CN211195128U

CN211195128U - Bag making mechanism for edible fungi

Info

Publication number: CN211195128U
Application number: CN201921516069.4U
Authority: CN
Inventors: 卢国宝; 蔡惠军; 戴根旺
Original assignee: Zhangzhou City Xingbao Machinery Co ltd
Current assignee: Zhangzhou City Xingbao Machinery Co ltd
Priority date: 2019-09-12
Filing date: 2019-09-12
Publication date: 2020-08-07
Anticipated expiration: 2029-09-12

Abstract

The utility model relates to a bag making mechanism for edible fungi, which belongs to the technical field of edible fungi production and specifically comprises a bag reel, a heat seal sealing mechanism, a bag cutting mechanism and a bag clamping and roll aligning mechanism which are all arranged on a frame, a bag coil placing motor is arranged at the side part of the bag reel, the bag reel sequentially passes through the heat seal sealing mechanism and the bag cutting mechanism through a plurality of guide rollers, the end part of the bag reel is clamped on the bag clamping and roll aligning mechanism, the heat seal sealing mechanism is used for heat seal sealing of the fungi bags, the bag cutting mechanism is used for shearing the fungi bags, a bag storage roller is arranged between the guide rollers, one end of the bag storage roller is slidably arranged on a bag storage guide rail through a slider, and the bag storage guide rail is arranged on the frame; the utility model has the advantages of reasonable design, convenient to use, the system bag is efficient.

Description

Bag making mechanism for edible fungi

Technical Field

The utility model relates to a bag making mechanism for edible fungi belongs to edible fungi production technical field.

Background

Edible fungi are popular among consumers as a health food with high nutritive value, delicious taste, high protein, low fat and low calorie. With the continuous development of modern medicine, the medicinal value of the edible fungi is gradually reflected, and the researches in recent years prove that the edible fungi are rich in various amino acids, vitamins and mineral elements with physiological activity and are natural anticancer drugs. In the prior art, the packing machine for the edible fungus culture material only has one bag making and supplying mechanism, so that the efficiency is low, a neutral period exists in the production process, and the effective utilization cannot be continued.

SUMMERY OF THE UTILITY MODEL

For solving the technical problem that prior art exists, the utility model provides a bag making mechanism for edible fungi, which has reasonable structural design, convenient use and high bag making efficiency.

In order to achieve the above object, the utility model discloses a technical scheme for edible mushroom is with making bag mechanism, its characterized in that: the bag cutting machine comprises a bag reel, a heat sealing mechanism, a bag cutting mechanism and a bag clamping roller mechanism, wherein the bag reel, the heat sealing mechanism, the bag cutting mechanism and the bag clamping roller mechanism are all arranged on a rack;

a bag feeding guide rail is arranged on one side of the bag cutting mechanism and fixed on the rack, a bag opening sliding seat is slidably mounted on the bag feeding guide rail and connected with a bag feeding cylinder mounted on the rack, a bag opening guide rail and a lower sucker are vertically mounted on the bag opening sliding seat, an upper sucker is slidably mounted on the bag opening guide rail and connected with a bag opening cylinder mounted on the bag opening sliding seat;

the bag cutting machine is characterized in that a first synchronous belt is mounted on the other side of the bag cutting mechanism, the first synchronous belt is mounted on the bag clamping roller mechanism through a belt wheel, the other end of the first synchronous belt is mounted on a bag pulling motor, a bag pulling supporting plate is fixed on the first synchronous belt, a bag pulling cylinder fixing seat is mounted on the side portion of the bag pulling supporting plate, a bag pulling cylinder is vertically fixed on the bag pulling cylinder fixing seat, and a bag pulling clamping plate is fixed on a piston rod of the bag pulling cylinder.

Preferably, the bag clamping roll mechanism mainly comprises a bag clamping base, a fixed clamping roll, a movable clamping roll and a swing span, wherein the fixed clamping roll is fixed on the bag clamping base, the middle part of the swing span is rotatably arranged on the bag clamping base, the movable clamping roll is arranged at one end of the swing span, and the other end of the swing span is connected with a bag clamping cylinder used for driving the swing span to swing.

Compared with the prior art, the utility model discloses following technological effect has: the utility model discloses simple structure, reasonable in design utilizes the bag to roll up the dish and carries a roll bag, will roll up the bag and pass the heat seal in proper order and seal the mechanism, cut bag mechanism and centre gripping in press from both sides the bag to roller mechanism, can set for fungus bag shearing length as required like this to cut the back and drag the fungus bag once more to press from both sides the bag to roller mechanism and carry out the centre gripping, whole process continuity is good, and work efficiency is high through drawing a bag cylinder.

