CN110592653A - Horizontal spraying structure and electrolytic etching device applied by same - Google Patents

Horizontal spraying structure and electrolytic etching device applied by same Download PDF

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Publication number
CN110592653A
CN110592653A CN201910829035.9A CN201910829035A CN110592653A CN 110592653 A CN110592653 A CN 110592653A CN 201910829035 A CN201910829035 A CN 201910829035A CN 110592653 A CN110592653 A CN 110592653A
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CN
China
Prior art keywords
control unit
spray
pipe
spraying
electrolyte
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Granted
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CN201910829035.9A
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Chinese (zh)
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CN110592653B (en
Inventor
朱爱明
刘建波
吴志鹏
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Kunshan Dongwei Technology Co Ltd
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Kunshan Dongwei Technology Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25FPROCESSES FOR THE ELECTROLYTIC REMOVAL OF MATERIALS FROM OBJECTS; APPARATUS THEREFOR
    • C25F3/00Electrolytic etching or polishing
    • C25F3/02Etching
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25FPROCESSES FOR THE ELECTROLYTIC REMOVAL OF MATERIALS FROM OBJECTS; APPARATUS THEREFOR
    • C25F7/00Constructional parts, or assemblies thereof, of cells for electrolytic removal of material from objects; Servicing or operating

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Manufacturing Of Printed Circuit Boards (AREA)
  • Electroplating Methods And Accessories (AREA)

Abstract

The invention belongs to the field of electrolytic etching, and provides an electrolyte spraying device which comprises a spraying unit, wherein the spraying unit comprises a plurality of spraying pipes and a nozzle, the spraying pipes are horizontally arranged, the projections of the spraying pipes on the horizontal plane are overlapped, and the nozzle is arranged on the spraying pipes; and the switch assembly comprises a flow control unit and an on-off control unit which are arranged on the spray pipe. The flow control unit controls the electrolyte spraying flow of the spray pipe, and the on-off control unit controls the on-off of the electrolyte in the spray pipe; the flow control unit and the on-off control unit are arranged on the spray pipe in series or in parallel and are used for adjusting the etching uniformity of the same piece to be etched in the horizontal direction in the etching process.

