CN110481233B - High-efficiency process silk ball machine - Google Patents

High-efficiency process silk ball machine Download PDF

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Publication number
CN110481233B
CN110481233B CN201910724180.0A CN201910724180A CN110481233B CN 110481233 B CN110481233 B CN 110481233B CN 201910724180 A CN201910724180 A CN 201910724180A CN 110481233 B CN110481233 B CN 110481233B
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winding
fixed
power supply
motor
shaft
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CN110481233A (en
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郭攀
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Yancheng Fengfenglin Electronic Technology Co.,Ltd.
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Yiwu Yingda Intellectual Property Agency Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B44DECORATIVE ARTS
    • B44CPRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C5/00Processes for producing special ornamental bodies

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Abstract

The invention discloses a high-efficiency technical silk ball machine in the technical field of winding machines, which comprises a frame, a self-rotating mechanism, a winding mechanism, a paying-off mechanism and a control and power supply module, wherein the frame comprises an operation table and a side fixing plate, the operation table is fixedly provided with the self-rotating mechanism, the side fixing plate is fixedly provided with the winding mechanism and the paying-off mechanism, the self-rotating mechanism comprises a servo motor and a fixing needle, the operation table comprises a table top and supporting legs, the servo motor is arranged at the bottom of the table top, the top of the table top is fixedly provided with a through hole, a motor shaft of the servo motor penetrates through the through hole, the top of a motor shaft of the servo motor is fixedly provided with the fixing needle, the winding mechanism comprises a driving motor, an encoder, a synchronous belt, a winding shaft and a winding claw, and the driving motor is fixedly arranged on, the number of the started groups can be flexibly selected, the main power supply can be turned off when the power supply is not used for a long time, and the power supply is energy-saving and safe.

Description

High-efficiency process silk ball machine
Technical Field
The invention relates to the technical field of winding machines, in particular to a high-efficiency process silk ball machine.
Background
Silk ripples ball is that the external surface of a plastics spheroid has evenly twined the silk thread, and many handicraft need use silk ripples ball in the life, like lantern, christmas tree decoration ball etc..
When processing a wire wave ball, a winding machine is often used, and the winding machine is a device for winding a linear object on a specific workpiece.
Present silk ripples ball coiling machine structure is comparatively simple, and the combination of a horizontal motor and a vertical motor is used for carrying out rotation traverse line motor for the plastics ball and come the silk winding, but this type of machine motor control is accurate inadequately, needs the operator to open manually and stops the operation, and manually operation's error is more, twines easily repeatedly or twines inadequately, and product quality is difficult for guaranteeing, and because the more production efficiency is lower that consequently of manually operation.
Based on the technical scheme, the invention designs the high-efficiency process silk ball machine to solve the problems.
Disclosure of Invention
The invention aims to provide a high-efficiency process silk ball machine to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: a high-efficiency process silk ball machine comprises a frame, a self-rotating mechanism, a winding mechanism, a paying-off mechanism and a control and power supply module, wherein the self-rotating mechanism is arranged on the frame;
the machine frame comprises an operation table and a side fixing plate, wherein the operation table is fixedly provided with a self-rotating mechanism, and the side fixing plate is fixedly provided with the winding mechanism and the pay-off mechanism;
the self-rotating mechanism comprises a servo motor and a fixing needle, the operating platform consists of a platform surface and supporting legs, the servo motor is installed at the bottom of the platform surface, a through hole is fixedly formed in the top of the platform surface, a motor shaft of the servo motor penetrates through the through hole, and the fixing needle is fixedly installed at the top of the motor shaft of the servo motor;
the winding mechanism comprises a driving motor, an encoder, a synchronous belt, a winding shaft and a winding claw, the driving motor is fixedly installed on the side wall of the side fixing plate, the encoder is installed in a matched mode with the driving motor, the winding shaft is matched with the side fixing plate in a rotating mode, the synchronous belt is fixedly sleeved on the outer sides of a motor shaft of the winding shaft and the driving motor, the winding claw is fixedly installed on the outer side of the winding shaft, the winding claw comprises a connecting portion and a winding rod, the connecting portion is fixedly installed on the outer wall of the winding shaft, the winding rod is fixedly arranged on the side wall of the connecting portion, a winding ring is fixedly arranged at the top end of the winding rod, and a middle shaft of the winding shaft is provided with;
the control and power supply module is used for reading encoder data and controlling and driving the servo motor and the driving motor.
