CN103624529A - Feeding and press fitting device of clamp spring of clutch booster and press fitting method of clamp spring of clutch booster - Google Patents
Feeding and press fitting device of clamp spring of clutch booster and press fitting method of clamp spring of clutch booster Download PDFInfo
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- CN103624529A CN103624529A CN201310585346.8A CN201310585346A CN103624529A CN 103624529 A CN103624529 A CN 103624529A CN 201310585346 A CN201310585346 A CN 201310585346A CN 103624529 A CN103624529 A CN 103624529A
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- jump ring
- clutch booster
- press
- feeding
- cylinder
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/02—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same
- B23P19/027—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same using hydraulic or pneumatic means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
- B23P19/007—Picking-up and placing mechanisms
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Abstract
The invention relates to the field of assembly of automobile clutch boosters and aims to provide a feeding and press fitting device of a clamp spring of a clutch booster and a press fitting method of the clamp spring of the clutch booster. The feeding and press fitting device of the clamp spring of the clutch booster comprises a machine base, a pressing mechanism, a pre-pressing guiding mechanism and a feeding mechanism, wherein the machine base is provided with a locating assembly, the pressing mechanism is provided with a pressing head opposite to the locating assembly, the prep-pressing guiding mechanism is located between the locating assembly and the pressing mechanism, and the feeding mechanism conveys the clamp spring to the portion below the pressing head. The pre-pressing guiding mechanism can overcome the defects that before press fitting, elements inside the clutch booster are higher than the upper end face of a shell body under the action of the clamp spring, and when a traditional clamping spring press fitting device is applied to press fitting of the clamping spring of the clutch booster, press fitting is difficult and low in efficiency. By the adoption of the feeding and press fitting device of the clamp spring of the clutch booster, press fitting of the clamp spring of the clutch booster is easy and high in efficiency. The press fitting method of the clamp spring of the clutch booster can guarantee that press fitting of the clamp spring of the clutch booster is easy and high in efficiency.
Description
Technical field
The present invention relates to automobile clutch booster assembling field, especially a kind of clutch booster jump ring feeding press-loading apparatus and pressing method.
Background technology
During the clutch booster general assembly of automobile, the inner elements such as stage clip need be press-fited after housing and block with jump ring with hole, manual installing hole is large and installation effectiveness is low with the labour intensity of jump ring, the utility model of China Patent No. application number 200820088511.3 discloses a kind of internal circlip press-loading device, base plate is provided with guide pillar, guide pillar upper end is provided with air cylinder fixed plate, on guide pillar between base plate and air cylinder fixed plate, slide up and down and be connected with plug fixed head and overcoat fixed head, between plug fixed head and overcoat fixed head, by Compress Spring, be connected, the piston rod of cylinder is fixed with pressing the upper end of jump ring plug after being passed down through air cylinder fixed plate, press jump ring plug and plug fixed head to be fixed together, on overcoat fixed head, be fixed with overcoat, the hollow structure of overcoat is coaxial with pressure jump ring plug, the hollow structure of overcoat has small top and big bottom taper hole section, press the lower end of jump ring plug can pass the minimum diameter position of the taper hole section of overcoat hollow structure, below corresponding to overcoat on base plate is provided with workpiece location-plate.Owing to press-fiting the element of front clutch booster inside, under the effect of stage clip, exceed the upper surface of housing, the jump ring existence that press-fits clutch booster with traditional circlip press-loading device press-fits difficulty and the lower deficiency of efficiency, therefore, design a kind of jump ring that press-fits clutch booster easily and higher clutch booster jump ring feeding press-loading apparatus and the pressing method of efficiency, become problem demanding prompt solution.
Summary of the invention
The jump ring that the object of the invention is to press-fit in order to overcome current circlip press-loading device clutch booster exists and to press-fit difficulty and the lower deficiency of efficiency, provides a kind of jump ring that press-fits clutch booster easily and higher clutch booster jump ring feeding press-loading apparatus and the pressing method of efficiency.
Concrete technical scheme of the present invention is:
A clutch booster jump ring feeding press-loading apparatus, comprise be provided with positioning component support, be provided with the press mechanism of the pressure head relative with positioning component, the precompressed guiding mechanism between positioning component and press mechanism and jump ring delivered to the feed mechanism of pressure head downside.Precompressed guiding mechanism can overcome the element that press-fits front clutch booster inside and under the effect of stage clip, exceed the upper surface of housing, with the jump ring that traditional circlip press-loading device press-fits clutch booster, exists and press-fits difficulty and the lower deficiency of efficiency; The jump ring that this clutch booster jump ring feeding press-loading apparatus press-fits clutch booster easily and efficiency higher.
