CN106494659A - A kind of self adaptation packer - Google Patents
A kind of self adaptation packer Download PDFInfo
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- CN106494659A CN106494659A CN201610939804.7A CN201610939804A CN106494659A CN 106494659 A CN106494659 A CN 106494659A CN 201610939804 A CN201610939804 A CN 201610939804A CN 106494659 A CN106494659 A CN 106494659A
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- 230000006978 adaptation Effects 0.000 title claims 8
- 230000007246 mechanism Effects 0.000 claims abstract description 103
- 238000007789 sealing Methods 0.000 claims abstract description 101
- 238000003825 pressing Methods 0.000 claims description 25
- 238000003860 storage Methods 0.000 claims description 19
- 238000000034 method Methods 0.000 claims description 12
- 238000001514 detection method Methods 0.000 claims description 11
- 230000008569 process Effects 0.000 claims description 9
- 238000010438 heat treatment Methods 0.000 claims description 5
- 238000005520 cutting process Methods 0.000 claims description 3
- 239000012528 membrane Substances 0.000 claims description 3
- 238000011144 upstream manufacturing Methods 0.000 claims description 3
- 230000009471 action Effects 0.000 claims description 2
- 239000002390 adhesive tape Substances 0.000 claims description 2
- 238000005096 rolling process Methods 0.000 claims 7
- 239000000853 adhesive Substances 0.000 claims 4
- 230000001070 adhesive effect Effects 0.000 claims 4
- 230000008685 targeting Effects 0.000 claims 3
- 239000000123 paper Substances 0.000 claims 2
- 241000274582 Pycnanthus angolensis Species 0.000 claims 1
- 239000011087 paperboard Substances 0.000 claims 1
- 238000004806 packaging method and process Methods 0.000 abstract description 42
- 230000003044 adaptive effect Effects 0.000 abstract description 8
- 238000012856 packing Methods 0.000 abstract description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 8
- 230000006872 improvement Effects 0.000 description 7
- 238000013461 design Methods 0.000 description 4
- 238000011161 development Methods 0.000 description 4
- 239000003292 glue Substances 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 239000000945 filler Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000005022 packaging material Substances 0.000 description 2
- 238000013459 approach Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
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- 230000005484 gravity Effects 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
- 230000002441 reversible effect Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B11/00—Wrapping, e.g. partially or wholly enclosing, articles or quantities of material, in strips, sheets or blanks, of flexible material
- B65B11/02—Wrapping articles or quantities of material, without changing their position during the wrapping operation, e.g. in moulds with hinged folders
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/10—Feeding, e.g. conveying, single articles
- B65B35/24—Feeding, e.g. conveying, single articles by endless belts or chains
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B41/00—Supplying or feeding container-forming sheets or wrapping material
- B65B41/12—Feeding webs from rolls
- B65B41/16—Feeding webs from rolls by rollers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/12—Feeding flexible bags or carton blanks in flat or collapsed state; Feeding flat bags connected to form a series or chain
- B65B43/14—Feeding individual bags or carton blanks from piles or magazines
- B65B43/16—Feeding individual bags or carton blanks from piles or magazines by grippers
- B65B43/18—Feeding individual bags or carton blanks from piles or magazines by grippers by suction-operated grippers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B51/00—Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
- B65B51/04—Applying separate sealing or securing members, e.g. clips
- B65B51/06—Applying adhesive tape
- B65B51/067—Applying adhesive tape to the closure flaps of boxes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B51/00—Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
- B65B51/10—Applying or generating heat or pressure or combinations thereof
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Package Closures (AREA)
- Auxiliary Devices For And Details Of Packaging Control (AREA)
Abstract
本发明公开了一种自适应包装机,包括机架、设有商品信息采集仪的第一输送皮带、卷膜包装机构、热封机构,第二输送皮带、装封箱装置和控制装置,第一输送皮带尾端设有第一推板,第二输送皮带末端设有第二推板,装封箱装置包括纸箱供给装置、第三输送皮带和封箱装置;通过第一输送皮带将商品送至卷膜包装机构进行膜卷包装,通过热封机构将膜卷切断并将包好的商品第二输送皮带送入装封箱装置,通过第二推板推入纸箱供给装置准备好的纸箱内,商品通过第三输送皮带送往封箱装置封箱,通过本装置可以实现商品的从膜卷到装箱的全自动包装,大大减少人力资源,提高生产效率,降低成本;本装置结构简单稳定可靠,制造成本低廉,可以适应不同尺寸商品。
The invention discloses an adaptive packaging machine, which includes a frame, a first conveying belt equipped with a commodity information collector, a roll film packaging mechanism, a heat-sealing mechanism, a second conveying belt, a box packing and sealing device and a control device. A first push plate is provided at the tail end of a conveyor belt, and a second push plate is provided at the end of the second conveyor belt. The box packing and sealing device includes a carton supply device, a third conveyor belt and a box sealing device; Go to the roll film packaging mechanism for film roll packaging, cut the film roll through the heat sealing mechanism and send the wrapped product to the second conveyor belt to the box packing device, and push it into the carton prepared by the carton supply device through the second push plate , the product is sent to the sealing device through the third conveyor belt for sealing. Through this device, the automatic packaging of the product from the film roll to the box can be realized, which greatly reduces human resources, improves production efficiency, and reduces costs; the structure of the device is simple and stable. Reliable, inexpensive to manufacture, and adaptable to different sized items.
Description
技术领域technical field
本发明属于包装机械领域,涉及一种包装机,具体涉及一种自适应包装机。The invention belongs to the field of packaging machinery and relates to a packaging machine, in particular to an adaptive packaging machine.
