CN110521497B - Three-station turntable type edible fungus packer - Google Patents
Three-station turntable type edible fungus packer Download PDFInfo
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- CN110521497B CN110521497B CN201910862236.9A CN201910862236A CN110521497B CN 110521497 B CN110521497 B CN 110521497B CN 201910862236 A CN201910862236 A CN 201910862236A CN 110521497 B CN110521497 B CN 110521497B
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- fungus
- bagging
- frame
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- 241000233866 Fungi Species 0.000 title claims abstract description 102
- 230000007246 mechanism Effects 0.000 claims abstract description 156
- 238000012856 packing Methods 0.000 claims abstract description 54
- 238000004806 packaging method and process Methods 0.000 claims abstract description 25
- 238000007599 discharging Methods 0.000 claims abstract description 23
- 238000007789 sealing Methods 0.000 claims abstract description 20
- 239000000463 material Substances 0.000 claims abstract description 12
- 238000000034 method Methods 0.000 claims abstract description 5
- 230000008569 process Effects 0.000 claims abstract description 5
- 238000010008 shearing Methods 0.000 claims abstract description 4
- 238000005520 cutting process Methods 0.000 claims description 27
- 230000001360 synchronised effect Effects 0.000 claims description 23
- 210000000707 wrist Anatomy 0.000 claims description 22
- 238000003860 storage Methods 0.000 claims description 8
- 238000003756 stirring Methods 0.000 claims description 6
- 230000005540 biological transmission Effects 0.000 claims description 3
- 238000009826 distribution Methods 0.000 claims description 2
- 235000001674 Agaricus brunnescens Nutrition 0.000 claims 5
- 238000013461 design Methods 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 230000009471 action Effects 0.000 description 6
- 238000004804 winding Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 241000894006 Bacteria Species 0.000 description 3
- 230000001012 protector Effects 0.000 description 3
- 150000001413 amino acids Chemical class 0.000 description 1
- 239000002246 antineoplastic agent Substances 0.000 description 1
- 229940041181 antineoplastic drug Drugs 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 235000013402 health food Nutrition 0.000 description 1
- 235000004213 low-fat Nutrition 0.000 description 1
- 239000002366 mineral element Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- 230000000050 nutritive effect Effects 0.000 description 1
- 230000001766 physiological effect Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 102000004169 proteins and genes Human genes 0.000 description 1
- 108090000623 proteins and genes Proteins 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 229940088594 vitamin Drugs 0.000 description 1
- 229930003231 vitamin Natural products 0.000 description 1
- 235000013343 vitamin Nutrition 0.000 description 1
- 239000011782 vitamin Substances 0.000 description 1
Classifications
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01G—HORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
- A01G18/00—Cultivation of mushrooms
- A01G18/20—Culture media, e.g. compost
- A01G18/22—Apparatus for the preparation of culture media, e.g. bottling devices
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01G—HORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
- A01G18/00—Cultivation of mushrooms
- A01G18/60—Cultivation rooms; Equipment therefor
- A01G18/64—Cultivation containers; Lids therefor
- A01G18/66—Cultivation bags
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B70/00—Making flexible containers, e.g. envelopes or bags
- B31B70/14—Cutting, e.g. perforating, punching, slitting or trimming
- B31B70/16—Cutting webs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B70/00—Making flexible containers, e.g. envelopes or bags
- B31B70/60—Uniting opposed surfaces or edges; Taping
- B31B70/64—Uniting opposed surfaces or edges; Taping by applying heat or pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B2155/00—Flexible containers made from webs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B2160/00—Shape of flexible containers
- B31B2160/10—Shape of flexible containers rectangular and flat, i.e. without structural provision for thickness of contents
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Mycology (AREA)
- Environmental Sciences (AREA)
- Containers And Plastic Fillers For Packaging (AREA)
- Mushroom Cultivation (AREA)
Abstract
The invention relates to a three-station rotary table type edible fungus packing machine, which belongs to the technical field of edible fungus production and particularly comprises a feeding and packing mechanism, a bag making and sucking mechanism, a bagging mechanism and a bag discharging mechanism which are arranged on a frame, wherein the two bag making and sucking mechanisms are arranged on two sides of the feeding and packing mechanism, the bagging mechanism is arranged at the front end of the bag making and sucking mechanism, and the bag discharging mechanism is arranged at the front end of the feeding and packing mechanism; the bag making and sucking mechanism is used for shearing and sealing the bag rolls to prepare fungus bags, and sleeving the fungus bags on the bagging mechanism; the bagging mechanism is used for sleeving the fungus bags on the feeding and packaging mechanism; the feeding and packaging mechanism is used for packaging the fungus materials into fungus bags; the bag discharging mechanism is used for protecting the fungus bag in the fungus material bagging process; outputting fungus bags after bagging is completed; the invention has reasonable structural design, convenient use and high working efficiency, and automatically completes the packing operation of the edible fungi.
