CN110406737A - A kind of dressing batch package equipment - Google Patents
A kind of dressing batch package equipment Download PDFInfo
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- CN110406737A CN110406737A CN201910789236.0A CN201910789236A CN110406737A CN 110406737 A CN110406737 A CN 110406737A CN 201910789236 A CN201910789236 A CN 201910789236A CN 110406737 A CN110406737 A CN 110406737A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/10—Feeding, e.g. conveying, single articles
- B65B35/16—Feeding, e.g. conveying, single articles by grippers
- B65B35/18—Feeding, e.g. conveying, single articles by grippers by suction-operated grippers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B41/00—Supplying or feeding container-forming sheets or wrapping material
- B65B41/12—Feeding webs from rolls
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B51/00—Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
- B65B51/10—Applying or generating heat or pressure or combinations thereof
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/04—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages
- B65B61/06—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages by cutting
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Auxiliary Devices For And Details Of Packaging Control (AREA)
Abstract
本发明是一种敷料批量包装设备,包括送料装置、取料机械手、输送装置、热封装置和切片装置,取料机械手包括支架,支架下方设有真空泵,支架上端设有一框架,框架内设有一块封板,封板中间设有通孔,封板一侧装有驱动电机,驱动电机的输出轴穿过通孔位于封板另一侧依次装有圆盘A、定齿轮、圆盘B,圆盘A与封板紧贴,封板与圆盘A接触面设有一段弧形槽,弧形槽上设有一抽气孔,真空泵通过管道连接抽气孔,封板下端设有泄气孔,圆盘A上均布有三个通气孔,圆盘B上对应三个通气孔处各装有一轴承,每个轴承中间装有一根插入通气孔的空心连接轴,每根空心连接轴上装有一个吸盘支架,吸盘支架上装有若干个吸盘;本发明提高了生产效率,解放了劳动力。
The present invention is a dressing batch packaging equipment, which includes a feeding device, a material retrieving manipulator, a conveying device, a heat sealing device and a slicing device. A sealing plate, with a through hole in the middle of the sealing plate, a driving motor is installed on one side of the sealing plate, the output shaft of the driving motor passes through the through hole and the other side of the sealing plate is equipped with a disc A, a fixed gear, and a disc B in sequence. The disc A is closely attached to the sealing plate. There is an arc-shaped groove on the contact surface between the sealing plate and the disc A. There is an air extraction hole on the arc-shaped groove. The vacuum pump is connected to the air extraction hole through a pipeline. There are three ventilation holes evenly distributed on A, and a bearing is installed on each of the corresponding three ventilation holes on the disc B, and a hollow connecting shaft inserted into the ventilation hole is installed in the middle of each bearing, and a suction cup bracket is installed on each hollow connecting shaft. Several suction cups are arranged on the suction cup bracket; the invention improves production efficiency and liberates labor force.
Description
技术领域technical field
本发明涉及敷料生产技术领域,具体是一种敷料批量包装设备。The invention relates to the technical field of dressing production, in particular to batch packaging equipment for dressings.
背景技术Background technique
目前市面上已经出现很多婴儿用的敷料产品,贴在肚脐处,主要作用是防水、隔绝细菌,敷料需要密封包装后进行销售,目前还没有一款专门用于敷料的包装设备,一些企业采用其他类型的包装机来生产,具有以下几个问题:1、现有包装机的上料处需要人工送料,劳动强度大,且制约了生产速度;2、现有包装机的热封装置通常加热时间不足,容易出现漏袋导致次品率较高,若提高加热时间则又降低了生产效率;3、包装切片机构通常一次只能切一片,制约了生产效率。At present, there are many dressing products for babies on the market. They are pasted on the navel. The main function is to waterproof and isolate bacteria. The production of this type of packaging machine has the following problems: 1. The feeding place of the existing packaging machine needs manual feeding, which is labor-intensive and restricts the production speed; 2. The heat-sealing device of the existing packaging machine usually takes a long time to heat up. Insufficient, leaky bags are prone to occur, resulting in a high rate of defective products, and if the heating time is increased, the production efficiency will be reduced; 3, the packaging and slicing mechanism can usually only cut one piece at a time, which restricts the production efficiency.
发明内容Contents of the invention
本发明的主要目的是为了解决上述现有包装机存在的问题,提供一种敷料批量包装设备。The main purpose of the present invention is to provide a batch packaging equipment for dressings in order to solve the problems existing in the above-mentioned existing packaging machines.
