CN110539160B - Electric door switch assembly machine - Google Patents
Electric door switch assembly machine Download PDFInfo
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- CN110539160B CN110539160B CN201910831401.4A CN201910831401A CN110539160B CN 110539160 B CN110539160 B CN 110539160B CN 201910831401 A CN201910831401 A CN 201910831401A CN 110539160 B CN110539160 B CN 110539160B
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- tension spring
- assembly
- seat
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- 239000011265 semifinished product Substances 0.000 claims abstract description 14
- 230000007246 mechanism Effects 0.000 claims description 51
- 239000000463 material Substances 0.000 claims description 33
- 230000000903 blocking effect Effects 0.000 claims description 19
- 238000001514 detection method Methods 0.000 claims description 11
- 238000005476 soldering Methods 0.000 claims description 10
- 238000012546 transfer Methods 0.000 claims description 8
- 238000007599 discharging Methods 0.000 claims description 4
- 238000003466 welding Methods 0.000 claims description 3
- 230000007547 defect Effects 0.000 claims description 2
- 230000035515 penetration Effects 0.000 claims description 2
- 239000000047 product Substances 0.000 description 6
- 230000002950 deficient Effects 0.000 description 4
- 238000003780 insertion Methods 0.000 description 3
- 230000037431 insertion Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- NTKSJAPQYKCFPP-UHFFFAOYSA-N 1,2,4,5-tetrachloro-3-(3-chlorophenyl)benzene Chemical compound ClC1=CC=CC(C=2C(=C(Cl)C=C(Cl)C=2Cl)Cl)=C1 NTKSJAPQYKCFPP-UHFFFAOYSA-N 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 229910000679 solder Inorganic materials 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
- B23P19/004—Feeding the articles from hoppers to machines or dispensers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
- B23P19/007—Picking-up and placing mechanisms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
- B23P21/006—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed the conveying means comprising a rotating table
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automatic Assembly (AREA)
Abstract
The invention discloses an electric door switch assembly machine, which comprises: a base; the front section assembling equipment comprises a first rotary workbench, a first driving device, a COM terminal assembling device, a movable piece assembling device, a tension spring assembling device, a spring piece assembling device and a buckling and tension spring device, wherein a first carrier seat is arranged at the outer edge of the first rotary workbench, and a first assembly assembling device and a second assembly assembling device are arranged at the side edge of the buckling and tension spring device; the back-end assembly equipment comprises a second rotary workbench, a second driving device, a bottom shell assembly device, a first NO terminal assembly device, an NC terminal assembly device, a second NO terminal assembly device, an upper cover assembly device, a semi-finished product taking-out device and a PCB assembly device arranged beside the semi-finished product taking-out device, wherein a second carrier seat is arranged at the outer edge of the second rotary workbench, and the first assembly device and the second assembly device are further arranged on the periphery of the second rotary workbench and are arranged between the first NO terminal assembly device and the NC terminal assembly device.
Description
Technical Field
The invention relates to the technical field of automatic equipment, in particular to an electric door switch assembly machine.
Background
Electric doors are being widely used as a function for improving comfort in use of a vehicle, and related regulations are also strictly regulating use requirements, and electric door opening and closing are one of the necessities of electric doors.
Referring to fig. 1-3, an electric door switch 1 is shown, which comprises a base 11, a PCB 112 installed in the base 11, a first COM terminal 12, a first NO terminal 13, an NC terminal 14, a second NO terminal 15, a second COM terminal 16, a first spring piece 17, a first tension spring 18, a first movable piece 113, a second spring piece 19, a second tension spring 110, a second movable piece 114, and an upper cover 111 fixedly covering the base 11, wherein the first COM terminal 12 is combined with the first spring piece 17, the first tension spring 18, and the first movable piece 113 to form a first module, the second COM terminal 16 is combined with the second spring piece 19, the second tension spring 110, and the second movable piece 114 to form a second module, the structure of the first module is the same as that of the second module, and the first module is symmetrically distributed.
The most traditional assembly mode of the electric door switch with the structure is manual assembly, and as the electric door switch is provided with 14 parts, the manual assembly labor intensity is extremely high, the working efficiency is extremely low, and the quality of finished products formed by assembly is uneven, so that the electric door switch is not beneficial to improving the market competitiveness. Along with development of mechanical automation, a small number of assembling machines for assembling the electric door switch exist, but the electric door switch is assembled by local parts, namely, certain part or parts of each assembling machine cannot be assembled at one time, so that the electric door switch needs to be assembled by a plurality of groups of different assembling machines respectively and cannot be assembled continuously, the assembling efficiency of the electric door switch is still not high enough, the production efficiency is not improved, and great trouble is caused to manufacturers.
In view of this, the present inventors have proposed the following means.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides an electric door switch assembly machine.
