CN110508498B - Waste removing device for quality detection of exploded beads in exploded bead cigarette filter tip - Google Patents
Waste removing device for quality detection of exploded beads in exploded bead cigarette filter tip Download PDFInfo
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- CN110508498B CN110508498B CN201910801173.6A CN201910801173A CN110508498B CN 110508498 B CN110508498 B CN 110508498B CN 201910801173 A CN201910801173 A CN 201910801173A CN 110508498 B CN110508498 B CN 110508498B
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- cylinder
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- fixedly connected
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
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- Manufacturing Of Cigar And Cigarette Tobacco (AREA)
Abstract
The invention discloses a waste rejecting device for quality detection of exploded beads in an exploded bead cigarette filter tip, which comprises a push rod, a push-out cylinder, a transverse moving mechanism and a limiting plate, wherein the push rod is fixedly connected with a cylinder rod of the push-out cylinder, the push-out cylinder is connected onto a supporting table through the transverse moving mechanism, the push rod can extend into a placing channel of a placing box, the limiting plate is fixedly connected onto a cylinder rod of a limiting telescopic cylinder II, and the limiting telescopic cylinder II is fixedly connected onto the supporting table. The invention pushes out and removes the detected unqualified cigarettes to ensure the quality reliability of the bead-blasting cigarettes of the box-packed filter tip, adopts the limiting plate connected with the telescopic cylinder to carry out preliminary limiting, retracts after waste removal is finished, is reliable and stable in limiting, adopts the push rod connected with the push-out cylinder to move to the position right in front of the unqualified product placing channel, starts the push cylinder to extend to remove the unqualified products, and has quick and accurate operation.
Description
Technical Field
The invention relates to a waste removing device for quality detection of exploded beads in an exploded bead cigarette filter tip, and belongs to the technical field of quality detection of the exploded beads in the cigarette filter tip.
Background
The bead-blasting cigarette has bead-blasting coated filter tip, and the bead-blasting is capsule-like, and coated with edible essence, and has the functions of moistening and flavoring. In the production process of the bead-bursting cigarettes, a large number of cigarettes are mutually extruded, so that the bead-bursting is broken frequently, essence is leaked, the essence is volatilized, the quality of the cigarettes is reduced, and the sales volume of the cigarettes is directly influenced. Because the beads are wrapped in the filter, there is currently no means of sorting out cigarettes of unacceptable bead quality in the filter.
Disclosure of Invention
The technical problem to be solved by the invention is as follows: provides a waste rejecting device for detecting the quality of the exploded beads in the filter tip of the exploded bead cigarette, which aims to solve the problems in the prior art.
The technical scheme adopted by the invention is as follows: the utility model provides an explode pearl quality testing inspection rejects device for exploding pearl cigarette filter tip, includes push rod, release cylinder, lateral shifting mechanism and limiting plate, and push rod fixed connection is at the jar pole of release cylinder, and the release cylinder passes through the lateral shifting mechanism to be connected on a supporting bench, and the push rod can stretch into the passageway of placing the case in, and limiting plate fixed connection is on the jar pole of spacing telescopic cylinder two, and two fixed connection of spacing telescopic cylinder are on a supporting bench.
Preferably, the support table is further provided with two telescopic cylinders II, the end parts of the cylinder rods of the telescopic cylinders II are fixedly connected with vacuum chucks II, and the vacuum chucks II can adsorb the adsorption end plates at the two ends of the placing box.
Preferably, the transverse moving mechanism comprises a sliding plate, a screw nut pair, a driving motor and a sliding block guide rail pair, the upper end surface of the sliding plate is fixedly connected with a shell of a push-out cylinder, the lower side of the sliding plate is connected to the supporting platform through the sliding block guide rail pair, the lower part of the sliding plate is fixedly connected with a screw nut of the screw nut pair, two ends of a screw rod of the screw nut pair are fixedly connected to the supporting platform through a bearing seat, and one end of the screw rod extends out of the bearing seat and then is connected to a motor shaft of the driving motor.