Preferably, the control and power supply module comprises a starting switch, a stopping switch, a CPU, a touch screen, a servo driver and a three-phase power supply;
the servo motor is electrically connected with a servo driver, the servo driver is also electrically connected with a three-phase power supply through a circuit breaker, and the servo driver is electrically connected with the CPU;
the driving motor is electrically connected with a three-phase power supply through an overheat protector, a contactor and a fuse, and the encoder is electrically connected with the CPU;
the CPU is electrically connected with the touch screen through a serial port, and the CPU is electrically connected with the starting switch and the stopping switch;
the three-phase power supply is equipped with a knife switch.
Preferably, the encoder pass through adjustment mechanism with side fixed plate fixed connection, adjustment mechanism includes first stationary blade and second stationary blade, first stationary blade lateral wall is fixed and has been seted up first adjustment tank, second stationary blade lateral wall is fixed and has been seted up the second adjustment tank, first adjustment tank passes through fixing bolt interconnect with the second adjustment tank, second stationary blade lateral wall fixedly connected with dead lever, the dead lever other end fixed mounting be in the side fixed plate lateral wall.
Preferably, paying out machine constructs including fixed strip, guide ring, fixed axle and axis of rotation, the fixed strip fixed mounting be in the side fixing plate lateral wall, the fixed strip lateral wall passes through elastic rod fixedly connected with guide ring, fixed strip lateral wall fixed mounting has the fixed axle, fixed axle outer wall normal running fit has the axis of rotation, the fixed piece that blocks that is provided with of axis of rotation outer wall, the axis of rotation has through threaded connection and presss from both sides tight piece, block the piece with be provided with the damping piece between the fixed strip, the fixed axle outer wall has the pressure cap through threaded connection.
Preferably, the outer wall of the winding shaft is further fixedly provided with a balance claw, and the balance claw and the winding claw are symmetrical about the winding shaft.
Compared with the prior art, the invention has the beneficial effects that:
1. the servo motor is fixedly arranged on the operating platform arranged on the rack, and the top of the motor shaft of the servo motor is fixedly provided with the fixing needle which is used for installing the plastic balls to be wound and can drive the plastic balls to rotate at a certain angle at a certain speed. Meanwhile, the paying-off mechanism is fixedly arranged on the side fixing plate arranged on the rack and used for placing the wire coil. The wire winding gripper is fixedly arranged on the outer side of the wire winding shaft and comprises a connecting part and a winding rod, the connecting part is fixedly arranged on the outer wall of the wire winding shaft, the winding rod is fixedly arranged on the side wall of the connecting part, a wire winding ring is fixedly arranged at the top end of the winding rod, a middle shaft of the wire winding shaft is provided with a threading hole, a wire is penetrated through the threading hole and wound on the wire winding ring, and the synchronous belt is fixedly arranged on the outer sides of the motor shaft of the wire winding shaft and the driving motor in a fixed mode, so that the wire winding shaft and the wire winding ring of the wire winding gripper can be driven to rotate by operating the driving motor, and the wire is wound. The invention can accurately control the number of turns of the winding shaft through the control and power supply module and can accurately control the number of turns of winding grabbing and winding through the fact that the encoder is matched with the driving motor, the encoder is matched with the driving motor to read the displacement of the motor and transmit the displacement information to the control and power supply module, and meanwhile, the synchronous belt can accurately output the rotation angle of the driving motor to the winding shaft. In conclusion, the invention can accurately control the number of turns of winding of the winding claw and the rotation angle of the plastic ball to be wound, thereby avoiding the stop time of manual control, reducing the error of manual operation, avoiding the defects of repeated winding or insufficient winding, improving the product quality and improving the production efficiency.
