CN110605546A - Device and method for automatically installing E-shaped clamp spring - Google Patents
Device and method for automatically installing E-shaped clamp spring Download PDFInfo
- Publication number
- CN110605546A CN110605546A CN201810620081.3A CN201810620081A CN110605546A CN 110605546 A CN110605546 A CN 110605546A CN 201810620081 A CN201810620081 A CN 201810620081A CN 110605546 A CN110605546 A CN 110605546A
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- shaped clamp
- clamp spring
- press
- cylinder assembly
- positioning
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/02—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same
- B23P19/027—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same using hydraulic or pneumatic means
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automatic Assembly (AREA)
Abstract
The invention relates to a device and a method for automatically loading an E-shaped clamp spring, wherein the device comprises a table board bottom plate, and a press-loading mechanism, a material-distributing mechanism and a material-distributing supporting mechanism which are respectively fixed on the table board bottom plate, wherein the press-loading mechanism and the material-distributing mechanism are respectively connected with the E-shaped clamp spring, and the material-distributing supporting mechanism is arranged below the material-distributing mechanism; the material distribution mechanism sends out the E-shaped clamp springs singly through the movement of the profiling mechanism and the cylinder; the press-mounting mechanism realizes the picking, transplanting, product positioning and press-mounting of the E-shaped clamp spring through the movement of the three groups of cylinders; the material distributing and supporting mechanism provides bearing capacity below the material distributing mechanism when the press-loading mechanism takes materials. Compared with the prior art, the invention has the advantages of simple operation, low labor intensity and the like.
Description
Technical Field
The invention relates to the field of clamp spring installation, in particular to a device and a method for automatically installing an E-shaped clamp spring.
Background
The E-type clamp spring, also called E-type retainer ring, belongs to one of the common fasteners, is used for being arranged in a shaft groove of a machine and equipment and plays a role in preventing axial movement of parts on a shaft.
The E-shaped clamp spring is mainly installed in the following two ways, the first way is the traditional and most basic manual installation, and has the defects of high labor intensity, no quality guarantee, low efficiency and the like; the second is to use a 6-axis robot pick to achieve automatic feeding, which is very costly.
The automatic installation of the E-shaped clamp spring is a very critical technology, can meet basic performance requirements, can ensure the quality of products, improves the production efficiency and reduces the cost, and can be applied to single-station operation and automatic production on an automatic production line.
Disclosure of Invention
The invention aims to overcome the defects in the prior art and provide a device and a method for automatically installing an E-shaped clamp spring.
The purpose of the invention can be realized by the following technical scheme:
a device for automatically loading an E-shaped clamp spring comprises a table board bottom plate, and a press-loading mechanism, a material-distributing mechanism and a material-distributing support mechanism which are respectively fixed on the table board bottom plate, wherein the press-loading mechanism and the material-distributing mechanism are respectively connected with the E-shaped clamp spring, and the material-distributing support mechanism is arranged below the material-distributing mechanism;
the material distribution mechanism sends out the E-shaped clamp springs singly through the movement of the profiling mechanism and the cylinder; the press-mounting mechanism realizes the picking, transplanting, product positioning and press-mounting of the E-shaped clamp spring through the movement of the three groups of cylinders; the material distributing and supporting mechanism provides bearing capacity below the material distributing mechanism when the press-loading mechanism takes materials.
Preferably, the material distribution mechanism comprises a material guide mechanism, a positioning clamp, a translation material distribution mechanism and a cylinder assembly, and the E-shaped clamp spring slides into the positioning clamp through the material guide mechanism; the translational material distributing mechanism is respectively connected with the positioning clamp and the air cylinder assembly, and the air cylinder assembly pushes the translational material distributing mechanism to enable the positioning clamp to send out the E-shaped clamp spring singly.
Preferably, the material guiding mechanism comprises a product guide rod, and the E-shaped clamp spring slides down through the product guide rod by using gravity.
Preferably, the product guide rod is also used as an E-shaped clamp spring storage material.
