CN204967565U - Control circuit of full -automatic multipolar several thick line coiling machines - Google Patents
Control circuit of full -automatic multipolar several thick line coiling machines Download PDFInfo
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- CN204967565U CN204967565U CN201520520483.8U CN201520520483U CN204967565U CN 204967565 U CN204967565 U CN 204967565U CN 201520520483 U CN201520520483 U CN 201520520483U CN 204967565 U CN204967565 U CN 204967565U
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Abstract
The utility model relates to a control circuit of full -automatic multipolar several thick line coiling machines, including PLC module, touch -sensitive screen, power, tensioner, wire winding servo driver, winding displacement servo driver, corner servo driver, electromagnetic clutch and a plurality of sensor, control button, cylinder solenoid valve, the power is used for supplying power for whole control circuit, the PLC module is connected with the touch -sensitive screen electricity, the PLC module is used for receiving respectively touch -sensitive screen, sensor, control button's incoming signal, exports control signal respectively and gives tensioner, wire winding servo driver, winding displacement servo driver, corner servo driver, electromagnetism brake and a plurality of cylinder solenoid valve. This control circuit of full -automatic multipolar several thick line coiling machines degree of automation is high, work efficiency is high, the finished product defective rate is low.
Description
Technical field
The utility model relates to a kind of Winder, particularly relates to a kind of control circuit of full-automatic multi-pole thick line coil winding machine.
Background technology
Stator coil used by electric vehicle motor, magneto etc. needs multi-pole to be wound on coil rack by enamelled wire, traditional winding process is all manual operations and semiautomatic equipment, structure is aging, efficiency is low, emerge in multitude in current multi-pole huge discharge vehicle, stator coil winding is very difficult; The appearance of automatic control circuit spooling equipment, substantially increases electric vehicle motor, the winding efficiency of the products such as magneto and outer perception fashion, and existing various multipole special-shaped product can realize coil winding completely on automation control circuit equipment.
Summary of the invention
The purpose of this utility model is for the deficiencies in the prior art, provides the control circuit of the full-automatic multi-pole thick line coil winding machine that a kind of automaticity is high, operating efficiency is high, finished product fraction defective is low.
The utility model is achieved in that a kind of control circuit of full-automatic multi-pole thick line coil winding machine, comprise PLC module, touch-screen, power supply, tensioner, coiling servo-driver, winding displacement servo-driver, corner servo-driver and some transducers, control button, cylinder solenoid valve, described power supply is used for powering to whole control circuit, described PLC module is electrically connected with touch-screen, described PLC module is used for receiving touch-screen respectively, transducer, the input signal of control button, export control signal respectively to tensioner, coiling servo-driver, winding displacement servo-driver, corner servo-driver, electromagnetic brake and some cylinder solenoid valves, described tensioner is for receiving the control signal of PLC module, control thread drawing mechanism and adjust the elasticity of each line at course of conveying, described coiling servo-driver connects coiling servomotor, coiling servo-driver is for receiving the control signal of PLC module, rotated by the main shaft of coiling driven by servomotor winding mechanism, wire rod is driven to rotate in wound stator core groove, described winding displacement servo-driver connects winding displacement servomotor, winding displacement servo-driver is for receiving the control signal of PLC module, retreated by winding displacement driven by servomotor coiling die head, perform coiling and play point location, final position, around arc distance from, complete the copper material precise alignment on the iron core of each pole, described corner servo-driver connects angular servo-motor, corner servo-driver is for receiving the control signal of PLC module, stator core supporting seat is driven to rotate by angular servo-motor, position during stator processing is adjusted, each cylinder solenoid valve is for receiving the control signal of PLC module, control stator stationary cylinder respectively, hook line cylinder, scissors cylinder, the operating state of wire guide plate cylinder.
Transducer is for monitoring the location initial point of each actuator, dynamic some signal transmission to PLC module.