Drawings

Fig. 1 is a schematic structural diagram of the present invention.

Fig. 2 is a schematic structural diagram of the present invention.

Fig. 3 is a schematic structural diagram of the front side of the present invention.

Fig. 4 is a schematic structural diagram of the middle feeding and packaging mechanism of the present invention.

Fig. 5 is a schematic structural diagram of the feeding mechanism of the feeding and packaging machine of the present invention.

Fig. 6 is a schematic structural view of the bag-making and sucking mechanism of the present invention.

Fig. 7 is a schematic structural view of the cylinder clutch mechanism of the present invention.

Fig. 8 is a schematic view of the internal structure of the cylinder clutch mechanism of the present invention.

Fig. 9 is a schematic structural view of the bag opening guide rail and the suction cup of the present invention.

Fig. 10 is a schematic structural view of the middle bagging mechanism of the present invention.

Fig. 11 is a schematic structural view of the bag discharging mechanism of the present invention.

Fig. 12 is a schematic front structural view of the bag discharging mechanism of the present invention.

Detailed Description

In order to make the technical problem, technical solution and advantageous effects to be solved by the present invention more clearly understood, the following description is given in conjunction with the accompanying drawings and embodiments to illustrate the present invention in further detail. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.

As shown in fig. 1 to 3, the bag feeding and packaging machine specifically comprises a feeding and packaging mechanism mounted on a frame, a bag making and sucking mechanism 2, a bag sleeving mechanism 3 and a bag discharging mechanism 4, wherein the two bag making and sucking mechanisms 2 are mounted on two sides of the feeding and packaging mechanism 1, the bag sleeving mechanism 3 is mounted at the front end of the bag making and sucking mechanism 2, and the bag discharging mechanism 4 is mounted at the front end of the feeding and packaging mechanism 1; the bag making and sucking mechanism 2 is used for shearing and sealing the bag roll to make a fungus bag and sleeving the fungus bag on the bag sleeving mechanism 3; the bagging mechanism 3 is used for sleeving the fungus bags on the feeding and packaging mechanism 1; the feeding and packaging mechanism 1 is used for filling fungus materials into fungus bags; the bag outlet mechanism 4 is used for protecting the fungus bags in the fungus material bagging process; outputting the fungus bags after bagging. The two bag making and sucking mechanisms work simultaneously and are respectively used for sleeving fungus bags on the feeding and packaging mechanism, so that the feeding and packaging mechanism can sleeve double-layer fungus bags.

As shown in fig. 4 and 5, the feeding and packaging mechanism 1 includes a rotating plate frame 5 rotatably mounted on the frame, a station rotating shaft 6 rotatably mounted in the middle of the rotating plate frame 5, and a bacteria material barrel 7 mounted on the frame, a station rotating motor 8 is mounted on the station rotating shaft 6, three packing spiral material conveying pipes 9 are mounted on the rotating plate frame 5, the three packing spiral material conveying pipes 9 are arranged in an equilateral triangle, a shaft seat 10 is mounted on the rotating shaft of the packing spiral material conveying pipes 9, a driven gear 11 is mounted on the shaft seat 10, a driving gear 12 is mounted on the station rotating shaft 6, the driven gear 11 and the driving gear 12 are in a planetary distribution, a charging motor 70 is mounted on the frame and located at one side of the station rotating motor, the charging motor 70 transmits power to a sprocket coaxial with the driving gear 12 through chain transmission, and the sprocket and the driving gear 12 are integrated, so that the power can be transmitted synchronously, the packing spiral conveying pipe 9 is also provided with a clutch mechanism 13, the bottom of the fungus material barrel 7 is provided with a feeding spiral conveying pipe 14, the discharge hole of the feeding spiral conveying pipe 14 corresponds to the feed hole of the packing spiral conveying pipe 9, and the rotating shaft of the feeding spiral conveying pipe 14 is connected with a feeding motor 15.