Preferably, the translation material-distributing mechanism comprises a displacement carrier plate and a displacement connecting plate, and the displacement carrier plate is connected with the air cylinder assembly through the displacement connecting plate.
Preferably, the press-fitting mechanism comprises a press-fitting mechanism, a press-fitting positioning rod mechanism, a Y-axis cylinder assembly and an X-axis cylinder assembly, and the Y-axis cylinder assembly is connected with the press-fitting mechanism through the press-fitting positioning rod mechanism; the pressure head mechanism is used for positioning and grabbing the E-shaped clamp spring; the press-fitting positioning rod mechanism is used for fixing and guiding a pressed product during press fitting; the Y-axis air cylinder assembly provides power for picking and press-fitting the E-shaped clamp spring; and the X-axis air cylinder assembly is connected with the Y-axis air cylinder assembly and is used for press-fitting the positioning rod mechanism and the pressure head mechanism to transversely translate.
Preferably, the pressure head mechanism include pressure head, E type jump ring profile modeling and magnet, E type jump ring profile modeling locate on the pressure head, magnet locate in the E type jump ring profile modeling, E type jump ring profile modeling be used for the location to E type jump ring, magnet be used for snatching to E type jump ring.
Preferably, the press-fitting positioning rod mechanism comprises a positioning rod and a positioning rod cylinder which are connected with each other, and the positioning rod cylinder provides power for the extension of the positioning rod.
The method for assembling the movable centering system for the new energy motor rotor comprises the following steps:
step 1, the E-shaped clamp spring is positioned by the distributing mechanism through the positioning fixture by making the E-shaped clamp spring slide on a product guide rod by using gravity;
step 2, pushing the displacement carrier plate by using the air cylinder assembly to push out a single E-shaped clamp spring to realize E-shaped clamp spring distribution;
3, the press-mounting mechanism utilizes a magnet on the pressure head profile modeling to pick up an E-shaped clamp spring on the material distribution mechanism by the downward movement of the Y-axis cylinder assembly;
step 4, transversely moving the X-axis cylinder assembly to a position above the product to be pressed, driving the positioning rod to extend out of the positioning rod by the positioning rod cylinder to position the product to be pressed,
and 5, when the Y-axis air cylinder assembly presses the product to be pressed down to the designated position, the Y-axis air cylinder assembly retracts, the X-axis air cylinder assembly retracts, and the whole action flow is finished.
Compared with the prior art, the invention has the following advantages:
1. the operation is simple, and the labor intensity is low;
2. the invention can realize the function by simple gas circuit control, and has low cost;
3. not only meets the basic installation requirement of the E-shaped clamp spring, but also can ensure the installation quality of the E-shaped clamp spring, improves the production efficiency, reduces the cost and realizes the automatic installation of the E-shaped clamp spring.
Drawings
FIG. 1 is a schematic diagram of the system of the present invention;
FIG. 2 is a schematic structural diagram of a press-fitting mechanism according to the present invention;
fig. 3 is a schematic structural diagram of the material distributing mechanism of the present invention.
The automatic feeding device comprises a press-fit mechanism 1, a feeding mechanism 2, a feeding supporting mechanism 3, a Y-axis cylinder assembly 11, an X-axis cylinder assembly 12, a pressure head 13, an E-shaped clamp spring profile modeling 14, a magnet 15, a positioning rod 16, a positioning rod cylinder 17, a product guide rod 21, a positioning clamp 22, a cylinder assembly 23, a displacement support plate 24 and a displacement connecting plate 25.
Detailed Description
The technical solutions in the embodiments of the present invention will be made clear and fully described below, and it is obvious that the described embodiments are some, not all, embodiments of the present invention. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, shall fall within the scope of protection of the present invention.
As shown in fig. 1, a device for automatically loading E-shaped clamp springs comprises a table board bottom plate 4, and a press-loading mechanism 1, a material-distributing mechanism 2 and a material-distributing support mechanism 3 which are respectively fixed on the table board bottom plate 4, wherein the material-distributing mechanism 2 sends out the E-shaped clamp springs singly through the movement of a profiling mechanism and an air cylinder; the press-mounting mechanism 1 realizes the picking, transplanting, product positioning and press-mounting of the E-shaped clamp spring through the movement of the three groups of cylinders; the material distributing and supporting mechanism 3 provides bearing capacity below the material distributing mechanism 2 when the press-mounting mechanism 1 takes materials.