2. The invention realizes the power supply and control of the servo motor by electrically connecting the servo motor with the servo driver, the servo driver is electrically connected with a three-phase power supply, the servo driver is electrically connected with the CPU22, the power supply and the control of the servo motor are realized, the overheat protector and the fuse are arranged to protect the drive motor from overheat or overload, the CPU22 is electrically connected with the start switch and the stop switch, a plurality of groups of drive motors and circuit breakers can be controlled by one group of start switch and stop switch, meanwhile, the drive motor is independently controlled by arranging the contactor, the servo motor is independently controlled by arranging the circuit breaker, the number of the started groups can be flexibly selected to save energy, the real-time debugging of the motor parameters can be realized by electrically connecting the CPU22 with the touch screen through serial ports, the invention can be suitable for different types of wires and plastic balls with different sizes, and the CPU22 three-phase power supply knife is provided with a switch, energy saving and safety.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a schematic front view of the overall structure of the present invention;
FIG. 2 is a schematic view of the general structure of the back view of the present invention;
FIG. 3 is a schematic bottom view of the present invention;
FIG. 4 is a schematic view of the structure of FIG. A of the present invention;
FIG. 5 is a schematic view of an adjustment mechanism according to the present invention;
FIG. 6 is a schematic structural view of a pay-off mechanism of the present invention;
FIG. 7 is a schematic diagram of a power supply circuit according to the present invention;
FIG. 8 is a schematic diagram of a control circuit according to the present invention.
In the drawings, the components represented by the respective reference numerals are listed below:
1. a frame; 2. a self-rotating mechanism; 3. a winding mechanism; 4. a pay-off mechanism; 5. a control and power supply module; 6. an operation table; 7. a side fixing plate; 8. a servo motor; 9. a fixing pin; 10. a table top; 11. a support leg; 12. a drive motor; 13. a synchronous belt; 14. a spool; 15. winding and grabbing; 16. a connecting portion; 17. winding the rod; 18. a wire winding ring; 19. threading holes; 20. starting a switch; 21. a stop switch; 22. a CPU; 23. a touch screen; 24. a servo driver; 25. an encoder; 26. a three-phase power supply; 27. a circuit breaker; 28. an overheat protector; 29. a contactor; 30. a fuse; 31. a knife switch; 32. an adjustment mechanism; 33. a first fixing sheet; 34. a second fixing sheet; 35. a first regulating groove; 36. a second regulating groove; 37. fixing the bolt; 38. fixing the rod; 39. a fixing strip; 40. a guide ring; 41. a fixed shaft; 42. a rotating shaft; 43. an elastic rod; 44. a blocking sheet; 45. a clamping piece; 46. a compression cap; 47. carrying out balance grabbing; 48. a PLC; 49. a damping fin.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-8, the present invention provides a technical solution:
a high-efficiency process silk ball machine comprises a frame 1, a self-rotating mechanism 2, a winding mechanism 3, a paying-off mechanism 4 and a control and power supply module 5;
the machine frame 1 comprises an operation table 6 and a side fixing plate 7, wherein the operation table 6 is fixedly provided with a self-rotating mechanism 2, and the side fixing plate 7 is fixedly provided with a winding mechanism 3 and a paying-off mechanism 4;
the self-rotating mechanism 2 comprises a servo motor 8 and a fixing needle 9, the operating platform 6 consists of a platform surface 10 and supporting legs 11, the servo motor 8 is installed at the bottom of the platform surface 10, a through hole is fixedly formed in the top of the platform surface 10, a motor shaft of the servo motor 8 penetrates through the through hole, and the fixing needle 9 is fixedly installed at the top of the motor shaft of the servo motor 8;
the winding mechanism 3 comprises a driving motor 12, an encoder 25, a synchronous belt 13, a winding shaft 14 and a winding claw 15, the driving motor 12 is fixedly installed on the side wall of a side fixing plate 7, the encoder 25 and a driving motor 26 are installed in a matched mode, the winding shaft 14 is in running fit with the side fixing plate 7, the synchronous belt 13 is fixedly sleeved on the outer sides of a motor shaft of the winding shaft 14 and the driving motor 12, the winding claw 15 is fixedly installed on the outer side of the winding shaft 14, the winding claw 15 comprises a connecting portion 16 and a winding rod 17, the connecting portion 16 is fixedly installed on the outer wall of the winding shaft 14, the winding rod 17 is fixedly arranged on the side wall of the connecting portion 16, a winding ring 18 is fixedly arranged at;
the control and power supply module 5 is used to read the encoder 25 data and to control and drive the servo motor 8 and the drive motor 12.