Described stator stationary cylinder is for driving stator positioner to withstand to be placed on the stator body upper end on stator core supporting seat, described wire guide plate cylinder is shifted for driving before and after conducting mechanism, wire rod is introduced in stator slot, described hook line cylinder hooks wire rod for driving hook line structure, arrange stator tap and clamped by the end of a thread, wire rod is cut off for driving thread cutting mechanism by described scissors cylinder.
Also comprise rotating disk servo-driver, described rotating disk servo-driver is connected between PLC module and rotating disk servomotor, and rotating disk servomotor, for controlling turntable rotation, carries out station conversion.After first group of workpiece coiling completes, preparation second group is treated to send to winding position around workpiece, save the stand-by period.
One end of described transducer, control button connects the input of PLC module, the other end connects power cathode, the output of described PLC module is connected with one end of each relay coil, the other end of relay coil connects positive source, and the auxiliary contact of each relay are connected in 24V current supply circuit with electromagnetic clutch, each cylinder solenoid valve respectively.
Described power supply comprises 220V and exchanges input, the first Switching Power Supply and second switch power supply, described first Switching Power Supply and second switch power supply are used for 220V being exchanged input and are converted to the output of 24V direct current, first Switching Power Supply is used for for PLC module, relay, touch-screen, cylinder solenoid valve, each servo-driver, and described second switch power supply is used for for electromagnetic brake.
Described control button comprises left scissors button, right scissors button, start button, stop button, scram button, reset button, and wire rod is cut off by the scissors air cylinder driven thread cutting mechanism that left scissors button, right scissors button are used for controlling respectively two stations.
The beneficial effects of the utility model are: the control circuit of this full-automatic multi-pole thick line coil winding machine adopts PLC module, automaticity is high, and only need press corresponding control switch, and the running status of each execution architecture is namely automatically controlled by servo-driver, relay, simple to operation.And by the initial point of each actuator of sensor localization, dynamic point, Shi Ge actuator moves accurately, it is smooth and easy to run, work quality is high, and reduces the labour intensity of operative employee, and substantially increase operating efficiency, finished product fraction defective is low.
Because tensioner of the present utility model ensure that the constant-tension of copper cash in winding process, conducting mechanism can make every root there will not be by rotating when copper cash that winding mechanism passes enters stator slot by projected path and changes groove problems such as dapping, mould fixed mechanism effectively can control the vibration problems that stator easily occurs when coiling, ensure that stator is accurately located when coiling.The utility model coiling, hook line, trimming whole-course automation control, without the need to manual operation.
The utility model is the control circuit of the machine for magnetic motor for motorcycle and the coiling of available power machine stator thick line, has winding displacement neat, is suitable for wire diameter thick, multi-pole coiling, the feature of stay in grade.
Accompanying drawing explanation
Fig. 1 is circuit theory diagrams of the present utility model;
Fig. 2 is PLC main control module winding diagram of the present utility model;
Fig. 3 is input expansion module of the present utility model and cylinder solenoid valve winding diagram;
Fig. 4 is the winding diagram of servo-driver of the present utility model;
Fig. 5 is the schematic diagram of tensioner of the present utility model.