In order to solve the technical problems, the invention adopts the following technical scheme: the electric door switch assembly machine comprises: a base; the front section assembly equipment comprises a first rotary workbench arranged on the machine base, a first driving device for driving the first rotary workbench to rotate, a COM terminal assembly device, a movable piece assembly device, a tension spring assembly device, a spring piece assembly device and a tension buckle spring device which are equally arranged on the periphery of the first rotary workbench according to circumference, wherein a first carrier seat which is equally distributed according to circumference and is used for loading the COM terminal, the movable piece, the tension spring and the spring piece is arranged on the outer edge of the first rotary workbench, and a first assembly device and a second assembly device which are used for fixing the COM terminal, the movable piece, the tension spring and the spring piece together to form a first module and a second module are arranged on the side edge of the tension buckle spring device; the back section assembly equipment comprises a second rotary workbench arranged on the machine base, a second driving device used for driving the second rotary workbench to rotate, a bottom shell assembly device, a first NO terminal assembly device, an NC terminal assembly device, a second NO terminal assembly device, an upper cover assembly device, a semi-finished product taking-out device and a PCB assembly device arranged beside the semi-finished product taking-out device, wherein the second driving device is used for driving the second rotary workbench to rotate, the bottom shell assembly device, the first NO terminal assembly device, the NC terminal assembly device, the second NO terminal assembly device, the upper cover assembly device and the semi-finished product taking-out device are equally arranged on the periphery of the second rotary workbench according to the circumference, the second carrier seats are arranged on the outer edge of the second rotary workbench and equally distributed according to the circumference, and the first assembly device and the second assembly device are arranged between the first NO terminal assembly device and the NC terminal assembly device.
In the above technical solution, the first carrier includes a first insertion slot into which the COM terminal is inserted, a first loading slot located at a rear end of the first insertion slot and used for loading the movable piece, a second loading slot located at a front end of the first insertion slot and used for loading the elastic piece, a first stopper disposed at a rear end of the first loading slot and capable of moving up and down, a second stopper disposed at a front end of the second loading slot and capable of moving up and down, and a left clamping block and a right clamping block for clamping and fixing the hook portion of the tension spring, wherein the left clamping block and the right clamping block extend into the first loading slot; a plurality of second springs are arranged between the lower part of the first stop block and the first carrying seat.
Furthermore, in the above technical solution, the front end of the first carrier is provided with a lock rod, the lock rod is sleeved with a first spring, the end of the lock rod is provided with a rod body with a smaller diameter, and the middle of the first stop block is provided with a first hole site for the lock rod to penetrate through and a second hole site which is communicated with the first hole site and is adapted to the rod body; the lock rod is arranged in the first hole under the action of the first spring, when the lock rod is pushed in, the rod body at the end part of the lock rod falls into the first hole, and the first stop block moves upwards under the action of the elastic force of the second spring, so that the rod body falls into the second hole, and the first stop block protrudes out of the first loading groove.
Furthermore, in the above technical scheme, the COM terminal assembling device comprises a first base mounted on the base, a first direct vibration feeding mechanism mounted on the first base and used for conveying the COM terminal, a first feeding block mounted on the side edge of the first direct vibration feeding mechanism, a first feeding cylinder used for driving the first feeding block to move up and down, a first pushing cylinder used for driving the first feeding cylinder to move, a first clamping jaw mounted above the first direct vibration feeding mechanism and used for grabbing and moving the COM terminal so as to be mounted in the first carrier, a first lifting cylinder used for driving the first clamping jaw to move up and down, and a first material moving cylinder used for driving the first clamping jaw to move horizontally.
In addition, in the above technical solution, the movable sheet assembling device includes a second base mounted on the base, a first carrier switch mechanism mounted on the second base and used for driving the first carrier to open, a second direct vibration feeding mechanism mounted on the second base and used for conveying the movable sheet, a first pushing block mounted on a side edge of the second direct vibration feeding mechanism, a second pushing cylinder used for driving the first pushing block to move back and forth, a second clamping jaw mounted above the second direct vibration feeding mechanism and used for grabbing and moving the movable sheet to be loaded in the first carrier, and an XYZ triaxial driving mechanism used for driving the XYZ triaxial movement. In the above technical solution, the spring assembly device includes a third base mounted on the base, a first vibrator mounted on the third base, a tilting rail mounted at an upper end of the first vibrator and used for conveying the movable piece, a first material blocking block mounted at an end of the tilting rail, a first material blocking cylinder used for driving the first material blocking block to slide up and down, a tilting slide rail seat mounted at an upper end of the third base, a tilting slide seat mounted on the tilting slide rail seat and in a tilting state, a second material moving cylinder used for driving the tilting slide seat to slide horizontally, a second lifting cylinder used for driving the tilting slide seat to slide up and down in a tilting direction, and a third clamping jaw mounted at a lower end of the tilting slide seat and used for clamping and assembling the spring into the first carrier seat, wherein the third clamping jaw is in a horizontal state.
In addition, in the above technical solution, the tension spring assembling device includes a fourth base mounted on the machine base, a second carrier switch mechanism mounted on the fourth base and used for driving the first carrier to open, a third direct vibration feeding mechanism mounted on the fourth base and used for transmitting the tension spring, a second material blocking block mounted on the side edge of the third direct vibration feeding mechanism, a second material blocking cylinder used for driving the second material blocking block to slide up and down, an XY shaft driving module mounted on the fourth base, a first rotary cylinder mounted on the XY shaft driving module, a fourth clamping jaw mounted on the first rotary cylinder and used for clamping the tension spring, a horizontal sliding seat mounted on the fourth base and used for driving the horizontal sliding seat to move, an arc sliding hole arranged on the horizontal sliding seat, a reversing seat mounted on the horizontal sliding seat and matched with the arc sliding hole and used for driving the reversing seat to move, a tension spring mounted on the reversing seat, a clamping jaw mounted on the reversing seat and a clamping jaw used for driving the tension spring to move left and right, a clamping jaw mounted between the clamping jaw and the clamping jaw used for driving the clamping jaw to move horizontally.
