bottom layer completely, the bottom density is high, the fermentation is difficult, and the stirring resistance is high; when the blanking is needed, the material is loosened by matching with the stirring disc 7, so that the material falls down and cannot be accumulated.
2. The stirring disc 7 adopts a peripheral hydraulic cylinder 13 to drive the ratchet 11 to drive the stirring disc 7 to move, so that the materials in the bin are loosened, and the labor is saved.
3. The stirring disc 7 is connected with the paddle 10 into a whole by adopting the ratchet 11, so that the strength of the paddle 10 is strengthened, and the strength of the ratchet 11 is increased.
4. Between stirring dish 7 and the chassis 6, adopt the dull and stereotyped bed course of polytetrafluoroethylene to separate, adopt the axle sleeve 9 of polytetrafluoroethylene between stirring dish 7 and the central shaft 4, reduce frictional force, rotate more steady.

Claims (8)

1. Tower fermentation cylinder, its characterized in that includes:
the tank body comprises n layers of internally-communicated silos (1) arranged in the vertical direction, a feed inlet (2) is arranged above the top silo (1), and a discharge outlet (3) is arranged below the bottom silo (1);
the central shaft (4) vertically penetrates through the center of the fermentation bin;
a plurality of outer upright columns (5) which are arranged vertically and surround the outer wall of the fermentation bin;
n-1 layering devices, wherein each layering device is a net type disc-shaped structure which is horizontally arranged at the junction of the adjacent fermentation bins; the centre of each of the disc-like structures is mounted on the central shaft (4), and the edge of each of the disc-like structures is spanned on the outer upright (5);
each of the layering devices is configured to: the material to be fermented is placed in a static state, and the material is discharged to a silo (1) at the lower layer in a rotating state of the material about a central shaft (4).
2. The tower fermenter of claim 1, wherein each of said stratification devices comprises:
a chassis (6) which is a frame structure with an inside arranged in a spider web form, the center of the chassis is fixedly arranged on the central shaft (4), and the edge of the chassis is fixedly arranged on the outer upright post (5);
a stirring disk (7) arranged close to the upper side of the base plate (6), comprising:
a supporting ring (8) which is in a circular ring structure;
the shaft sleeve (9) is arranged in the center of the support ring (8) and sleeved on the central shaft (4);
one end of each paddle (10) is connected to the shaft sleeve (9), the other end of each paddle is connected to the support ring (8), and included angles of every two adjacent paddles (10) are equal;
and the power device is arranged beside the stirring disc (7) and is used for providing power for the rotation of the stirring disc (7) relative to the central shaft (4).
3. The tower fermenter according to claim 2, wherein the outer edge of the support ring (8) is provided with a plurality of ratchets (11), and the power device comprises two hydraulically driven pawls (12), and the stirring plate (7) is driven to perform intermittent circular rotation by the cooperation of the pawls (12) and the ratchets (11) under the reciprocating driving of the hydraulic cylinder (13) so as to realize the stirring of the material to be fermented.
4. The tower fermenter according to claim 2 or 3, wherein each of the paddles (10) has a strip-like structure, the upper surface of each of the paddles (10) is inclined, and the inclination direction of each of the paddles (10) is the same.
5. The tower-type fermentation tank of claim 2 or 3, wherein the frame structure of the base plate (6) is made of hollow section steel, the hollow section steel is internally communicated, and the outer wall of each hollow section steel is provided with a plurality of aeration holes;
the base plate (6) is externally connected with an aeration device, an air supply channel of the aeration device is communicated with the interior of the hollow section steel, and the aeration device is used for conveying air into the fermentation bin through the inner cavity of each hollow section steel and each aeration hole.
6. A using method of a tower type fermentation tank is characterized in that any one of the tower type fermentation tanks in claims 1-5 is adopted, and the specific using method is as follows:
the materials are put into the silo from the feed port (2), stacked above the base plate (6) and the stirring disc (7) at the bottom of the first layer of silo (1), and are kept stand for fermentation;
after fermentation for a period of time, rotating the stirring disc (7) to enable the first layer of materials to fall into the bottom plate (6) at the bottom of the second layer of silo (1) and above the stirring disc (7), and standing and fermenting;
sequentially rotating the stirring disks (7) of the other layers to enable the materials to sequentially fall from the second-layer silo (1) to the lowest-layer silo (1);
after the fermentation is finished, the material is output from the discharge hole (3).
7. Use according to claim 6, wherein the material in the silo (1) is aerated by means of an aeration device during the fermentation process.
8. Use method according to claim 6 or 7, characterized in that when the first layer silo (1) is empty, the materials are put into the first layer silo (1), and then the stirring disks (7) of each layer are rotated in turn to drop the materials from the first layer silo (1) to the bottom layer silo (1) step by step, so as to realize that the silos (1) of the tower fermentation tank are in a continuous material fermentation state.
CN201910993327.6A 2019-10-18 2019-10-18 Tower type fermentation tank and using method thereof Pending CN110607226A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112159279A (en) * 2020-10-14 2021-01-01 陕西省生物农业研究所 Method and device for comprehensively treating livestock and poultry manure based on microorganisms
CN112409045A (en) * 2020-12-15 2021-02-26 江苏拓森环保设备工程有限公司 Tower-type gravity composting equipment and sludge high-temperature aerobic fermentation process thereof
CN113248298A (en) * 2021-07-07 2021-08-13 寿光市化龙镇畜牧兽医工作站 Livestock and poultry manure fertilizer-making treatment equipment

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Publication number Priority date Publication date Assignee Title
JPH0383879A (en) * 1989-08-28 1991-04-09 Kiyuuichi Ishida Treatment of animal droppings
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CN205615988U (en) * 2016-04-28 2016-10-05 郑州瑞泰耐火科技有限公司 Divide material even feed bin
CN109894022A (en) * 2017-12-07 2019-06-18 青岛启骏祥达建材有限公司 A kind of polycarboxylate water-reducer agitating device
CN211284354U (en) * 2019-10-18 2020-08-18 聂麒曌 Tower type fermentation tank

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112159279A (en) * 2020-10-14 2021-01-01 陕西省生物农业研究所 Method and device for comprehensively treating livestock and poultry manure based on microorganisms
CN112409045A (en) * 2020-12-15 2021-02-26 江苏拓森环保设备工程有限公司 Tower-type gravity composting equipment and sludge high-temperature aerobic fermentation process thereof
CN112409045B (en) * 2020-12-15 2024-02-23 江苏拓森环保设备工程有限公司 Tower type gravity composting equipment and high-temperature aerobic fermentation process for sludge thereof
CN113248298A (en) * 2021-07-07 2021-08-13 寿光市化龙镇畜牧兽医工作站 Livestock and poultry manure fertilizer-making treatment equipment

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