CN204823435U - Control circuit of six full -automatic fine rule coiling machines - Google Patents
Control circuit of six full -automatic fine rule coiling machines Download PDFInfo
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- CN204823435U CN204823435U CN201520520402.4U CN201520520402U CN204823435U CN 204823435 U CN204823435 U CN 204823435U CN 201520520402 U CN201520520402 U CN 201520520402U CN 204823435 U CN204823435 U CN 204823435U
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Abstract
The utility model relates to a control circuit of six full -automatic fine rule coiling machines, including PLC module, touch -sensitive screen, power, wire winding servo driver, winding displacement servo driver, stranded conductor motor drive, hook line motor drive and a plurality of sensor, control button, the power is used for supplying power for whole control circuit, the PLC module is connected with the touch -sensitive screen electricity, the PLC module is used for receiving respectively touch -sensitive screen, sensor, control button's incoming signal, exports control signal respectively and gives wire winding servo driver, winding displacement servo driver, stranded conductor motor drive, hook line motor drive. This control circuit of six full -automatic fine rule coiling machines degree of automation is high, work efficiency is high, the finished product defective rate is low.
Description
Technical field
The utility model relates to a kind of Winder, particularly relates to a kind of control circuit of six axle full automaticity fine rule wire coiling machines.
Background technology
For the coiling of coiling magneto generator charging superfine wire coil, traditional coiling, wire stranding, be all manual operations and semiautomatic equipment, structure is aging, and efficiency is low.
Summary of the invention
The purpose of this utility model is for the deficiencies in the prior art, provides the control circuit of the six axle full automaticity fine rule wire coiling machines that a kind of degree of automation is high, work efficiency is high, finished product fraction defective is low.
The utility model is achieved in that a kind of control circuit of six axle full automaticity fine rule wire coiling machines, comprise PLC module, touch-screen, power supply, coiling servo-driver, winding displacement servo-driver, twisted wire motor driver, hook line motor driver and some sensors, control button, described power supply is used for powering to whole control circuit, described PLC module is electrically connected with touch-screen, described PLC module is used for receiving touch-screen respectively, sensor, the incoming signal of control button, export control signal respectively to coiling servo-driver, winding displacement servo-driver, twisted wire motor driver, hook line motor driver, described coiling servo-driver connects coiling servomotor, coiling servo-driver is for receiving the control signal of PLC module, rotated by coiling driven by servomotor coiling main shaft, the winding former headband moving-wire material on coiling main shaft is made to rotate in wound stator core groove, described winding displacement servo-driver connects winding displacement servomotor, winding displacement servo-driver is for receiving the control signal of PLC module, back and forth advanced by all coiling die heads of winding displacement driven by servomotor, fall back, by around to the wire rod precise alignment on stator core, described hook line motor driver butt hook line motor, hook line motor driver is for receiving the control signal of PLC module, driving hook line slide block to move ahead along twisted wire electric machine main shaft direction by hook line motor moves on the twisted wire pin of wire twister by wire, after move wire moved on the crochet hook of thread catcher, solid wire is folded in half into multi cord by reciprocal operation, described twisted wire motor driver connects twisted wire motor, twisted wire motor driver is for receiving the control signal of PLC module, wire twister is driven to rotate by twisted wire motor, the twisted wire pin of wire twister is rotated and realizes twisted wire function.
The mouth of described PLC module is connected with the first electromagnetic valve, and described first electromagnetic valve (DF1), for receiving the control signal of PLC module, controls hook line air cylinder driven thread catcher moves or moves down, makes the crochet hook energy accurately hook line of thread catcher.
The mouth of described PLC module is connected with the second electromagnetic valve, and described second electromagnetic valve is for receiving the control signal of PLC module, and control handle is taken blame for others and to be positioned working base.
Described power supply comprises 220V and exchanges input, Switching Power Supply, stepping power supply, described Switching Power Supply, stepping power supply are used for 220V being exchanged input and are converted to the output of 24V direct current, Switching Power Supply is used for screen for touch and uses, and described stepping power supply is used for for twisted wire motor, hook line motor.
The beneficial effects of the utility model are: the control circuit of these six axle full automaticity fine rule wire coiling machines adopts PLC module, degree of automation is high, and only need press corresponding master cock, and the running state of each execution architecture is namely automatically controlled by servo-driver, relay, simple to operation.And by the initial point of each actuating unit of sensor localization, dynamic point, each actuating unit is moved accurately, run smooth and easy, workmanship is high, and reduces the labour intensity of operative employee, substantially increase work efficiency, finished product fraction defective is low.