背景技术Background technique
随着人民对物质文化需求的不断提高,人们对商品包装的要求也越来越高,而且我国包装机械行业发展中也存在许多问题:产品品种及配套数量少、缺乏高精度大型产品、产品性能不稳定、产品外观美观性差、柔性不足无法适应商品的变化、自主研发能力弱。因此急需一种自适应包装机可以针对不同尺寸、形状的商品进行多种形式的包装。自适应包装机可以使用气柱膜和空气作为填充物和包装材料对商品进行箱式和袋式包装。With the continuous improvement of people's material and cultural needs, people's requirements for commodity packaging are also getting higher and higher, and there are many problems in the development of my country's packaging machinery industry: product varieties and supporting quantities are small, lack of high-precision large-scale products, product performance Unstable, poor product appearance, insufficient flexibility to adapt to product changes, and weak independent research and development capabilities. Therefore be badly in need of a kind of self-adaptive packaging machine that can carry out various forms of packaging for commodities of different sizes and shapes. The adaptive packaging machine can use air column film and air as filler and packaging material to pack goods in box and bag.
发明内容Contents of the invention
针对现有技术存在的问题,本文设计了一种自适应包装机可以针对不同尺寸、形状的商品进行多种形式的包装。自适应包装机可以使用气柱膜和空气作为填充物和包装材料对商品进行箱式和袋式包装,通过这种设计可以增强包装设备的适应性,提高包装效率,促进包装设备的发展。Aiming at the problems existing in the prior art, an adaptive packaging machine is designed in this paper, which can carry out various forms of packaging for commodities of different sizes and shapes. Adaptive packaging machines can use air column film and air as fillers and packaging materials to pack goods in boxes and bags. Through this design, the adaptability of packaging equipment can be enhanced, packaging efficiency can be improved, and the development of packaging equipment can be promoted.
为了解决上述技术问题,本发明采用的技术方案如下:In order to solve the problems of the technologies described above, the technical scheme adopted in the present invention is as follows:
一种自适应包装机,其特征在于,包括:An adaptive packaging machine, characterized in that it comprises:
机架,用于支撑整个装置;rack for supporting the whole device;
第一输送皮带,用于将商品进料并输送至下一工序,所述第一输送皮带前端设有商品信息采集仪,第一输送皮带尾端设有第一挡板、用于对商品定位的位置检测传感器、以及将商品推到下一道工序的第一推板;The first conveyor belt is used to feed and transport commodities to the next process. The front end of the first conveyor belt is provided with a commodity information collector, and the tail end of the first conveyor belt is provided with a first baffle for positioning the commodities. The position detection sensor, and the first push plate to push the product to the next process;
卷膜包装机构,用于将膜卷包裹在商品上;Roll film packaging mechanism, used to wrap the film roll on the commodity;
热封机构,用于将包装在商品上的膜卷进行热封并切断,所述第一推板和热封机构分别设于第一输送皮带尾端相对两侧,第一推板可沿着垂直第一输送皮带方向运动将送至该位置的商品推向热封机构;The heat-sealing mechanism is used to heat-seal and cut the film roll packaged on the product. The first push plate and the heat-sealing mechanism are respectively arranged on opposite sides of the tail end of the first conveyor belt. The first push plate can be moved along the Moving in the direction perpendicular to the first conveying belt pushes the commodities sent to this position to the heat-sealing mechanism;
第二输送皮带,设于第一推板后的热封机构后面,所述第二输送皮带与第一输送皮带垂直,将用膜卷包好的商品送至下一道工序,第二输送皮带末端设有第二挡板和方向与其垂直的第二推板,以及用于对商品定位的位置检测传感器;The second conveyor belt is located behind the heat-sealing mechanism behind the first push plate. The second conveyor belt is perpendicular to the first conveyor belt and sends the goods wrapped with film rolls to the next process. The end of the second conveyor belt It is provided with a second baffle plate and a second push plate whose direction is perpendicular to it, and a position detection sensor for locating the commodity;
装封箱装置,用于将膜卷包好的商品装箱并封箱,其包括纸箱供给装置、用于对膜卷充气的充气装置、第三输送皮带和用于对纸箱关闭和封箱的封箱装置,第三输送皮带首端和第二输送皮带尾端相平行设置,所述第二推板用于将用膜卷包好的商品推送至第三输送皮带,第三输送皮带前端设有对纸箱定位的位置检测传感器;A case-filling and sealing device for packing and sealing film-rolled goods, which includes a carton feeding device, an inflation device for inflating film rolls, a third conveying belt and a carton closing and sealing device Sealing device, the first end of the third conveyor belt is arranged parallel to the tail end of the second conveyor belt, the second push plate is used to push the goods wrapped with the film roll to the third conveyor belt, and the front end of the third conveyor belt is set There is a position detection sensor for positioning the carton;
控制装置,用于接收上述商品信息采集仪和所有位置检测器信号,并控制第一推板、热封机构、纸箱供给装置、封箱装置、第二推板和所有输送皮带运转和启停。通过这种设计可以增强包装设备的适应性,提高包装效率,促进包装设备的发展。The control device is used to receive the above-mentioned commodity information collector and all position detector signals, and control the first push plate, the heat sealing mechanism, the carton supply device, the case sealing device, the second push plate and all conveyor belts to run and start and stop. Through this design, the adaptability of packaging equipment can be enhanced, packaging efficiency can be improved, and the development of packaging equipment can be promoted.