本发明的具体方案是:一种敷料批量包装设备,包括装有敷料的送料装置、取料机械手、输送装置、热封装置和切片装置,所述取料机械手设置在送料装置一侧,所述取料机械手包括支架,支架下方设有真空泵,支架上端设有一框架,框架内设有一块封板,封板中间设有通孔,封板一侧装有驱动电机,驱动电机的输出轴穿过通孔位于封板另一侧依次装有圆盘A、定齿轮、圆盘B,定齿轮与封板固定连接,圆盘A与封板紧贴,封板与圆盘A接触的一面靠送料装置一侧设有一段弧形槽,弧形槽上设有一抽气孔,所述真空泵通过管道连接抽气孔,封板下端设有泄气孔,所述圆盘A上均布有三个通气孔,所述三个通气孔位于弧形槽的圆周线上,圆盘B上对应三个通气孔处各装有一根插入所述通气孔的空心连接轴,圆盘A和圆盘B通过空心连接轴连接构成转盘组,每根空心连接轴上装有一齿轮A,圆盘B上位于每个齿轮A一侧装有一个与齿轮A啮合的齿轮B,每个齿轮B均与所述定齿轮啮合,每根空心连接轴外端伸出圆盘B且装有一个吸盘支架,每个吸盘支架上装有一个气包,气包一侧通过管道与空心连接轴连接,另一侧装有一排若干个吸盘;所述输送装置设置在吸盘支架下方,输送装置末端依次装有所述热封装置和切片装置。The specific scheme of the present invention is: a batch packaging equipment for dressings, including a feeding device equipped with dressings, a retrieving manipulator, a conveying device, a heat sealing device and a slicing device, the retrieving manipulator is arranged on one side of the feeding device, and the The reclaiming manipulator includes a bracket, a vacuum pump is set under the bracket, a frame is set on the upper end of the bracket, a sealing plate is set in the frame, a through hole is set in the middle of the sealing plate, a driving motor is installed on one side of the sealing plate, and the output shaft of the driving motor passes through The through hole is located on the other side of the sealing plate, and disc A, fixed gear, and disc B are sequentially installed. The fixed gear is fixedly connected with the sealing plate, and the disc A is closely attached to the sealing plate. One side of the device is provided with an arc-shaped groove, and an air-exhaust hole is arranged on the arc-shaped groove. The vacuum pump is connected to the air-exhaust hole through a pipeline, and the lower end of the sealing plate is provided with an air-leakage hole. The above-mentioned three ventilation holes are located on the circumferential line of the arc-shaped groove, and each of the corresponding three ventilation holes on the disk B is equipped with a hollow connecting shaft inserted into the ventilation hole, and the disk A and the disk B are connected through the hollow connection shaft A turntable group is formed, each hollow connecting shaft is equipped with a gear A, and a gear B on the side of each gear A is installed on the disc B, which is engaged with the gear A, and each gear B is engaged with the fixed gear. The outer end of the hollow connecting shaft protrudes from the disk B and is equipped with a suction cup bracket, and each suction cup bracket is equipped with an air bag, one side of the air bag is connected to the hollow connecting shaft through a pipe, and a row of several suction cups is installed on the other side; The conveying device is arranged under the suction cup support, and the end of the conveying device is sequentially equipped with the heat-sealing device and the slicing device.
本发明所述送料装置包括支架,支架两侧设有支板,两块支板之间沿长度方向装有若干根导辊,导辊上方装有若干块与导辊垂直的导料板,每两块导料板之间形成导料槽,导辊上位于导料槽底部装有皮带,位于最前端的导辊一端装有棘轮机构,支板上装有一个驱动棘轮机构的驱动气缸。The feeding device of the present invention comprises a bracket, support plates are arranged on both sides of the support, several guide rollers are arranged along the length direction between the two support plates, and several guide plates perpendicular to the guide rollers are installed above the guide rollers. A material guide groove is formed between the two material guide plates, a belt is installed on the guide roller at the bottom of the material guide groove, a ratchet mechanism is installed at one end of the frontmost guide roller, and a driving cylinder for driving the ratchet mechanism is installed on the support plate.
本发明所述棘轮机构包括与导辊轴固定连接的棘轮和设置在棘轮外圈的套环,套环内壁铰接有一拨齿,套环外壁设有与所述驱动气缸连接的连杆。The ratchet mechanism of the present invention includes a ratchet fixedly connected to the guide roller shaft and a collar arranged on the outer ring of the ratchet. The inner wall of the collar is hinged with a shifting tooth, and the outer wall of the collar is provided with a connecting rod connected with the driving cylinder.
本发明所述支板前端装有一个龙门架,龙门架的横梁上设有长形通孔,长形通孔内位于每个导料槽处装有一根调节螺杆,每根调节螺杆上装有锁紧螺母,每根调节螺杆底部装有一块导料压板。The front end of the support plate of the present invention is equipped with a gantry frame, and the beam of the gantry frame is provided with an elongated through hole, and an adjusting screw rod is installed at each guide groove in the elongated through hole, and a lock is installed on each adjusting screw rod. Tighten nuts, and a guide plate is installed at the bottom of each adjusting screw.
本发明所述支架下方装有位置调整机构,位置调整机构包括一个固定架,固定架顶部设有两条滑轨,滑轨上装有滑座,滑座上装有锁紧螺栓,滑座上还设有导向孔,导向孔内装有与所述支架固定连接的导向杆,滑座中间装有与支架固定连接的升降螺杆,滑座上装有与升降螺杆配合的锁紧螺母。A position adjustment mechanism is installed under the support of the present invention, the position adjustment mechanism includes a fixed frame, two slide rails are arranged on the top of the fixed frame, a slide seat is installed on the slide rail, a locking bolt is arranged on the slide seat, and a There is a guide hole, a guide rod fixedly connected with the support is housed in the guide hole, a lifting screw fixedly connected with the support is installed in the middle of the slide seat, and a lock nut cooperating with the lift screw is arranged on the slide seat.