Hook line slide block is driven to send on twisted wire pin along twisted wire electric machine main shaft direction by copper material line by hook line motor in the present invention, thread catcher is under cylinder action simultaneously, crochet hook moves down, auxiliary slider send copper material line on crochet hook, complete the action of hook line, slide block is under hook line driven by motor, before move on the twisted wire pin of wire twister, after move on the crochet hook of thread catcher, solid wire is folded in half into multi cord by reciprocal operation, when the twisted wire pin of the wire twister on twisted wire electric machine main shaft carries out hook line, carry out hook line by the mode of " hook looked for by line ", namely hook line motor drives slide block to drive copper cash to move in the twisted wire pin on twisted wire electric machine main shaft, the mode of this " hook looked for by line ", make line hook can catch on copper cash exactly, breach the mode of tradition " line looked for by hook ", the phenomenon of " hook can not find line " can be effectively prevent, improve work efficiency of the present invention.
The utility model is used for coiling magneto generator charging superfine wire coil, and carry stranded wire apparatus, production efficiency is high, and coiling product line bag flat appearance, neat appearance.
Accompanying drawing explanation
Fig. 1 is schematic circuit diagram of the present utility model;
Fig. 2 is PLC main control module interconnecting wiring diagram of the present utility model;
Fig. 3 is the interconnecting wiring diagram of spindle motor actuator of the present utility model;
Fig. 4 is the interconnecting wiring diagram of winding displacement motor driver of the present utility model;
Fig. 5 is the interconnecting wiring diagram of twisted wire motor driver of the present utility model;
Fig. 6 is the interconnecting wiring diagram of hook line motor driver of the present utility model.
Detailed description of the invention
See Fig. 1 to Fig. 6, a kind of control circuit of six axle full automaticity fine rule wire coiling machines, comprise PLC module, touch-screen, power supply, coiling servo-driver, winding displacement servo-driver, stranded wire apparatus and some sensors, control button, described power supply is used for powering to whole control circuit, described PLC module is electrically connected with touch-screen, described PLC module is used for receiving touch-screen respectively, sensor, the incoming signal of control button, export control signal respectively to coiling servo-driver, winding displacement servo-driver, stranded wire apparatus, described coiling servo-driver connects coiling servomotor, coiling servo-driver is for receiving the control signal of PLC module, rotated by coiling driven by servomotor coiling main shaft, the winding former headband moving-wire material on coiling main shaft is made to rotate wound stator core, described winding displacement servo-driver connects winding displacement servomotor, winding displacement servo-driver is for receiving the control signal of PLC module, run by the reciprocal forward-reverse of winding displacement driven by servomotor all coilings die head, by around to the wire rod precise alignment on stator core.
Described stranded wire apparatus comprises twisted wire motor driver, hook line motor driver, the first electromagnetic valve, described hook line motor driver butt hook line motor, hook line motor driver is for receiving the control signal of PLC module, thread catcher is driven back and forth to run along twisted wire electric machine main shaft direction by hook line motor, the line needle on thread catcher is made to drive copper cash to move in the line hook on twisted wire electric machine main shaft, complete the action of hook line, solid wire is folded in half into multi cord.Described twisted wire motor driver connects twisted wire motor, and twisted wire motor driver, for receiving the control signal of PLC module, drives twisted wire electric machine main shaft to rotate by twisted wire motor, the line hook on twisted wire electric machine main shaft is rotated and realizes twisted wire function.
The mouth of described PLC module is connected with the first electromagnetic valve, and described first electromagnetic valve (DF1) is for receiving the control signal of PLC module, and controlling hook line air cylinder driven thread catcher to move or moves down the crochet hook making thread catcher can accurate hook line.
The mouth of described PLC module is connected with the second electromagnetic valve, and described second electromagnetic valve is for receiving the control signal of PLC module, and control handle is taken blame for others and to be positioned working base.
Described power supply comprises 220V and exchanges input, Switching Power Supply, stepping power supply, described Switching Power Supply, stepping power supply are used for 220V being exchanged input and are converted to the output of 24V direct current, Switching Power Supply is used for screen for touch, electromagnetic valve uses, and described stepping power supply is used for for twisted wire motor, hook line motor.
Sensor is for monitoring the location initial point of each actuating unit, dynamic some signal transmission to PLC module.Sensor adopts proximity switch.