Preferably, the stopper plate is provided with a touch switch.
The invention has the beneficial effects that: compared with the prior art, the invention pushes out and removes the detected unqualified cigarettes, ensures the quality reliability of the bead-blasting cigarettes of the box-packed filter tip, adopts the limiting plate connected with the telescopic cylinder to carry out preliminary limiting, retracts after waste removal is finished, is reliable and stable in limiting, adopts the push rod connected with the push-out cylinder to move to the front of the unqualified product placing channel, starts the push cylinder to extend to remove the unqualified products, and has quick and accurate operation.
Drawings
FIG. 1 is a schematic diagram of a mass detection system;
FIG. 2 is a schematic diagram of the inspection rejecting apparatus;
FIG. 3 is a schematic diagram of a front view of a placement box of the quality detection system;
fig. 4 is a detection flow diagram of a quality detection system.
Detailed Description
The invention is further described with reference to the accompanying drawings and specific embodiments.
Example 1: as shown in fig. 1-4, the bead blasting quality detection and rejection device for the bead blasting cigarette filter comprises a push rod 21, a push-out cylinder 15, a transverse moving mechanism and a limiting plate 16, wherein the push rod 21 is fixedly connected with a threaded hole in the end face of a cylinder rod of the push-out cylinder 15 through a threaded portion, the push-out cylinder 15 is connected onto a supporting table 17 through the transverse moving mechanism, the push rod 21 can extend into a placing channel 4 of a placing box 1, the limiting plate 16 is fixedly connected onto a cylinder rod of a second limiting telescopic cylinder 18, and the second limiting telescopic cylinder 18 is fixedly connected onto the supporting table 17.
Preferably, the supporting table 17 is further provided with two telescopic cylinders 19, the end portions of the cylinder rods of the two telescopic cylinders 19 are fixedly connected with two vacuum chucks 20, the two vacuum chucks 20 can adsorb the adsorption end plates 11 at the two ends of the placing box 1, the placing box can be fastened by adopting the two vacuum chucks, and the placing box is prevented from moving and being separated from the position of the limiting plate in the process of pushing out unqualified products.
Preferably, the transverse moving mechanism comprises a sliding plate 22, a screw nut pair 23, a driving motor 24 and a slider guide rail pair 25, the upper end face of the sliding plate 22 is fixedly connected with a shell of the pushing cylinder 15, the lower side of the sliding plate is connected to the supporting table 17 through the slider guide rail pair 25, the lower part of the sliding plate is fixedly connected with a nut of the screw nut pair 23, two ends of a screw of the screw nut pair 23 are fixedly connected to the supporting table 17 through a bearing seat 26, one end of the screw extends out of the bearing seat 26 and then is connected to a motor shaft of the driving motor 24, and the transverse moving mechanism can be quickly positioned to a position where a defective product needs to be pushed out, is accurate in positioning and is quick in conveying.
Preferably, the limiting plate 16 is provided with a touch switch 27, and after the touch switch feeds back a signal, the transverse moving mechanism drives the push-out cylinder to position, so that automation is facilitated.
Example 2: as shown in figures 1-3, a system for detecting the quality of the blasting beads in the filter tip of the blasting bead cigarette comprises a placing box 1, an exhaust fan 2 and an electronic nose 3, wherein a plurality of single cigarette placing channels 4 are arranged in the placing box 1, an air inlet of the exhaust fan 2 can be butted to one side of the placing box 1, a plurality of detection channels 5 are arranged inside the placing box, the plurality of detection channels 5 and a plurality of cigarette placing channels 4 are in sealed one-to-one butt joint, the electronic nose 3 is installed in the detection channels 5, outlets of the plurality of detection channels 5 are converged into an air suction opening of the exhaust fan 2, the blasting bead gas in the cigarette is sucked through the exhaust fan, the quality of the blasting beads in the filter tip of the cigarette is judged by adopting the electronic nose to detect the concentration of the blasting bead essence, the detection method is simple and fast, and the detection is accurate.