本发明所述热封装置包括固定支架,固定支架顶部设置有两条滑轨,固定支架位于滑轨两端各装有一个轴承座,两个轴承座内装有一根螺杆,固定支架上装有伺服电机,伺服电机与所述螺杆传动连接,所述两条滑轨上装有一个滑座,滑座顶部装有一块垫板,滑座上沿长度方向装有至少一个支架,每个支架上装有一个气缸,气缸的活塞杆竖直向下朝向垫板且装有一块加热板,加热板内装有电阻丝,加热板一端装有与电阻丝连接的电线,所述滑座底部设有一块支板,支板上设有内螺纹,所述螺杆与支板螺纹连接。The heat sealing device of the present invention includes a fixed bracket, two slide rails are arranged on the top of the fixed bracket, and a bearing seat is installed on each end of the fixed bracket at the two ends of the slide rail, a screw rod is installed in the two bearing seats, and a servo motor is installed on the fixed bracket. , the servo motor is connected to the screw drive, a sliding seat is installed on the two slide rails, a backing plate is installed on the top of the sliding seat, at least one bracket is installed on the sliding seat along the length direction, and a cylinder is installed on each bracket , the piston rod of the cylinder faces the backing plate vertically downwards and is equipped with a heating plate, the heating plate is equipped with a resistance wire, one end of the heating plate is equipped with an electric wire connected with the resistance wire, and a support plate is provided at the bottom of the slide seat, Internal threads are provided on the plate, and the screw rod is threadedly connected with the support plate.
本发明包括支架,其特征是:支架上端两侧设有支板,两块支板之间从前到后依次装有纵向分割机构和横向切断机构,所述纵向分割机构包括安装在两块支板之间下端的转轴A和上端的转轴B,转轴A上装有若干个导向轮,转轴B上对应每个导向轮处装有一个压轮,其中位于中间的若干个压轮外圈上装有一圈环形刀片;所述横向切断机构包括上刀架和下刀架,所述两块支板上均设置有上滑槽和下滑槽,上滑槽与下滑槽之间设有隔板,所述上刀架安装在上滑槽内,所述下刀架安装在下滑槽内,支板上装有带动上刀架与下刀架做相对运动的驱动机构。The invention includes a bracket, which is characterized in that support plates are provided on both sides of the upper end of the support plate, and a longitudinal division mechanism and a transverse cutting mechanism are sequentially installed between the two support plates from front to back, and the longitudinal division mechanism includes Between the shaft A at the lower end and the shaft B at the upper end, several guide wheels are installed on the shaft A, and a pressure wheel is installed on the shaft B corresponding to each guide wheel, and a ring ring is installed on the outer ring of several pressure wheels located in the middle. blade; the transverse cutting mechanism includes an upper knife rest and a lower knife rest, and an upper chute and a lower chute are arranged on the two support plates, a partition is arranged between the upper chute and the lower chute, and the upper knife The frame is installed in the upper chute, the lower tool rest is installed in the lower chute, and the support plate is equipped with a drive mechanism that drives the upper knife rest and the lower knife rest to move relative to each other.
本发明所述驱动机构包括安装在两侧支板的上滑槽内位于上刀架上方的滑块和安装在下滑槽内位于下刀架下方的滑块,每个滑块上装有套环,套环内装有转轮,两个转轮之间装有一根偏心轴,偏心轴的轴心与转轮不同心,支板外侧装有与偏心轴连接的驱动电机。The drive mechanism of the present invention includes a slider installed in the upper chute of the support plates on both sides above the upper tool rest and a slider installed in the lower chute below the lower tool rest, each slider is equipped with a collar, A running wheel is arranged in the collar, and an eccentric shaft is arranged between the two running wheels.
本发明所述两根偏心轴上均装有齿轮,两个齿轮之间装有两个相互啮合的传动齿轮A和传动齿轮B,传动齿轮A与位于上端的偏心轴的齿轮啮合,传动齿轮B与位于下端的偏心轴的齿轮啮合。The two eccentric shafts of the present invention are equipped with gears, and two intermeshing transmission gears A and B are arranged between the two gears. The transmission gear A meshes with the gear of the eccentric shaft located at the upper end, and the transmission gear B Meshes with the gear of the eccentric shaft located at the lower end.
本发明所述弧形槽的弧度范围为120°~180°,弧形槽的最低点位于泄气孔一侧,弧形槽与泄气孔之间设有隔板。The arc range of the arc-shaped groove in the present invention is 120°~180°, the lowest point of the arc-shaped groove is located on the side of the vent hole, and a partition is provided between the arc-shaped groove and the vent hole.
本发明所述吸盘支架设有长形通孔,所述气包安装在长形通孔内,吸盘支架上位于长形通孔两侧设有螺纹孔,螺纹孔内装有紧固螺钉,所述气包通过软管与空心连接轴连接。The suction cup bracket of the present invention is provided with a long through hole, and the air bag is installed in the long through hole, and the suction cup support is provided with threaded holes on both sides of the long through hole, and fastening screws are installed in the threaded holes. The air bag is connected with the hollow connecting shaft through a hose.
本发明所述齿轮A和齿轮B的传动比为1:1,齿轮B与定齿轮的传动比是3:1。According to the present invention, the transmission ratio between gear A and gear B is 1:1, and the transmission ratio between gear B and fixed gear is 3:1.