作为改进,所述卷膜包装机构包括第一推板、卷膜轴和辅助卷膜轴,所述卷膜轴和辅助卷膜轴分别设于第一输送皮带上下两侧,所述卷膜轴上的膜卷依次绕过上面的卷膜轴、热封机构方向的第一输送皮带侧面的机架和下方的辅助卷膜轴,上方的膜卷和第一输送皮带组成一个可供商品进来的空间。As an improvement, the roll film packaging mechanism includes a first push plate, a film roll shaft and an auxiliary film roll shaft, the film roll shaft and the auxiliary film roll shaft are respectively arranged on the upper and lower sides of the first conveying belt, and the film roll shaft The film roll on the upper side goes around the upper film roll, the frame on the side of the first conveyor belt in the direction of the heat-sealing mechanism, and the auxiliary roll film shaft below. space.
作为改进,所述热封机构包括两根竖直的气缸、设于气缸顶部末端的滑块、以及压板和热封槽,所述压板两端分别与两个滑块相连,热封槽设于与第二输送皮带同高处,压板和热封槽上均设有加热装置,压板中部设有向下的切刀,压板通过两个气缸带动迅速下降将热封槽上的膜卷压入槽内,然后启动加热装置加热,对膜卷进行热封并利用压板中部切刀将膜卷切断。As an improvement, the heat-sealing mechanism includes two vertical cylinders, a slider located at the top end of the cylinder, a pressure plate and a heat-sealing groove, the two ends of the pressure plate are connected to the two sliders, and the heat-sealing groove is located At the same height as the second conveying belt, there are heating devices on both the pressing plate and the heat-sealing tank, and a downward cutting knife is set in the middle of the pressing plate, and the pressing plate is driven down rapidly by two cylinders to press the film roll on the heat-sealing tank into the groove Inside, then start the heating device to heat, heat seal the film roll and cut the film roll with the cutter in the middle of the platen.
作为改进,所述纸箱供给装置包括纸箱存储盒、取纸箱机构和设于第三输送皮带上纸箱形状维持机构,所述纸箱存储盒为设于第三输送皮带首部上方一面具有开口的盒子,纸箱存储盒内设有可前后移动的纸箱压紧板,纸箱压紧板与纸箱存储盒有开口的一面组成放置纸箱的存储空间,所述取纸箱机构包括凸轮、驱动凸轮的伺服电机和设于凸轮侧面的取料杆,所述取料杆端部设有可吸取纸箱的真空吸盘,所述纸箱形状维持机构有多个,每一个纸箱形状维持机构均包括前板和后板,所述前板和后板之间距离大为刚好放下一个纸箱的宽度,以保持纸箱形状。As an improvement, the carton supply device includes a carton storage box, a carton picking mechanism and a carton shape maintaining mechanism on the third conveyor belt, the carton storage box is a box with an opening on one side above the head of the third conveyor belt, and the carton The storage box is provided with a carton pressing plate that can move back and forth. The carton pressing plate and the side of the carton storage box with an opening form a storage space for placing cartons. The carton picking mechanism includes a cam, a servo motor driving the cam, and a cam On the side of the pick-up rod, the end of the pick-up rod is provided with a vacuum suction cup that can absorb cartons. There are multiple carton shape-maintaining mechanisms, and each carton shape-maintaining mechanism includes a front plate and a rear plate. The front plate The distance between the board and the rear board is as large as the width of a carton to keep the shape of the carton.
作为改进,所述封箱装置包括沿第三输送皮带输送方向依次设于其两侧的顶起板、水平方向封箱机构、关箱子挡板和封胶机构,所述每一侧的顶起板均包括上顶起板和下顶起板,所述上顶起板和下顶起板前端均设有相对弯折第一导向板,所述相同侧两个第一导向板间最小距离小于纸箱高度,相同侧上顶起板和下顶起板间距离大于纸箱高度;所述水平方向封箱机构为三杆铰接组成的平行四边形机构,该平行四边形机构设有驱动伺服电机,在伺服电机驱动下,两个平行四边形机构之间的距离可以实现由远到近再到远调节,从而将纸箱前后的水平方向箱板关闭;所述每一侧的关箱子挡板前端均设有V字型的导向口,导向口中部设有水平方向的导向条,所述两个导向条前端均向外翻折,两侧关箱子挡板尾端向内收紧至距离等于纸箱长度,V字型的导向口前端的缺口大于纸箱的高度;封胶机构包括竖直的封胶轴和设于封胶轴上可转动的胶带,两侧的封胶机构均设有向内侧的导带条。As an improvement, the box sealing device includes jacking plates, a box sealing mechanism in the horizontal direction, a box closing baffle and a glue sealing mechanism that are sequentially arranged on both sides of the third conveying belt along the conveying direction, and the jacking plates on each side The boards all include an upper jacking plate and a lower jacking plate, the front ends of the upper jacking plate and the lower jacking plate are equipped with relatively bent first guide plates, and the minimum distance between the two first guide plates on the same side is less than The height of the carton, the distance between the upper jacking plate and the lower jacking plate on the same side is greater than the height of the carton; the horizontal sealing mechanism is a parallelogram mechanism composed of three rods hinged, and the parallelogram mechanism is provided with a driving servo motor. Driven, the distance between the two parallelogram mechanisms can be adjusted from far to near and then to far, so as to close the horizontal direction of the front and rear carton boards; the front ends of the box closing baffles on each side are equipped with V-shaped There is a horizontal guide strip in the middle of the guide opening, the front ends of the two guide strips are folded outward, and the tail ends of the box baffles on both sides are tightened inward until the distance is equal to the length of the carton, V-shaped The gap at the front end of the guide port is greater than the height of the carton; the sealing mechanism includes a vertical sealing shaft and a rotatable tape on the sealing shaft, and the sealing mechanisms on both sides are equipped with guide strips facing inward.
