CN220272324U

CN220272324U - Capacitor impregnating machine

Info

Publication number: CN220272324U
Application number: CN202321708387.7U
Authority: CN
Inventors: 李玉祥; 黄奕
Original assignee: Dongguan Dong Jin Machinery Co ltd
Current assignee: Dongguan Dong Jin Machinery Co ltd
Priority date: 2023-06-30
Filing date: 2023-06-30
Publication date: 2023-12-29
Anticipated expiration: 2033-06-30

Abstract

The utility model belongs to the technical field of capacitor impregnation, and particularly relates to a capacitor impregnation machine, which comprises: the frame body is provided with a frame; the capacitor flat feeding device is arranged on the machine base and used for feeding and arranging the capacitors in a flat manner; the impregnating device comprises a cylinder body, a cylinder cover and at least one discharging assembly, wherein the cylinder body is arranged on the base, the cylinder cover is rotatably covered on the cylinder body, and the at least one discharging assembly is arranged on the cylinder cover; the transferring device is arranged on the frame body and used for transferring the arranged capacitors to the discharging assembly; and the discharging device is arranged on the frame body and used for taking out and discharging the impregnated capacitor from the discharging assembly. The capacitor impregnating machine can realize automation, and the feeding and discharging are rapid and reliable, so that the capacitor impregnating operation efficiency is effectively improved.

Description

Capacitor impregnating machine

Technical Field

The application relates to the technical field of capacitor impregnation, in particular to a capacitor impregnation machine.

Background

The impregnation process is a common treatment means in the processing of other porous materials for manufacturing electronic components, castings, metallurgical parts and the like. In the production process of the electrolytic capacitor, the impregnation process directly influences the performance and the service life of the electrolytic capacitor.

In the related art, after the electrolytic capacitors are impregnated in the impregnation tank, a plurality of rows of row clamps with electrolytic capacitors are taken out, and are put on a material tray together, and then are manually transferred to a material taking mechanism, and the material taking mechanism takes out the electrolytic capacitors in each row of row clamps. In the above process, the electrolytic capacitor needs to be taken out after the clamp is arranged by manual transfer, so that the production time of the electrolytic capacitor is prolonged, and the labor is consumed for transferring, which is very inconvenient.

It should be noted that the information disclosed in the above background section is only for enhancing understanding of the background of the present disclosure and thus may include information that does not form the prior art that is already known to those of ordinary skill in the art.

Disclosure of Invention

In view of at least one of the above technical problems, the present application provides a capacitor impregnating machine, which solves the problem that the electrolytic capacitor needs to be taken out after the clamp is manually transferred, so that the production time of the electrolytic capacitor is prolonged, and the labor is consumed for transferring, which is very inconvenient.

The embodiment provides a capacitor impregnating machine, comprising:

the frame body is provided with a frame;

the capacitor flat feeding device is arranged on the machine base and used for feeding and arranging the capacitors in a flat manner;

the impregnating device comprises a cylinder body, a cylinder cover and at least one discharging assembly, wherein the cylinder body is arranged on the base, the cylinder cover is rotatably covered on the cylinder body, and the at least one discharging assembly is arranged on the cylinder cover;

the transferring device is arranged on the frame body and used for transferring the arranged capacitors to the discharging assembly;

and the discharging device is arranged on the frame body and used for taking out and discharging the impregnated capacitor from the discharging assembly.

The embodiment of the application has the following technical effects: the capacitor impregnating machine adopts the transfer device to transfer the capacitors arranged on the capacitor flat-feeding and feeding device to the discharging assembly for impregnation operation, then the discharging device clamps the capacitor rows which are subjected to the impregnation operation and discharges the capacitor rows, the whole process is automatic, and the feeding and discharging are rapid and reliable, so that the capacitor impregnation operation efficiency is effectively improved.

In one implementation, the discharging assembly comprises a sliding seat movably arranged on the cylinder cover and a plurality of discharging clamps arranged on the sliding seat in parallel, wherein the discharging clamps are used for clamping the arranged capacitors; the capacitor impregnating machine further comprises a loading and unloading driving device arranged on one side of the cylinder body, and the loading and unloading driving device is used for controlling the opening and closing of the discharging row clamp and driving the sliding seat to move relative to the cylinder cover.