本发明的工作原理如下:将敷料一片一片堆叠成一横排放置在送料装置的各个导料槽内,每个导料槽内在敷料后端放置一块压铁,送料时,驱动气缸不断动作带动套环往复旋转,套环内的拨齿与棘轮配合动作,套环顺时针旋转时拨齿推动棘轮顺时针旋转一定角度,套环逆时针旋转时拨齿移动到棘轮的前一个齿处,再次顺时针旋转时再带动棘轮顺时针旋转,棘轮则带动皮带步进式旋转,按照生产节拍将敷料步进式向前送料;为了与其他机构配合,设置位置调整机构可以调节支架的高度和前后位置;The working principle of the present invention is as follows: the dressings are stacked one by one into a horizontal row and placed in each material guide groove of the feeding device, and a weight iron is placed at the rear end of the dressing in each material guide groove. When feeding, the driving cylinder continuously moves to drive the sleeve The ring rotates reciprocally, and the shifting teeth in the collar cooperate with the ratchet. When the collar rotates clockwise, the shifting teeth push the ratchet to rotate a certain angle clockwise. When the collar rotates counterclockwise, the shifting teeth move to the previous tooth of the ratchet. When it rotates clockwise, it drives the ratchet to rotate clockwise, and the ratchet drives the belt to rotate step by step, feeding the dressing forward step by step according to the production beat; in order to cooperate with other mechanisms, a position adjustment mechanism is set to adjust the height and front and rear positions of the bracket;
开始包装工作时,开启驱动电机和真空泵,真空泵使封板与圆盘A之间的弧形槽内始终保持负压状态,驱动电机使圆盘A和圆盘B同步旋转,圆盘B带动齿轮A和齿轮B沿定齿轮的圆周公转,同时齿轮B带动空心连接轴和吸盘支架以空心连接轴轴线为轴心自转,当齿轮B公转120°时,正好自转360°,齿轮B运动到弧形槽范围内时气包与弧形槽连通使吸盘形成负压,运动到送料装置处时,带负压的吸盘将敷料吸到吸盘上即完成取料动作,然后吸着敷料的吸盘随着齿轮B运动到圆盘B的最低点时气包与泄气孔连通,外界的空气进入气包使气压平衡,敷料失去吸力在重力作用下落到运输装置上即完成放料动作,齿轮B继续公转到弧形槽之前气包内均没有形成负压,直到再次运动到弧形槽范围内再次形成负压,继续公转时循环取料、放料动作使敷料从送料装置上被一片一片的单独放置在输送装置上,通过输送装置将一排若干个敷料输送到热封装置处;When starting the packaging work, turn on the driving motor and the vacuum pump, the vacuum pump keeps the arc-shaped groove between the sealing plate and the disc A in a negative pressure state, the driving motor makes the disc A and disc B rotate synchronously, and the disc B drives the gear A and gear B revolve along the circumference of the fixed gear. At the same time, gear B drives the hollow connecting shaft and the suction cup bracket to rotate with the hollow connecting shaft axis as the axis. When gear B revolves 120°, it just rotates 360°, and gear B moves to an arc. When within the range of the groove, the air bag communicates with the arc-shaped groove to make the suction cup form a negative pressure. When it moves to the feeding device, the suction cup with negative pressure will suck the dressing onto the suction cup to complete the feeding action, and then the suction cup that sucks the dressing will follow the gear B When moving to the lowest point of disc B, the air bag communicates with the vent hole, outside air enters the air bag to balance the air pressure, and the dressing loses suction and falls to the transport device under the action of gravity to complete the feeding action, and gear B continues to revolve to the arc There is no negative pressure in the air bag before the groove, until it moves to the range of the arc-shaped groove again, and the negative pressure is formed again. When the revolution continues, the cycle of feeding and discharging will make the dressing be placed on the conveying device piece by piece from the feeding device On the top, a row of several dressings is delivered to the heat-sealing device through the delivery device;
进入热封装置之前通过覆膜卷在敷料的上下两层各铺设有一层包装袋膜,包装袋膜及敷料一同从垫板上过线,前端通过滚筒驱动机构将包装袋一同向前拉,进行封装动作时,加热板内的电阻丝始终通电加热,所有气缸同时动作将加热板压倒垫板上对前一批敷料的包装膜进行热封,然后伺服电机驱动滑座跟随包装袋同步前进,通过程序控制其速度保持一致,前进一端距离后前端的位置传感器检测到支板,气缸回缩同时伺服电机控制滑座反转回到起始位置,后端的位置传感器检测到支板,气缸再次动作使加热板下压对后一批的敷料包装袋进行热封,同时伺服电机再次使滑座向前与敷料及包装袋膜同步跟随移动,如此循环动作;Before entering the heat-sealing device, a layer of packaging bag film is laid on the upper and lower layers of the dressing through the film roll. The packaging bag film and the dressing pass through the line together on the backing plate, and the front end pulls the packaging bag forward together through the roller driving mechanism. During the packaging operation, the resistance wire in the heating plate is always energized and heated, and all the cylinders move at the same time to press the heating plate on the backing plate to heat-seal the packaging film of the previous batch of dressings, and then the servo motor drives the sliding seat to follow the packaging bag synchronously. The program controls its speed to be consistent, and the position sensor at the front end detects the support plate after advancing one end distance, and the cylinder retracts while the servo motor controls the sliding seat to reverse back to the initial position. The position sensor at the rear end detects the support plate, and the cylinder moves again to make The heating plate presses down to heat-seal the next batch of dressing packaging bags, and at the same time, the servo motor makes the sliding seat move forward synchronously with the dressing and packaging bag film again, and the cycle moves like this;
热封工位完成封装动作使一排包装袋内有多个独立的敷料包装,包装袋整体通过牵拉机构向前移动,包装袋从压轮与导向轮之间通过然后从上刀架与下刀架之间通过,通过压轮时,位于中间的压轮外圈的环形刀片与对应的导向轮作用下将包装袋沿纵向分割,通过后方的横向切断机构时,驱动机构使上刀架与下刀架不断做剪切动作,通过调节包装袋行进速度与剪切频次可以使每次剪切位置位于包装袋封装条处从而形成一片一片独立的小包装。The heat-sealing station completes the packaging action so that there are multiple independent dressing packages in a row of packaging bags. The whole packaging bag moves forward through the pulling mechanism. When passing between the blade holders, when passing through the pressure rollers, the ring-shaped blade on the outer ring of the pressure rollers in the middle and the corresponding guide wheels will divide the packaging bag longitudinally. When passing through the rear transverse cutting mechanism, the driving mechanism will make the upper blade holder and The lower knife rest performs shearing action continuously, and by adjusting the travel speed and cutting frequency of the packaging bag, the cutting position can be positioned at the sealing strip of the packaging bag to form individual small packages one by one.