Wire coiling machine of the present utility model has 6 coiling main shafts, and each coiling main shaft is supported on electric machine main shaft case all rotationally, and electric machine main shaft case is arranged on guide rail.Winding displacement driven by servomotor electric machine main shaft case back and forth moves forward and backward along coiling major axes orientation.Coiling servomotor drives 6 coiling spindle synchronous to rotate.Coiling front end of spindle stretches out electric machine main shaft case, and installs die head, and die head is provided with cast-over.Working base is positioned at die head front end.Working base is used for hookup wire ring framework.6 on working base is one group by cartridge seat, corresponding with 6 die heads respectively.Working base has two groups, on one group of row, under one group of row, working base being rotated 180 ° can change between two groups of frocks.Working base is supported on the support of the left and right sides rotationally, after having changed station, to be taken blame for others stationary positioned by handle.Stranded wire apparatus is between tensioner and Winder.Stranded wire apparatus comprises wire twister, thread catcher, hook line motor, twisted wire motor and slide block.Slide block is fixed on chain, and hook line motor chain drive-belt, makes slide block back and forth run at wire twister and thread catcher.Wire twister is fixed on twisted wire electric machine main shaft, drives it to rotate by twisted wire electric machine main shaft.Thread catcher drives it to move up and down by hook line cylinder, auxiliary hook line.After wire rod is drawn from tensioner, through thread catcher, slide block, wire twister, electric machine main shaft case, then through coiling die head, coiling is passed from cast-over, and the wire rod termination passed is fixed on fixer, form the end of a thread.Hook line driven by motor sprocket rotation, sprocket rotation drives chain to run along twisted wire electric machine main shaft direction, slide block is fixed on chain, back and forth runs along twisted wire electric machine main shaft direction with chain, is moved to by the wire on slide block in the twisted wire pin of wire twister and the crochet hook of thread catcher.Slide block, under hook line driven by motor, moves ahead and is moved to by wire on the twisted wire pin of wire twister, after move wire moved on the crochet hook of thread catcher, back and forth run and solid wire be folded in half into multi cord, complete the action of hook line.Thread catcher is under cylinder action, and the crochet hook of thread catcher moves down, and auxiliary slider send copper material line on the crochet hook of thread catcher.The mode of this " hook looked for by line ", enables line hook catch on copper cash exactly, avoids the phenomenon of " hook can not find line ", improve work efficiency of the present invention.Twisted wire driven by motor twisted wire electric machine main shaft rotates, and the twisted wire pin of wire twister is rotated and realizes twisted wire function.Thread catcher moves the wire diameter making strand good and depart from hook line pin.
Described control button comprises start button, stop button, scram button, reset button.Reset button: under the state that system stops, pressing this button, system carries out flyback action.In automatic operational process, press this button without response.As system alarm is shut down, after eliminating abnormal condition, can press this button and cancel warning, horizontal reset of going forward side by side operates.Stop button: in automatically running, press this button and system can be made out of service.Start button: under alarm condition without exception, presses this button and machine can be made to enter running state, action by setup program.Automatically, single step button: if single step, system executes an action and stops immediately, waits for that pressing start button starts next action again, uses when being generally used for debugging; If automatically, press start button, system will execute stopping everything.
Electrical principle of the present utility model and Realization of Product analysis:
1. turn on the power switch, open gas source switch, coil rack is arranged on working base, electromagnetic valve (DF2) conducting makes handle take blame for others to put in place, fix working base.
2. between manual regulation tensioner to 5-6 groove; Back tension bar is no more than above red groove.Tensioner can adopt mechanical tension device.
3. start twisted wire, hook line motor driver, at bracing wire motor pulses Y6 signal, coordinates bracing wire motor drive direction Y7 to run, completes hook line action (hook line 2 times).
4. stepper motor driver Y4, Y, 5 start, hook line slide block is driven to send on twisted wire pin along twisted wire electric machine main shaft direction by copper material line by hook line motor, thread catcher is under hook line cylinder action simultaneously, and the crochet hook of thread catcher moves down, and auxiliary slider send copper material line on crochet hook, complete the action of hook line, slide block, under hook line driven by motor, frontly moves on the twisted wire pin of wire twister, after move on the crochet hook of thread catcher, solid wire is folded in half into multi cord by reciprocal operation, starts twisted wire.
5. after twisted wire completes, Puled input Y0 and direction signal Y1 drives the enable Y9 of servo to work, and completes main shaft and resets (XC).Winding displacement servomotor runs and returns initial point simultaneously, after winding displacement servomotor received pulse Y2 and Y8 direction signal, controlling die head is advanced in product wire casing, coiling spindle motor is suitable around half-turn, cast-over is allowed to run to until after workpiece pre-wound starting point, accurately stepping into coiling, winding displacement electric machine control die head has moved forward to around point, and coiling spindle motor starts coiling; Hook line motor driver runs after receiving bracing wire motor pulses Y6 signal and bracing wire motor drive direction Y7 signal, drives thread catcher to complete hook line action (hook line 2 times), solid wire is folded in half into multi cord.Twisted wire stepper motor driver starts twisted wire after receiving twisted wire main shaft pulse Y4 signal and twisted wire major axes orientation Y5 signal, and multi cord is twisted into a strand, twisted wire completes.Again the copper cash twisted is enclosed around 8-9, just the stranded conductor twisted safety in skeleton grooves is drawn around 8-9 circle.Initial point return by spindle motor driving effect X4 motor; Winding displacement motor X5 resets, and completes the coiling of product fine rule.By lower handle, electromagnetic valve DF2 is energized, and takes blame for others descending, working base is rotated 180 °, prepares next set product coiling.Handle is taken blame for others for locating working base.