In one implementation mode, the loading and unloading driving device comprises a first substrate, a first driving mechanism, an opening and closing cylinder, a first bolt, a sliding cylinder and a second bolt, wherein the first substrate is arranged on the frame body, the first driving mechanism is arranged on the first substrate, the opening and closing cylinder is fixed with the first substrate, the output end of the opening and closing cylinder drives the first bolt to be close to or far away from the discharging row clamp, the sliding cylinder is in driving connection with the first driving mechanism, and the output end of the sliding cylinder drives the second bolt to be close to or far away from the sliding seat.

In one implementation, the length direction of the discharge clip is parallel to the length direction of the capacitor flat feed device.

In one implementation, the transfer device includes a second driving mechanism, a third driving mechanism and a first clamping manipulator, the second driving mechanism is arranged on the frame body along the second direction, the third driving mechanism is arranged on the second driving mechanism along the first direction, and the first clamping manipulator is arranged on the third driving mechanism.

In one implementation, the blanking device comprises a fourth driving mechanism and a second clamping manipulator, the fourth driving mechanism is arranged on the frame body along the second direction, and the second clamping manipulator is arranged on the fourth driving mechanism.

The utility model will be further described with reference to the drawings and examples.

Drawings

In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following description will briefly explain the embodiments or the drawings needed in the prior art, and it is obvious that the drawings in the following description are only some embodiments of the present application, and that other drawings can be obtained according to these drawings without inventive effort for a person skilled in the art.

FIG. 1 is a block diagram of a capacitor impregnating machine provided in an embodiment of the present application;

FIG. 2 is an internal block diagram of a capacitor impregnating machine provided in an embodiment of the present application;

FIG. 3 is a block diagram of an impregnation apparatus according to an embodiment of the present application;

fig. 4 is a block diagram of a discharging assembly and a discharging driving device according to an embodiment of the present application;

FIG. 5 is a block diagram of a transfer device provided in an embodiment of the present application;

fig. 6 is a structural diagram of a blanking device provided in an embodiment of the present application;

wherein, the reference numerals are as follows:

100. a frame body; 110. a base;

200. a capacitor flat feeding device;

300. an impregnating device; 310. a cylinder; 320. a cylinder cover; 330. a discharging assembly;

331. a sliding seat; 332. discharging and clamping;

400. a transfer device; 410. a second driving mechanism; 420. a third driving mechanism; 430. the first clamping manipulator;

500. a blanking device; 510. a fourth driving mechanism; 520. a second clamping manipulator;

600. a loading and unloading driving device; 610. a first substrate; 620. a first driving mechanism; 630. an opening and closing cylinder; 640. a first latch;

650. a sliding cylinder; 660. and a second bolt.

Detailed Description

In order to make the above objects, features and advantages of the present application more comprehensible, embodiments accompanied with figures are described in detail below. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present application. This application is, however, susceptible of embodiment in many other forms than those described herein and similar modifications can be made by those skilled in the art without departing from the spirit of the application, and therefore the application is not to be limited to the specific embodiments disclosed below.

In the description of the present application, it should be understood that the terms "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like indicate orientations or positional relationships based on the orientations or positional relationships illustrated in the drawings, merely to facilitate description of the present application and simplify the description, and do not indicate or imply that the devices or elements being referred to must have a specific orientation, be configured and operated in a specific orientation, and are not to be construed as limiting the present application.

In the description of the present application, it should be understood that the terms "first," "second," and the like are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or an implicit indication of the number of technical features being indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include at least one such feature. In the description of the present application, the meaning of "plurality" is at least two, such as two, three, etc., unless explicitly defined otherwise.

In the embodiments of the present application, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly and may be, for example, fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communicated with the inside of two elements or the interaction relationship of the two elements. The specific meaning of the above terms in the embodiments of the present utility model will be understood by those of ordinary skill in the art according to specific circumstances.

In this embodiment of the present application, the first direction corresponds to the X axis (i.e., the left-right direction) of the spatial coordinate axis, the second direction corresponds to the Y axis (i.e., the front-back direction) of the spatial coordinate axis, and the third direction corresponds to the Z axis (i.e., the up-down direction) of the spatial coordinate axis.