Embodiment
See Fig. 1 to Fig. 5, a control circuit for full-automatic multi-pole thick line coil winding machine, comprises PLC module, touch-screen, power supply, tensioner, coiling servo-driver, winding displacement servo-driver, corner servo-driver, electromagnetic clutch and some transducers, control button, cylinder solenoid valve.The tensioner of the present embodiment adopts Mitsubishi.Described power supply is used for powering to whole control circuit, described PLC module is electrically connected with touch-screen, described PLC module is used for receiving touch-screen respectively, transducer, the input signal of control button, export control signal respectively to tensioner, coiling servo-driver, winding displacement servo-driver, corner servo-driver, electromagnetic clutch and some cylinder solenoid valves, described tensioner is for receiving the control signal of PLC module, control thread drawing mechanism and adjust the elasticity of each line at course of conveying, described coiling servo-driver connects coiling servomotor, for receiving the control signal of PLC module, the coiling main shaft being rotated winding mechanism by coiling driven by servomotor is rotated, drive flying trident rotates, described winding displacement servo-driver connects winding displacement servomotor, for receiving the control signal of PLC module, retreated by winding displacement driven by servomotor coiling die head, by around to the wire rod precise alignment on the iron core of stator each pole, described corner servo-driver connects angular servo-motor, for receiving the control signal of PLC module, stator core supporting seat is driven to rotate by angular servo-motor, drive stator rotates, position during stator processing is adjusted, make stator and coiling die head, conducting mechanism forms contraposition, by copper cash being imported in the cell body of stator by conducting mechanism, rotating winding mechanism rotation makes copper cash carry out winding action in stator slot.Electromagnetic clutch is also electromagnetic brake, is mold tooling corner vehicle positioning stop.Each cylinder solenoid valve, for receiving the control signal of PLC module, controls the operating state of stator stationary cylinder, hook line cylinder, scissors cylinder, wire guide plate cylinder respectively.The flying trident rotating winding mechanism is fixed on main shaft by base, and main shaft installs die head through the front end of base.Main shaft, flying trident synchronous rotary.Die head is installed on the front end of main shaft by bearing, and die head can move forward and backward along major axes orientation.Die head front end is stator core supporting seat.Stator mould is positioned on stator core supporting seat.Conducting mechanism is arranged and between die head and rotation winding mechanism, conducting mechanism ensures that section only has a copper cash to enter in stator slot at one time, ensures that copper cash all can not be wound around in stator interior and outside.Transducer is for monitoring the location initial point of each actuator, dynamic some signal transmission to PLC module.Described stator stationary cylinder is for driving stator positioner to withstand to be placed on the stator body upper end on stator core supporting seat, described wire guide plate cylinder is shifted for driving before and after conducting mechanism, wire rod is introduced in stator slot, described hook line cylinder hooks wire rod for driving hook line structure, arrange stator tap, wire rod is cut off for driving thread cutting mechanism by described scissors cylinder.Winding displacement servomotor is: when winding displacement motor receives PLC signal, arranges coiling starting point and groove width by product difference, can only move forward and backward.Spindle motor drives flying trident left rotation and right rotation, completes coiling work.As long as coiling servomotor drives main axis.
The utility model also comprises rotating disk servo-driver, described rotating disk servo-driver is connected between PLC module and rotating disk servomotor, rotating disk servomotor is for controlling turntable rotation, carry out station conversion, blanking and material loading operation can be carried out when coiling simultaneously, production efficiency is high, is applicable to produce in enormous quantities.Electromagnetic brake is adopted after turntable rotation puts in place.
Die head front end is provided with rotating disk, and stator core supporting seat installed by rotating disk.Workpiece fixing is on stator core supporting seat.After first group of workpiece coiling completes, preparation second group, for controlling turntable rotation, is treated to send to winding position around workpiece by rotating disk servomotor, saves the stand-by period.Left and right cylinder is opened in electromagnetism conducting, and cylinder stretches out and is fixed on rotating disk and fixes openning, completes rotating disk location.
One end of described transducer, control button connects the input of PLC module, the other end connects power cathode, the output of described PLC module is connected with one end of each relay coil, the other end of relay coil connects positive source, and the auxiliary contact of each relay are connected in 24V current supply circuit with electromagnetic clutch, each cylinder solenoid valve respectively.Transducer can adopt proximity switch.
Described power supply comprises 220V and exchanges input, the first Switching Power Supply and second switch power supply, described first Switching Power Supply and second switch power supply are used for 220V being exchanged input and are converted to the output of 24V direct current, first Switching Power Supply is used for for PLC module, relay, touch-screen, cylinder solenoid valve, each servo-driver, and described second switch power supply is used for for electromagnetic brake.All electromagnetically operated valve electricity consumptions are all direct current 12v-24v-36v etc.