Description
Technical Field
The invention relates to a three-station turntable type edible fungus packer, and belongs to the technical field of edible fungus production.
Background
Edible fungi are popular with consumers as a health food with high nutritive value, delicious taste, high protein, low fat and low calorie. With the continuous development of modern medicine, the medicinal value of the edible fungi is gradually reflected, and the research in recent years proves that the edible fungi are rich in various amino acids, vitamins and mineral elements with physiological activity, and are natural anticancer drugs. In the prior art, the edible fungi culture material packer has only one packing spiral conveying pipe, and is low in efficiency, and a neutral gear period exists in the production process.
Disclosure of Invention
In order to solve the technical problems in the prior art, the invention provides the three-station turntable type edible fungus packer which is reasonable in structural design, convenient to use and high in working efficiency, and can automatically complete the packing operation of edible fungi.
In order to achieve the purpose, the technical scheme adopted by the invention is that the three-station turntable type edible fungus packer comprises a feeding and packing mechanism, a bag making and sucking mechanism, a bagging mechanism and a bag discharging mechanism which are arranged on a frame, wherein the two bag making and sucking mechanisms are arranged on two sides of the feeding and packing mechanism, the bagging mechanism is arranged at the front end of the bag making and sucking mechanism, and the bag discharging mechanism is arranged at the front end of the feeding and packing mechanism; the bag making and sucking mechanism is used for shearing and sealing the bag rolls to prepare fungus bags, and sleeving the fungus bags on the bagging mechanism; the bagging mechanism is used for sleeving the fungus bags on the feeding and packaging mechanism; the feeding and packaging mechanism is used for packaging the fungus materials into fungus bags; the bag discharging mechanism is used for protecting the fungus bag in the fungus material bagging process; outputting fungus bags after bagging is completed;
the feeding and packaging mechanism comprises a turntable frame which is rotatably arranged on a machine frame, a rotary station rotating shaft which is rotatably arranged in the middle of the turntable frame, and a fungus barrel which is arranged on the machine frame, wherein a rotary station motor is arranged on the rotary station rotating shaft, three packing spiral conveying pipes are arranged on the turntable frame, the three packing spiral conveying pipes are arranged in an equilateral triangle, a shaft seat is arranged on the rotating shaft of the packing spiral conveying pipe, a driven gear is arranged on the shaft seat, a driving gear is arranged on the rotary station rotating shaft, the driven gear and the driving gear are in planetary distribution, a charging motor is arranged on the machine frame and is positioned on one side of the rotary station motor, the charging motor transmits power to a sprocket which is coaxial with the driving gear through chain transmission, a clutch mechanism is further arranged on the packing spiral conveying pipe, a feeding spiral conveying pipe is arranged at the bottom of the fungus barrel, a discharging port of the feeding spiral conveying pipe corresponds to a feeding port of the packing spiral conveying pipe, and the rotating shaft of the feeding spiral conveying pipe is connected with the feeding motor.
Preferably, the carousel frame mainly comprises left fixed plate, right fixed plate and feed chute, be fixed with three feed chute between left fixed plate, the right fixed plate, be fixed with the arc backplate between the feed chute, the dress package screw feed conveying pipeline is located the feed chute, and the feed chute communicates with the feed inlet of dress package screw feed conveying pipeline.
Preferably, a feeding stirring shaft is also arranged in the fungus barrel, and the feeding stirring shaft is connected with a feeding motor.
Preferably, the clutch mechanism mainly comprises a clutch cylinder, a driving crown gear, a driven crown gear, a spline shaft sleeve and a shaft seat, wherein the spline shaft sleeve is fixed at the end part of a rotating shaft of the packaging spiral conveying pipe, one end of the spline shaft sleeve is provided with a spline, the other end of the spline shaft sleeve is provided with the shaft seat through a bearing, the shaft seat is provided with the driven gear through the bearing, the end face of the driven gear is fixedly provided with the driven crown gear, the spline end of the spline shaft sleeve is slidably provided with the driving crown gear, a reset spring is arranged between the driving crown gear and the shaft seat, and the clutch cylinder is arranged at the side part of the driving crown gear and slidably arranged on a rack and used for pushing the driving crown gear to be meshed with the driven crown gear.
Preferably, a gap is reserved between one end of the shaft seat and the spline shaft sleeve, the reset spring is sleeved on the spline shaft sleeve, a spring seat is installed at one end of the driving crown gear, a bearing is installed between the spring seat and the driving crown gear, and one end of the reset spring is in contact with the spring seat.