Wherein, the control and power supply module 5 comprises a start switch 20, a stop switch 21, a CPU22, a touch screen 23, a servo driver 24 and a three-phase power supply 26, the servo motor 8 is electrically connected with the servo driver 24, the servo driver 24 is also electrically connected with the three-phase power supply 26 through a circuit breaker 27, the circuit breaker 27 can independently close the servo motor 8, the servo driver 24 is electrically connected with the CPU22, the CPU22 controls the start and stop of the servo motor 8 by transmitting electric signals to the servo driver 24, the driving motor 12 is electrically connected with the three-phase power supply 26 through an overheat protector 28, a contactor 29 and a fuse 30, the overheat protector 28 can protect the driving motor 12 from being burnt out due to overheat, the fuse 30 protects the circuit from overload, the contactor 29 can control the start and stop of the driving motor 12, the encoder 25 is electrically connected with the CPU22, the encoder 25 transmits the read rotating speed information of the driving motor, the CPU22 is electrically connected with the touch screen 23 through a serial port, the touch screen 23 is used for inputting the driving motor 12 and the rotating speed of the servo motor 8 into the CPU22 so as to control the servo motor 8 and the driving motor 12, the CPU22 is electrically connected with the starting switch 20 and the stopping switch 21, and the starting switch 20 is used for transmitting a starting signal to the CPU22 so as to control the starting and stopping of the servo motor 8 and the driving motor 12;
the three-phase power supply 26 is provided with a knife switch 31, so that the three-phase power supply 26 can be totally turned off when not in use, and safety and energy conservation are realized.
Encoder 25 passes through adjustment mechanism 32 and side fixing plate 7 fixed connection, adjustment mechanism 32 includes first stationary blade 33 and second stationary blade 34, first adjustment tank 35 has been seted up to first stationary blade 33 lateral wall is fixed, second adjustment tank 36 has been seted up to second stationary blade 34 lateral wall is fixed, first adjustment tank 35 passes through fixing bolt 37 interconnect with second adjustment tank 36, second stationary blade 34 lateral wall fixedly connected with dead lever 38, the fixed lever 38 other end fixed mounting is at side fixing plate 7 lateral wall, through the length of adjusting first stationary blade 33 and second stationary blade 34 overlap portion, both can adjust encoder 25's position, easy to assemble.
The pay-off mechanism 4 comprises a fixed strip 39, a guide ring 40, a fixed shaft 41 and a rotating shaft 42, the fixed strip 39 is fixedly arranged on the side wall of the side fixing plate 7, the side wall of the fixed strip 39 is fixedly connected with the guide ring 40 through an elastic rod 43, the fixed shaft 41 is fixedly arranged on the side wall of the fixed strip 39, the rotating shaft 42 is matched with the outer wall of the fixed shaft 41 in a rotating mode, the rotating shaft 42 is used for installing a wire coil, a blocking piece 44 is fixedly arranged on the outer wall of the rotating shaft 42, the rotating shaft 42 is connected with a clamping piece 45 through threads, the wire coil and the rotating shaft 42 can be completely fixed through the clamping piece 45 and the blocking piece 44, a damping piece 49 is arranged between the blocking piece 44 and the fixed strip 39, a pressing cap 46 is connected with the outer wall of the fixed shaft 41 through threads.
The outer wall of the winding shaft 14 is also fixedly provided with a balance claw 47, the balance claw 47 and the winding claw 15 are symmetrical about the winding shaft 14, and the balance claw 47 is installed to enable the winding shaft 14 to run more stably.