本发明相比现有技术具有以下优点:1、取料、放料完全通过机械手自动完成,不需要人工持续操作,解放了劳动力,提高了生产效率;2、设置齿轮A和齿轮B作为行星齿轮,使吸盘支架在同时具有公转和自转,吸盘支架自转避免了吸盘在公转时触碰到送料装置上的敷料将其挤掉导致无法正常吸住敷料;3、在线进行热封,避免中间过程接触敷料,避免敷料被污染;封装时加热板同步跟随移动一段时间,增加了包装袋的热封时间,提高了封装效果,避免漏袋现象;4、切片装置可一次分割若干排包装袋后切成单独的小片包装,提高了切片效率,结构简单。Compared with the prior art, the present invention has the following advantages: 1. The feeding and unloading are completed automatically by the manipulator without continuous manual operation, which frees the labor force and improves the production efficiency; 2. Gear A and gear B are set as planetary gears , so that the suction cup bracket has revolution and rotation at the same time, and the rotation of the suction cup bracket prevents the suction cup from touching the dressing on the feeding device during the revolution and squeezing it out, resulting in the failure to absorb the dressing normally; 3. Heat sealing online to avoid contact in the middle process Dressing to avoid contamination of the dressing; the heating plate moves synchronously for a period of time during packaging, which increases the heat sealing time of the packaging bag, improves the packaging effect, and avoids bag leakage; 4. The slicing device can divide several rows of packaging bags at a time and cut them into pieces Individual small piece packaging improves slicing efficiency and has a simple structure.
附图说明Description of drawings
图1是本发明的立体视图;Fig. 1 is a perspective view of the present invention;
图2是本发明取料机械手的主视图;Fig. 2 is the front view of the reclaiming manipulator of the present invention;
图3是图2的俯视图;Fig. 3 is the top view of Fig. 2;
图4是图2的A-A视图;Fig. 4 is the A-A view of Fig. 2;
图5是图4的B-B视图;Fig. 5 is the B-B view of Fig. 4;
图6是图4的C-C视图;Fig. 6 is the C-C view of Fig. 4;
图7是本发明热封装置的立体视图;Figure 7 is a perspective view of the heat sealing device of the present invention;
图8是图7的主视图;Fig. 8 is the front view of Fig. 7;
图9是图7的侧视图;Fig. 9 is a side view of Fig. 7;
图10是本发明切片装置的立体视图a;Fig. 10 is a perspective view a of the slicing device of the present invention;
图11是本发明切片装置的立体视图b;Fig. 11 is a perspective view b of the slicing device of the present invention;
图12是图11的主视图;Fig. 12 is the front view of Fig. 11;
图13是图12的D-D视图;Fig. 13 is the D-D view of Fig. 12;
图14是本发明送料装置的主视图;Fig. 14 is the front view of the feeding device of the present invention;
图15是图14的俯视图;Figure 15 is a top view of Figure 14;
图16是图14的E-E视图;Fig. 16 is the E-E view of Fig. 14;
图17是图14的F-F视图;Fig. 17 is the F-F view of Fig. 14;
图中:1-取料机械手,101-支架,102-真空泵,103-框架,104-圆盘B,105-圆盘A,106-吸盘支架,107-封板,171-弧形槽,172-泄气孔,173-抽气孔,108-定齿轮,109-空心连接轴,110-气包,111-吸盘,114-齿轮A,115-齿轮B,116-驱动电机,,2-送料装置,201-锁紧螺母,202-调节螺杆,203-导料压板,204-敷料,205-导料板,206-棘轮机构,261-连杆,262-套环,263-棘轮,264-拨齿,207-导辊,208-皮带,209-滑座,210-导向杆,211-升降螺杆,212-龙门架,213-支板,214-固定架,215-驱动气缸,3-运输装置,4-热封装置,401-固定支架,402-滑轨,403-滑座,404-支架,405-垫板,406-加热板,407-导辊,408-气缸,409-螺杆,410-轴承座,411-伺服电机,412-电线,413-支板,414-位置传感器,415-安装板,5-切片装置,501-支架,502-支板,521-上滑槽,522-下滑槽,503-驱动电机,504-滑块,505-套环,506-转轮,507-偏心轴,508-上刀架,509-转轴B,510-环形刀片,511-压轮,512-复位弹簧,513-传动齿轮B,514-传动齿轮A,515-齿轮,516-转轴A,517-导向轮,518-下刀架。In the figure: 1-feeding manipulator, 101-bracket, 102-vacuum pump, 103-frame, 104-disc B, 105-disk A, 106-suction cup bracket, 107-sealing plate, 171-arc groove, 172 - vent hole, 173- air extraction hole, 108- fixed gear, 109- hollow connecting shaft, 110- air bag, 111- suction cup, 114- gear A, 115- gear B, 116- drive motor, 2- feeding device, 201-lock nut, 202-adjusting screw, 203-guiding plate, 204-dressing, 205-guiding plate, 206-ratchet mechanism, 261-connecting rod, 262-collar, 263-ratche, 264-tooth , 207-guide roller, 208-belt, 209-slider, 210-guide rod, 211-lift screw, 212-gantry, 213-support plate, 214-fixed frame, 215-drive cylinder, 3-transportation device, 4-heat sealing device, 401-fixed bracket, 402-sliding rail, 403-sliding seat, 404-support, 405-backing plate, 406-heating plate, 407-guide roller, 408-cylinder, 409-screw, 410- Bearing seat, 411-servo motor, 412-wire, 413-support plate, 414-position sensor, 415-installation plate, 5-slicing device, 501-bracket, 502-support plate, 521-upper chute, 522-downward Groove, 503-drive motor, 504-slider, 505-collar, 506-runner, 507-eccentric shaft, 508-upper tool holder, 509-rotating shaft B, 510-ring blade, 511-pressure wheel, 512- Back-moving spring, 513-transmission gear B, 514-transmission gear A, 515-gear, 516-rotating shaft A, 517-guide wheel, 518-lower knife rest.