Preferably, the bag making and sucking mechanism mainly comprises a bag reel, a heat sealing mechanism, a bag cutting mechanism and a bag clamping roller mechanism, wherein the bag reel, the heat sealing mechanism, the bag cutting mechanism and the bag clamping roller mechanism are all arranged on a frame, a bag unreeling motor is arranged on the side part of the bag reel, a bag roll of the bag reel sequentially passes through the heat sealing mechanism and the bag cutting mechanism through a plurality of guide rollers, the end part of the bag roll is clamped on the bag clamping roller mechanism, the heat sealing mechanism is used for heat sealing a fungus bag, the bag cutting mechanism is used for shearing the fungus bag, a bag storage roller is arranged between the guide rollers, one end of the bag storage roller is arranged on a bag storage guide rail in a sliding manner through a sliding block, and the bag storage guide rail is arranged on the frame;
one side of the bag cutting mechanism is provided with a bag feeding guide rail which is fixed on the frame, a bag opening slide seat is slidably arranged on the bag feeding guide rail, the bag opening slide seat is connected with a bag feeding cylinder arranged on the frame, a bag opening guide rail and a lower sucker are vertically arranged on the bag opening slide seat, an upper sucker is slidably arranged on the bag opening guide rail, and the upper sucker is connected with a bag opening cylinder arranged on the bag opening slide seat;
the other side of cutting the bag mechanism is installed first synchronous area, first synchronous area passes through the band pulley and installs on pressing from both sides bag pair roller mechanism, and the other end is installed on drawing the bag motor, be fixed with on the first synchronous area and draw the bag layer board, draw the lateral part of bag layer board to install and draw a bag cylinder fixing base, draw a bag cylinder to be fixed with on the bag cylinder fixing base vertically, draw to be fixed with on the piston rod of bag cylinder and draw a bag splint.
Preferably, the bag clamping and roller-aligning mechanism mainly comprises a bag clamping base, a fixed clamping roller, a movable clamping roller and a swinging frame, wherein the fixed clamping roller is fixed on the bag clamping base, the middle part of the swinging frame is rotatably arranged on the bag clamping base, one end of the swinging frame is provided with the movable clamping roller, and the other end of the swinging frame is connected with a bag clamping cylinder for driving the swinging frame to swing.
Preferably, the bagging mechanism comprises a second synchronous belt arranged on the frame and a bagging support fixed on the second synchronous belt, the second synchronous belt is arranged on the frame through a belt wheel, the other end of the second synchronous belt is arranged on a bagging motor, the bagging motor is fixed on the frame, guide posts are respectively arranged on two sides of the bagging support, a left bag supporting plate and a right bag supporting plate are respectively and slidably arranged on the guide posts, bag supporting springs are respectively arranged on the guide posts, racks are respectively fixed at the bottoms of the left bag supporting plate and the right bag supporting plate, a follow-up gear is arranged between the racks, the follow-up gear is arranged on the bagging support, and a bag supporting cylinder for driving the left bag supporting plate and the right bag supporting plate to separate/close is also connected on the left bag supporting plate.
Preferably, the bag discharging mechanism mainly comprises a wrist support guide rail arranged on the frame and a wrist support slide seat arranged on the wrist support guide rail, a driving chain for driving sliding and a bag discharging moving motor are arranged on the wrist support slide seat, an upper fixing groove is arranged at the bottom of the wrist support slide seat, the end part of the upper fixing groove is hinged with a lower movable groove, and a bracket for supporting the lower movable groove is further arranged at the end part of the wrist support slide seat.
Compared with the prior art, the invention has the following technical effects: the fungus bag bagging machine is reasonable in design, the two bag making mechanisms are matched with the three-station rotary table type packaging mechanism, fungus bags are sequentially sleeved on the spiral conveying pipe of the three-station rotary table type packaging mechanism, the spiral conveying pipe is used for loading and packaging the fungus bags, the operation is convenient, the working efficiency is high, meanwhile, the two bag making mechanisms are used for bagging operation, and the fungus bags can be effectively prevented from being broken after twice bagging is completed.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a schematic structural diagram of the second embodiment of the present invention.
Fig. 3 is a schematic diagram of the front structure of the present invention.
Fig. 4 is a schematic structural view of the feeding and packing mechanism in the present invention.
Fig. 5 is a schematic view of the structure of the feeding packing mechanism of the present invention during feeding.
Fig. 6 is a schematic structural view of a bag making and sucking mechanism in the present invention.
Fig. 7 is a schematic structural diagram of a cylinder clutch mechanism in the present invention.
Fig. 8 is a schematic view of the internal structure of the cylinder clutch mechanism in the present invention.
Fig. 9 is a schematic structural view of the bag opening guide rail and the suction cup in the present invention.