Furthermore, in the above technical scheme, the third direct vibration feeding mechanism comprises a second direct vibrator installed on the fourth base, a first material rail installed on the second direct vibrator, and an arc-shaped edge strip installed on the first material rail and used for hanging the hook part of the tension spring, wherein an arc-shaped convex part used for hanging the hook part of the tension spring is formed on the arc-shaped edge strip.
In addition, in the above technical solution, the tension spring fastening device includes a fifth base mounted on the base, a tension spring fastening shift seat mounted on the fifth base, a shift cylinder for driving the tension spring fastening shift seat to move left and right, a fifth clamping jaw mounted on the tension spring fastening shift seat, a tension spring clamping up-down cylinder for driving the fifth clamping jaw to move up and down, a tension spring fastening cylinder for driving the fifth clamping jaw to move up and down, and a carrier reset mechanism for driving the first carrier to reset.
Furthermore, in the above technical solution, the front-stage assembling apparatus further includes an empty mold detecting device for detecting whether the first carrier is an empty mold; the back-end assembly equipment further comprises a CCD neglected loading detection device arranged at the side of the PCB assembly device, a first welding device and a second soldering device arranged at the side of the CCD neglected loading detection device, and a discharging defective device arranged at the side of the second soldering device.
By adopting the technical scheme, compared with the prior art, the invention has the following beneficial effects: according to the invention, the COM terminal, the movable piece, the tension spring and the elastic piece are fixed together by adopting the front-section assembly equipment to form the first module and the second module which have the same structure, so that the double working efficiency can be provided, then the bottom shell, the first NO terminal, the first module, the second module, the NC terminal, the second NO terminal, the upper cover and the PCB are assembled together by adopting the rear-section assembly equipment to form a complete electric door switch, the purposes of once assembly and continuous assembly are achieved, the whole assembly process is automatically completed, the automation degree is high, the labor intensity is low, the working efficiency is extremely high, the quality of finished products formed by assembly is stable, the consistency is good, the invention has extremely strong market competitiveness, and the front-section assembly equipment and the rear-section assembly equipment respectively adopt the first rotary workbench and the second rotary workbench to move materials, so that the space can be saved, the machine volume is smaller, the occupied area is smaller, and the market competitiveness can be further improved.
Drawings
FIG. 1 is a perspective view of a power door switch;
FIG. 2 is an exploded perspective view of the power door switch;
FIG. 3 is an assembly view of a first module or a second module of the electric door switch of the present invention;
FIG. 4 is a perspective view of the present invention;
fig. 5 is a perspective view of a COM terminal assembly device according to the present invention;
fig. 6 is a perspective view of a first carrier with COM terminals, moving blades, tension springs and spring blades in the present invention;
FIG. 7 is a perspective view of the removable piece assembly device of the present invention;
FIG. 8 is another perspective view of a first carrier of the present invention having COM terminals, moving blades, tension springs and spring blades;
FIG. 9 is a perspective view of another view of the removable piece assembly device of the present invention;
FIG. 10 is an assembly view of a first rotary table and a first drive device according to the present invention;
FIG. 11 is an exploded view of FIG. 6;
FIG. 12 is a perspective view of a first carrier in accordance with the present invention;
FIG. 13 is a perspective view of the removable piece assembly device of the present invention;
FIG. 14 is a perspective view (partial) of another view of the removable sheet assembly apparatus of the present invention;
FIG. 15 is a perspective view of the spring plate assembly device of the present invention;
FIG. 16 is a perspective view of another view of the spring plate assembly device of the present invention;
FIG. 17 is a perspective view of the buckle tension spring device of the present invention;
FIG. 18 is a perspective view of another view of the buckle tension spring device of the present invention;
FIG. 19 is an assembly view of a first and second assembly means of the present invention;
FIG. 20 is a perspective view of the rear assembly apparatus of the present invention;
Fig. 21 is a perspective view of the rear-stage assembling apparatus of the present invention.
The specific embodiment is as follows:
The invention will be further described with reference to specific examples and figures.