As preferably, described support comprises riser, the base plate being fixedly connected with the lower end of riser and the top board being fixedly connected with the upper end of riser; Positioning component comprises the locating dowel that is positioned at riser front side and is fixedly connected with the upper end of base plate and is positioned at the locating pin in locating dowel outside; The front side of riser is provided with at least one perpendicular slide rail.Support and positioning component are simple and practical.
As preferably, the pressing head seat that described press mechanism comprises the lower air cylinder being fixedly connected with top board, the floating junction pressing down, is slidably connected with perpendicular slide rail; The two ends of the floating junction pressing down are connected with the cylinder bar of lower air cylinder and the upper end of pressing head seat respectively; Pressure head is connected with the lower end of pressing head seat.Press mechanism is simple and practical.
As preferably, described pressure head lower surface is inlaid with two cylindrical magnet steel.Circlip press-loading can be adsorbed effective.
As preferably, described clutch booster jump ring feeding press-loading apparatus also comprises controller.Be convenient to realize automatic control.
As preferably, described precompressed guiding mechanism comprises and is provided with mesopore the pre-wedge being slidably connected with perpendicular slide rail, is positioned at the guide cylinder that pre-wedge upside is provided with taper type pilot hole the guide holder being slidably connected with perpendicular slide rail, cylinder bar is connected with pre-wedge and be fixedly connected with riser pre-air cylinder is connected and is fixedly connected with riser with guide holder with cylinder bar; The diameter of taper type pilot hole small end and the equal diameters of mesopore.Pre-wedge and guide holder are slidably connected with perpendicular slide rail respectively, and taper type pilot hole and mesopore alignment are good.
As preferably, described jump ring feed mechanism comprise upper end be provided with connect the chute of rear and front end the base being fixedly connected with riser, the feeding cylinder being fixedly connected with base, feeding floating junction, be provided with the clamp spring hole relative with chute the guide pad being fixedly connected with the upper end of base, be arranged in slide plate that chute and rear end be provided with limited block, material bar that clamp spring hole is stretched in lower end and lower end and a side are fixedly connected with the upper end of guide pad and the gusset of expecting bar respectively and thickness is less than the guide plate of jump ring A/F; The front end of slide plate downside is provided with the connecting plate that the floating junction by feeding is connected with the cylinder bar of feeding cylinder; The upper end of slide plate is provided with the jump ring temporary tank that is less than jump ring thickness with front end face perforation and the degree of depth; The material lower end of bar and the distance of jump ring temporary tank bottom surface are greater than the thickness of a jump ring and are less than the thickness of two jump rings; Guide pad lower surface has and connects with leading flank and the jump ring relative with chute crossed groove.Jump ring feeding machine structure is simple and practical.
As preferably, the bottom of described riser is provided with photoelectric sensor or vision detection system.The housing of being convenient to detect the clutch booster be placed with the elements such as stage clip enters a state.
The pressing method of described clutch booster jump ring feeding press-loading apparatus: the lower end of housing that (1) is placed with inside the clutch booster of the elements such as stage clip is enclosed within the outer and roll-shell of locating dowel makes hull outside card be close to locating pin location; (2) housing that photoelectric sensor detects the clutch booster be placed with the elements such as stage clip accurately enters signal to be passed to controller behind position pre-air cylinder is started, and the cylinder bar of pre-air cylinder promotes the upper end that pre-wedge is pushed down housing; (3) opening that press-fits the jump ring of use alignd with guide plate and be enclosed within outside material bar, the most next jump ring falls in jump ring temporary tank, and the cylinder bar of feeding cylinder promotes slide plate two the cylindrical magnet steel the most next jump ring that is positioned at jump ring temporary tank being delivered to pressure head downside and inlayed by pressure head lower surface that travel forward and adsorbs; (4) guide cylinder starts, and the cylinder bar of guide cylinder promotes the upper end that guide holder is pushed down pre-wedge; (5) the cylinder bar of lower air cylinder promotion pressing head seat moves downward, pressure head promotes jump ring and enters the outside dimension of jump ring after taper type pilot hole and dwindle gradually and pass through in the endoporus that mesopore enters housing, when jump ring moves downward while putting in place, jump ring opens and snaps in the jump-ring slot of housing under the effect of elastic reset power.
The jump ring that can guarantee to press-fit clutch booster easily and efficiency higher.