Fig. 10 is a schematic structural view of the bagging mechanism in the present invention.
Fig. 11 is a schematic structural view of the bag discharging mechanism in the present invention.
Fig. 12 is a schematic front view of the bag discharging mechanism in the present invention.
Detailed Description
In order to make the technical problems, technical schemes and beneficial effects to be solved more clear, the invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the invention.
As shown in fig. 1 to 3, the bag making and sucking mechanism comprises a feeding and packing mechanism, a bag sleeving mechanism 3 and a bag discharging mechanism 4, wherein the feeding and packing mechanism is arranged on a rack, the bag making and sucking mechanism 2, the bag sleeving mechanism 3 and the bag discharging mechanism 4 are arranged on two sides of the feeding and packing mechanism 1, the bag sleeving mechanism 3 is arranged at the front end of the bag making and sucking mechanism 2, and the bag discharging mechanism 4 is arranged at the front end of the feeding and packing mechanism 1; the bag making and sucking mechanism 2 is used for cutting and sealing the bag rolls to prepare fungus bags, and sleeving the fungus bags on the bagging mechanism 3; the bagging mechanism 3 is used for sleeving the fungus bags on the feeding and packaging mechanism 1; the feeding and packaging mechanism 1 is used for packaging fungus materials into fungus bags; the bag discharging mechanism 4 is used for protecting fungus bags in the fungus material bagging process; and outputting the fungus bags after bagging. The two bag making and sucking mechanisms work simultaneously and are respectively used for sleeving fungus bags on the feeding and packaging mechanism, so that the feeding and packaging mechanism can be sleeved with double-layer fungus bags.
As shown in fig. 4 and 5, the feeding and packing mechanism 1 comprises a turntable frame 5 rotatably mounted on a frame, a rotary station rotating shaft 6 rotatably mounted in the middle of the turntable frame 5, and a fungus barrel 7 mounted on the frame, wherein a rotary station motor 8 is mounted on the rotary station rotating shaft 6, three packing spiral conveying pipes 9 are mounted on the turntable frame 5, the three packing spiral conveying pipes 9 are arranged in an equilateral triangle, a shaft seat 10 is mounted on the rotating shaft of the packing spiral conveying pipe 9, a driven gear 11 is mounted on the shaft seat 10, a driving gear 12 is mounted on the rotary station rotating shaft 6, the driven gear 11 and the driving gear 12 are distributed in a planetary manner, a charging motor 70 is mounted on the frame and positioned on one side of the rotary station motor, and the charging motor 70 transmits power to a sprocket wheel coaxial with the driving gear 12 through chain transmission.
When packing, the station rotating motor 8 drives the station rotating shaft 6 to rotate, and then drives the three packing spiral conveying pipes 9 and the turntable frame 5 to rotate around the central rotating shaft, so that the three packing spiral conveying pipes 9 sequentially rotate to two bagging stations for bagging, and then rotate to the charging station. When the bagging spiral feed conveyor pipe 9 is rotated to the loading station, the bagging spiral feed conveyor pipe 9 has been sleeved with two layers of fungus bags. The fungus package on the spiral conveying pipe 9 of packing of the charging station is held by the package discharging mechanism, and simultaneously, the driven gear 11 on the spiral conveying pipe 9 of the charging station is connected with the rotating shaft of the spiral conveying pipe 9 by the clutch mechanism 13. At this time, the motor of the station is fixed, the charging motor drives the driving gear to rotate, and then drives the rotating shaft of the packing spiral conveying pipe 9 to rotate, and the driven gears 11 on the packing spiral conveying pipes 9 on other stations idle. At this time, the fungus material barrel conveys fungus material into the packing spiral conveying pipe 9 of the loading station, the packing spiral conveying pipe 9 conveys fungus material into the fungus bag until the fungus bag reaches a set length, the packing mechanism retreats, and the fungus bag falls off.
The turntable frame 5 mainly comprises a left fixing plate 16, a right fixing plate 17 and a feeding groove 18, three feeding grooves 18 are fixed between the left fixing plate 16 and the right fixing plate 17, an arc-shaped guard plate 19 is fixed between the feeding grooves 18, the packing spiral conveying pipe 9 is positioned in the feeding grooves 18, and the feeding grooves 18 are communicated with a feeding inlet of the packing spiral conveying pipe 9. Three feed tanks 18 are arranged on the turntable frame, and the feed tanks can facilitate bacteria to enter the packing spiral feed conveying pipe 9. And a feeding stirring shaft 20 is also arranged in the fungus barrel 7, and the feeding stirring shaft 20 is connected with a feeding motor 15. The feeding stirring shaft 20 can enable bacteria in the bacteria barrel to quickly enter the feeding spiral conveying pipe 14, so that the feeding speed is improved.