In the related art, after the electrolytic capacitors are impregnated in the impregnation tank, a plurality of rows of row clamps with electrolytic capacitors are taken out, and are put on a material tray together, and then are manually transferred to a material taking mechanism, and the material taking mechanism takes out the electrolytic capacitors in each row of row clamps. In the above process, the electrolytic capacitor needs to be taken out after the clamp is arranged by manual transfer, so that the production time of the electrolytic capacitor is prolonged, and the labor is consumed for transferring, which is very inconvenient. The capacitor impregnating machine adopts the transfer device to transfer the capacitors arranged on the capacitor flat-feeding and feeding device to the discharging assembly for impregnation operation, then the discharging device clamps the capacitor rows which are subjected to the impregnation operation and discharges the capacitor rows, the whole process is automatic, and the feeding and discharging are rapid and reliable, so that the capacitor impregnation operation efficiency is effectively improved.

Referring to fig. 1, fig. 2, fig. 3, fig. 4, fig. 5, and fig. 6, fig. 1 is a block diagram of a capacitor impregnating machine according to an embodiment of the present application; FIG. 2 is an internal block diagram of a capacitor impregnating machine provided in an embodiment of the present application; FIG. 3 is a block diagram of an impregnation apparatus according to an embodiment of the present application; fig. 4 is a block diagram of a discharging assembly and a discharging driving device according to an embodiment of the present application; FIG. 5 is a block diagram of a transfer device provided in an embodiment of the present application; fig. 6 is a structural diagram of a blanking device provided in an embodiment of the present application; the embodiment provides a capacitor impregnating machine, which comprises a frame body 100, a capacitor flat feeding device 200, an impregnating device 300, a transferring device 400, a discharging device 500 and a discharging driving device 600.

The specific structure of the capacitor impregnating machine will be described in detail below.

A frame body 100, on which a stand 110 is provided; the capacitor flat feeding device 200 is arranged on the base 110 and is used for feeding and arranging the capacitors in a flat manner; the impregnating device 300 comprises a cylinder body 310, a cylinder cover 320 and at least one discharging assembly 330, wherein the cylinder body 310 is arranged on the base 110, the cylinder cover 320 is rotatably covered on the cylinder body 310, and the at least one discharging assembly 330 is arranged on the cylinder cover 320; a transfer device 400 disposed on the frame 100 for transferring the arranged capacitors into the discharging assembly 330; the discharging device 500 is disposed on the frame 100, and is used for taking out and discharging the impregnated capacitor from the discharging assembly 330.

Referring to fig. 1 and 2, the capacitor flat feed loading apparatus 200 includes a lane.

Referring to fig. 2, the number of the discharging assemblies 330 is two, and the discharging assemblies are respectively disposed on two opposite surfaces of the cylinder cover 320, when one discharging assembly 330 is located outside the cylinder 310 and performs feeding or discharging, the other discharging assembly 330 is located inside the cylinder 310 to perform impregnation operation, so that impregnation efficiency of the impregnation machine is effectively improved.

Referring to fig. 2, the cylinder 310 is further provided with a lifting mechanism and a rotation source, the lifting mechanism is in driving connection with the cylinder cover 320 and is located outside the cylinder 310, the rotation source is located on at least part of the lifting mechanism, and an output end of the rotation source is in driving connection with the cylinder cover 320. For example, the lifting mechanism firstly separates the cylinder cover 320 from the cylinder body 310, and enables the cylinder cover 320 to rise to a certain height, then the rotation source drives the cylinder cover 320 to rotate 180 degrees, and finally the lifting mechanism drives the cylinder cover 320 to descend so as to avoid being covered on the cylinder body 310 again.

Specifically, the lifting mechanism may include an air cylinder and a lifting support block, where the air cylinder drives the lifting support block to move up and down, and further drives the cylinder cover 320 to also move up and down. The specific structure and working principle of the lifting mechanism are well known to those skilled in the art, and are not described herein. In addition, the rotating source is a rotating cylinder, and the specific structure and working principle thereof are well known to those skilled in the art, so that the description thereof is omitted herein.