具体实施方式Detailed ways
参见图1-6,本实施例包括装有敷料的送料装置2、取料机械手1、输送装置3、热封装置4和切片装置5,所述取料机械手1设置在送料装置2一侧,所述取料机械手1包括支架101,支架101下方设有真空泵102,支架101上端设有一框架103,框架103内设有一块封板107,封板107中间设有通孔,封板107一侧装有驱动电机116,驱动电机116的输出轴穿过通孔位于封板107另一侧依次装有圆盘A105、定齿轮108、圆盘B104,定齿轮108与封板107固定连接,圆盘A105与封板107紧贴,封板107与圆盘A105接触的一面靠送料装置2一侧设有一段弧形槽171,弧形槽171上设有一抽气孔173,所述真空泵102通过管道连接抽气孔173,封板107下端设有泄气孔172,所述圆盘A105上均布有三个通气孔,所述三个通气孔位于弧形槽171的圆周线上,圆盘B104上对应三个通气孔处各装有一根插入所述通气孔的空心连接轴109,圆盘A105和圆盘B104通过空心连接轴109连接构成转盘组,每根空心连接轴109上装有一齿轮A114,圆盘B104上位于每个齿轮A114一侧装有一个与齿轮A114啮合的齿轮B115,每个齿轮B115均与所述定齿轮108啮合,每根空心连接轴114外端伸出圆盘B104且装有一个吸盘支架106,每个吸盘支架106上装有一个气包110,气包110一侧通过管道与空心连接轴114连接,另一侧装有一排若干个吸盘111;所述输送装置3设置在吸盘支架106下方,输送装置3末端依次装有所述热封装置4和切片装置5。Referring to Figures 1-6, this embodiment includes a feeding device 2 equipped with a dressing, a retrieving manipulator 1, a conveying device 3, a heat sealing device 4 and a slicing device 5, and the retrieving manipulator 1 is arranged on one side of the feeding device 2, Described retrieving manipulator 1 comprises support 101, and support 101 below is provided with vacuum pump 102, and support 101 upper end is provided with a frame 103, is provided with a sealing plate 107 in frame 103, is provided with through hole in the middle of sealing plate 107, and sealing plate 107 side A driving motor 116 is installed, the output shaft of the driving motor 116 passes through the through hole and is located on the other side of the sealing plate 107. The disc A105, the fixed gear 108, and the disc B104 are sequentially installed. The fixed gear 108 is fixedly connected with the sealing plate 107, and the disc A105 is closely attached to the sealing plate 107, and the side of the sealing plate 107 in contact with the disc A105 is provided with a section of arc-shaped groove 171 on the side of the feeding device 2, and the arc-shaped groove 171 is provided with an air extraction hole 173, and the vacuum pump 102 is connected by a pipeline. Air extraction holes 173, the lower end of the sealing plate 107 is provided with vent holes 172, three air holes are evenly distributed on the disc A105, and the three air holes are located on the circumference of the arc groove 171, corresponding to three air holes on the disc B104 A hollow connecting shaft 109 inserted into the vent hole is respectively installed at the vent hole, and the disc A105 and the disc B104 are connected by the hollow connecting shaft 109 to form a turntable group. A gear A114 is housed on each hollow connecting shaft 109, and a gear A114 is housed on the disc B104. One side of each gear A114 is equipped with a gear B115 meshing with the gear A114, each gear B115 is meshing with the fixed gear 108, and the outer end of each hollow connecting shaft 114 protrudes from the disk B104 and is equipped with a suction cup bracket 106, each suction cup support 106 is equipped with an air bag 110, one side of the air bag 110 is connected with the hollow connecting shaft 114 through a pipeline, and a row of several suction cups 111 is installed on the other side; the delivery device 3 is arranged below the suction cup support 106 , the end of the conveying device 3 is sequentially equipped with the heat-sealing device 4 and the slicing device 5 .
参见图14-17,本实施例所述送料装置2包括支架,支架两侧设有支板213,两块支板213之间沿长度方向装有若干根导辊207,导辊207上方装有若干块与导辊207垂直的导料板205,每两块导料板205之间形成导料槽,导辊207上位于导料槽底部装有皮带208,皮带208上放置堆叠成一横排的敷料204,位于最前端的导辊207一端装有棘轮机构206,支板213上装有一个驱动棘轮机构206的驱动气缸215。Referring to Figures 14-17, the feeding device 2 in this embodiment includes a bracket, and support plates 213 are provided on both sides of the support, and several guide rollers 207 are installed along the length direction between the two support plates 213, and above the guide rollers 207, there are A plurality of material guide plates 205 perpendicular to the guide roller 207 form a material guide groove between every two material guide plates 205, and a belt 208 is arranged at the bottom of the material guide groove on the guide roller 207, and a horizontal row is placed on the belt 208. For the dressing 204 , a ratchet mechanism 206 is installed at one end of the leading roller 207 , and a drive cylinder 215 for driving the ratchet mechanism 206 is installed on the support plate 213 .