When the packaging is carried out, the station-transferring motor 8 drives the station-transferring rotating shaft 6 to rotate, and then the three packaging spiral conveying pipes 9 and the rotating plate rack 5 are driven to rotate around the central rotating shaft, so that the three packaging spiral conveying pipes 9 sequentially rotate to two bag sleeving stations to be sleeved with bags, and then the bags are rotated to the loading station. When the packing spiral conveying pipe 9 rotates to the loading station, the packing spiral conveying pipe 9 is already sleeved with two layers of fungus bags. The fungus bags on the packing spiral conveying pipe 9 of the loading station are clamped by the bag discharging mechanism, and meanwhile, the driven gear 11 on the packing spiral conveying pipe 9 of the loading station is connected with a rotating shaft of the packing spiral conveying pipe 9 by the clutch mechanism 13. At this time, the station-turning motor is not moved, the loading motor 70 drives the driving gear to rotate, so as to drive the rotating shaft of the packing spiral conveying pipe 9 to rotate, and the driven gears 11 on the packing spiral conveying pipes 9 on other stations idle. At this moment, the fungus material barrel conveys fungus materials to the packing spiral conveying pipe 9 of the loading station, the packing spiral conveying pipe 9 conveys the fungus materials to the fungus bags, and the fungus bags fall off after the packing mechanism retreats until the fungus bags reach the set length.

The rotary plate rack 5 mainly comprises a left fixing plate 16, a right fixing plate 17 and a feeding groove 18, wherein three feeding grooves 18 are fixed between the left fixing plate 16 and the right fixing plate 17, an arc-shaped guard plate 19 is fixed between the feeding grooves 18, the packing spiral conveying pipe 9 is positioned in the feeding groove 18, and the feeding groove 18 is communicated with a feeding hole of the packing spiral conveying pipe 9. The rotary plate frame is provided with three feeding grooves 18 which can facilitate the fungus materials to enter the packing spiral conveying pipe 9. The fungus material barrel 7 is also internally provided with a feeding stirring shaft 20, and the feeding stirring shaft 20 is connected with a feeding motor 15. The feeding stirring shaft 20 can enable the fungus materials in the fungus material barrel to quickly enter the feeding spiral conveying pipe 14, and the feeding speed is improved.

As shown in fig. 7 and 8, the clutch mechanism 13 mainly comprises a clutch cylinder 22, a driving crown gear 23, a driven crown gear 24, a spline shaft sleeve 25 and a shaft seat 10, the spline shaft sleeve 25 is fixed at the end of the rotating shaft of the spiral conveying pipe 9, one end of the spline shaft sleeve 25 is provided with a spline, the other end is mounted with the shaft seat 27 through a bearing, the shaft seat 27 is mounted with the driven gear 11 through a bearing, the driven crown gear 24 is fixed on the end surface of the driven gear 11, the spline end of the spline shaft sleeve 25 is slidably mounted with the driving crown gear 23, a return spring 27 is mounted between the driving crown gear 23 and the shaft seat 10, the clutch cylinder 22 is mounted at the side of the driving crown gear 23 and is slidably mounted on the frame for pushing the driving crown gear 23 to mesh with the driven crown. When the rotation of the rotating shaft of the packing spiral conveying pipe 9 needs to be controlled, the piston rod of the clutch cylinder 22 extends out to drive the driving crown gear 23 to approach to the driven crown gear 24, so that the driving crown gear 23 is meshed with the driven crown gear 24, the rotating shaft of the packing spiral conveying pipe 9, the driving crown gear 23, the driven crown gear 24 and the driven gear 11 form a whole under the action of the spline shaft sleeve, and the driving gear drives the rotating shaft of the packing spiral conveying pipe 9 to rotate. When the separation is needed, the piston rod of the clutch cylinder 22 is retracted, the reset spring drives the driving crown gear 23 to reset, the driving crown gear 23 is separated from the driven crown gear 24, and the rotating shaft of the packing spiral conveying pipe 9 does not rotate.

A gap is reserved between one end of the shaft seat 10 and the spline shaft sleeve 25, the return spring 27 is sleeved on the spline shaft sleeve 25, a spring seat 28 is installed at one end of the driving crown gear 23, a bearing is installed between the spring seat 28 and the driving crown gear 23, and one end of the return spring 27 is in contact with the spring seat 28. This enables the active crown wheel 23 to be unaffected during its movement and enables the active crown wheel 23 to be guaranteed to rotate freely.