Description

Horizontal spraying structure and electrolytic etching device applied by same
Technical Field
The invention relates to the technical field of electrolytic etching, in particular to a transverse spraying structure for a vertical continuous electrolytic etching line.
Background
Electrolytic etching refers to the electrolysis of the PCB, and the specific method comprises the following steps: the piece to be etched is used as an anode, a stainless steel plate or a pure copper plate is used as a cathode, an anode plate and a cathode plate are both placed in an electrolytic solution, metal ions on the anode plate are electrolyzed into the solution and then are condensed on the cathode plate, for example, the copper ions are dissociated, and a copper shell attached to the cathode plate is formed.
At present, among the common electrolysis structure in the trade, set up the spray tube in the electrolysis trough usually, the spray tube extracts the interior electrolyte of electrolysis trough backward to wait to etch the plate blowout, increases the velocity of flow of electrolyte, improves etching rate.
The copper plating tank disclosed in the Chinese patent with the publication number of CN104862767B comprises a tank body and spray pipes arranged in the tank body, wherein the spray pipes are vertically arranged, pipelines communicated with the spray pipes are arranged at the bottoms of the spray pipes, electrolyte pumped by a pump is arranged in the pipelines, and the electrolyte is sent into the spray pipes and sprayed out from nozzles of the spray pipes towards a part to be plated.
In the structure, due to the pressure difference generated by the flowing of the electrolyte, the pressure at the top of the spray pipe is the maximum, namely the pressure of the electrolyte sprayed out from the nozzle with the highest vertical height on the spray pipe is the maximum, the spraying distance is the longest, and the pressure of the electrolyte sprayed out from the rest nozzles from top to bottom is gradually reduced. The more severe the inrush current condition driven by the ejected electrolyte is at the position where the ejection pressure is the greatest. Because the spray pipe is parallel to the to-be-electrolyzed member, the higher the pressure of the electrolyte sprayed out of the spray pipe is, the higher the etching speed of the to-be-electrolyzed member corresponding to the part with longer spraying distance is, so that the etching effect on the to-be-electrolyzed member is not uniform.
Even if a valve is arranged at the position of each spray pipe, if the valve is arranged on each spray pipe, the inflow amount of the electrolyte flowing into the spray pipe through the valve in unit time can be only adjusted, and as long as the electrolyte flows in, hydraulic pressure difference exists between different nozzles. If a valve is arranged at each nozzle, firstly, the nozzles are too complicated and difficult to adjust, secondly, the nozzles are always immersed in the electrolyte, the valves are also immersed in the electrolyte, and the valves cannot be effectively adjusted.
Disclosure of Invention
Therefore, the technical problem to be solved by the invention is to overcome the problem that the uniform etching degree of an element to be electrolyzed in the vertical direction is influenced by the difference of the pressure intensities of the electrolyte sprayed by different nozzles on a single spray pipe in the prior art, thereby providing the electrolyte spraying device.
An electrolyte spray device comprising:
the spraying unit comprises a plurality of spraying pipes and nozzles, the spraying pipes are horizontally arranged, the projections of the spraying pipes on the horizontal plane are superposed, and the nozzles are arranged on the spraying pipes;
the switch assembly comprises a flow control unit and an on-off control unit, the flow control unit is arranged on the spray pipe and controls the spraying flow of the electrolyte in the spray pipe, and the on-off control unit controls the on-off of the electrolyte in the spray pipe;
the flow control unit and the on-off control unit are arranged on the spray pipe in series or in parallel.
The flow control unit and the on-off control unit are arranged on the spray pipe in parallel, and an auxiliary flow control unit connected with the on-off control unit in series is further arranged on the parallel pipeline of the on-off control unit.
The spraying unit further comprises an input pipe, and the input pipe is communicated with each spraying pipe and inputs electrolyte to the spraying pipes.
The input pipes are vertically arranged and connected to the end parts of the spray pipes, and the spray liquid flow rates of the spray pipes at different heights are different.
The input pipe is horizontally arranged, and each spray pipe is connected with the input pipe through a bent pipe.
The number of the input pipes is one, each spray pipe is communicated with one input pipe, or at least two spray pipes are arranged on the input pipes and are respectively communicated with different input pipes.
The preset liquid spraying flow of each spraying pipe is gradually increased along the height reducing direction.
The nozzle includes:
the nozzle comprises a nozzle main body, a drainage port and a liquid outlet, wherein the liquid outlet is axially arranged in the nozzle main body, the drainage port is radially arranged on the nozzle main body, and the drainage port is respectively communicated with the spray pipe and the liquid outlet; the drainage opening includes at least one pair of linear edges. .
The nozzle main part includes installation end and output, the installation end insert the spray tube and with spray tube interference fit, the drainage mouth is located on the outer peripheral face of installation end, the liquid outlet runs through the output sets up.