Preferably, above-mentioned case 1 of placing lays on conveyer belt 6, and air exhauster 2 installs on triaxial displacement platform 7 and is located conveyer belt 6 one side, and triaxial displacement platform 7 fixed connection is on support 8, and support 8 includes four supporting legs and the supporting platform of fixed connection in four supporting legs upper ends, can realize the quick travel and the accurate positioning of air exhauster, and triaxial displacement platform has the function of vertical direction adjustment, conveyer belt direction adjustment and perpendicular conveyer belt direction adjustment.
Preferably, still install two telescopic cylinder one 9 on above-mentioned support 8, cylinder rod end fixed connection vacuum chuck one 10 of telescopic cylinder one 9, vacuum chuck one 10 can adsorb the absorption end plate 11 of placing case 1 both ends, adopt vacuum chuck two, can will place the case fastening, avoid placing case and air exhauster butt joint in-process offset, improve the butt joint precision, the vacuum chuck that telescopic cylinder connects has the elastic buffer effect moreover, more do benefit to and place case and air exhauster sealed butt joint, also avoid placing the case and deviate from the spacing board position.
Preferably, limit baffle 12 is installed to the other 9 telescopic cylinder on above-mentioned right side, and limit baffle 12 fixed connection is on the jar pole of a spacing telescopic cylinder 13, and a spacing telescopic cylinder 13 fixed connection adopts limit baffle on support 8, can tentatively fix a position placing the case to adopt vacuum chuck to carry out the rigidity.
Preferably, the other case that places of installing of above-mentioned conveyer belt 6 detects sensor 14, detects sensor 14 and is located 2 left sides of air exhauster, and fixed connection can realize placing the detection of case on support 8 to control limit baffle in time stretches out spacingly.
Each detection channel in the detection system is aligned with the section of each cigarette, and natural air is pumped by the exhaust fan. Under normal conditions, the popping beads are qualified, the essence cannot leak, and the concentration of the essence recognized by the PEN3 electronic nose in the corresponding channel is extremely low. Once the bead of the cigarette is broken, the essence leaks, the essence volatilizes, the essence is mixed into the airflow, and the concentration of the essence in the corresponding channel is higher.
If the higher essence concentration is detected, the popping beads of the cigarette are crushed, the cigarette is unqualified, and unqualified products are removed. If not, the cigarette is qualified.
Example 3: a bead blasting quality detection control system in a bead blasting cigarette filter comprises an electronic nose 3, an exhaust fan 2, a three-axis displacement platform 7, a first telescopic cylinder 9, a first vacuum chuck 10, a first limit telescopic cylinder 13, a detection sensor 14, a push-out cylinder 15, a second limit telescopic cylinder 18, a second telescopic cylinder 19, a second vacuum chuck 20, a driving motor 24, a touch switch 27 and an industrial PC (personal computer), wherein the electronic nose 3, the detection sensor 14 and the touch switch 27 are connected to a signal receiving port of a controller, the control port of the controller is connected with the exhaust fan 2, three motors of the three-axis displacement platform 7, an electromagnetic valve of the first telescopic cylinder 9, a vacuum pump of the first vacuum chuck 10, an electromagnetic valve of the first limit telescopic cylinder 13, an electromagnetic valve of the push-out cylinder 15, an electromagnetic valve of the second limit telescopic cylinder 18, an electromagnetic valve of the second telescopic cylinder 19, a vacuum pump of the second vacuum chuck 20 and the driving motor 24, the controller is connected with an industrial PC through a communication port, and the control principle is as follows: detecting the entering of a placing box through a detection sensor, controlling a first stretching and limiting telescopic cylinder to stretch out, limiting the placing box, then controlling the first stretching and retracting cylinder to stretch out, controlling a vacuum chuck to adsorb the placing box, fixing the placing box, controlling the first stretching and retracting cylinder to retract for a certain distance (the placing box is positioned on a conveyor), controlling a three-axis displacement platform