Compared with prior art, the invention has the beneficial effects as follows: precompressed guiding mechanism can overcome the element that press-fits front clutch booster inside and under the effect of stage clip, exceed the upper surface of housing, with the jump ring that traditional circlip press-loading device press-fits clutch booster, exist and press-fit difficulty and the lower deficiency of efficiency; The jump ring that this clutch booster jump ring feeding press-loading apparatus press-fits clutch booster easily and efficiency higher.Jump ring feed mechanism, support and positioning component are simple and practical.Pressure head lower surface is inlaid with two cylindrical magnet steel, can adsorb circlip press-loading effective.Controller is convenient to realize automatic control.Pre-wedge and guide holder are slidably connected with perpendicular slide rail respectively, and taper type pilot hole and mesopore alignment are good.Be provided with photoelectric sensor or vision detection system, the housing of being convenient to detect the clutch booster be placed with the elements such as stage clip enters a state.The jump ring that the pressing method of clutch booster jump ring feeding press-loading apparatus can guarantee to press-fit clutch booster easily and efficiency higher.
Accompanying drawing explanation
Fig. 1 is a kind of structural representation of the present invention;
Fig. 2 is the front view of Fig. 1;
Fig. 3 is the structural representation of feed mechanism in Fig. 1;
Fig. 4 is the top view of Fig. 3.
In figure: controller-1, photoelectric sensor-2, support-3, riser-31, base plate-32, top board-33, locating pin-34, perpendicular slide rail-35, through hole-36, press mechanism-4, pressure head-41, lower air cylinder-42, floating junction-43 that press down, pressing head seat-44, cylindrical magnet steel-45, precompressed guiding mechanism-5, mesopore-51, pre-wedge-52, taper type pilot hole-53, guide holder-54, pre-air cylinder-55, guide cylinder-56, feed mechanism-6, chute-61, base-62, feeding cylinder-63, clamp spring hole-64, guide pad-65, limited block-66, slide plate-67, material bar-68, guide plate-69, connecting plate-610, jump ring temporary tank-611, jump ring is crossed groove-612, floating junction-613 of feeding, housing-7.
The specific embodiment
Below in conjunction with shown in accompanying drawing, the present invention is described further.
As shown in accompanying drawing 1, accompanying drawing 2, accompanying drawing 3, accompanying drawing 4: a kind of clutch booster jump ring feeding press-loading apparatus, comprises the feed mechanism 6 that has support 3, the controller 1 of positioning component, the press mechanism 4 with the pressure head relative with positioning component 41, the precompressed guiding mechanism 5 between positioning component and press mechanism 4 and jump ring is delivered to pressure head 41 downsides.
Described support 3 comprise riser 31, with the base plate 32 of the lower end welding of riser 31 and with the top board 33 of the upper end welding of riser 31; Positioning component comprises the locating pin 34 that is positioned at riser 31 front sides the locating dowel (not shown in FIG.) being connected with the upper end screw of base plate 32 and is positioned at locating dowel outside; The front side of riser 31 has two perpendicular slide rails 35.Described riser 31 has the through hole 36 between two perpendicular slide rails 35.Described perpendicular slide rail 35 is line slideway.
The pressing head seat 44 that described press mechanism 4 comprises the lower air cylinder 42 being connected with top board 33 screws, the floating junction 43 pressing down, is slidably connected with perpendicular slide rail 35; The two ends of the floating junction 43 pressing down are connected with the upper end of pressing head seat 44 with the cylinder bar of lower air cylinder 42 respectively; Described pressure head 41 lower surfaces are inlaid with two cylindrical magnet steel 45; Pressure head 41 is connected with the lower end of pressing head seat 44.
Described precompressed guiding mechanism 5 comprises having mesopore 51 the pre-wedge 52 being slidably connected with perpendicular slide rail 35, be positioned at pre-wedge 52 upsides and have the guide cylinder 56 that taper type pilot hole 53 guide holder 54 being slidably connected with perpendicular slide rail 35, cylinder bar and pre-air cylinder 55 that pre-wedge 52 is connected and is connected with the trailing flank screw of riser 31 are connected with guide holder 54 and are connected with the trailing flank screw of riser 31 with cylinder bar; The diameter of taper type pilot hole 53 small ends and the equal diameters of mesopore 51.