Referring to fig. 4 to 21, there is shown an electric door switch assembly machine comprising: a base 2; the front section assembling device 3 comprises a first rotary workbench 31 arranged on the machine base 2, a first driving device 30 for driving the first rotary workbench 31 to rotate, a COM terminal assembling device 32, a movable piece assembling device 33, a tension spring assembling device 34, a spring piece assembling device 35 and a buckle tension spring device 36 which are equally arranged on the periphery of the first rotary workbench 31 according to the circumference, wherein the outer edge of the first rotary workbench 31 is provided with a first carrier seat 4 which is equally distributed according to the circumference and is used for loading the COM terminal, the movable piece, the tension spring and the spring piece, and the side edge of the buckle tension spring device 36 is provided with a plurality of COM terminals, the movable piece, the spring piece and the buckle tension spring device 36 which are used for evenly distributing the COM terminal, the spring piece, The tension spring and the spring are fixed together to form a first assembly device 37 and a second assembly device 38 of the first module and the second module; the back-end assembly equipment 5 comprises a second rotary workbench 51 arranged on the base 2, a second driving device for driving the second rotary workbench 51 to rotate, a bottom shell assembly device 52, a first NO terminal assembly device 53, an NC terminal assembly device 54, a second NO terminal assembly device 55, an upper cover assembly device 56, a semi-finished product taking-out device 57 and a PCB assembly device 58 arranged beside the semi-finished product taking-out device 57, wherein the second rotary workbench 51 is provided with a second carrying seat 6 which is uniformly distributed along the circumference along the outer edge, the first assembly device 37 and the second assembly device 38 are also arranged on the periphery of the second rotary workbench 51, and is interposed between the first NO terminal assembly 53 and the NC terminal assembly 54. When the COM terminal assembly device works, a front section assembly device 3 is adopted to fix a COM terminal, a movable piece, a tension spring and an elastic piece together to form a module, wherein the COM terminal is inserted into the first carrier seat 4 by adopting a COM terminal assembly device 32, the first carrier seat 4 is rotated to a movable piece assembly device 33 by the first rotary workbench 31, and the movable piece is loaded into the first carrier seat 4 by the movable piece assembly device 33 and is buckled and positioned at the rear end of the COM terminal; the first rotary workbench 31 rotates the first carrier 4 to the tension spring assembling device 34, the tension spring assembling device 34 loads the tension spring in the first carrier 4, and the tension spring assembling device 34 buckles one hook part of the tension spring on the hole of the movable sheet; the first rotary workbench 31 rotates the first carrier 4 to the spring assembly device 35, the spring assembly device 35 loads the spring into the first carrier 4, the spring is buckled and positioned at the front end of the COM terminal, and the spring is positioned in front of the tension spring; the first rotary workbench 31 rotates the first carrier 4 to the buckling and tension spring device 36, and the buckling and tension spring device 36 buckles the other hook part of the tension spring on the hole of the elastic sheet; the first rotary table 31 rotates the first carrier 4 to the first assembly assembling device 37 and the second assembly assembling device 38, and the first assembly assembling device 37 and the second assembly assembling device 38 fix the COM terminal, the movable piece, the tension spring and the elastic piece together to form a first module and a second module; at the same time, the rear assembly device 5 also works, the second rotary table 51 rotationally moves the second carrier 6 to the bottom shell assembly device 52, and the bottom shell assembly device 52 loads the bottom shell into the second carrier 6; after completion, the second rotary table 51 rotationally moves the second carrier 6 to the first NO terminal assembling device 53, the first NO terminal assembling device 53 loads the first NO terminal into the bottom case in the second carrier 6, after completion, the second rotary table 51 rotationally moves the second carrier 6 to the first assembly assembling device 37, the first assembly assembling device 37 assembles the first mold fixed together by the COM terminal, the movable piece, the tension spring and the elastic piece into the bottom case in the second carrier 6, after completion, the second rotary table 51 rotationally moves the second carrier 6 to the second assembly assembling device 38, the second assembly assembling device 38 will be fixed by the COM terminal, The second die assembly with the movable piece, the tension spring and the elastic piece fixed together is arranged in the bottom shell in the second carrying seat 6; the second rotary table 51 rotationally moves the second carrier 6 to the NC terminal assembling device 54, the NC terminal assembling device 54 mounts NC terminals in the bottom case in the second carrier 6, after completion, the second rotary table 51 rotationally moves the second carrier 6 to the second NO terminal assembling device 55, the second NO terminal assembling device 55 mounts the second NO terminals in the bottom case in the second carrier 6, after completion, the second rotary table 51 rotationally moves the second carrier 6 to the upper cover assembling device 56, the upper cover assembling device 56 mounts the upper cover on the upper end of the bottom case in the second carrier 6 to form a semi-finished product; after completion, the second rotary table 51 rotationally moves the second carrier 6 to the semi-finished product take-out device 57, the semi-finished product take-out device 57 takes out the semi-finished product from the second carrier, and transfers to the PCB assembling device 58, and the PCB assembling device 58 assembles the PCB on the semi-finished product to complete the assembly. That is, the invention adopts the front section assembly equipment 3 to fix the COM terminal, the movable sheet, the tension spring and the elastic sheet together to form the first module and the second module with the same structure, which can provide one time of working efficiency, then adopts the rear section assembly equipment 5 to assemble the bottom shell, the first NO terminal, the first module, the second module, the NC terminal, the second NO terminal, the upper cover and the PCB together to form a complete electric door switch, thereby achieving the purpose of completing assembly and continuous assembly at one time, and the whole assembly process is completed automatically, which has high automation degree, low labor intensity and extremely high working efficiency, and the quality of the finished products formed by assembly is stable, the invention has good consistency, so that the invention has extremely strong market competitiveness, and the front-section assembly equipment 3 and the rear-section assembly equipment 5 respectively adopt a first rotary workbench and a second rotary workbench for material moving, which can save space, make the machine volume smaller, occupy smaller area and further improve the market competitiveness.