As shown in fig. 6 and 9, the bag making and sucking mechanism 2 mainly comprises a bag reel 29, a heat sealing mechanism 30, a bag cutting mechanism 31 and a bag clamping and rolling mechanism 32, the bag reel 29, the heat sealing mechanism 30, the bag cutting mechanism 31 and the bag clamping and rolling mechanism 32, end clamping mechanisms of the bag roll are all installed on the frame, a bag roll releasing motor 33 is installed on the side portion of the bag reel 29, the bag roll of the bag reel 29 sequentially penetrates through the heat sealing mechanism 30 and the bag cutting mechanism 31 through a plurality of guide rollers 34, the heat sealing mechanism 30 is used for heat sealing of the fungus bag, the bag cutting mechanism 31 is used for cutting the fungus bag, a bag storage roller 35 is installed between the guide rollers 34, one end of the bag storage roller 35 is installed on the bag storage guide rail 26 in a sliding mode through a sliding block, and the bag storage guide rail 26 is installed on the frame. The other side of the bag cutting mechanism 31 is provided with a first synchronous belt 43, the first synchronous belt 43 is provided with a bag clamping double-roller mechanism 32 through a belt wheel, the other end of the first synchronous belt 43 is arranged on a bag pulling motor 44, a bag pulling supporting plate 45 is fixed on the first synchronous belt 43, a bag pulling cylinder fixing seat 46 is arranged on the side portion of the bag pulling supporting plate 45, a bag pulling cylinder 47 is vertically fixed on the bag pulling cylinder fixing seat 46, and a bag pulling clamping plate 48 is fixed on a piston rod of the bag pulling cylinder 47.

When in use, the two bag making and sucking mechanisms 2 make bags simultaneously. The bag reel 29 is driven to rotate by a bag reel releasing motor 33, the other end of the bag reel sequentially passes through the heat sealing mechanism 30 and the bag cutting mechanism 31, and the end part of the bag reel is clamped on the bag clamping roller mechanism 32. The initial positions of the bag pulling clamping plate 48 and the bag pulling supporting plate 45 are located between the bag cutting mechanism 31 and the heat sealing mechanism 30, the bag pulling clamping plate 48 and the bag pulling supporting plate 45 clamp the fungus bags under the action of the bag pulling air cylinder 47, the bag pulling clamping plate 48 and the bag pulling supporting plate 45 clamp the fungus bags to move along with the first synchronous belt 43, and the end parts of the fungus bags are delivered to the bag clamping pair roller mechanism 32 to be clamped. After the bag clamping and roll aligning mechanism 32 is clamped, the bag pulling mechanism is reset to the position shown in fig. 6, and then the bag cutting mechanism starts to work.

The bag clamping roller mechanism 32 mainly comprises a bag clamping base 49, a fixed clamping roller 50, a movable clamping roller 51 and a swing frame 52, wherein the fixed clamping roller 50 is fixed on the bag clamping base, the middle part of the swing frame 52 is rotatably arranged on the bag clamping base 49, one end of the swing frame 52 is provided with the movable clamping roller 51, and the other end of the swing frame 52 is connected with a bag clamping cylinder 53 for driving the swing frame 52 to swing. The movable clamping roller 51 swings up and down along with the swing frame 52 under the action of the bag clamping air cylinder 53, so that the movable clamping roller 51 is contacted with or separated from the fixed clamping roller 50 to clamp or release the fungus bags.

As shown in fig. 1 and 9, a bag feeding guide rail 36 is disposed on one side of the bag cutting mechanism 31, the bag feeding guide rail 36 is fixed on the frame, a bag opening slide seat 37 is slidably mounted on the bag feeding guide rail 36, the bag opening slide seat 37 is connected with a bag feeding cylinder 38 mounted on the frame, a bag opening guide rail 39 and a lower suction cup 40 are vertically mounted on the bag opening slide seat 37, an upper suction cup 41 is slidably mounted on the bag opening guide rail 39, and the upper suction cup 41 is connected with a bag opening cylinder 42 mounted on the bag opening slide seat 37. When the fungus bag is cut, the upper suction disc 41 and the lower suction disc 40 are clamped on the fungus bag, after the fungus bag is cut, the upper suction disc 41 and the lower suction disc 40 suck the fungus bag under the action of negative pressure, meanwhile, the fungus bag is released by the bag clamping roller mechanism 32, the bag opening air cylinder 42 acts to separate the upper suction disc 41 and the lower suction disc 40, the fungus bag is opened, and then, under the action of the bag feeding air cylinder 38, the fungus bag moves towards the bag sleeving mechanism to open the fungus bag and stop the fungus bag in front of the bag sleeving mechanism.