Described jump ring feed mechanism 6 comprises that upper end has the chute 61 of perforation rear and front end the base 62 being connected with the trailing flank screw of riser 31, the feeding cylinder 63 being connected with base 62 screws, the floating junction 613 of feeding, the guide pad 65 that there is the clamp spring hole 64 relative with chute 61 and be connected with the upper end screw of base 62, be arranged in the slide plate 67 that chute 61 and rear end have limited block 66, material bar 68 in clamp spring hole 64 and lower end and a side are stretched in lower end, and and the gusset screw of material bar 68 is connected and thickness is less than the guide plate 69 of jump ring A/F with the upper end of guide pad 65 respectively, the front end of slide plate 67 downsides has the connecting plate 610 being connected by the floating junction 613 of feeding and the cylinder bar of feeding cylinder 63, the upper end of slide plate 67 has the jump ring temporary tank 611 that is less than jump ring thickness with front end face perforation and the degree of depth, the material lower surface of bar 68 and the distance of jump ring temporary tank 611 bottom surfaces are greater than the thickness of a jump ring and are less than the thickness of two jump rings, guide pad 65 lower surfaces have and connect with leading flank and the jump ring relative with chute 61 crossed groove 612.In the present embodiment, described material bar 68 Transverse cross sectional shapes are the scarce shape of circle, and the lower end of guide plate 69 is connected with the plane screw of material bar 68 gussets with the upper end of guide pad 65 respectively with a side; The front end of described slide plate 67 is relative with through hole 36; Described chute 61 is dovetail groove, and the shape of cross section of slide plate 67 mates with chute 61.
The bottom of described riser 31 has photoelectric sensor 2.
The pressing method of described clutch booster jump ring feeding press-loading apparatus: the lower end of housing 7 that (1) is placed with inside the clutch booster of the elements such as stage clip is enclosed within the outer and roll-shell 7 of locating dowel makes housing 7 outside cards be close to locating pin 34 location; (2) housing 7 that photoelectric sensor 2 detects the clutch booster that is placed with the elements such as stage clip accurately enters signal to be passed to controller 1 behind position pre-air cylinder 55 is started, and the cylinder bar of pre-air cylinder 55 promotes the upper end that pre-wedge 52 is pushed down housing 7; (3) opening that press-fits the jump ring of use alignd with guide plate 69 and be enclosed within outside material bar 68, the most next jump ring falls in jump ring temporary tank 611, and the cylinder bar of feeding cylinder 63 promotes slide plate 67 two the cylindrical magnet steel 45 the most next jump ring that is positioned at jump ring temporary tank 611 being delivered to pressure head 41 downsides and inlayed by pressure head 41 lower surfaces that travel forward and adsorbs; (4) guide cylinder 56 starts, and the cylinder bar of guide cylinder 56 promotes the upper end that guide holder 54 is pushed down pre-wedge 52; (5) the cylinder bar of lower air cylinder 42 promotion pressing head seat 44 moves downward, pressure head 41 promotes outside dimension that jump rings enter taper type pilot hole 53 rear jump rings and dwindles gradually and pass through in the endoporus that mesopore 51 enters housing 7, when jump ring moves downward while putting in place, jump ring opens and snaps in the jump-ring slot of housing 7 under the effect of elastic reset power.
The invention has the beneficial effects as follows: precompressed guiding mechanism can overcome the element that press-fits front clutch booster inside and under the effect of stage clip, exceed the upper surface of housing, with the jump ring that traditional circlip press-loading device press-fits clutch booster, exist and press-fit difficulty and the lower deficiency of efficiency; The jump ring that this clutch booster jump ring feeding press-loading apparatus press-fits clutch booster easily and efficiency higher.Jump ring feed mechanism, support and positioning component are simple and practical.Pressure head lower surface is inlaid with two cylindrical magnet steel, can adsorb circlip press-loading effective.Controller is convenient to realize automatic control.Pre-wedge and guide holder are slidably connected with perpendicular slide rail respectively, and taper type pilot hole and mesopore alignment are good.Be provided with photoelectric sensor, the housing of being convenient to detect the clutch booster be placed with the elements such as stage clip enters a state.The jump ring that the pressing method of clutch booster jump ring feeding press-loading apparatus can guarantee to press-fit clutch booster easily and efficiency higher.
It is apparent to one skilled in the art that the present invention can change into various ways, and such change is not thought and departed from the scope of the present invention.All so apparent modifications of the technical staff to described field, within being included in the scope of this claim.
Claims (9)
1. a clutch booster jump ring feeding press-loading apparatus, is characterized in that: comprise be provided with positioning component support, be provided with the press mechanism of the pressure head relative with positioning component, the precompressed guiding mechanism between positioning component and press mechanism and jump ring delivered to the feed mechanism of pressure head downside.
2. clutch booster jump ring feeding press-loading apparatus according to claim 1, is characterized in that: described support comprises riser, the base plate being fixedly connected with the lower end of riser and the top board being fixedly connected with the upper end of riser; Positioning component comprises the locating dowel that is positioned at riser front side and is fixedly connected with the upper end of base plate and is positioned at the locating pin in locating dowel outside; The front side of riser is provided with at least one perpendicular slide rail.