The first carrier 4 comprises a first inserting groove 41 for inserting the COM terminal 101, a first loading groove 42 positioned at the rear end of the first inserting groove 41 and used for loading the movable piece 102, a second loading groove 43 positioned at the front end of the first inserting groove 41 and used for loading the elastic piece 103, a first stop block 44 arranged at the rear end of the first loading groove 42 and capable of moving up and down, a second stop block 45 arranged at the front end of the second loading groove 43 and capable of moving up and down, and a left clamping block 46 and a right clamping block 47 for clamping and fixing a hook part in the tension spring 104, wherein the left clamping block 46 and the right clamping block 47 extend into the first loading groove 42; a plurality of second springs 40 are arranged between the lower part of the first stop block 44 and the first carrier 4. After the tension spring assembling device 34 completes assembling the tension spring in the first carrier 4, the left clamping block 46 and the right clamping block 47 are driven to clamp and fix the hook part in the tension spring 104, so that the tension spring 104 is ensured to be stably positioned in the COM terminal 101 and the movable piece 102, the later assembly is convenient, and the assembly efficiency and quality can be ensured.
The front end of the first carrier 4 is provided with a lock rod 48, the lock rod 48 is sleeved with a first spring 49, the end part of the lock rod 48 is provided with a rod body 481 with a reduced diameter, and the middle part of the first stop block 44 is provided with a first hole site 441 for the penetration of the lock rod 48 and a second hole site 442 communicated with the first hole site 441 and adapted to the rod body 481; the lock lever 48 is placed in the first hole 441 under the action of the first spring 49, when the lock lever 48 is pushed in, the rod 481 at the end of the lock lever 48 falls into the first hole 441, and the first stopper 44 moves upwards under the action of the elastic force of the second spring 40, so that the rod 481 falls into the second hole 442, and the first stopper 44 protrudes out of the first loading slot 42.
The COM terminal assembling device 32 includes a first base 321 installed on the base 2, a first vibrating feeding mechanism 322 installed on the first base 321 and used for conveying COM terminals, a first feeding block 323 installed on a side edge of the first vibrating feeding mechanism 322, a first feeding cylinder 324 used for driving the first feeding block 323 to move up and down, a first pushing cylinder 325 used for driving the first feeding cylinder 324 to move, a first clamping jaw 326 installed above the first vibrating feeding mechanism 322 and used for grabbing and moving COM terminals so as to be loaded in the first carrier 4, a first lifting cylinder 327 used for driving the first clamping jaw 326 to move up and down, and a first moving cylinder 328 used for driving the first clamping jaw 326 to move horizontally. The first direct-vibration feeding mechanism 322 is also connected to a first vibration plate, which loads the COM terminal and transfers the COM terminal into the first direct-vibration feeding mechanism 322.
The movable sheet assembling device 33 includes a second base 331 mounted on the base 2, a first carrier switch mechanism 332 mounted on the second base 331 and used for driving the first carrier 4 to open, a second direct vibration feeding mechanism 333 mounted on the second base 331 and used for conveying the movable sheet, a first pushing block 334 mounted on a side edge of the second direct vibration feeding mechanism 333, a second pushing cylinder 337 used for driving the first pushing block 334 to move back and forth, a second clamping jaw 335 mounted above the second direct vibration feeding mechanism 333 and used for clamping and moving the movable sheet to be loaded in the first carrier 4, and an XYZ triaxial driving mechanism 336 used for driving the XYZ triaxial movement. The second direct-vibration feeding mechanism 333 is also connected to a second vibration plate that loads the movable sheet and transmits the movable sheet to the second direct-vibration feeding mechanism 333. The first carrier switch mechanism 332 includes a first pushing block and a first cylinder for driving the first pushing block to move, when the first cylinder drives the first pushing block to move to push the lock lever 48, the rod 481 at the end of the lock lever 48 falls into the first hole 441, and the first stopper 44 moves upwards under the elastic force of the second spring 40, so that the rod 481 falls into the second hole 442, and the first stopper 44 protrudes out of the first loading slot 42, and the first stopper 44 positions the movable piece.
The tension spring assembling device 34 includes a fourth base 341 mounted on the base 2, a second carrier switch mechanism 342 mounted on the fourth base 341 and used for driving the first carrier 4 to open, a third direct vibration feeding mechanism 343 mounted on the fourth base 341 and used for transmitting tension springs, a second material blocking block 344 mounted on the side of the third direct vibration feeding mechanism 343 and a second material blocking cylinder 345 used for driving the second material blocking block 344 to slide up and down, an XY shaft driving module 346 mounted on the fourth base 341, a first rotary cylinder 347 mounted on the XY shaft driving module 346, a fourth clamping jaw 348 mounted on the first rotary cylinder 347 and used for clamping tension springs, a horizontal sliding seat 349 mounted on the fourth base 341 and a front-back displacement cylinder of tension springs mounted for driving the horizontal sliding seat 349, a reversing seat 3402 mounted on the horizontal sliding seat 349 and matched with the horizontal sliding seat 3401 and a reversing seat 3402 used for driving the tension springs 2 to move, a clamping jaw 3 mounted on the horizontal sliding seat 3404 and a reversing cylinder 3404 mounted on the horizontal sliding seat 3404 and a reversing jaw cylinder 3404 mounted on the fourth base 3404 for driving the clamping jaw 4 to move, and a reversing jaw cylinder 3404 mounted for driving the horizontal clamping jaw 3404 to move between the left and right.