In some examples, as shown in fig. 1, the discharging assembly 330 includes a sliding seat 331 movably disposed on the cylinder cover 320 and a plurality of discharging clips 332 disposed on the sliding seat 331 in parallel, the discharging clips 332 being used to clip the arranged capacitors; the capacitor impregnating machine further comprises a loading and unloading driving device 600 arranged on one side of the cylinder body 310, wherein the loading and unloading driving device 600 is used for controlling the opening and closing of the discharging clamp 332 and driving the sliding seat 331 to move relative to the cylinder cover 320. In this way, the loading and unloading driving device 600 can automatically drive the loading and unloading clamp 332 to open and close and drive the sliding seat 331 to slide, thereby facilitating loading and unloading.

Referring to fig. 3, the number of the discharge clamps 332 is seven, and are spaced apart on the sliding seat 331.

In some examples, as shown in fig. 1, the loading and unloading driving device 600 includes a first substrate 610, a first driving mechanism 620, an opening and closing cylinder 630, a first bolt 640, a sliding cylinder 650, and a second bolt 660, where the first substrate 610 is mounted on the frame 100, the first driving mechanism 620 is mounted on the first substrate 610, the opening and closing cylinder 630 is fixed with the first substrate 610, an output end of the opening and closing cylinder 630 drives the first bolt 640 to approach or depart from the discharging clamp 332, the sliding cylinder 650 is in driving connection with the first driving mechanism 620, and an output end of the sliding cylinder 650 drives the second bolt 660 to approach or depart from the sliding seat 331. In this way, the output end of the opening and closing cylinder 630 is adopted to drive the first bolt 640 to approach or depart from the discharging clamp 332, so as to control the opening and closing of the discharging clamp 332; the output end of the sliding cylinder 650 is adopted to drive the second bolt 660 to be close to or far away from the sliding seat 331, and the first driving mechanism 620 is matched, so that the sliding cylinder 650 can reciprocate left and right, and the sliding seat 331 is driven to reciprocate left and right, so that the feeding of the discharging row clamps 332 one by one is realized.

Referring to fig. 3, the discharging clamp 332 may include a left half and a right half engaged with each other and hinged to the sliding seat, the left half and the right half may be opened and closed, and a spring is connected between lower portions of the left half and the right half, so that the left half and the right half may be kept in a closed state. The upper parts of the left half part and the right half part are respectively provided with pins, the two pins are always in a close but non-attached state under the action of a spring, and the two pins are used for being matched with the first bolt 640, for example, when the first bolt 640 is inserted between the pins of the left half part and the right half part, the two pins close to each other are separated under the insertion of the first bolt 640, so that the left half part and the right half part are separated.

Referring to fig. 3 and 4, a socket for receiving the second latch 660 is provided at the sliding seat 331. For example, the output end of the sliding cylinder 650 drives the second plug 660 to approach the sliding seat 331, and the second plug 660 is inserted into the insertion hole of the sliding seat 331, and the first driving mechanism 620 works to enable the sliding cylinder 650 to reciprocate left and right, so as to drive the sliding seat 331 to move left and right.

Referring to fig. 3 and 4, the first driving mechanism 620 may include a motor and a pulley transmission mechanism, where the motor is in driving connection with the sliding cylinder 650 through the pulley transmission mechanism, so that the sliding cylinder 650 can reciprocate left and right. The specific structure and working principle of the motor and the belt wheel transmission mechanism are well known to those skilled in the art, and are not repeated here.

In some examples, as shown in fig. 1, the length of the discharge clip 332 is parallel to the length of the capacitor flat feed charging device 200. In this way, the transfer device 400 can be directly placed on the discharge clamp 332 after the capacitor flat feeding device 200 is used for taking materials, so that the capacitor flat feeding device is convenient to take materials and charge materials on the discharge clamp 332.

In some examples, as shown in fig. 1, the transfer device 400 includes a second driving mechanism 410, a third driving mechanism 420, and a first clamping manipulator 430, the second driving mechanism 410 is disposed on the frame 100 along the second direction, the third driving mechanism 420 is disposed on the second driving mechanism 410 along the first direction, and the first clamping manipulator 430 is disposed on the third driving mechanism 420.

Referring to fig. 4, the second driving mechanism 410 may include a cylinder, a slider, a guide rail, and a push block, and the slider is pushed to move back and forth by the cylinder to move back and forth, so that the third driving mechanism 420 located on the push block moves back and forth. The specific structure and working principle of the cylinder, the slide block, the guide rail and the push block are well known to those skilled in the art, and are not described herein.