As shown in fig. 10, the bagging mechanism 3 includes a second synchronous belt 54 mounted on the frame and a bagging support 55 fixed on the second synchronous belt, the second synchronous belt 54 is mounted on the frame via a belt pulley, the other end of the second synchronous belt is mounted on a bagging motor 56, the bagging motor 56 is fixed on the frame, guide posts 57 are respectively disposed on two sides of the bagging support 55, a left bag supporting plate 58 and a right bag supporting plate 59 are respectively slidably mounted on the two guide posts 57, a bag supporting spring 60 is mounted on the guide posts 57, racks 61 are respectively fixed at bottoms of the left bag supporting plate 58 and the right bag supporting plate 59, a follower gear 62 is mounted between the racks 61, the follower gear 62 is mounted on the bagging support 55, and a bag supporting cylinder 63 for driving the left bag supporting plate 58 and the right bag supporting plate 59 to separate/close is further connected to the left bag supporting plate 58. The upper sucker 41 and the lower sucker 40 keep the opening state of the fungus bag mouth, the bag sleeving motor 56 rotates to drive the second synchronous belt 54 to sleeve the left bag opening plate 58 and the right bag opening plate 59 into the fungus bag, the bag opening cylinder 63 is recovered at the moment, the rack 61 and the follow-up gear 62 are driven to rotate under the spring force action of the bag opening supporting spring 60, the left bag opening plate 58 and the right bag opening plate 59 are synchronously separated, and the bag mouth is opened. Prop a left side behind bag board 58 and the right side prop bag board 59 open the sack, under the effect of second hold-in range 54, drive open fungus bag and remove to the direction of dress package spiral delivery pipeline 9, with fungus bag suit on dress package spiral delivery pipeline 9, wait to accomplish the cover on dress package spiral delivery pipeline 9, continue to remove, prop a left side bag board 58, prop a right side bag board 59 and separate with the fungus bag, second hold-in range 54 drives a left side and props bag board 58, prop bag board 59 on the right side and reset.

As shown in fig. 11 and 12, the bag discharging mechanism 4 mainly includes a cuff guide rail 64 mounted on the frame and a cuff slide carriage 65 mounted on the cuff guide rail, a driving chain 66 and a bag discharging moving motor 67 for driving the wrist slide carriage 65 to slide are mounted on the cuff slide carriage 65, an upper fixing groove 68 is mounted at the bottom of the cuff slide carriage 65, the end of the upper fixing groove 68 is hinged to a lower moving groove 69, and a bracket 21 for supporting the lower moving groove is further disposed at the end of the cuff slide carriage 65. When the package is packed, the driving chain 66 drives the wrist protecting slide carriage 65 to move towards the direction of the packing spiral conveying pipe 9, and the upper fixing groove 68 and the lower moving groove 69 are sleeved on the packing spiral conveying pipe 9. The main functions of the upper fixing groove and the lower moving groove in the packaging mechanism are as follows: 1. the moment is kept, so that the tightness of the beaten fungus bags is consistent, and meanwhile, the tightness required by a client can be achieved; 2. the packing length is ensured, and the packing length can be kept within a certain range through the calculation of the servo motor, so that the packed fungus bags are not different in length; 3. the appearance of the fungus bag is ensured, the diameter of the beaten fungus bag is consistent with the inner diameter of the wrist guard, and if the fungus bag is not protected by the wrist guard, the fungus bag can be burst or bent while the compactness is ensured. In the packaging process, the upper fixing groove 68 and the lower movable groove 69 move to the initial position along with the fungus bags until the fungus bags are full, the fungus bags slide to a blanking point along with the lower movable groove 69, and the bag discharging is completed.

The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principles of the present invention are intended to be included therein.

Claims

1. Bag making mechanism for edible fungi is characterized in that: the bag cutting machine comprises a bag reel, a heat sealing mechanism, a bag cutting mechanism and a bag clamping roller mechanism, wherein the bag reel, the heat sealing mechanism, the bag cutting mechanism and the bag clamping roller mechanism are all arranged on a rack;

2. The bag making mechanism for edible fungi according to claim 1, wherein: the bag clamping roll mechanism comprises a bag clamping base, a fixed clamping roll, a movable clamping roll and a swing frame, wherein the fixed clamping roll is fixed on the bag clamping base, the middle part of the swing frame is rotatably installed on the bag clamping base, the movable clamping roll is installed at one end of the swing frame, and the other end of the swing frame is connected with a bag clamping cylinder used for driving the swing frame to swing.