作为改进,所述充气装置设于水平方向封箱机构上游的第三输送皮带侧面,所述充气装置包括驱动气缸及相对设置的固定真空吸盘和移动真空吸盘,移动真空吸盘侧还设有气针和与气针相连的充气机,通过驱动气缸带动移动真空吸盘移动可将膜卷的充气端两侧拉开,然后用气针刺破充气。As an improvement, the inflator is arranged on the side of the third conveyor belt upstream of the horizontal sealing mechanism, the inflator includes a driving cylinder and a fixed vacuum chuck and a mobile vacuum chuck that are oppositely arranged, and an air needle is also provided on the side of the mobile vacuum chuck With the inflator connected with the air needle, the two sides of the inflatable end of the film roll can be pulled apart by driving the cylinder to drive the moving vacuum suction cup, and then the air needle is used to pierce and inflate.
作为改进,所述封胶机构后的第三输送皮带输两侧分别设有方向与其平行的热封机构。As an improvement, heat-sealing mechanisms parallel to the third conveying belt are provided on both sides of the third conveying belt after the glue-sealing mechanism.
本发明有益效果是:The beneficial effects of the present invention are:
通过这种设计可以增强包装设备的适应性,提高包装效率,促进包装设备的发展。Through this design, the adaptability of packaging equipment can be enhanced, packaging efficiency can be improved, and the development of packaging equipment can be promoted.
1、本发明设计一种自适应包装机可以解决困扰国电商行业多年的商品包装、配送工作人手少、工作量大问题;1. The present invention designs an adaptive packaging machine that can solve the problems of commodity packaging and distribution that have plagued the country's e-commerce industry for many years with few hands and heavy workload;
2、本装置可以针对不同尺寸、形状的商品进行多种形式的包装;2. This device can carry out various forms of packaging for commodities of different sizes and shapes;
3、运用伺服电机,可以达到噪音小,费电少的效果,控制精度高,且装置结构简单,降低制造成本;3. The use of servo motor can achieve the effect of low noise, low power consumption, high control precision, simple device structure and low manufacturing cost;
4、解决了人手少、工作量大的问题,大大提高效率。4. Solve the problem of less manpower and heavy workload, and greatly improve efficiency.
附图说明Description of drawings
图1为本发明的三维示意图;Fig. 1 is a three-dimensional schematic diagram of the present invention;
图2为本发明的另一方向三维示意图;Fig. 2 is a three-dimensional schematic diagram of another direction of the present invention;
图3为热封机构结构示意图;Fig. 3 is a structural schematic diagram of a heat-sealing mechanism;
图4为本发明纸箱存储盒结构示意图;Fig. 4 is a schematic structural diagram of a carton storage box of the present invention;
图5为本发明取纸箱机构结构示意图;Fig. 5 is a structural schematic diagram of the carton-taking mechanism of the present invention;
图6为本发明的充气装置示意图;Fig. 6 is a schematic diagram of the inflation device of the present invention;
图7为本发明的纸箱供给装置结构示意图;Fig. 7 is a schematic structural diagram of the carton supply device of the present invention;
图8为本发明平行四边形机构示意图。Fig. 8 is a schematic diagram of a parallelogram mechanism of the present invention.
图中:1-第一输送皮带,2-膜卷,3-第一推板,4-第一挡板,5-第一热封机构,6-第二输送皮带,7-第二推板,8-第二挡板,9-纸箱存储盒,10-充气装置,11-水平方向封箱机构,12-关箱子挡板,13-第三输送皮带,14-封胶机构,15-第二热封机构,16-滑块,17-压板,18-热封槽,19-导向条,20-导带条,21-第一真空吸盘,22-凸轮,23-固定真空吸盘,24移动真空吸盘,25-气针,26-切刀,27-商品信息采集仪,28-卷膜轴、29-辅助卷膜轴,30-纸箱压紧板,31-取料杆,32-前板,33-顶起板,34-上顶起板,35-下顶起板,36-第一导向板,37-导向口,38-热封机构气缸,39-后板。In the figure: 1-the first conveyor belt, 2-film roll, 3-the first push plate, 4-the first baffle plate, 5-the first heat sealing mechanism, 6-the second conveyor belt, 7-the second push plate , 8-second baffle, 9-carton storage box, 10-inflatable device, 11-horizontal direction sealing mechanism, 12-closing box baffle, 13-third conveyor belt, 14-glue sealing mechanism, 15-the first Two heat-sealing mechanisms, 16-slider, 17-pressing plate, 18-heat-sealing groove, 19-guide strip, 20-guiding strip, 21-first vacuum sucker, 22-cam, 23-fixed vacuum sucker, 24moving Vacuum suction cup, 25-air needle, 26-cutter, 27-commodity information collector, 28-film roll shaft, 29-auxiliary film roll shaft, 30-carton pressing plate, 31-feeder rod, 32-front plate , 33-jacking plate, 34-upper jacking plate, 35-lower jacking plate, 36-first guide plate, 37-guiding port, 38-heat sealing mechanism cylinder, 39-back plate.