The utility model is used for coiling magneto generator charging superfine wire coil, and carry stranded wire apparatus, production efficiency is high, and coiling product line bag flat appearance, neat appearance.
Claims (4)
1. the control circuit of an axle full automaticity fine rule wire coiling machine, it is characterized in that: comprise PLC module, touch-screen, power supply, coiling servo-driver, winding displacement servo-driver, twisted wire motor driver, hook line motor driver and some sensors, control button, described power supply is used for powering to whole control circuit, described PLC module is electrically connected with touch-screen, described PLC module is used for receiving touch-screen respectively, sensor, the incoming signal of control button, export control signal respectively to coiling servo-driver, winding displacement servo-driver, twisted wire motor driver, hook line motor driver, described coiling servo-driver connects coiling servomotor, coiling servo-driver is for receiving the control signal of PLC module, rotated by coiling driven by servomotor coiling main shaft, the winding former headband moving-wire material on coiling main shaft is made to rotate in wound stator core groove, described winding displacement servo-driver connects winding displacement servomotor, winding displacement servo-driver is for receiving the control signal of PLC module, back and forth advanced by all coiling die heads of winding displacement driven by servomotor, fall back, by around to the wire rod precise alignment on stator core, described hook line motor driver butt hook line motor, hook line motor driver is for receiving the control signal of PLC module, driving hook line slide block to move ahead along twisted wire electric machine main shaft direction by hook line motor moves on the twisted wire pin of wire twister by wire, after move wire moved on the crochet hook of thread catcher, solid wire is folded in half into multi cord by reciprocal operation, described twisted wire motor driver connects twisted wire motor, twisted wire motor driver is for receiving the control signal of PLC module, wire twister is driven to rotate by twisted wire motor, the twisted wire pin of wire twister is rotated and realizes twisted wire function.
2. the control circuit of six axle full automaticity fine rule wire coiling machines according to claim 1, it is characterized in that: the mouth of described PLC module is connected with the first electromagnetic valve, described first electromagnetic valve (DF1) is for receiving the control signal of PLC module, control hook line air cylinder driven thread catcher moves or moves down, make the crochet hook energy accurately hook line of thread catcher.
3. the control circuit of six axle full automaticity fine rule wire coiling machines according to claim 1, it is characterized in that: the mouth of described PLC module is connected with the second electromagnetic valve, described second electromagnetic valve is for receiving the control signal of PLC module, and control handle is taken blame for others and to be positioned working base.
4. the control circuit of six axle full automaticity fine rule wire coiling machines according to claim 1, it is characterized in that: described power supply comprises 220V and exchanges input, Switching Power Supply, stepping power supply, described Switching Power Supply, stepping power supply are used for 220V being exchanged input and are converted to the output of 24V direct current, Switching Power Supply is used for screen for touch and uses, and described stepping power supply is used for for twisted wire motor, hook line motor.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520520402.4U CN204823435U (en) | 2015-07-17 | 2015-07-17 | Control circuit of six full -automatic fine rule coiling machines |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520520402.4U CN204823435U (en) | 2015-07-17 | 2015-07-17 | Control circuit of six full -automatic fine rule coiling machines |
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| CN204823435U true CN204823435U (en) | 2015-12-02 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110586675A (en) * | 2019-10-14 | 2019-12-20 | 格力电工（眉山）有限公司 | Wire drawing equipment and control circuit thereof |
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- 2015-07-17 CN CN201520520402.4U patent/CN204823435U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110586675A (en) * | 2019-10-14 | 2019-12-20 | 格力电工（眉山）有限公司 | Wire drawing equipment and control circuit thereof |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C56 | Change in the name or address of the patentee | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 638502 Guang'an City, Sichuan province by the two district Linshui County Chengnan electromechanical Park No. 61 Patentee after: Sichuan Tengbang Technology Co., Ltd. Address before: 638502 Guang'an City, Sichuan province by the two district Linshui County Chengnan electromechanical Park No. 61 Patentee before: SICHUAN TENGBANG MOTORCYCLE FITTING CO., LTD. |