As shown in fig. 7 and 8, the clutch mechanism 13 is mainly composed of a clutch cylinder 22, a driving crown gear 23, a driven crown gear 24, a spline shaft sleeve 25 and a shaft seat 10, wherein the spline shaft sleeve 25 is fixed at the end part of a rotating shaft for packing the spiral conveying pipe 9, one end of the spline shaft sleeve 25 is provided with a spline, the other end of the spline shaft sleeve 25 is provided with a shaft seat 27 through a bearing, the shaft seat 27 is provided with the driven gear 11 through a bearing, the end surface of the driven gear 11 is fixedly provided with the driven crown gear 24, the spline end of the spline shaft sleeve 25 is provided with the driving crown gear 23 in a sliding manner, a return spring 27 is arranged between the driving crown gear 23 and the shaft seat 10, and the clutch cylinder 22 is arranged at the side part of the driving crown gear 23 and is arranged on a rack in a sliding manner and used for pushing the driving crown gear 23 to be meshed with the driven crown gear 24. When the rotation of the rotating shaft of the packing spiral conveying pipe 9 needs to be controlled, the piston rod of the clutch cylinder 22 stretches out to drive the driving crown gear 23 to approach towards the driven crown gear 24, so that the driving crown gear 23 is meshed with the driven crown gear 24, the rotating shaft of the packing spiral conveying pipe 9, the driving crown gear 23, the driven crown gear 24 and the driven gear 11 form a whole under the action of the spline shaft sleeve, and the driving gear drives the rotating shaft of the packing spiral conveying pipe 9 to rotate. When the separation is needed, the piston rod of the clutch cylinder 22 is retracted, the return spring drives the driving crown gear 23 to return, the driving crown gear 23 and the driven crown gear 24 are separated, and the rotating shaft of the packing spiral conveying pipe 9 is not rotated.
A gap is reserved between one end of the shaft seat 10 and the spline shaft sleeve 25, a return spring 27 is sleeved on the spline shaft sleeve 25, a spring seat 28 is installed at one end of the driving crown gear 23, a bearing is installed between the spring seat 28 and the driving crown gear 23, and one end of the return spring 27 is in contact with the spring seat 28. This is not affected during the movement of the driving crown wheel 23 and ensures a free rotation of the driving crown wheel 23.
As shown in fig. 6 and 9, the bag making and sucking mechanism 2 mainly comprises a bag winding disc 29, a heat seal sealing mechanism 30, a bag cutting mechanism 31 and a bag clamping and roller pair mechanism 32, wherein the bag winding disc 29, the heat seal sealing mechanism 30, the bag cutting mechanism 31 and the bag clamping and roller pair mechanism 32 are all arranged on a frame, an unwinding motor 33 is arranged on the side part of the bag winding disc 29, the bag winding of the bag winding disc 29 sequentially passes through the heat seal sealing mechanism 30 and the bag cutting mechanism 31 through a plurality of guide rollers 34, the heat seal sealing mechanism 30 is used for heat seal sealing of fungus bags, the bag cutting mechanism 31 is used for cutting fungus bags, a bag storing roller 35 is arranged between the guide rollers 34, one end of the bag storing roller 35 is arranged on a bag storing guide rail 26 in a sliding mode through a sliding block, and the bag storing guide rail 26 is arranged on the frame. The other side of the bag cutting mechanism 31 is provided with a first synchronous belt 43, the first synchronous belt 43 is provided with a bag clamping roller mechanism 32 through a belt wheel, the other end of the first synchronous belt 43 is provided with a bag pulling motor 44, a bag pulling supporting plate 45 is fixed on the first synchronous belt 43, the side part of the bag pulling supporting plate 45 is provided with a bag pulling cylinder fixing seat 46, a bag pulling cylinder 47 is vertically fixed on the bag pulling cylinder fixing seat 46, and a bag pulling clamping plate 48 is fixed on a piston rod of the bag pulling cylinder 47.
When in use, the two bag making and sucking mechanisms 2 make bags simultaneously. The bag reel 29 is driven to rotate by a bag unreeling motor 33, the other end of the bag reel sequentially passes through a heat seal mechanism 30 and a bag cutting mechanism 31, and the end of the bag reel is clamped on a bag clamping roller mechanism 32. The initial positions of the bag pulling clamp plate 48 and the bag pulling support plate 45 are located between the bag cutting mechanism 31 and the heat sealing mechanism 30, the bag pulling clamp plate 48 and the bag pulling support plate 45 clamp the fungus bag under the action of the bag pulling air cylinder 47, the bag pulling clamp plate 48 and the bag pulling support plate 45 clamp the fungus bag to move along with the first synchronous belt 43, and the end part of the fungus bag is delivered into the bag clamping roller mechanism 32 to be clamped. After the pinch roller mechanism 32 is clamped, the bag pulling mechanism is reset to the position shown in fig. 6, and then the bag cutting mechanism begins to operate.