具体实施方式detailed description
下面通过实施例,并结合附图,对本发明的技术方案作进一步具体的说明,Below by embodiment, in conjunction with accompanying drawing, the technical scheme of the present invention is described further specifically,
如图1和图2所示,一种自适应包装机,包括:As shown in Figure 1 and Figure 2, an adaptive packaging machine includes:
机架,用于支撑整个装置;rack for supporting the whole device;
第一输送皮带1,用于将商品进料并输送至下一工序,所述第一输送皮带1前端设有商品信息采集仪27,第一输送皮带1尾端设有第一挡板4、用于对商品定位的位置检测传感器、以及将商品推到下一道工序的第一推板3;The first conveyor belt 1 is used to feed and transport commodities to the next process. The front end of the first conveyor belt 1 is provided with a commodity information collector 27, and the tail end of the first conveyor belt 1 is provided with a first baffle 4, A position detection sensor for locating the product, and a first push plate 3 for pushing the product to the next process;
卷膜包装机构,用于将膜卷2包裹在商品上;Roll film packaging mechanism, used for wrapping film roll 2 on the commodity;
第一热封机构5,用于将包装在商品上的膜卷2进行热封并切断,所述第一推板3和第一热封机构5分别设于第一输送皮带1尾端相对两侧,第一推板3可沿着垂直第一输送皮带1方向运动将送至该位置的商品推向热封机构;The first heat-sealing mechanism 5 is used to heat-seal and cut off the film roll 2 packaged on the commodity. On the side, the first push plate 3 can move along the direction perpendicular to the first conveyor belt 1 to push the commodities sent to this position to the heat-sealing mechanism;
第二输送皮带6,设于第一推板3后的第一热封机构5后面,所述第二输送皮带6与第一输送皮带1垂直,将用膜卷2包好的商品送至下一道工序,第二输送皮带6末端设有第二挡板8和方向与其垂直的第二推板7,以及用于对商品定位的位置检测传感器;The second conveyor belt 6 is located behind the first heat-sealing mechanism 5 behind the first push plate 3, and the second conveyor belt 6 is perpendicular to the first conveyor belt 1, and the goods wrapped with the film roll 2 are sent to the bottom. In one process, the end of the second conveyor belt 6 is provided with a second baffle plate 8 and a second push plate 7 whose direction is perpendicular to it, and a position detection sensor for locating the product;
装封箱装置,用于将膜卷2包好的商品装箱并封箱,其包括纸箱供给装置、用于对膜卷充气的充气装置、第三输送皮带13和用于对纸箱关闭和封箱的封箱装置,第三输送皮带13首端和第二输送皮带6尾端相平行设置,所述第二推板7用于将用膜卷2包好的商品推送至第三输送皮带13,第三输送皮带13前端设有对纸箱定位的位置检测传感器;The box packing and sealing device is used to box and seal the goods wrapped by the film roll 2, which includes a carton supply device, an inflation device for inflating the film roll, a third conveying belt 13 and a carton for closing and sealing the carton. The case sealing device of the case, the first end of the third conveyor belt 13 and the tail end of the second conveyor belt 6 are arranged in parallel, and the second push plate 7 is used to push the goods wrapped with the film roll 2 to the third conveyor belt 13 , the front end of the third conveyor belt 13 is provided with a position detection sensor for positioning the carton;
控制装置,用于接收上述商品信息采集仪27和所有位置检测器信号,并控制第一推板3、热封机构、纸箱供给装置、封箱装置、第二推板7和所有输送皮带运转和启停。The control device is used to receive the above-mentioned commodity information collector 27 and all position detector signals, and control the first push plate 3, the heat sealing mechanism, the carton supply device, the case sealing device, the second push plate 7 and all conveyor belts to run and Start and stop.
如图1所示,所述卷膜包装机构包括第一推板3、卷膜轴28和辅助卷膜轴29,所述卷膜轴28和辅助卷膜轴29分别设于第一输送皮带3上下两侧,所述卷膜轴28上的膜卷2依次绕过上面的卷膜轴28、第一热封机构5方向的第一输送皮带1侧面的机架和下方的辅助卷膜轴29,上方的膜卷和第一输送皮带1组成一个可供商品进来的空间。As shown in Figure 1, the film roll packaging mechanism includes a first push plate 3, a film roll shaft 28 and an auxiliary film roll shaft 29, and the film roll shaft 28 and the auxiliary film roll shaft 29 are respectively arranged on the first conveyor belt 3 On the upper and lower sides, the film roll 2 on the film roll shaft 28 goes around the film roll shaft 28 above, the frame on the side of the first conveyor belt 1 in the direction of the first heat-sealing mechanism 5, and the auxiliary film roll shaft 29 below. , the film roll above and the first conveying belt 1 form a space that can come in for commodities.
如图3所示,所述第一热封机构5包括两根竖直的热封机构气缸38、设于热封机构气缸38顶部末端的滑块16、以及压板17和热封槽18,所述压板17两端分别与两个滑块16相连,热封槽18设于与第二输送皮带6同高处,压板17和热封槽18上均设有加热装置,压板17中部设有向下的切刀26,压板17通过两个热封机构气缸38带动迅速下降将热封槽18上的膜卷2压入槽内,然后启动加热装置加热,对膜卷进行热封并利用压板17中部切刀26将膜卷切断。As shown in Figure 3, the first heat-sealing mechanism 5 includes two vertical heat-sealing mechanism cylinders 38, a slider 16 located at the top end of the heat-sealing mechanism cylinder 38, a pressing plate 17 and a heat-sealing groove 18, so The two ends of the pressing plate 17 are respectively connected with two sliders 16, the heat sealing groove 18 is located at the same height as the second conveyor belt 6, the pressing plate 17 and the heat sealing groove 18 are provided with heating devices, and the middle part of the pressing plate 17 is provided with a The lower cutter 26 and the pressing plate 17 are driven down rapidly by the two heat-sealing mechanism cylinders 38 to press the film roll 2 on the heat-sealing groove 18 into the groove, then start the heating device to heat, heat seal the film roll and use the pressing plate 17 The middle cutter 26 cuts off the film roll.