As shown in fig. 3, the material distributing mechanism 2 includes a material guiding mechanism, a positioning fixture 22, a translational material distributing mechanism and a cylinder assembly 23, and the E-shaped clamp spring slides into the positioning fixture 22 through the material guiding mechanism; the translational material distributing mechanism is respectively connected with the positioning clamp 22 and the cylinder assembly 23, and the cylinder assembly 23 pushes the translational material distributing mechanism to enable the positioning clamp 22 to send out the E-shaped clamp springs singly.
The guide mechanism include product guide bar 21, the E type jump ring utilize gravity to pass through the landing of product guide bar 21, product guide bar 21 still use as E type jump ring storage.
The translational material distributing mechanism comprises a displacement carrier plate 24 and a displacement connecting plate 25, wherein the displacement carrier plate 24 is connected with the cylinder assembly 23 through the displacement connecting plate 25.
As shown in fig. 2, the press-fitting mechanism 1 includes a press-fitting mechanism, a press-fitting positioning rod mechanism, a Y-axis cylinder assembly 11 and an X-axis cylinder assembly 12, the Y-axis cylinder assembly 11 is connected to the press-fitting mechanism through the press-fitting positioning rod mechanism, and the press-fitting mechanism is used for positioning and grabbing the E-shaped clamp spring; the press-fitting positioning rod mechanism is used for fixing and guiding a pressed product during press fitting; the Y-axis air cylinder assembly 11 provides power for picking and press-fitting of the E-shaped clamp spring; the X-axis cylinder assembly 12 is connected with the Y-axis cylinder assembly 11 and used for press-fitting the positioning rod mechanism and the pressure head mechanism to transversely translate.
The pressure head mechanism include pressure head 13, E type jump ring profile modeling 14 and magnet 15, E type jump ring profile modeling 14 locate on pressure head 13, magnet 15 locate in E type jump ring profile modeling 14, E type jump ring profile modeling 14 be used for the location to E type jump ring, magnet 15 be used for snatching to E type jump ring.
The press-fitting positioning rod mechanism comprises a positioning rod 16 and a positioning rod cylinder 17, and the positioning rod cylinder 17 provides power for the extension of the positioning rod 16.
The system of the invention has the following working procedures: the distributing mechanism 2 slides the E-shaped clamp spring on the positioning clamp 22 through the product guide rod 21 by using gravity to realize the positioning of the E-shaped clamp spring, and then pushes the displacement carrier plate 24 by using the air cylinder assembly 23 to push out a single E-shaped clamp spring so as to realize the distribution of the E-shaped clamp spring;
the press-fitting mechanism 1 utilizes a pressure head 13 to profile a magnet 15 on a profile 14, an E-shaped clamp spring on the material distribution mechanism 2 is picked up by downward movement of the Y-axis cylinder assembly 11, then the E-shaped clamp spring is transversely moved to the position above a product to be pressed through the X-axis cylinder assembly 12, the positioning rod 16 extends out of and positions the product to be pressed, when the Y-axis cylinder assembly 11 presses the product to be pressed downwards to a specified position, the Y-axis cylinder assembly 11 is retracted, the X-axis cylinder assembly 12 is retracted, and the whole action process is finished.
While the invention has been described with reference to specific embodiments, the invention is not limited thereto, and various equivalent modifications and substitutions can be easily made by those skilled in the art within the technical scope of the invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.