One specific application of this embodiment is:
when the machine is used, an engineer debugs the machine, because the thickness of the wound wire is different, the servo motor 8 and the driving motor 12 are required to be matched at different rotating speeds, the wire coil is sleeved outside the rotating shaft 42, the wire coil is fixed between the blocking sheet 44 and the clamping sheet 45 through the rotating clamping sheet 45, a plastic ball to be wound is inserted outside the fixed needle 9, the wire sequentially passes through the guide ring 40, the threading hole 19 and the winding ring 18 and is finally wound on the outer surface of the plastic ball to be wound, the rotating speed and the stroke data of the servo motor 8 and the driving motor 12 are input to the CPU22 in the PLC through the touch screen 23, then a starting signal is sent to the CPU22 through the starting switch 20 and is subjected to trial winding at a lower speed, the servo motor 8 drives the fixed needle 9 to slowly rotate, meanwhile, the driving motor 12 synchronously transmits power to the winding shaft 14 through the synchronous belt 13, the winding shaft 14 rotates to drive the winding rotor 15 to rotate so as to wind the filament on the surface of the small ball, in the embodiment in the market, a set of starting switch 20 is preferred to control the servo motor 8 and the driving motor 12 of two stations to operate simultaneously, the stroke of the driving motor 12 is fed back to the CPU22 by the encoder 25 in real time in the winding process, if the filament swings greatly, the resistance between the blocking plate 44 and the damping plate 49 can be increased by rotating the clamping plate 45, so as to ensure the tension of the filament, meanwhile, the positions of the elastic rod 43 and the guide ring 40 can be adjusted to damp the filament, so as to reduce the swinging condition of the filament in the winding process, the operating speeds of the servo motor 8 and the driving motor 12 can be increased by multiple tests so that the operating efficiency of the machine reaches the highest, in the process, the stroke data of the servo motor 8 and the driving motor 12 can be accurate, the operating speed and the stroke data obtained by debugging, the debugging process can be completed.
After debugging is finished, when an ordinary operator operates, the plastic ball to be wound is only needed to be installed on the outer side of the fixed needle 9, the filament is wound on the outer side of the ball, the starting switch 20 is pressed, because data are input to the CPU22 through the touch screen 23 by an engineer, the machine can run at a fixed speed for a fixed distance and then stops, the operator takes down the wound small ball and cuts off the filament, because the encoder 25 and the CPU22 are matched, the winding claw 15 stops at the same position every time, the filament cutting efficiency of the operator can be improved, the processes can be repeated to efficiently finish large batch winding work, if only one station is needed to work, the contactor 29 and the circuit breaker 27 of one group of stations can be opened, the operation is very convenient, when the operation is not used for a long time, the total power supply is cut off through the knife switch 31, and the energy can be saved and the operation is safe.
The invention is fixedly provided with a servo motor 8 through an operation table 6 arranged on a frame 1, and the top of a motor shaft of the servo motor 8 is fixedly provided with a fixing needle 9 which is used for installing a plastic ball to be wound and can drive the plastic ball to rotate at a certain angle at a certain speed. Meanwhile, the paying-off mechanism 4 is fixedly arranged on the side fixing plate 7 of the rack 1 and used for placing a wire coil. The wire winding device is provided with the driving motor 12, the wire winding shaft 14, the wire winding claw 15 and the synchronous belt 13, wherein the wire winding claw 15 is fixedly arranged on the outer side of the wire winding shaft 14, the wire winding claw 15 comprises a connecting part 16 and a winding rod 17, the connecting part 16 is fixedly arranged on the outer wall of the wire winding shaft 14, the winding rod 17 is fixedly arranged on the side wall of the connecting part 16, the top end of the winding rod 17 is fixedly provided with the wire winding ring 18, the middle shaft of the wire winding shaft 14 is provided with a wire threading hole 19, a wire thread penetrates through the wire threading hole 19 and is wound on the wire winding ring 18, the synchronous belt 13 is fixedly sleeved on the outer sides of the motor shafts of the wire winding shaft 14 and the driving motor 12, and therefore the. According to the invention, the encoder 25 is arranged on the driving motor 12 in a matching way, the encoder 25 and the driving motor 26 are arranged in a matching way and used for reading the motor displacement and transmitting the displacement information to the control and power supply module 5, and meanwhile, the synchronous belt 13 can accurately output the rotation angle of the driving motor 12 to the winding shaft 14, so that the number of rotation turns of the winding shaft 14 can be accurately controlled through the control and power supply module 5, and the number of turns wound by the winding claw 15 can be accurately controlled. In conclusion, the invention can accurately control the winding number of turns of the winding claw 15 and the rotation angle of the plastic ball to be wound, thereby avoiding the stop time of manual control, reducing the error of manual operation, avoiding the defects of repeated winding or insufficient winding, improving the product quality and improving the production efficiency.