如图7所示,所述纸箱供给装置包括纸箱存储盒9、取纸箱机构和设于第三输送皮带13上纸箱形状维持机构,所述纸箱存储盒9为设于第三输送皮带13首部上方一面具有开口的盒子,纸箱存储盒9内设有可前后移动的纸箱压紧板30,纸箱压紧板30与纸箱存储盒9有开口的一面组成放置纸箱的存储空间,所述取纸箱机构包括凸轮22、驱动凸轮22的伺服电机和设于凸轮22侧面的取料杆31,所述取料杆31端部设有可吸取纸箱的第一真空吸盘21,所述纸箱形状维持机构有多个,每一个纸箱形状维持机构均包括前板32和后板39,所述前板32和后板39之间距离为刚好放下一个纸箱的宽度,以保持纸箱形状。As shown in Figure 7, the carton supply device includes a carton storage box 9, a carton taking mechanism and a carton shape maintaining mechanism on the third conveyor belt 13, and the carton storage box 9 is located above the head of the third conveyor belt 13 A box with an opening on one side, a carton pressing plate 30 that can move forward and backward is provided in the carton storage box 9, and the carton pressing plate 30 and the side with the opening of the carton storage box 9 form a storage space for placing cartons, and the carton taking mechanism includes The cam 22, the servo motor driving the cam 22 and the pick-up rod 31 located on the side of the cam 22, the end of the pick-up rod 31 is provided with a first vacuum chuck 21 that can suck the carton, and the carton shape maintaining mechanism has multiple , each carton shape maintaining mechanism includes a front plate 32 and a rear plate 39, the distance between the front plate 32 and the rear plate 39 is just the width of a carton to keep the shape of the carton.
如图1和图2所示,所述封箱装置包括沿第三输送皮带13输送方向依次设于其两侧的顶起板33、水平方向封箱机构11、关箱子挡板12和封胶机构14,所述每一侧的顶起板33均包括上顶起板34和下顶起板35,所述上顶起板34和下顶起板35前端均设有相对弯折第一导向板36,所述相同侧两个第一导向板36间最小距离小于纸箱高度,相同侧上顶起板34和下顶起板35间距离大于纸箱高度;所述水平方向封箱机构11为三杆铰接组成的平行四边形机构,该平行四边形机构设有驱动伺服电机,在伺服电机驱动下,两个平行四边形机构之间的距离可以实现由远到近再到远调节,从而将纸箱前后的水平方向箱板关闭;所述每一侧的关箱子挡板12前端均设有V字型的导向口37,导向口37中部设有水平方向的导向条19,所述两个导向条19前端均向外翻折,两侧关箱子挡板12尾端向内收紧至距离等于纸箱长度,V字型的导向口37前端的缺口大于纸箱的高度;封胶机构14包括竖直的封胶轴和设于封胶轴上可转动的胶带,两侧的封胶机构14均设有向内侧的导带条20。As shown in Figures 1 and 2, the sealing device includes a lifting plate 33 arranged on both sides of the third conveyor belt 13 along the conveying direction, a horizontal sealing mechanism 11, a box closing baffle 12 and a sealing glue. Mechanism 14, the jacking plate 33 on each side includes an upper jacking plate 34 and a lower jacking plate 35, and the front ends of the upper jacking plate 34 and the lower jacking plate 35 are provided with a relatively bent first guide plate 36, the minimum distance between the two first guide plates 36 on the same side is less than the height of the carton, and the distance between the upper lifting plate 34 and the lower lifting plate 35 on the same side is greater than the height of the carton; the horizontal sealing mechanism 11 is three A parallelogram mechanism composed of hinged rods. The parallelogram mechanism is equipped with a driving servo motor. Driven by the servo motor, the distance between the two parallelogram mechanisms can be adjusted from far to near and then to far, so that the front and rear levels of the carton The direction box plate is closed; the front end of the box baffle plate 12 on each side is provided with a V-shaped guide opening 37, and the middle part of the guide opening 37 is provided with a guide strip 19 in a horizontal direction, and the two guide strips 19 front ends are both Fold outwards, close the box baffle plate 12 tail ends on both sides and tighten inward until the distance is equal to the length of the carton, the gap at the front end of the V-shaped guide opening 37 is greater than the height of the carton; the sealing mechanism 14 includes a vertical sealing shaft As well as the rotatable adhesive tape arranged on the sealing shaft, the sealing mechanism 14 on both sides is provided with a tape guide 20 facing inward.
如图6所示,所述充气装置10设于水平方向封箱机构11上游的第三输送皮带13侧面,所述充气装置10包括相对设置的固定真空吸盘23和移动真空吸盘24以及驱动气缸,移动真空吸盘24侧还设有气针25和与气针25相连的充气机,通过驱动气缸带动移动真空吸盘24移动可将膜卷2的充气端两侧拉开,然后用气针25刺破充气。As shown in Figure 6, the inflator 10 is arranged on the side of the third conveyor belt 13 upstream of the horizontal direction sealing mechanism 11, and the inflator 10 includes a fixed vacuum chuck 23 and a moving vacuum chuck 24 and a driving cylinder oppositely arranged, The side of the mobile vacuum chuck 24 is also provided with an air needle 25 and an inflator connected to the air needle 25. By driving the cylinder to drive the mobile vacuum chuck 24 to move, the two sides of the inflatable end of the film roll 2 can be pulled apart, and then the air needle 25 is used to puncture Inflate.