Claims (9)
1. A device for automatically loading an E-shaped clamp spring is characterized by comprising a table board bottom plate (4), and a press-loading mechanism (1), a material-distributing mechanism (2) and a material-distributing supporting mechanism (3) which are respectively fixed on the table board bottom plate (4), wherein the press-loading mechanism (1) and the material-distributing mechanism (2) are respectively connected with the E-shaped clamp spring, and the material-distributing supporting mechanism (3) is arranged below the material-distributing mechanism (2);
the material distribution mechanism (2) sends out the E-shaped clamp springs singly through the movement of the profiling mechanism and the air cylinder; the press-mounting mechanism (1) realizes the picking, transplanting, product positioning and press-mounting of the E-shaped clamp spring through the movement of the three groups of cylinders; the material distributing and supporting mechanism (3) provides bearing capacity below the material distributing mechanism (2) when the press-mounting mechanism (1) takes materials.
2. The device for realizing automatic loading of the E-shaped clamp spring according to claim 1 is characterized in that the material distributing mechanism (2) comprises a material guiding mechanism, a positioning clamp (22), a translational material distributing mechanism and a cylinder assembly (23), and the E-shaped clamp spring slides into the positioning clamp (22) through the material guiding mechanism; the translational material distributing mechanism is respectively connected with the positioning clamp (22) and the cylinder assembly (23), and the cylinder assembly (23) pushes the translational material distributing mechanism to enable the positioning clamp (22) to send out the E-shaped clamp spring singly.
3. The device for realizing automatic installation of the E-shaped clamp spring as claimed in claim 2, wherein the material guiding mechanism comprises a product guiding rod (21), and the E-shaped clamp spring slides down through the product guiding rod (21) by using gravity.
4. The device for realizing automatic installation of the E-shaped clamp spring is characterized in that the product guide rod (21) is also used as an E-shaped clamp spring storage material.
5. The device for realizing automatic loading of the E-shaped clamp spring according to claim 2 is characterized in that the translational material distributing mechanism comprises a displacement carrier plate (24) and a displacement connecting plate (25), and the displacement carrier plate (24) is connected with the cylinder assembly (23) through the displacement connecting plate (25).
6. The device for realizing automatic installation of the E-shaped clamp spring according to claim 1 is characterized in that the press-fitting mechanism (1) comprises a press head mechanism, a press-fitting positioning rod mechanism, a Y-axis cylinder assembly (11) and an X-axis cylinder assembly (12), wherein the Y-axis cylinder assembly (11) is connected with the press head mechanism through the press-fitting positioning rod mechanism; the pressure head mechanism is used for positioning and grabbing the E-shaped clamp spring; the press-fitting positioning rod mechanism is used for fixing and guiding a pressed product during press fitting; the Y-axis air cylinder assembly (11) provides power for picking and press-fitting of the E-shaped clamp spring; and the X-axis cylinder assembly (12) is connected with the Y-axis cylinder assembly (11) and is used for pressing and assembling the positioning rod mechanism and the pressure head mechanism to transversely translate.
7. The device for realizing automatic installation of the E-shaped clamp spring is characterized in that the pressing head mechanism comprises a pressing head (13), an E-shaped clamp spring copying mechanism (14) and a magnet (15), the E-shaped clamp spring copying mechanism (14) is arranged on the pressing head (13), the magnet (15) is arranged in the E-shaped clamp spring copying mechanism (14), the E-shaped clamp spring copying mechanism (14) is used for positioning the E-shaped clamp spring, and the magnet (15) is used for grabbing the E-shaped clamp spring.
8. The device for realizing automatic installation of the E-shaped clamp spring according to claim 6 is characterized in that the press-fitting positioning rod mechanism comprises a positioning rod (16) and a positioning rod cylinder (17) which are connected with each other, and the positioning rod cylinder (17) provides power for extension of the positioning rod (16).