本实施例所述棘轮机构206包括与导辊7轴固定连接的棘轮263和设置在棘轮263外圈的套环262,套环262内壁铰接有一拨齿264,套环262外壁设有与所述驱动气缸215连接的连杆261。The ratchet mechanism 206 described in this embodiment includes a ratchet 263 fixedly connected to the guide roller 7 and a collar 262 arranged on the outer ring of the ratchet 263. The inner wall of the collar 262 is hinged with a toggle tooth 264, and the outer wall of the collar 262 is provided with the Drive the connecting rod 261 connected to the cylinder 215.
本实施例所述支板213前端装有一个龙门架212,龙门架212的横梁上设有长形通孔,长形通孔内位于每个导料槽处装有一根调节螺杆202,每根调节螺杆202上装有锁紧螺母201,每根调节螺杆202底部装有一块导料压板203。A gantry 212 is installed at the front end of the support plate 213 described in this embodiment, and the beam of the gantry 212 is provided with an elongated through hole, and an adjusting screw 202 is installed at each feed groove in the elongated through hole. Lock nuts 201 are provided on the adjusting screw rods 202, and a guide plate 203 is installed at the bottom of each adjusting screw rod rods 202.
本实施例所述支架下方装有位置调整机构,位置调整机构包括一个固定架214,固定架214顶部设有两条滑轨,滑轨上装有滑座209,滑座209上装有锁紧螺栓,滑座209上还设有导向孔,导向孔内装有与所述支架固定连接的导向杆210,滑座209中间装有与支架固定连接的升降螺杆211,滑座209上装有与升降螺杆211配合的锁紧螺母。A position adjustment mechanism is installed below the support described in this embodiment, and the position adjustment mechanism includes a fixed frame 214, and two slide rails are arranged on the top of the fixed frame 214, and a slide seat 209 is housed on the slide rail, and locking bolts are housed on the slide seat 209. Also be provided with guide hole on the slide seat 209, the guide rod 210 that is fixedly connected with described support is housed in the guide hole, the lift screw rod 211 that is fixedly connected with support is housed in the middle of slide seat 209, slide seat 209 is equipped with and cooperates with lift screw rod 211. lock nut.
参见图7-9,本实施例所述热封装置4包括固定支架401,固定支架401顶部设置有两条滑轨402,固定支架401位于滑轨402两端各装有一个轴承座410,两个轴承座410内装有一根螺杆409,固定支架401上装有伺服电机411,伺服电机411与所述螺杆409传动连接,所述两条滑轨402上装有一个滑座403,滑座403顶部装有一块垫板405,滑座403上沿长度方向装有两个支架404,每个支架404上装有一个气缸408,气缸408的活塞杆竖直向下朝向垫板405且装有一块加热板406,加热板406内装有电阻丝,加热板406一端装有与电阻丝连接的电线412,所述滑座403底部设有一块支板413,支板413上设有内螺纹,所述螺杆409与支板413螺纹连接。Referring to Figures 7-9, the heat sealing device 4 in this embodiment includes a fixed bracket 401, two slide rails 402 are arranged on the top of the fixed bracket 401, and a bearing seat 410 is installed on each of the two ends of the fixed bracket 401 at the two ends of the slide rail 402. A screw rod 409 is housed in a bearing seat 410, a servo motor 411 is housed on the fixed bracket 401, and the servo motor 411 is connected with the screw rod 409 in transmission, a slide seat 403 is housed on the two slide rails 402, and a slide seat 403 is mounted on the top of the slide seat 403 A backing plate 405, two supports 404 along the length direction are housed on the sliding seat 403, a cylinder 408 is housed on each support 404, the piston rod of the cylinder 408 is vertically downwards toward the backing plate 405 and a heating plate 406 is housed, Resistance wire is housed in heating plate 406, and the electric wire 412 that is connected with resistance wire is equipped with at one end of heating plate 406, and described slide seat 403 bottom is provided with a support plate 413, and support plate 413 is provided with internal thread, and described screw rod 409 and support Plate 413 is threaded.
本实施例所述固定支架401上位于螺杆409和支板413下方设置有一块安装板415,安装板415上装有三个位置传感器414分别对应支板413的前端极限位置、中间位置和后端极限位置,所有位置传感器414均与伺服电机411电气连接。A mounting plate 415 is provided on the fixed bracket 401 in this embodiment below the screw rod 409 and the support plate 413, and three position sensors 414 are installed on the mounting plate 415, respectively corresponding to the front end limit position, the middle position and the rear end limit position of the support plate 413. , all position sensors 414 are electrically connected with the servo motor 411 .
本实施例所述滑座403的前、后两端各装有一个导向机构,导向机构包括两个支架,两个支架之间装有一个导辊407,导辊407的最高点与垫板405的板面在同一高度。The front and rear ends of the sliding seat 403 described in this embodiment are each equipped with a guide mechanism. The guide mechanism includes two supports, and a guide roller 407 is installed between the two supports. boards at the same height.