所述封胶机构14后的第三输送皮带13输两侧分别设有方向与其平行的第二热封机构15,第二热封机构15结构与第一热封机构5完全一样。The second heat-sealing mechanism 15 parallel to the third conveying belt 13 after the glue-sealing mechanism 14 is respectively provided. The structure of the second heat-sealing mechanism 15 is exactly the same as that of the first heat-sealing mechanism 5 .
如图8所示,平行四边形机构的第一杆一端与驱动伺服电机相连,第三杆一端与机架铰接,第一杆和第三杆另一端分别与第二杆两端铰接相连,通过驱动伺服电机驱动第一杆旋转,可带动第二杆自由移动,将两组这样的平行四边形机构相对设置,那么在驱动伺服电机驱动下,两组平行四边形机构的第二杆之间距离就由大到小再到大的变化,从而可将纸箱水平箱板关闭。As shown in Figure 8, one end of the first rod of the parallelogram mechanism is connected to the driving servo motor, one end of the third rod is hinged to the frame, and the other ends of the first rod and the third rod are respectively connected to the two ends of the second rod. The servo motor drives the first rod to rotate, which can drive the second rod to move freely. If two sets of such parallelogram mechanisms are set up opposite to each other, the distance between the second rods of the two groups of parallelogram mechanisms will be changed from large to large under the drive of the servo motor. From small to large changes, so that the carton can be closed horizontally.
上述所有位置检测传感器为光电传感器检测。所述的第一输送皮带1上商品通过第一输送皮带1转动可以移动到第一挡板4的前方,第一输送皮带1在移动的过程中会经过第一输送皮带1处的商品信息采集仪27,从而可以对商品进行检测,并得出商品的详细信息,最终判断商品的包装方式,第一输送皮带1继续前行,将商品输送至第一挡板4处,商品被第一挡板4挡住无法前行,同时第一挡板4上的光电传感器检测到商品到位,第一输送皮带1的电机自动停止运行。此时第一推板3按照一定的速度将商品沿第二输送皮带6的运行方向推出,商品穿过膜卷2,将膜卷带出并裹紧商品实现商品的初步包装,光电传感器检测到商品推送到位后第一推板3以快退的方式收回,然后第一热封机构5的压板17开始下降,压板17压紧气膜卷2后通过切刀26将膜卷2切断,同时压板17对膜卷2气柱膜进行热封口,气柱膜裹好后商品随第二输送皮带6向前运动,将商品到第二挡板8处。All the position detection sensors mentioned above are photoelectric sensor detection. Commodities on the first conveying belt 1 can be moved to the front of the first baffle 4 through the rotation of the first conveying belt 1, and the first conveying belt 1 will pass through the commodity information collection at the first conveying belt 1 during the movement instrument 27, so that the commodity can be detected, and the detailed information of the commodity can be obtained, and finally the packaging method of the commodity is judged. Plate 4 blocks and can't move forward, and the photoelectric sensor on the first baffle plate 4 detects that commodity is in place simultaneously, and the motor of the first conveyor belt 1 stops running automatically. At this time, the first push plate 3 pushes the product out along the running direction of the second conveyor belt 6 at a certain speed, and the product passes through the film roll 2, and the film roll is taken out and wrapped tightly to realize the preliminary packaging of the product, and the photoelectric sensor detects After the product is pushed in place, the first push plate 3 is retracted in a fast-rewinding manner, and then the pressing plate 17 of the first heat-sealing mechanism 5 begins to descend, and the pressing plate 17 presses the air film roll 2 and cuts off the film roll 2 by the cutter 26. At the same time, the pressing plate 17 Heat-seal the air column film of the film roll 2, and after the air column film is wrapped, the commodity moves forward with the second conveyor belt 6, and the commodity is moved to the second baffle plate 8.
所述第二输送皮带6停止转动,商品停止前行,同时光电传感器检测到商品到位,第二输送皮带6的传送带电机自动停止运行,若商品被控制系统判定为需要进行箱式包装,则在第二输送皮带6前行的同时取纸箱机构的电机开始运转,电机带动第一真空吸盘21绕凸轮22进行旋转,到达指定位置后第一真空吸盘21吸紧纸箱存储盒9中的瓦楞纸箱(被折叠好的板状纸箱),然后电机反向运转,将瓦楞纸箱抽出并放在纸箱形状维持机构位置展开,纸箱随第三输送皮带13一起向前运动。当包有气柱膜的商品和瓦楞纸箱同时到位后第二推板7将商品连同薄膜一同推入瓦楞纸箱中,并由距离传感器对商品的位置进行检测. 商品被装入箱中后充气装置10的移动真空吸盘24将气柱膜的充气道扯开,气针25扎破薄膜迅速向气柱膜中充气,直至气柱膜将商品与瓦楞纸箱之间的空隙填满。然后商品继续开始沿第三输送皮带13运动,在运动的同时分别由封箱装置的顶起板33、水平方向封箱机构11和关箱子挡板12将瓦楞纸箱两侧的八个盖板关紧,并由传送带两侧的60mm封胶机构14上的胶带将纸箱封口,实现商品整体包装。The second conveyor belt 6 stops rotating, and the product stops moving forward. At the same time, the photoelectric sensor detects that the product is in place, and the conveyor belt motor of the second conveyor belt 6 automatically stops running. While the second conveyor belt 6 was moving forward, the motor of the carton mechanism was started to run, and the motor drove the first vacuum chuck 21 to rotate around the cam 22. After arriving at the designated position, the first vacuum chuck 21 sucked tightly the corrugated cardboard box in the carton storage box 9 ( Folded cardboard box), and then the motor reverses, the corrugated box is pulled out and placed on the position of the carton shape maintaining mechanism to unfold, and the carton moves forward together with the third conveyor belt 13. When the product wrapped with air column film and the corrugated box are in place at the same time, the second push plate 7 pushes the product together with the film into the corrugated box, and the position of the product is detected by the distance sensor. After the product is loaded into the box, the inflating device The moving vacuum sucker 24 of 10 tore apart the inflation channel of the air column film, and the air needle 25 pierced the film and quickly inflated the air column film until the air column film filled the gap between the product and the corrugated box. Then the commodity continues to move along the third conveying belt 13, while moving, the eight cover plates on both sides of the corrugated box are closed tightly by the jacking plate 33 of the sealing device, the horizontal direction sealing mechanism 11 and the closing box baffle plate 12. , and the tape on the 60mm sealing mechanism 14 on both sides of the conveyor belt seals the carton to realize the overall packaging of the product.