to move, carrying out one-to-one sealing butt joint on a detection channel and a placing channel at an air suction opening of the placing box and a suction fan, starting an exhaust fan to exhaust air, controlling air volume, carrying out data acquisition by an electronic nose when a set value is reached, acquiring essence concentration, judging which essence concentration of the detection channels is greater than the set value through the essence concentration, then cigarettes in the channels are unqualified products, removing the adsorption force of the vacuum chuck, retracting the first stretching cylinder, retracting the first limiting telescopic cylinder, and enabling the placing box to enter the next waste removing process, if unqualified products are not detected in the previous detection step, the unqualified products are directly conveyed to skip the waste rejecting process, if the unqualified products are detected, a limit telescopic cylinder II is extended out, when a placing box touches a touch switch, the telescopic cylinder II is controlled to extend out, a vacuum chuck II is adopted to adsorb the placing box, the placing box is fixed, the telescopic cylinder II is controlled to retract for a certain distance (the placing box is positioned on a conveyor), a driving motor is controlled, a push-out cylinder is moved to a placing channel needing to be removed, the push-out cylinder is controlled to extend out, unqualified product cigarettes are pushed out through a push rod connected with the push-out cylinder, the push-out cylinder is controlled to retract after being pushed out, the driving motor and the push-out cylinder are controlled to push out the next placing channel until all unqualified products are removed, the adsorption force of the vacuum chuck is removed, the telescopic cylinder II is controlled to retract, and the limit telescopic cylinder II is controlled to retract, the control system can realize the automation of the waste removal of the exploded beads, realize the on-line detection and the on-line waste removal and ensure the quality reliability of the cigarettes.
Example 4: a detection method of a system for detecting the quality of the blasting beads in a filter tip of a blasting bead cigarette comprises the following steps:
(1) when the cigarette placing box transmitted from the conveying belt is detected by the detection sensor, the limiting telescopic cylinder is controlled to extend out of the cylinder rod, and the limiting baffle plate is used for limiting the placing box;
(2) the telescopic cylinder is adopted to extend out of the vacuum chuck to limit and retract the placing box, cigarette placing channels in the placing box are in sealed butt joint with the detection channel, and one cigarette is placed in one cigarette placing channel;
(3) starting an exhaust fan to exhaust air, detecting the concentration of cigarette essence in the corresponding cigarette placing channel by the electronic nose of each detection channel, converting the cigarette essence into an analog signal, converting the analog signal into a digital signal and transmitting the digital signal into an industrial PC (personal computer);
(4) the industrial PC firstly trains the machine through a machine learning algorithm, namely, the training is successful once, and the training is not needed later, so that an identification model is generated, then the identification model is used for judging the detected essence concentration of each detection channel, and if the detected essence concentration value is greater than the essence concentration set value, the essence concentration value is rejected.
The machine learning algorithm in the step (4): through gathering 100 essence concentration samples, record every essence concentration sample and correspond the label: and (3) indicating that the cigarette bead is unqualified and 1 indicating that the cigarette bead is qualified, training the machine by using a machine learning algorithm, testing the training effect of the trained machine after the training is finished, and detecting the quality of the cigarette bead by using the identification model generated by training if the test identification rate reaches a set value.
The above description is only an embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art can easily conceive of changes or substitutions within the technical scope of the present invention, and therefore, the scope of the present invention should be determined by the scope of the claims.