The bag clamping and roller-aligning mechanism 32 mainly comprises a bag clamping base 49, a fixed clamping roller 50, a movable clamping roller 51 and a swinging frame 52, wherein the fixed clamping roller 50 is fixed on the bag clamping base, the middle part of the swinging frame 52 is rotatably arranged on the bag clamping base 49, one end of the swinging frame 52 is provided with the movable clamping roller 51, and the other end of the swinging frame 52 is connected with a bag clamping cylinder 53 for driving the swinging frame 52 to swing. The movable clamping roller 51 swings up and down along with the swinging frame 52 under the action of the bag clamping cylinder 53, so that the movable clamping roller 51 contacts with or separates from the fixed clamping roller 50 to clamp or unclamp the fungus bag.
As shown in fig. 1 and 9, a bag feeding guide rail 36 is arranged at one side of the bag cutting mechanism 31, the bag feeding guide rail 36 is fixed on a frame, a bag opening slide seat 37 is slidably arranged on the bag feeding guide rail 36, the bag opening slide seat 37 is connected with a bag feeding cylinder 38 arranged on the frame, a bag opening guide rail 39 and a lower suction cup 40 are vertically arranged on the bag opening slide seat 37, an upper suction cup 41 is slidably arranged on the bag opening guide rail 39, and the upper suction cup 41 is connected with a bag opening cylinder 42 arranged on the bag opening slide seat 37. When the fungus bag is cut, the upper sucker 41 and the lower sucker 40 are clamped on the fungus bag, after the fungus bag is cut, the fungus bag is sucked by the upper sucker 41 and the lower sucker 40 under the action of negative pressure, meanwhile, the fungus bag is loosened by the bag clamping roller mechanism 32, the bag opening cylinder 42 acts to separate the upper sucker 41 from the lower sucker 40, the fungus bag is opened, then the fungus bag moves towards the bag sleeving mechanism under the action of the bag feeding cylinder 38, and the fungus bag is opened and stays in front of the bag sleeving mechanism.
As shown in fig. 10, the bagging mechanism 3 includes a second synchronous belt 54 mounted on a frame and a bagging support 55 fixed on the second synchronous belt, the second synchronous belt 54 is mounted on the frame through a belt wheel, the other end of the second synchronous belt is mounted on a bagging motor 56, the bagging motor 56 is fixed on the frame, guide posts 57 are respectively arranged on two sides of the bagging support 55, a left bagging plate 58 and a right bagging plate 59 are respectively and slidably mounted on the two guide posts 57, a bagging supporting spring 60 is mounted on the guide posts 57, racks 61 are respectively fixed at bottoms of the left bagging plate 58 and the right bagging plate 59, a follow-up gear 62 is mounted between the racks 61, the follow-up gear 62 is mounted on the bagging support 55, and a bagging cylinder 63 for driving the left bagging plate 58 and the right bagging plate 59 to separate/close is also connected to the left bagging plate 58. The upper sucker 41 and the lower sucker 40 keep the fungus bag opening in an open state, the bagging motor 56 rotates to drive the second synchronous belt 54 to sleeve the left bag supporting plate 58 and the right bag supporting plate 59 into the fungus bag, at the moment, the bag supporting cylinder 63 is recovered, the rack 61 and the follower gear 62 are driven to rotate under the spring force of the bag supporting spring 60, and the left bag supporting plate 58 and the right bag supporting plate 59 are synchronously separated to open the bag opening. After the left bag supporting plate 58 and the right bag supporting plate 59 open the bag openings, under the action of the second synchronous belt 54, the opened fungus bags are driven to move towards the direction of the packing spiral conveying pipe 9, the fungus bags are sleeved on the packing spiral conveying pipe 9, after the fungus bags are sleeved on the packing spiral conveying pipe 9, the fungus bags continue to move, the left bag supporting plate 58, the right bag supporting plate 59 are separated from the fungus bags, and the second synchronous belt 54 drives the left bag supporting plate 58 and the right bag supporting plate 59 to reset.