当商品不需要箱式包装时,所述第二输送皮带6停止转动,商品停止前行,同时光电传感器检测到商品到位,传送带电机自动停止运行,若商品被控制系统判定为不需要进行箱式包装,则商品由第二推板7直接在相应位置将商品推上第三输送皮带13,充气装置10完成对气柱膜的充气(也可根据要求选择不充气)后,商品被直接送两个第二热封机构15处对两端的气柱膜进行封口,实现商品整体的包装。When the product does not need box packaging, the second conveyor belt 6 stops rotating, and the product stops moving forward. At the same time, the photoelectric sensor detects that the product is in place, and the conveyor belt motor automatically stops running. Packaging, then the product is directly pushed onto the third conveying belt 13 by the second push plate 7 at the corresponding position, after the inflation device 10 completes the inflation of the air column membrane (or not inflated according to requirements), the product is directly sent to two A second heat-sealing mechanism seals the air column film at both ends at 15 places to realize the overall packaging of the product.
所述的取纸箱机构在工作时,将折好的瓦楞纸箱整齐的放入纸箱存储盒9中并用纸箱压紧板30夹紧,然后由一个伺服电机带动取料杆31绕固定的凸轮22转动,取料杆31端部的第一真空吸盘21在伺服电机的带动下迅速接近瓦楞纸箱,并吸紧其一个侧面。吸紧后伺服电机开始转动,将瓦楞纸箱从纸箱存储盒9的缺口处拉出,在重力和纸箱形状维持机构的作用下纸箱自动撑开;最后松开第一真空吸盘21,取纸箱机构系统复位,此后重复上述运动过程。When the carton picking mechanism is in operation, the folded corrugated cartons are neatly put into the carton storage box 9 and clamped with the carton pressing plate 30, and then a servo motor drives the picking rod 31 to rotate around the fixed cam 22 , the first vacuum suction cup 21 at the end of the material taking rod 31 approaches the corrugated box rapidly under the drive of the servo motor, and sucks one side of it tightly. After the suction is tightened, the servo motor starts to rotate, and the corrugated carton is pulled out from the gap of the carton storage box 9, and the carton is automatically stretched under the action of gravity and the carton shape maintaining mechanism; finally, the first vacuum suction cup 21 is released, and the carton mechanism system is taken out Reset, and then repeat the above-mentioned movement process.
所述的第一输送皮带1旁设有商品信息采集仪27,通过商品信息采集仪27可以对商品进行检测,并得出商品的详细信息,判断商品的包装方式,所述的第一挡板4和第二挡板8上有光电传感器,通过光电传感器可以实现对商品的位置得到准确的反馈,整个装置中各电机的开关和正反转动作由工控机程序控制。The commodity information collecting instrument 27 is arranged beside the first conveying belt 1, and the commodity information collecting instrument 27 can detect the commodity, and obtain detailed information of the commodity, and judge the packaging method of the commodity. There are photoelectric sensors on 4 and the second baffle plate 8, and accurate feedback can be realized on the position of goods by photoelectric sensors, and the switches and forward and reverse actions of each motor in the whole device are controlled by the industrial computer program.
本装置使用时,先在第一输送皮带1上放置商品,传送带开始转动时,各电机和传感器在程序控制下开始运动,从而带动各机构运动,实现商品的包装。When the device is in use, first place commodities on the first conveyor belt 1, and when the conveyor belt starts to rotate, each motor and sensor starts to move under the program control, thereby driving each mechanism to move and realize the packaging of commodities.
本发明的保护范围并不限于上述的实施例,显然,本领域的技术人员可以对本发明进行各种改动和变形而不脱离本发明的范围和精神。倘若这些改动和变形属于本发明权利要求及其等同技术的范围内,则本发明的意图也包含这些改动和变形在内。The scope of protection of the present invention is not limited to the above-mentioned embodiments. Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the scope and spirit of the present invention. If these changes and modifications fall within the scope of the claims of the present invention and their equivalent technologies, the intent of the present invention is also to include these changes and modifications.
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| CN106965978A (en) * | 2017-04-27 | 2017-07-21 | 浙江机电职业技术学院 | A kind of automatic packaging machine |
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| CN107020770A (en) * | 2017-05-17 | 2017-08-08 | 内蒙古蒙牛乳业(集团)股份有限公司 | A kind of paper container production equipment |
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| CN108454921A (en) * | 2018-04-03 | 2018-08-28 | 杭州科技职业技术学院 | A kind of multi-functional automatic packaging integrated machine of on-line shop |
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| CN117117284A (en) * | 2023-07-24 | 2023-11-24 | 东北电力大学 | An all-in-one device for making fiber-shaped stretchable batteries |
| CN119142590A (en) * | 2024-11-19 | 2024-12-17 | 旭川新材料(广东)股份有限公司 | Glass bottle boxing equipment |
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