Referring to fig. 4, the third driving mechanism 420 may include a linear motor, and the first clamping robot 430 may be moved left and right by the operation of the linear motor. The specific structure and working principle of the linear motor are well known to those skilled in the art, and are not described herein.

Referring to fig. 4, the first clamping robot 430 may include a first extension plate, a first air jaw, a first clamping plate, and a second clamping plate, where the first extension plate is disposed on the third driving mechanism 420, the first air jaw is disposed on the first extension plate, and the first clamping plate and the second clamping plate are respectively disposed on two output ends of the first air jaw.

In some examples, as shown in fig. 1, the blanking device 500 includes a fourth driving mechanism 510 and a second clamping manipulator 520, the fourth driving mechanism 510 is disposed on the frame body 100 along the second direction, and the second clamping manipulator 520 is disposed on the fourth driving mechanism 510.

Referring to fig. 5, the fourth driving mechanism 510 may include a linear motor, and the second clamping robot 520 may move forward and backward to perform discharging by operating the linear motor.

Referring to fig. 5, the second clamping robot 520 may include a second extension plate, a lifting cylinder, a second air jaw, a third clamping plate, and a fourth clamping plate, where the second extension plate is connected to the fourth driving mechanism 510, the lifting cylinder is disposed on the second extension plate, the second air jaw is connected to the lifting cylinder, and the third clamping plate and the fourth clamping plate are respectively disposed on two output ends of the second air jaw.

The technical features of the above embodiments may be arbitrarily combined, and all possible combinations of the technical features in the above embodiments are not described for brevity of description, however, as long as there is no contradiction between the combinations of the technical features, they should be considered as the scope of the description.

The above is merely a preferred embodiment of the present application, and is not intended to limit the present application in any way. Any person skilled in the art may make many possible variations and modifications to the technical solution of the present application, or modify equivalent embodiments, using the methods and technical contents disclosed above, without departing from the scope of the technical solution of the present application. Therefore, all equivalent changes according to the shape, structure and principle of the present application are covered in the protection scope of the present application.

Claims

1. A capacitor impregnating machine, comprising:

the frame body is provided with a frame;

the capacitor flat feeding device is arranged on the base and used for feeding and arranging the capacitors in a flat manner;

and the discharging device is arranged on the frame body and is used for taking out and discharging the impregnated capacitor from the discharging assembly.

2. The capacitor impregnating machine of claim 1, wherein the discharging assembly comprises a sliding seat movably arranged on the cylinder cover and a plurality of discharging clamps arranged on the sliding seat in parallel, wherein the discharging clamps are used for clamping the arranged capacitors; the capacitor impregnating machine further comprises a loading and unloading driving device arranged on one side of the cylinder body, and the loading and unloading driving device is used for controlling the opening and closing of the discharging row clamp and driving the sliding seat to move relative to the cylinder cover.

3. The capacitor impregnating machine of claim 2, wherein the loading and unloading driving device comprises a first substrate, a first driving mechanism, an opening and closing cylinder, a first bolt, a sliding cylinder and a second bolt, the first substrate is arranged on a frame body, the first driving mechanism is arranged on the first substrate, the opening and closing cylinder is fixed with the first substrate, the output end of the opening and closing cylinder drives the first bolt to be close to or far away from the discharging clamp, the sliding cylinder is in driving connection with the first driving mechanism, and the output end of the sliding cylinder drives the second bolt to be close to or far away from the sliding seat.

4. The capacitor impregnating machine of claim 2, wherein the length direction of the discharge clip is parallel to the length direction of the capacitor flat feed device.

5. The capacitor impregnating machine of claim 1, wherein the transfer device comprises a second driving mechanism, a third driving mechanism and a first clamping manipulator, the second driving mechanism is arranged on the frame body along a second direction, the third driving mechanism is arranged on the second driving mechanism along a first direction, and the first clamping manipulator is arranged on the third driving mechanism.

6. The capacitor impregnating machine of claim 1, wherein the blanking device comprises a fourth driving mechanism and a second clamping manipulator, the fourth driving mechanism is arranged on the frame body along a second direction, and the second clamping manipulator is arranged on the fourth driving mechanism.