The second carrier switch mechanism 342 includes a second pushing block and a second air cylinder for driving the second pushing block to move back and forth, when the second air cylinder drives the second pushing block to move back and forth, the second pushing block will touch the left clamping block 46 and the right clamping block 47, so that the left clamping block 46 and the right clamping block 47 move inward, so that the left clamping block 46 and the right clamping block 47 cooperate to clamp and fix the hook part of the tension spring 104, ensuring that the tension spring 104 is stably positioned in the COM terminal 101 and the movable plate 102, facilitating the later assembly, and ensuring the assembly efficiency and quality.
The third direct vibration feeding mechanism 343 comprises a second direct vibrator 3431 mounted on the fourth base 341, a first material rail 3432 mounted on the second direct vibrator 3431, and an arc-shaped side strip 3433 mounted on the first material rail 3432 and used for hanging the hook part of the tension spring, wherein an arc-shaped convex part used for hanging the hook part of the tension spring is formed on the arc-shaped side strip 3433, and the third direct vibration feeding mechanism 343 with the structure is convenient for conveying the tension spring and taking out the tension spring in later period. The third direct vibration feeding mechanism 343 is further connected to a third vibration plate, which loads a tension spring and transfers the tension spring to the third direct vibration feeding mechanism 343.
The spring assembly device 35 includes a third base 351 mounted on the base 2, a first vibrator 352 mounted on the third base 351, a tilting rail 353 mounted on the upper end of the first vibrator 352 in a tilting manner for conveying the movable piece, a first blocking block 354 mounted on the end of the tilting rail 353, a first blocking cylinder 355 for driving the first blocking block 354 to slide up and down, a tilting slide rail seat 356 mounted on the upper end of the third base 351, a tilting slide seat 357 mounted on the tilting slide rail seat 356 and in a tilting state, a second material moving cylinder 358 for driving the tilting slide seat 357 to slide up and down in a tilting direction, a second lifting cylinder 359 mounted on the lower end of the tilting slide seat 357 and for clamping and assembling the spring into the first carrier 4, and the third clamping jaw 350 is in a horizontal state. The spring assembly device 35 uses an inclined material rail 353 to transfer the movable sheet, so as to ensure the stability of transfer, and uses an inclined sliding seat 357, a second material moving cylinder 358 for driving the inclined sliding seat 357 to slide horizontally, and a second lifting cylinder 359 for driving the inclined sliding seat 357 to slide up and down in the inclined direction to cooperate with a third clamping jaw 350 in a horizontal state to drive the third clamping jaw 350 to move obliquely from top to bottom, so as to assemble the spring.
The buckle tension spring device 36 comprises a fifth base 361 installed on the base 2, a buckle tension spring shifting seat 362 installed on the fifth base 361, a shifting cylinder 363 for driving the buckle tension spring shifting seat 362 to move left and right, a fifth clamping jaw 364 installed on the buckle tension spring shifting seat 362, a clamping tension spring up-and-down cylinder 365 for driving the fifth clamping jaw 364 to move up and down, a buckle tension spring cylinder 366 for driving the fifth clamping jaw 364 to move up and down, and a carrier reset mechanism 367 for driving the first carrier 4 to reset.
The front-stage assembling device 3 further comprises an empty mold detecting device 39 for detecting whether the first carrier 4 is empty mold, and the empty mold detecting device 39 adopts a cylinder to drive a detecting rod to extend into the first carrier 4 so as to detect whether the first carrier 4 is empty mold.
The back-end assembly equipment 5 further comprises a CCD neglected loading detection device 501 arranged beside the PCB assembly device 58, a first welding device 502 and a second soldering device 503 arranged beside the CCD neglected loading detection device 501, and a discharging defective device 504 arranged beside the second soldering device 503. The first soldering device 502, the second soldering device 503 and the defective discharge device 504 are all conventional mechanisms. The CCD neglected loading detection device 501 adopts a CCD camera to be matched with a light source to photograph a product and judges whether parts are missing or not, and the CCD neglected loading detection device is a conventional CCD detection mechanism. When the CCD neglected loading detecting device 501 detects that the product has NO missing parts, the first soldering device 502 and the second soldering device 503 respectively solder the PCB and the COM terminal, the first NO terminal, the NC terminal, the second NO terminal, and the COM terminal; and if the CCD neglected loading detection device 501 detects the missing parts of the product, the missing parts are discharged by the discharging defective device 504.
In summary, the front-stage assembly device 3 is adopted to fix the COM terminal, the movable sheet, the tension spring and the elastic sheet together to form the first module and the second module with the same structure, which can provide one-time working efficiency, and then the rear-stage assembly device 5 is adopted to assemble the bottom shell, the first NO terminal, the first module, the second module, the NC terminal, the second NO terminal, the upper cover and the PCB together to form a complete electric door switch, thereby achieving the purpose of completing assembly and continuous assembly at one time.
It is understood that the foregoing description is only illustrative of the present invention and is not intended to limit the scope of the invention, but rather is to be accorded the full scope of all such modifications and equivalent structures, features and principles as set forth herein.