The invention realizes the power supply and control of the servo motor 8 by electrically connecting the servo motor 8 with the servo driver 24, the servo driver 24 is electrically connected with the three-phase power supply 26, the servo driver 24 is electrically connected with the CPU22, the overheat protector 28 and the fuse 30 are arranged to protect the driving motor 12 from overheat or overload, the CPU22 is electrically connected with the starting switch 20 and the stopping switch 21, a plurality of groups of driving motors 12 and circuit breakers 27 can be controlled by one group of starting switch 20 and stopping switch 21, meanwhile, the contactor 29 is arranged to realize the independent circuit breaking control of the driving motor 12, the circuit breaker 27 is arranged to realize the independent circuit breaking control of the servo motor 8, the number of the started groups can be flexibly selected so as to save energy, the CPU22 is electrically connected with the touch screen 23 through a serial port to realize the real-time debugging of motor parameters, and can be suitable for different types of wires and plastic balls with different sizes, the three-phase power supply 26 of the CPU22 can be provided with a knife switch 31 which can close the main power supply when not used for a long time, thereby saving energy and being safe.
According to the invention, the first fixing plate 33 and the second fixing plate 34 are arranged, the side wall of the first fixing plate 33 is fixedly provided with the first adjusting groove 35, the side wall of the second fixing plate 34 is fixedly provided with the second adjusting groove 36, the first adjusting groove 35 and the second adjusting groove 36 are mutually connected through the fixing bolt 37, the side wall of the second fixing plate 34 is fixedly connected with the fixing rod 38, the other end of the fixing rod 38 is fixedly arranged on the side wall of the side fixing plate 7, and the position of the encoder 25 can be adjusted by adjusting the length of the overlapped part of the first fixing plate 33 and the second fixing plate 34, so that the installation is convenient.
According to the invention, the wire coil and the rotating shaft 42 can be completely fixed by arranging the clamping piece 45 and the blocking piece 44, the damping piece 49 is arranged between the blocking piece 44 and the fixing strip 39, the outer wall of the fixing shaft 41 is connected with the pressing cap 46 through threads, and the positive pressure of the damping piece 49 can be adjusted by rotating the pressing cap 46, so that when the machine runs, the wire is ensured to have certain tension, the winding is more compact, and the wound wire ball is more attractive.
According to the invention, the balance claw 47 is fixedly arranged on the outer wall of the winding shaft 14, and the balance claw 47 and the winding claw 15 are symmetrically arranged about the winding shaft 14, so that the gravity center of the winding claw 15 is closer to the middle shaft position, and the operation is more stable during rotation.
In the description herein, references to the description of "one embodiment," "an example," "a specific example" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The preferred embodiments of the invention disclosed above are intended to be illustrative only. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise embodiments disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best utilize the invention. The invention is limited only by the claims and their full scope and equivalents.