参见图10-13,本实施例所述切片装置5包括支架501,支架501上端两侧设有支板502,两块支板502之间从前到后依次装有纵向分割机构和横向切断机构,所述纵向分割机构包括安装在两块支板502之间下端的转轴A516和上端的转轴B509,转轴A516上装有四个导向轮517,转轴B上对应每个导向轮517处装有一个压轮511,其中位于中间的两个压轮511外圈上装有一圈环形刀片510,对应的导向轮517外圈设有刀槽,压轮511与导向轮517紧贴;所述横向切断机构包括上刀架508和下刀架518,所述两块支板502上均设置有上滑槽521和下滑槽522,上滑槽521与下滑槽522之间设有隔板,所述上刀架508安装在上滑槽521内,所述下刀架518安装在下滑槽522内,支板502上装有带动上刀架508与下刀架508做相对运动的驱动机构。Referring to Figures 10-13, the slicing device 5 in this embodiment includes a support 501, and support plates 502 are provided on both sides of the upper end of the support 501, and a longitudinal dividing mechanism and a transverse cutting mechanism are sequentially installed between the two support plates 502 from front to back. The longitudinal division mechanism includes a rotating shaft A516 at the lower end and a rotating shaft B509 at the upper end installed between the two support plates 502. Four guide wheels 517 are installed on the rotating shaft A516, and a pressure wheel is installed on the rotating shaft B corresponding to each guide wheel 517. 511, wherein a ring-shaped blade 510 is installed on the outer ring of the two pressure wheels 511 located in the middle, and the outer ring of the corresponding guide wheel 517 is provided with a knife groove, and the pressure wheel 511 is closely attached to the guide wheel 517; the transverse cutting mechanism includes an upper knife Frame 508 and lower knife rest 518, the upper chute 521 and the lower chute 522 are all arranged on the two support plates 502, a partition is arranged between the upper chute 521 and the lower chute 522, and the upper sledge 508 is installed In the upper chute 521 , the lower tool rest 518 is installed in the lower chute 522 , and the support plate 502 is equipped with a drive mechanism that drives the upper knife rest 508 and the lower knife rest 508 to move relative to each other.
本实施例所述驱动机构包括安装在两侧支板502的上滑槽521内位于上刀架508上方的滑块504和安装在下滑槽522内位于下刀架518下方的滑块504,每个滑块504上装有套环505,套环505内装有转轮506,两个转轮506之间装有一根偏心轴507,偏心轴507的轴心与转轮506不同心,支板502外侧装有与偏心轴507连接的驱动电机503。The drive mechanism described in this embodiment includes a slider 504 installed in the upper chute 521 of the two side support plates 502 above the upper tool rest 508 and a slider 504 installed in the lower chute 522 and located below the lower tool rest 518. Collar 505 is housed on the first slide block 504, and runner 506 is housed in collar 505, and an eccentric shaft 507 is housed between two runners 506, and the axle center of eccentric shaft 507 is not concentric with runner 506, and the outside of support plate 502 A driving motor 503 connected with an eccentric shaft 507 is housed.
本实施例所述两根偏心轴507上均装有齿轮515,两个齿轮515之间装有两个相互啮合的传动齿轮A514和传动齿轮B513,传动齿轮A514与位于上端的偏心轴507的齿轮515啮合,传动齿轮B513与位于下端的偏心轴507的齿轮515啮合。The two eccentric shafts 507 described in this embodiment are equipped with gears 515, and two intermeshing transmission gears A514 and B513 are arranged between the two gears 515. The transmission gear A514 and the gear of the eccentric shaft 507 located at the upper end 515 is engaged, and the transmission gear B513 is engaged with the gear 515 of the eccentric shaft 507 located at the lower end.
本实施例所述上刀架508与隔板之间装有复位弹簧512,下刀架518与隔板之间装有复位弹簧512。In this embodiment, a return spring 512 is installed between the upper knife rest 508 and the partition, and a return spring 512 is installed between the lower knife rest 518 and the partition.
本实施例所述转轴B509两端装有滑块,所述支板502上位于两个滑块处设有滑槽,支板502位于滑槽顶部装有封板,封板上装有与滑块连接的螺杆和与螺杆连接的锁紧螺母。The two ends of the rotating shaft B509 described in this embodiment are equipped with sliders, and the support plate 502 is provided with a chute at the two sliders. The support plate 502 is located at the top of the chute and a sealing plate is installed. A connected screw and a lock nut connected with the screw.
本实施例所述弧形槽171的弧度范围为120°~180°(本实施例具体是160°),弧形槽171的最低点位于泄气孔172一侧,弧形槽171与泄气孔172之间设有隔板。The arc range of the arc groove 171 in this embodiment is 120°~180° (in this embodiment, it is specifically 160°). The lowest point of the arc groove 171 is located on the side of the vent hole 172. There are partitions in between.
本实施例所述吸盘支架106设有长形通孔,所述气包110安装在长形通孔内,吸盘支架106上位于长形通孔两侧设有螺纹孔,螺纹孔内装有紧固螺钉,所述气包110设有管接头,管接头通过软管与空心连接轴109连接。The sucker bracket 106 described in this embodiment is provided with an elongated through hole, and the air bag 110 is installed in the elongated through hole. The sucker bracket 106 is provided with threaded holes on both sides of the elongated through hole, and fastening screws are installed in the threaded holes. screw, the air bag 110 is provided with a pipe joint, and the pipe joint is connected to the hollow connecting shaft 109 through a flexible pipe.
本实施例所述齿轮A114和齿轮B115的传动比为1:1,齿轮B115与定齿轮108的传动比是3:1即定齿轮108的齿数是齿轮B115齿数的3倍。The transmission ratio of gear A114 and gear B115 in this embodiment is 1:1, and the transmission ratio between gear B115 and fixed gear 108 is 3:1, that is, the number of teeth of fixed gear 108 is 3 times the number of teeth of gear B115.
Claims (10)
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Application publication date: 20191105 |