Claims (9)
1. An electrically operated gate switch kludge, its characterized in that: it comprises the following steps:
A base (2);
The front section assembly equipment (3) comprises a first rotary workbench (31) arranged on the base (2), a first driving device used for driving the first rotary workbench (31) to rotate, a COM terminal assembly device (32), a movable piece assembly device (33), a tension spring assembly device (34), an elastic piece assembly device (35) and a tension spring buckling device (36) which are equally arranged on the periphery of the first rotary workbench (31) according to the circumference, wherein the outer edge of the first rotary workbench (31) is provided with a first carrier seat (4) which is equally distributed according to the circumference and is used for loading the COM terminal, the movable piece, the tension spring and the elastic piece, and the side edge of the tension spring buckling device (36) is provided with a first assembly device (37) used for fixing the COM terminal, the movable piece, the tension spring and the elastic piece together to form a first module; the side of the buckling and pulling spring device (36) is provided with a second assembly device (38) for fixing the COM terminal, the movable piece, the pulling spring and the elastic piece together to form a second module;
The rear-section assembly equipment (5) comprises a second rotary workbench (51) arranged on the base (2), a second driving device used for driving the second rotary workbench (51) to rotate, a bottom shell assembly device (52), a first NO terminal assembly device (53), an NC terminal assembly device (54), a second NO terminal assembly device (55), an upper cover assembly device (56) and a semi-finished product taking-out device (57), and a PCB assembly device (58) arranged beside the semi-finished product taking-out device (57), wherein the second driving device is used for driving the second rotary workbench (51) to rotate, the bottom shell assembly device (52), the first NO terminal assembly device (53), the NC terminal assembly device (54) and the second NO terminal assembly device (53) are arranged on the periphery of the second rotary workbench (51) in equal parts according to the circumference, and a second carrying seat (6) is arranged on the outer edge of the second rotary workbench (51) in equal parts according to the circumference, and the first assembly device (37) and the second assembly device (38) are arranged between the first NO terminal assembly device (53) and the NC terminal assembly device (54);
The tension spring assembling device (34) comprises a fourth base (341) arranged on the base (2), a second carrier switch mechanism (342) arranged on the fourth base (341) and used for driving the first carrier (4) to be opened, a third direct vibration feeding mechanism (343) arranged on the fourth base (341) and used for conveying tension springs, a second material blocking block (344) arranged on the side edge of the third direct vibration feeding mechanism (343) and a second material blocking cylinder (345) used for driving the second material blocking block (344) to slide up and down, an XY axis driving module (346) arranged on the fourth base (341), a first rotary cylinder (347) arranged on the XY axis driving module (346), a fourth carrier switch mechanism (348) arranged on the first rotary cylinder (347) and used for clamping tension springs, a horizontal sliding seat (349) arranged on the fourth base (341) and used for driving the horizontal sliding seat (349) to move, a front and back shifting cylinder arranged on the tension springs, a second material blocking cylinder (345) arranged on the horizontal sliding seat (349), a clamping jaw (3401) arranged on the horizontal sliding seat (349) and a clamping jaw (3401) arranged on the horizontal sliding seat (3401) and matched with the arc-shaped sliding seat (3402) and a reversing cylinder (3403) arranged on the arc-shaped sliding seat (3402) in a reversing way The device comprises a tension spring clamping jaw (3404) arranged on a reversing seat (3402), a tension spring left-right shifting cylinder (3405) for driving the tension spring clamping jaw (3404) to move left and right, a transfer clamping jaw (3406) arranged between a fourth clamping jaw (348) and the tension spring clamping jaw (3404) and a transfer cylinder (3407) for driving the transfer clamping jaw (3406) to move horizontally.
2. The electric door switch assembly machine according to claim 1, wherein: the first carrier seat (4) comprises a first inserting groove (41) with the COM terminal (101) inserted, a first loading groove (42) which is positioned at the rear end of the first inserting groove (41) and is used for loading the movable piece (102), a second loading groove (43) which is positioned at the front end of the first inserting groove (41) and is used for loading the elastic piece (103), a first stop block (44) which is arranged at the rear end of the first loading groove (42) and can move up and down, a second stop block (45) which is arranged at the front end of the second loading groove (43) and can move up and down, and a left clamping block (46) and a right clamping block (47) which are used for clamping and fixing a hook part in the tension spring (104), wherein the left clamping block (46) and the right clamping block (47) extend into the first loading groove (42); a plurality of second springs (40) are arranged between the lower part of the first stop block (44) and the first carrying seat (4).
3. The electric door switch assembly machine according to claim 2, wherein: the front end of the first carrying seat (4) is provided with a lock rod (48), a first spring (49) is sleeved on the lock rod (48), the end part of the lock rod (48) is provided with a rod body (481) with a reduced diameter, and the middle part of the first stop block (44) is provided with a first hole site (441) for the penetration of the lock rod (48) and a second hole site (442) which is communicated with the first hole site (441) and is matched with the rod body (481); the lock rod (48) is placed in the first hole site (441) under the action of the first spring (49), when the lock rod (48) is pushed in, the rod body (481) at the end of the lock rod (48) falls into the first hole site (441), and the first stop block (44) moves upwards under the action of the elastic force of the second spring (40), so that the rod body (481) falls into the second hole site (442), and the first stop block (44) protrudes out of the first loading groove (42).
4. The electric door switch assembly machine according to claim 1, wherein: the COM terminal assembling device (32) comprises a first base (321) arranged on the base (2), a first vibration feeding mechanism (322) arranged on the first base (321) and used for conveying COM terminals, a first feeding block (323) arranged on the side edge of the first vibration feeding mechanism (322), a first feeding cylinder (324) used for driving the first feeding block (323) to move up and down, a first pushing cylinder (325) used for driving the first feeding cylinder (324) to move, a first clamping jaw (326) arranged above the first vibration feeding mechanism (322) and used for grabbing and moving the COM terminals so as to be loaded in the first carrier (4), a first lifting cylinder (327) used for driving the first clamping jaw (326) to move up and down, and a first material moving cylinder (328) used for driving the first clamping jaw (326) to move horizontally.