3. clutch booster jump ring feeding press-loading apparatus according to claim 2, is characterized in that: the pressing head seat that described press mechanism comprises the lower air cylinder being fixedly connected with top board, the floating junction pressing down, is slidably connected with perpendicular slide rail; The two ends of the floating junction pressing down are connected with the cylinder bar of lower air cylinder and the upper end of pressing head seat respectively; Pressure head is connected with the lower end of pressing head seat.
4. clutch booster jump ring feeding press-loading apparatus according to claim 3, is characterized in that: described pressure head lower surface is inlaid with two cylindrical magnet steel.
5. clutch booster jump ring feeding press-loading apparatus according to claim 1, is characterized in that: also comprise controller.
6. according to the clutch booster jump ring feeding press-loading apparatus described in claim 2 or 3 or 4 or 5, it is characterized in that: described precompressed guiding mechanism comprises and is provided with mesopore the pre-wedge being slidably connected with perpendicular slide rail, is positioned at the guide cylinder that pre-wedge upside is provided with taper type pilot hole the guide holder being slidably connected with perpendicular slide rail, cylinder bar is connected with pre-wedge and be fixedly connected with riser pre-air cylinder is connected and is fixedly connected with riser with guide holder with cylinder bar; The diameter of taper type pilot hole small end and the equal diameters of mesopore.
7. according to the clutch booster jump ring feeding press-loading apparatus described in claim 2 or 3 or 4 or 5, it is characterized in that: described jump ring feed mechanism comprises that upper end is provided with the chute of perforation rear and front end the base being fixedly connected with riser, the feeding cylinder being fixedly connected with base, the floating junction of feeding, the guide pad that is provided with the clamp spring hole relative with chute and is fixedly connected with the upper end of base, be arranged in the slide plate that chute and rear end are provided with limited block, material bar in clamp spring hole and lower end and a side are stretched in lower end, and and the gusset of material bar is fixedly connected with and thickness is less than the guide plate of jump ring A/F with the upper end of guide pad respectively, the front end of slide plate downside is provided with the connecting plate being connected by the floating junction of feeding and the cylinder bar of feeding cylinder, the upper end of slide plate is provided with the jump ring temporary tank that is less than jump ring thickness with front end face perforation and the degree of depth, the material lower end of bar and the distance of jump ring temporary tank bottom surface are greater than the thickness of a jump ring and are less than the thickness of two jump rings, guide pad lower surface has and connects with leading flank and the jump ring relative with chute crossed groove.
8. according to the clutch booster jump ring feeding press-loading apparatus described in claim 2 or 3 or 4 or 5, it is characterized in that: the bottom of described riser is provided with photoelectric sensor or vision detection system.
9. the pressing method of clutch booster jump ring feeding press-loading apparatus claimed in claim 1, is characterized in that: the lower end of housing that (1) is placed with inside the clutch booster of the elements such as stage clip is enclosed within the outer and roll-shell of locating dowel makes hull outside card be close to locating pin location; (2) housing that photoelectric sensor detects the clutch booster be placed with the elements such as stage clip accurately enters signal to be passed to controller behind position pre-air cylinder is started, and the cylinder bar of pre-air cylinder promotes the upper end that pre-wedge is pushed down housing; (3) opening that press-fits the jump ring of use alignd with guide plate and be enclosed within outside material bar, the most next jump ring falls in jump ring temporary tank, and the cylinder bar of feeding cylinder promotes slide plate two the cylindrical magnet steel the most next jump ring that is positioned at jump ring temporary tank being delivered to pressure head downside and inlayed by pressure head lower surface that travel forward and adsorbs; (4) guide cylinder starts, and the cylinder bar of guide cylinder promotes the upper end that guide holder is pushed down pre-wedge; (5) the cylinder bar of lower air cylinder promotion pressing head seat moves downward, pressure head promotes jump ring and enters the outside dimension of jump ring after taper type pilot hole and dwindle gradually and pass through in the endoporus that mesopore enters housing, when jump ring moves downward while putting in place, jump ring opens and snaps in the jump-ring slot of housing under the effect of elastic reset power.
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Address after: No. 8 Hangzhou Street No. 19 standard workshop of 310018 cities in Zhejiang Province Economic and Technological Development Zone 10 Building 2 layer Patentee after: Radium intelligence Science and Technology Co., Ltd. is irrigated in Hangzhou Address before: No. 8 Hangzhou Street No. 19 standard workshop of 310018 cities in Zhejiang Province Economic and Technological Development Zone 10 Patentee before: Hangzhou Wolei Technology Co.,Ltd. |