Claims (4)
1. The utility model provides a be arranged in exploding pearl quality testing inspection rejects device of pearl cigarette filter tip which characterized in that: comprises a push rod (21), a push-out cylinder (15), a transverse moving mechanism and a limit plate (16), wherein the push rod (21) is fixedly connected with a cylinder rod of the push-out cylinder (15), the push-out cylinder (15) is connected on a support table (17) through the transverse moving mechanism, the push rod (21) can extend into a placing channel (4) of a placing box (1), the limit plate (16) is fixedly connected on a cylinder rod of a second limit telescopic cylinder (18), the second limit telescopic cylinder (18) is fixedly connected on the support table (17), the placing box further comprises the placing box (1), an exhaust fan (2) and an electronic nose (3), a plurality of single cigarette placing channels (4) are arranged in the placing box (1), an air inlet of the exhaust fan (2) can be butted to one side of the placing box (1), a plurality of detection channels (5) are arranged in the placing box, the plurality of detection channels (5) are in sealed one-to-one butt joint with the plurality of cigarette placing channels (4), an electronic nose (3) is arranged in the detection channel (5), and outlets of the detection channels (5) are converged into a suction opening of the exhaust fan (2); place case (1) and lay on conveyer belt (6), air exhauster (2) are installed on triaxial displacement platform (7) and are located conveyer belt (6) one side, and triaxial displacement platform (7) fixed connection is on support (8), and air exhauster (2) and push rod (21) are located conveyer belt (6) with one side.
2. The bead blasting quality detection and rejection device for the bead blasting cigarette filter tip as claimed in claim 1, wherein: two telescopic cylinders II (19) are further mounted on the supporting table (17), the end portions of cylinder rods of the telescopic cylinders II (19) are fixedly connected with vacuum chucks II (20), and the vacuum chucks II (20) can adsorb and place the adsorption end plates (11) at the two ends of the box (1).
3. The bead blasting quality detection and rejection device for the bead blasting cigarette filter tip as claimed in claim 1, wherein: the transverse moving mechanism comprises a sliding plate (22), a screw nut pair (23), a driving motor (24) and a sliding block guide rail pair (25), the upper end face of the sliding plate (22) is fixedly connected with a shell of a push-out air cylinder (15), the lower side of the sliding plate is connected onto a supporting table (17) through the sliding block guide rail pair (25), the lower portion of the sliding plate is fixedly connected with a screw nut of the screw nut pair (23), two ends of a screw rod of the screw nut pair (23) are fixedly connected onto the supporting table (17) through a bearing seat (26), and one end of the screw rod extends out of the bearing seat (26) and then is connected to a motor shaft of the driving motor (24).
4. The bead blasting quality detection and rejection device for the bead blasting cigarette filter tip as claimed in claim 1, wherein: the limiting plate (16) is provided with a touch switch (27).
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910801173.6A CN110508498B (en) | 2019-08-28 | 2019-08-28 | Waste removing device for quality detection of exploded beads in exploded bead cigarette filter tip |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910801173.6A CN110508498B (en) | 2019-08-28 | 2019-08-28 | Waste removing device for quality detection of exploded beads in exploded bead cigarette filter tip |
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| CN110508498A CN110508498A (en) | 2019-11-29 |
| CN110508498B true CN110508498B (en) | 2021-11-26 |
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Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112916424A (en) * | 2021-01-28 | 2021-06-08 | 内蒙古昆明卷烟有限责任公司 | Sorting equipment for cigarette detection and sorting method thereof |
| CN115646824B (en) * | 2022-11-21 | 2023-03-31 | 南京专注智能科技股份有限公司 | Cigarette filter tip empty count detection device and detection method |
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| US4592470A (en) * | 1983-12-07 | 1986-06-03 | G. D. Societa Per Azioni | Device for infeeding cigarettes to the wrapping line of a packer |
| US4984409A (en) * | 1988-05-18 | 1991-01-15 | Focke & Co. (Gmbh & Co.) | Process and apparatus for the testing of carton packs |
| CN1264038A (en) * | 1999-02-01 | 2000-08-23 | 福克有限公司 | Method and device for testing and eliminating cigarette having defect and/or location improperly |
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