5. The electric door switch assembly machine according to claim 1, wherein: the movable sheet assembling device (33) comprises a second base (331) arranged on the base (2), a first carrier switch mechanism (332) arranged on the second base (331) and used for driving the first carrier (4) to be opened, a second direct vibration feeding mechanism (333) arranged on the second base (331) and used for conveying a movable sheet, a first pushing block (334) arranged on the side edge of the second direct vibration feeding mechanism (333), a second pushing cylinder (337) used for driving the first pushing block (334) to move forwards and backwards, a second clamping jaw (335) arranged above the second direct vibration feeding mechanism (333) and used for grabbing and moving the movable sheet so as to be loaded in the first carrier (4), and an XYZ triaxial driving mechanism (336) used for driving the movable sheet to move along the XYZ triaxial.
6. The electric door switch assembly machine according to claim 1, wherein: the elastic piece assembling device (35) comprises a third base (351) arranged on the base (2), a first vibrator (352) arranged on the third base (351), an inclined material rail (353) obliquely arranged at the upper end of the first vibrator (352) and used for conveying movable pieces, a first material blocking block (354) arranged at the end part of the inclined material rail (353) and a first material blocking cylinder (355) used for driving the first material blocking block (354) to slide up and down, an inclined slide rail seat (356) arranged at the upper end of the third base (351), an inclined slide seat (357) arranged on the inclined slide rail seat (356) and in an inclined state, a second material moving cylinder (358) used for driving the inclined slide seat (357) to slide up and down in an inclined direction, and a third clamping jaw (350) arranged at the lower end of the inclined slide seat (357) and used for clamping and assembling the elastic pieces into the first carrying seat (4), wherein the third clamping jaw (350) is in a horizontal clamping jaw state.
7. The electric door switch assembly machine according to claim 1, wherein: the third direct vibration feeding mechanism (343) comprises a second direct vibrator (3431) arranged on a fourth base (341), a first material rail (3432) arranged on the second direct vibrator (3431) and an arc-shaped edge strip (3433) arranged on the first material rail (3432) and used for hanging the hook part of the tension spring, wherein an arc-shaped convex part used for hanging the hook part of the tension spring is formed on the arc-shaped edge strip (3433).
8. The electric door switch assembly machine according to claim 1, wherein: the tension spring buckling device (36) comprises a fifth base (361) arranged on the base (2), a tension spring buckling and shifting seat (362) arranged on the fifth base (361), a shifting cylinder (363) used for driving the tension spring buckling and shifting seat (362) to move left and right, a fifth clamping jaw (364) arranged on the tension spring buckling and shifting seat (362), a tension spring clamping and lifting cylinder (365) used for driving the fifth clamping jaw (364) to move up and down, a tension spring buckling and shifting cylinder (366) used for driving the fifth clamping jaw (364) to move up and down, and a carrier reset mechanism (367) used for driving the first carrier (4) to reset.
9. An electric door switch assembly machine according to any one of claims 1-8, characterized in that: the front section assembly equipment (3) further comprises an empty mould detection device (39) for detecting whether the first carrier seat (4) is an empty mould or not; the back-end assembly equipment (5) further comprises a CCD neglected loading detection device (501) arranged beside the PCB assembly device (58), a first welding device (502) and a second soldering device (503) arranged beside the CCD neglected loading detection device (501), and a discharging row defect device (504) arranged beside the second soldering device (503).
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910831401.4A CN110539160B (en) | 2019-09-03 | 2019-09-03 | Electric door switch assembly machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910831401.4A CN110539160B (en) | 2019-09-03 | 2019-09-03 | Electric door switch assembly machine |
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| CN110539160A CN110539160A (en) | 2019-12-06 |
| CN110539160B true CN110539160B (en) | 2024-05-24 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201910831401.4A Active CN110539160B (en) | 2019-09-03 | 2019-09-03 | Electric door switch assembly machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN117900821A (en) * | 2024-03-01 | 2024-04-19 | 浙江春生电子有限公司 | Automatic assembling equipment for earphone socket |
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| CN110125569A (en) * | 2019-06-20 | 2019-08-16 | 昆山美佳合自动化设备有限公司 | A kind of terminal assembly welding equipment |
| CN210789958U (en) * | 2019-09-03 | 2020-06-19 | 东莞市圣杰自动化机械科技有限公司 | Electric door switch assembling machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3744434B2 (en) * | 2002-02-12 | 2006-02-08 | 住友電装株式会社 | Terminal coupling device |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| JP2000215753A (en) * | 1999-01-25 | 2000-08-04 | Omron Corp | Switch structure and its manufacture |
| CN204885788U (en) * | 2015-07-17 | 2015-12-16 | 东莞市鼎力自动化科技有限公司 | Press automatic kludge of knot formula binding post |
| CN106847586A (en) * | 2017-03-31 | 2017-06-13 | 东莞市益诚自动化设备有限公司 | Double shell fragment automatic assembling machine of microswitch |
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