Claims (5)

1. The utility model provides a high efficiency technology silk ball machine, includes frame (1), its characterized in that: the automatic winding machine also comprises a self-rotating mechanism (2), a winding mechanism (3), a paying-off mechanism (4) and a control and power supply module (5);
the machine frame (1) comprises an operation table (6) and a side fixing plate (7), wherein the operation table (6) is fixedly provided with a self-rotating mechanism (2), and the side fixing plate (7) is fixedly provided with the winding mechanism (3) and the pay-off mechanism (4);
the self-rotating mechanism (2) comprises a servo motor (8) and a fixing needle (9), the operating table (6) is composed of a table top (10) and supporting legs (11), the servo motor (8) is installed at the bottom of the table top (10), a through hole is fixedly formed in the top of the table top (10), a motor shaft of the servo motor (8) penetrates through the through hole, and the fixing needle (9) is fixedly installed at the top of the motor shaft of the servo motor (8);
winding mechanism (3) includes driving motor (12), encoder (25), hold-in range (13), spool (14), winding and grabs (15), driving motor (12) fixed mounting be in side fixed plate (7) lateral wall, encoder (25) with the supporting installation of driving motor (12), spool (14) with side fixed plate (7) normal running fit, hold-in range (13) fixed cover is established spool (14) with the motor shaft outside of driving motor (12), winding is grabbed (15) fixed mounting and is in the spool (14) outside, winding is grabbed (15) and is included connecting portion (16) and winding stem (17), connecting portion (16) fixed mounting be in spool (14) outer wall, winding stem (17) fixed the setting is in connecting portion (16) lateral wall, winding stem (17) top is fixed and is provided with wire winding ring (18), a threading hole (19) is formed in the middle shaft of the winding shaft (14);
the control and power supply module (5) is used for reading data of an encoder (25) and controlling and driving the servo motor (8) and the driving motor (12).
2. The high-efficiency process ball machine according to claim 1, characterized in that: the control and power supply module (5) comprises a starting switch (20), a stopping switch (21), a CPU (22), a touch screen (23), a servo driver (24) and a three-phase power supply (26);
the servo motor (8) is electrically connected with a servo driver (24), the servo driver (24) is also electrically connected with a three-phase power supply (26) through a circuit breaker (27), and the servo driver (24) is electrically connected with the CPU (22);
the driving motor (12) is electrically connected with a three-phase power supply (26) through an overheat protector (28), a contactor (29) and a fuse (30), and the encoder (25) is electrically connected with the CPU (22);
the CPU (22) is electrically connected with the touch screen (23) through a serial port, and the CPU (22) is electrically connected with the starting switch (20) and the stopping switch (21);
the three-phase power supply (26) is equipped with a knife switch (31).
3. The high-efficiency process ball machine according to claim 2, characterized in that: encoder (25) through adjustment mechanism (32) with side fixed plate (7) fixed connection, adjustment mechanism (32) include first stationary blade (33) and second stationary blade (34), first stationary blade (33) lateral wall is fixed and has been seted up first adjustment tank (35), second stationary blade (34) lateral wall is fixed and has been seted up second adjustment tank (36), first adjustment tank (35) and second adjustment tank (36) are through fixing bolt (37) interconnect, second stationary blade (34) lateral wall fixedly connected with dead lever (38), dead lever (38) other end fixed mounting be in side fixed plate (7) lateral wall.
4. The high-efficiency process ball machine according to claim 1, characterized in that: paying out machine constructs (4) including fixed strip (39), guide ring (40), fixed axle (41) and axis of rotation (42), fixed strip (39) fixed mounting be in side fixed plate (7) lateral wall, fixed strip (39) lateral wall passes through elastic rod (43) fixedly connected with guide ring (40), fixed strip (39) lateral wall fixed mounting has fixed axle (41), fixed axle (41) outer wall normal running fit has axis of rotation (42), axis of rotation (42) outer wall is fixed to be provided with and blocks piece (44), axis of rotation (42) have through threaded connection and press from both sides tight piece (45), block piece (44) with be provided with damping piece (49) between fixed strip (39), fixed axle (41) outer wall has through threaded connection and compresses tightly cap (46).
5. The high-efficiency process ball machine according to claim 1, characterized in that: the outer wall of the winding shaft (14) is further fixedly provided with a balance claw (47), and the balance claw (47) and the winding claw (15) are symmetrical about the winding shaft (14).
CN201910724180.0A 2019-08-07 2019-08-07 High-efficiency process silk ball machine Active CN110481233B (en)

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CN201910724180.0A CN110481233B (en) 2019-08-07 2019-08-07 High-efficiency process silk ball machine

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CN110481233B true CN110481233B (en) 2020-07-03

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