As shown in fig. 11 and 12, the bag-out mechanism 4 mainly comprises a wrist guard guide rail 64 mounted on a frame and a wrist guard sliding seat 65 mounted on the wrist guard guide rail, a driving chain 66 for driving sliding and a bag-out moving motor 67 are mounted on the wrist guard sliding seat 65, an upper fixing groove 68 is mounted at the bottom of the wrist guard sliding seat 65, the end part of the upper fixing groove 68 is hinged with a lower movable groove 69, and a bracket 21 for supporting the lower movable groove is further arranged at the end part of the wrist guard sliding seat 65. During packing, the driving chain 66 drives the wrist guard sliding seat 65 to move towards the packing spiral conveying pipe 9, and the upper fixing groove 68 and the lower movable groove 69 are sleeved on the packing spiral conveying pipe 9. The main functions of the upper fixed groove and the lower movable groove of the bag discharging mechanism are as follows: 1. the torque is kept, so that the tightness of the beaten fungus bags is consistent, and the tightness required by customers can be achieved; 2. the packing length is ensured, and the packing length can be kept within a certain range through the calculation of the servo motor, so that the packed fungus bags are not different in length; 3. the shape of the fungus bag is guaranteed, the diameter of the beaten fungus bag is consistent with the inner diameter of the wrist protector, and if the wrist protector is not used for protecting the wrist protector, the fungus bag can burst or bend while the compactness is guaranteed. In the packing process, the upper fixed groove 68 and the lower movable groove 69 move towards the initial position along with the fungus bag until the fungus bag is full, the fungus bag slides down to a blanking point along with the lower movable groove 69, and the bag discharging is completed.
The foregoing description of the preferred embodiment of the invention is not intended to be limiting, but rather is intended to cover all modifications, equivalents, and alternatives falling within the spirit and principles of the invention.
Claims (6)
1. Three station carousel formula domestic fungus baling press, its characterized in that: the bag making and sucking mechanism is arranged at the front end of the bag making and sucking mechanism, and the bag discharging mechanism is arranged at the front end of the feeding and packing mechanism; the bag making and sucking mechanism is used for shearing and sealing the bag rolls to prepare fungus bags, and sleeving the fungus bags on the bagging mechanism; the bagging mechanism is used for sleeving the fungus bags on the feeding and packaging mechanism; the feeding and packaging mechanism is used for packaging the fungus materials into fungus bags; the bag discharging mechanism is used for protecting the fungus bag in the fungus material bagging process; outputting fungus bags after bagging is completed;
the feeding and packaging mechanism comprises a charging motor, a turntable frame rotatably mounted on a rack, a rotary station rotating shaft rotatably mounted in the middle of the turntable frame and a fungus barrel mounted on the rack, wherein the rotary station rotating shaft is provided with the rotary station motor, three packaging spiral conveying pipes are mounted on the turntable frame and are arranged in an equilateral triangle, a shaft seat is mounted on the rotating shaft of the packaging spiral conveying pipe, a driven gear is mounted on the shaft seat, a driving gear is mounted on the rotary station rotating shaft, the driven gear and the driving gear are in planetary distribution, the charging motor is mounted on the rack and is positioned on one side of the rotary station motor, the charging motor transmits power to a sprocket wheel coaxial with the driving gear through chain transmission, a clutch mechanism is further mounted on the packaging spiral conveying pipe, a feeding spiral conveying pipe is mounted at the bottom of the fungus barrel, a discharging port of the feeding spiral conveying pipe corresponds to a feeding port of the packaging spiral conveying pipe, and the rotating shaft of the feeding spiral conveying pipe is connected with the motor;
the bag making and sucking mechanism mainly comprises a bag reel, a heat seal sealing mechanism, a bag cutting mechanism and a bag clamping roller mechanism, wherein the bag reel, the heat seal sealing mechanism, the bag cutting mechanism and the bag clamping roller mechanism are all arranged on a frame, a bag unreeling motor is arranged on the side part of the bag reel, a bag roll of the bag reel sequentially passes through the heat seal sealing mechanism and the bag cutting mechanism through a plurality of guide rollers, the end part of the bag roll is clamped on the bag clamping roller mechanism, the heat seal sealing mechanism is used for heat seal sealing of fungus bags, the bag cutting mechanism is used for cutting fungus bags, a bag storage roller is arranged between the guide rollers, one end of the bag storage roller is arranged on a bag storage guide rail in a sliding manner through a sliding block, and the bag storage guide rail is arranged on the frame;
one side of the bag cutting mechanism is provided with a bag feeding guide rail which is fixed on the frame, a bag opening slide seat is slidably arranged on the bag feeding guide rail, the bag opening slide seat is connected with a bag feeding cylinder arranged on the frame, a bag opening guide rail and a lower sucker are vertically arranged on the bag opening slide seat, an upper sucker is slidably arranged on the bag opening guide rail, and the upper sucker is connected with a bag opening cylinder arranged on the bag opening slide seat;