Another object of the present invention is to provide an electrolytic apparatus for solving the problem of different pressures of the electrolyte sprayed on the plate to be etched.
An electrolysis device comprises an electrolysis bath and a water tank,
the spraying device further comprises a spraying device, the spraying pipe is located in the electrolytic tank, and the flow control unit and the on-off control unit are located outside the electrolytic tank.
The technical scheme of the invention has the following advantages:
1. according to the spraying unit provided by the invention, the spray pipes are horizontally arranged, the end parts of the plurality of spray pipes are all positioned on the same vertical line, and thus the nozzles on the spray pipes with different heights are arranged to fall on the same vertical line in the vertical direction. Compared with the conventional vertically arranged spray pipe, the electrolyte sprayed from the spray nozzle at the top end has the maximum pressure, the electrolyte sprayed from the spray nozzle at the bottom end has the minimum pressure, and the etching degrees of different height positions on the same plate to be etched have differences. After the horizontal arrangement structure is set, the nozzles in each group in the vertical direction can spray electrolyte with the same or similar pressure; the plate to be etched continuously moves forwards in the electrolytic bath, so that when the plate to be etched passes through different nozzles of the same spray pipe in the advancing process, the same etching effect is generated at any vertical line position on the plate to be etched, and the etching effect on the whole plate surface is more uniform.
2. The switch assembly provided by the invention can be used for finely adjusting the flow of the electrolyte passing through each spray pipe through the flow control unit so as to adjust the flow and the pressure of the electrolyte in the spray pipes with different heights.
3. The plurality of input pipes are arranged, so that the spray pipes can be divided into a plurality of groups, the smaller the number of the spray pipes in each group is, the smaller the pressure difference in the spray pipes is, and the smaller the pressure difference sprayed out from the nozzles is.
4. Compared with a conventional circular drainage port, the rectangular groove has right-angle opposite sides of the drainage port to form an edge angle, when electrolyte is sucked into the drainage port, negative pressure is formed at the edge angle, surrounding liquid is driven to be sucked into the drainage hole, the fluctuation range of the surrounding electrolyte is larger, the amount of electrolyte sprayed in unit time is larger, and the amount of surge is increased; the etching efficiency is improved on the premise of (improving) the etching uniformity.
5. The electrolytic device provided by the invention is provided with the electrolyte spraying device, so that the spraying etching effect of a piece to be etched is more uniform.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without creative efforts.
FIG. 1 is a schematic view of a structure for embodying the position of a spraying unit in an electrolytic bath;
FIG. 2 is a front view of the spray unit;
FIG. 3 is a front view of a series arrangement of switching elements;
FIG. 4 is a front view of a parallel configuration of the switching assembly;
FIG. 5 is a schematic diagram of the position of the auxiliary flow control unit in the switch assembly;
fig. 6 is a schematic view of a nozzle structure.
Description of reference numerals:
1. a spraying unit; 11. a nozzle; 12. a nozzle; 121. a nozzle body; 122. a drainage opening; 123. a liquid outlet; 13. a switch assembly; 131. a flow control unit; 132. an on-off control unit; 133. an auxiliary flow control unit; 2. an input tube; 3. an electrolytic cell.
Detailed Description
The technical scheme of the invention is clearly and completely described in the following with reference to the accompanying drawings. It is to be understood that the embodiments described are only a few embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
In addition, the technical features involved in the different embodiments of the present invention described below may be combined with each other as long as they do not conflict with each other.
Examples
An electrolytic device, as shown in figure 1, comprises an electrolytic tank 3 containing electrolyte, and a spraying device is arranged in the electrolytic tank 3 and used for extracting the electrolyte in the electrolytic tank 3 and spraying the electrolyte on a piece to be etched in the electrolytic tank 3. The piece to be etched is clamped and connected with the anode through the electroplating clamp, and cathodes are fixed on two sides of the anode. Under the action of the electrolyte, cations on the piece to be etched at the anode are decomposed into the electrolyte, flow to the cathode and are attached to the surface layer of the cathode.
As shown in figures 1 and 3, a plurality of spraying units 1 are further arranged in the electrolytic bath 3, each spraying unit 1 comprises a plurality of spraying pipes 11, a plurality of nozzles 12 are linearly arrayed on each spraying pipe 11, and the nozzles 12 vertically point to the direction of the to-be-etched piece. Each nozzle 12 includes a cylindrical nozzle body 121, one end of the nozzle body 121 close to the nozzle pipe 11 is a mounting end, the outer surface of the mounting end is cylindrical, and the nozzle body is screwed in the internal threaded hole of the nozzle pipe 11 in an interference fit manner. The main body of the nozzle 12 deviates from one end of the spray pipe 11 and is an output end, a drainage port 122 is arranged on the side wall of the main body of the nozzle 12, a liquid outlet 123 is arranged at the output end, and the liquid outlet 123 runs through the main body of the nozzle 12 and is communicated with the drainage port 122 and the inner cavity of the spray pipe 11. In order to increase the amount of surging, the drainage opening 122 is formed in the nozzle body 121 by digging a rectangular groove to form at least one pair of straight edges and at least two straight edges.