9. A method for assembling a movable centering system by using the new energy motor rotor as claimed in any one of claims 1-8, characterized by comprising the following steps:
step 1, the distributing mechanism (2) makes the E-shaped clamp spring slide on a positioning clamp (22) through a product guide rod (21) by utilizing gravity to realize the positioning of the E-shaped clamp spring;
step 2, pushing a displacement carrier plate (24) by using a cylinder assembly (23) to push out a single E-shaped clamp spring to realize E-shaped clamp spring distribution;
step 3, the press-fitting mechanism (1) utilizes a pressure head (13) to profile a magnet (15) on a profile (14), and the Y-axis air cylinder assembly (11) moves downwards to pick up an E-shaped clamp spring on the material distribution mechanism (2);
step 4, transversely moving the X-axis cylinder assembly (12) to a position above a product to be pressed, driving a positioning rod (16) to extend out of and position the product to be pressed by a positioning rod cylinder (17),
and 5, when the Y-axis air cylinder assembly (11) presses down the product to be pressed to a designated position, the Y-axis air cylinder assembly (11) retracts, the X-axis air cylinder assembly (12) retracts, and the whole action flow is finished.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810620081.3A CN110605546A (en) | 2018-06-15 | 2018-06-15 | Device and method for automatically installing E-shaped clamp spring |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810620081.3A CN110605546A (en) | 2018-06-15 | 2018-06-15 | Device and method for automatically installing E-shaped clamp spring |
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| Publication Number | Publication Date |
|---|---|
| CN110605546A true CN110605546A (en) | 2019-12-24 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810620081.3A Pending CN110605546A (en) | 2018-06-15 | 2018-06-15 | Device and method for automatically installing E-shaped clamp spring |
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| Country | Link |
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| CN (1) | CN110605546A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110900166A (en) * | 2019-12-26 | 2020-03-24 | 杭州沃镭智能科技股份有限公司 | Automatic E-shaped check ring assembling device of automobile EPB calipers |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6239133A (en) * | 1985-08-16 | 1987-02-20 | Nikkei Kogyo Kk | Device for fitting snap ring |
| CN202780429U (en) * | 2012-09-06 | 2013-03-13 | 浙江吉利罗佑发动机有限公司 | Press mounting mechanism for front oil seal of engine crankshaft |
| CN103624529A (en) * | 2013-11-20 | 2014-03-12 | 杭州沃镭科技有限公司 | Feeding and press fitting device of clamp spring of clutch booster and press fitting method of clamp spring of clutch booster |
| CN204248393U (en) * | 2014-11-21 | 2015-04-08 | 广东鸿图南通压铸有限公司 | A kind of circlip press-loading equipment of semi-automation |
| CN206527496U (en) * | 2016-12-12 | 2017-09-29 | 杭州微光电子股份有限公司 | Back-up ring press-in device |
| CN207289379U (en) * | 2017-07-25 | 2018-05-01 | 宁波横河模具股份有限公司 | A kind of castor pressing machine |
| CN208825954U (en) * | 2018-06-15 | 2019-05-07 | 上海新宇箴诚电控科技有限公司 | Realize the device of automatic dress E type circlip |
-
2018
- 2018-06-15 CN CN201810620081.3A patent/CN110605546A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6239133A (en) * | 1985-08-16 | 1987-02-20 | Nikkei Kogyo Kk | Device for fitting snap ring |
| CN202780429U (en) * | 2012-09-06 | 2013-03-13 | 浙江吉利罗佑发动机有限公司 | Press mounting mechanism for front oil seal of engine crankshaft |
| CN103624529A (en) * | 2013-11-20 | 2014-03-12 | 杭州沃镭科技有限公司 | Feeding and press fitting device of clamp spring of clutch booster and press fitting method of clamp spring of clutch booster |
| CN204248393U (en) * | 2014-11-21 | 2015-04-08 | 广东鸿图南通压铸有限公司 | A kind of circlip press-loading equipment of semi-automation |
| CN206527496U (en) * | 2016-12-12 | 2017-09-29 | 杭州微光电子股份有限公司 | Back-up ring press-in device |
| CN207289379U (en) * | 2017-07-25 | 2018-05-01 | 宁波横河模具股份有限公司 | A kind of castor pressing machine |
| CN208825954U (en) * | 2018-06-15 | 2019-05-07 | 上海新宇箴诚电控科技有限公司 | Realize the device of automatic dress E type circlip |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110900166A (en) * | 2019-12-26 | 2020-03-24 | 杭州沃镭智能科技股份有限公司 | Automatic E-shaped check ring assembling device of automobile EPB calipers |
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