the bag cutting machine comprises a bag cutting mechanism, a bag clamping roller mechanism, a bag pulling motor, a bag pulling supporting plate, a bag pulling cylinder fixing seat, a bag pulling cylinder, a bag pulling clamping plate and a bag pulling clamping plate, wherein the bag cutting mechanism is arranged on the other side of the bag cutting mechanism;
the bagging mechanism comprises a second synchronous belt arranged on the frame and a bagging support fixed on the second synchronous belt, the second synchronous belt is arranged on the frame through a belt wheel, the other end of the second synchronous belt is arranged on a bagging motor, the bagging motor is fixed on the frame, guide posts are respectively arranged on two sides of the bagging support, a left bag supporting plate and a right bag supporting plate are respectively and slidably arranged on the two guide posts, bag supporting springs are respectively arranged on the guide posts, racks are respectively fixed at the bottoms of the left bag supporting plate and the right bag supporting plate, a follow-up gear is arranged between the racks, the follow-up gear is arranged on the bagging support, and a bag supporting cylinder for driving the left bag supporting plate and the right bag supporting plate to separate/close is also connected on the left bag supporting plate;
the bag discharging mechanism mainly comprises a wrist guard guide rail arranged on the frame and a wrist guard sliding seat arranged on the wrist guard guide rail, a driving chain used for driving sliding and a bag discharging moving motor are arranged on the wrist guard sliding seat, an upper fixing groove is arranged at the bottom of the wrist guard sliding seat, the end part of the upper fixing groove is hinged with a lower movable groove, and a bracket used for supporting the lower movable groove is further arranged at the end part of the wrist guard sliding seat.
2. The three-station rotary table type edible mushroom baler according to claim 1, wherein: the turntable frame mainly comprises a left fixing plate, a right fixing plate and a feeding groove, three feeding grooves are fixed between the left fixing plate and the right fixing plate, an arc-shaped guard plate is fixed between the feeding grooves, the packing spiral conveying pipe is located in the feeding groove, and the feeding groove is communicated with a feeding hole of the packing spiral conveying pipe.
3. The three-station rotary table type edible mushroom baler according to claim 1, wherein: and a feeding stirring shaft is also arranged in the fungus barrel and is connected with a feeding motor.
4. The three-station rotary table type edible mushroom baler according to claim 1, wherein: the clutch mechanism mainly comprises a clutch cylinder, a driving crown gear, a driven crown gear, a spline shaft sleeve and a shaft seat, wherein the spline shaft sleeve is fixed at the end part of a rotating shaft for packaging a spiral conveying pipe, a spline is arranged at one end of the spline shaft sleeve, the shaft seat is arranged at the other end of the spline shaft sleeve through a bearing, the driven gear is arranged on the shaft seat through the bearing, the driven crown gear is fixed on the end face of the driven gear, the driving crown gear is slidably arranged at the spline end of the spline shaft sleeve, a reset spring is arranged between the driving crown gear and the shaft seat, and the clutch cylinder is arranged at the side part of the driving crown gear and slidably arranged on a rack and used for pushing the driving crown gear to be meshed with the driven crown gear.
5. The three-station rotary table type edible mushroom baler of claim 4, wherein: a gap is reserved between one end of the shaft seat and the spline shaft sleeve, the reset spring is sleeved on the spline shaft sleeve, a spring seat is installed at one end of the driving crown gear, a bearing is installed between the spring seat and the driving crown gear, and one end of the reset spring is in contact with the spring seat.
6. The three-station rotary table type edible mushroom baler according to claim 1, wherein: the bag clamping and roller aligning mechanism mainly comprises a bag clamping base, a fixed clamping roller, a movable clamping roller and a swinging frame, wherein the fixed clamping roller is fixed on the bag clamping base, the middle part of the swinging frame is rotatably arranged on the bag clamping base, one end of the swinging frame is provided with the movable clamping roller, and the other end of the swinging frame is connected with a bag clamping cylinder for driving the swinging frame to swing.
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| CN201910862236.9A CN110521497B (en) | 2019-09-12 | 2019-09-12 | Three-station turntable type edible fungus packer |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910862236.9A CN110521497B (en) | 2019-09-12 | 2019-09-12 | Three-station turntable type edible fungus packer |
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| CN110521497B true CN110521497B (en) | 2024-04-02 |
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| JP2004244085A (en) * | 2003-02-17 | 2004-09-02 | Toyo Jidoki Co Ltd | Bag-making and packaging machine |
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| JP2018174852A (en) * | 2017-04-18 | 2018-11-15 | 株式会社中村製作所 | Culture medium packing apparatus |
| CN108271626A (en) * | 2018-03-22 | 2018-07-13 | 连云港国鑫食用菌成套设备有限公司 | Automatic packer suitable for the pack of edible mushroom bacterium bag culture medium |
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| CN110521497A (en) | 2019-12-03 |
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