When electrolyte is sprayed out from nozzle 12, electrolyte around is driven to flow into drainage port 122 through drainage port 122, negative pressure is formed at the corner position of drainage port 122 at the moment, more electrolyte is convenient to drive to enter nozzle 12, the amount of electrolyte sprayed out in unit time in nozzle 12 is more, the amount of surging formed around is larger, and the etching speed is convenient to increase.
The ends of the nozzles 11 of each spraying unit 1 fall on the same vertical line, so that the nozzles 12 in the same spraying unit 1 can be seen as being arranged in several vertical lines. Because the electrolyte pressure sprayed out by the nozzles 12 at different positions on one spray pipe 11 is different, the electrolyte pressure sprayed out by the nozzles 12 on each vertical line can tend to be equal after the arrangement. The plate to be etched moves in the electrolytic bath 3 along the direction of the spray pipe 11, so that the electrolytic etching reaction of the plate to be etched in the vertical direction tends to be uniform, and the whole etching effect of the plate to be etched after the plate to be etched completely passes through the spraying unit 1 also tends to be uniform.
The end of each lance 11 is provided with a switch assembly 13, the switch assembly 13 comprising a flow control unit 131 and an on-off control unit 132, the lance 11 extending into the electrolytic cell 3 in order to facilitate adjustment of the switch assembly 13, the switch assembly 13 being located outside the electrolytic cell 3. In this embodiment, the flow rate control unit 131 is a manual valve, and the on-off control unit 132 is a solenoid valve. The flow control unit 131 and the on-off control unit 132 are connected to the nozzle 11 in series, that is, the flow control unit 131 and the on-off control unit 132 are provided in this order at a portion of the nozzle 11 extending out of the electrolytic bath 3. When the electrolyte sprayer is used, the opening and closing degree of the flow control unit 131 is adjusted in advance, and then the on-off control unit 132 is opened, so that electrolyte with a desired pressure flows into the spray pipe 11.
Alternatively, the flow control unit 131 and the on-off control unit 132 can be connected in parallel. The end of the nozzle 11 extending out of the electrolytic bath 3 is divided into two branches, the flow control unit 131 and the on-off control unit 132 are respectively located on the two branches, and the electrolyte in the two branches comes from the same input pipe 2. When the flow control device is required to be used, one of the flow control unit 131 and the on-off control unit 132 is independently opened, wherein two purposes of circulation and flow control can be achieved when the flow control unit 131 is independently opened; the switching on of the on-off control unit 132 alone can only control the on-off of the electrolyte.
As an optimized implementation manner, at least two auxiliary flow control units 133 are connected in series on a branch where the on-off control unit 132 is located, and the auxiliary flow control unit 133 in this embodiment adopts two ball valves, which are respectively located at two ends of the on-off control unit 132.
The end parts of all the spray pipes 11 are connected with input pipes 2, one ends of the input pipes 2 are connected with a pump, and the pump pumps the electrolyte in the electrolytic bath 3 and outputs the electrolyte to each spray pipe 11 communicated with the input pipes 2. The input pipe 2 is vertically arranged and communicated with the end part of the spray pipe 11, the pressure of the electrolyte flowing in the spray pipes 11 with different heights is different, and at the moment, the flow control unit 131 is adjusted to ensure that the flow allowed to pass through the spray pipe 11 at the highest position in unit time is minimum, and the flow allowed to pass through the spray pipe 11 at the lowest position in unit time is maximum, so that the pressure difference of the electrolyte in the spray pipes 11 with different heights is reduced.
As an alternative, each spraying unit 1 is provided with an inlet pipe 2, reducing the pressure difference between each nozzle 11.
As an alternative embodiment, the inlet pipe 2 is arranged horizontally, and the part of the lance 11 extending out of the electrolytic bath 3 is bent and led to the horizontally arranged inlet pipe 2 to communicate with the inlet pipe 2.
As an optimized implementation manner, a pressure gauge or a flow meter is arranged on each nozzle 11 or any nozzle 11 in one spraying unit 1, so as to timely and intuitively represent the flow rate in each nozzle 11, thereby ensuring that the flow rate in each nozzle 11 is basically consistent.
The working process is as follows: adjusting the flow control unit 131, the on-off control unit 132 and the auxiliary flow control unit 133 to a desired degree, and allowing the electrolyte with a desired pressure to flow into the nozzle 11 and be ejected from the nozzle 12; at the moment, the piece to be etched is driven to move at a constant speed in the electrolytic bath 3, electrolytic etching is completed after the plurality of groups of spraying units 1, and the whole etching effect on the whole piece to be etched tends to be equal due to the fact that the etching degree on any vertical position tends to be equal.
It should be understood that the above examples are only for clarity of illustration and are not intended to limit the embodiments. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. It is not necessary or necessary to exhaustively enumerate all embodiments herein, and obvious variations or modifications can be made without departing from the scope of the invention.

Claims (10)

1. An electrolyte spraying device, characterized by comprising:
the spraying unit (1) comprises a plurality of spraying pipes (11) and nozzles (12), the spraying pipes (11) are horizontally arranged, the projections of the spraying pipes on the horizontal plane are overlapped, and the nozzles (12) are arranged on the spraying pipes (11);
the switch assembly (13) comprises a flow control unit (131) and an on-off control unit (132), the flow control unit (131) is arranged on the spray pipe (11), the electrolyte spraying flow of the spray pipe (11) is controlled by the flow control unit (131), and the on-off control unit (132) is used for controlling the on-off of the electrolyte in the spray pipe (11);
the flow control unit (131) and the on-off control unit (132) are arranged on the spray pipe (11) in series or in parallel.
2. The horizontal spray structure according to claim 1, wherein the flow control unit (131) and the on-off control unit (132) are arranged in parallel on the spray pipe (11), and an auxiliary flow control unit (133) connected in series with the on-off control unit (132) is further arranged on a parallel pipeline of the on-off control unit (132).
3. The lateral spray structure according to claim 1, wherein the spray unit (1) further comprises an input pipe (2), and the input pipe (2) is communicated with each spray pipe (11) and is used for inputting electrolyte to the spray pipes.
4. The lateral spray structure according to claim 3, wherein the input pipe (2) is vertically arranged, the input pipe (2) is connected to the end of each spray pipe (11), and the spray flow rate of the spray pipes (11) with different heights is arranged differently.
5. The horizontal spray structure according to claim 3, wherein the input pipe (2) is horizontally arranged, and each spray pipe (11) is connected with the input pipe (2) through a bent pipe.
6. The transverse flow structure according to any one of claims 3-5, characterized in that there is one inlet pipe (2) and each of the nozzles (11) communicates with one inlet pipe (2), or there are at least two inlet pipes (2) and the nozzles (11) communicate with different inlet pipes (2).
7. The lateral spray structure according to claim 6, wherein the predetermined spray flow rate of each of said nozzles (11) is gradually increased in the height decreasing direction.
8. The lateral spray structure according to claim 1, wherein the nozzle (12) comprises:
the nozzle comprises a nozzle body (121), a drainage port (122) and a liquid outlet (123), wherein the liquid outlet (123) is axially arranged in the nozzle body (121), the drainage port (122) is radially arranged on the nozzle body (121), and the drainage port (122) is respectively communicated with the spray pipe (11) and the liquid outlet (123); the drainage port (122) includes at least one pair of linear edges.
9. The lateral spray structure of claim 8, wherein the nozzle body (121) comprises a mounting end and an output end, the mounting end is inserted into the spray pipe (11) and is in interference fit with the spray pipe (11), the drainage port (122) is arranged on the outer peripheral surface of the mounting end, and the liquid outlet (123) is arranged through the output end.
10. An electrolysis device, comprising an electrolysis bath (3), characterized in that,
further comprising a spraying device according to any one of claims 1 to 9, the nozzle (11) being located inside the electrolytic cell (3), the flow control unit (131) and the on-off control unit (132) being located outside the electrolytic cell (3).
CN201910829035.9A 2019-09-03 2019-09-03 Transverse spraying structure and electrolytic etching device applied by same Active CN110592653B (en)

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CN110592653B CN110592653B (en) 2024-02-02

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114905232A (en) * 2022-05-14 2022-08-16 江苏江航智飞机发动机部件研究院有限公司 Precise electrolytic machining process of titanium alloy connecting piece

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TWM468007U (en) * 2013-07-03 2013-12-11 Unimicron Technology Corp Partial etching apparatus
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CN210765576U (en) * 2019-09-03 2020-06-16 昆山东威科技股份有限公司 Horizontal spraying structure and electrolytic etching device

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TW201143565A (en) * 2010-05-27 2011-12-01 Foxconn Advanced Tech Inc Etching device and method for etching printed circuit board
TWM468007U (en) * 2013-07-03 2013-12-11 Unimicron Technology Corp Partial etching apparatus
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CN114905232A (en) * 2022-05-14 2022-08-16 江苏江航智飞机发动机部件研究院有限公司 Precise electrolytic machining process of titanium alloy connecting piece
CN114905232B (en) * 2022-05-14 2024-04-23 江苏江航智飞机发动机部件研究院有限公司 Precise electrolytic machining process for titanium alloy connecting piece

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