Described control button comprises left scissors button, right scissors button, start button, stop button, scram button, reset button, and wire rod is cut off by the scissors air cylinder driven thread cutting mechanism that left scissors button, right scissors button are used for controlling respectively two stations.Reset button: under the state that system stops, pressing this button, system carries out flyback action.In automatic running, press this button without response.As system alarm is shut down, after eliminating abnormal conditions, can press this button and cancel warning, horizontal reset of going forward side by side operates.
Stop button: in automatically running, press this button and system can be made out of service.
Start button: under alarm condition without exception, presses this button and machine can be made to enter running status, action by setup program.
Turn on the power switch, touch screen SA-7A, relay J 1-J7 activate to open each cylinder solenoid valve (DF1-DF7), and tension force power supply (L21/N21), enters operating state; Open Programmable Logic Controller (FPX-C60T) to coiling main shaft drives, winding displacement drives simultaneously, and corner drives, tension parameters carries out programming and arranges.Electromagnetic brake, when 8 conducting of 24V relay J, is opened left electromagnetic brake and right electromagnetic brake and is realized rotating disk location.Left and right cylinder is opened in electromagnetism conducting, and cylinder stretches out and is fixed on rotating disk and fixes openning, completes rotating disk location.Before and after guide plate, cylinder electromagnetically operated valve is started working, cylinder reach and circle product external gap 20mm before cylinder DF6; Stator stationary cylinder (DF1) runs, and makes the descending fixed product core center of left and right stator stationary cylinder; Long hook line cylinder (DF2) electromagnetically operated valve is opened, and makes thread catcher complete hook line, synchronously completes left scissors cylinder (DF4), the work of right scissors cylinder (DF5) trimming; Coiling main axle servo driver receives Y1 direction signal and Y0 Puled input and completes coiling spindle motor and locate (X7) and bring into operation; Winding displacement servo-driver receives Y8 direction signal and Y2 Puled input and completes winding displacement cylinder and locate (X8) and bring into operation; Bring into operation after coiling coiling main shaft pulse (Y0) and coiling electric motor direction (Y1) complete coiling; After after coiling completes, winding displacement servosignal provides winding displacement motor drive direction, winding displacement motor moves backward to the safe initial point of circle product external, realizes next step corner.
Coiling main axle servo driver receives Y1 direction signal and Y0 Puled input and completes coiling spindle motor and locate (X7) and start to move forward, and winding displacement servo-driver receives Y8 direction signal and Y2 Puled input and completes winding displacement cylinder and locate (X8) and bring into operation; Bring into operation after coiling main shaft pulse (Y0) and coiling electric motor direction (Y1) complete coiling.
The course of work of coiling die head of the present utility model is as follows:
The first step: dop opens;
Second step: dop moves to coiling start position;
3rd step: dop closes;
4th step: main shaft drives flying trident to rotate, and start coiling, die head synchronously moves backward;
5th step: when die head moves to dop opening/closing position, dop opens, die head continues to move backward;
6th step: when die head moves to ground floor final position, die head moves forward;
7th step: when die head moves to dop opening/closing position, dop closes, and die head continues to move forward;
8th step: around the appointment number of turns, flying trident stops, and die head stops mobile;
9th step: dop opens;
Tenth step: die head moves backward, leaves product;
11 step a: coiling terminates, after after coiling completes, winding displacement servosignal provides winding displacement motor drive direction, winding displacement motor drives die head to move backward to the safe initial point of circle product external, realize next step corner, around pole after complete, long hook line cylinder (DF2) cylinder solenoid valve is opened, thread catcher is made to complete hook line, synchronously complete left scissors cylinder (DF4), after the work of right scissors cylinder (DF5) trimming, complete Realization of Product.
The utility model die head is when coiling any, and dop all can open or closed with the coiling adapting to specialities under program control.This equipment has 2 coiling main shafts, and production efficiency is high, is applicable to produce in enormous quantities.
Claims (4)
1. the control circuit of a full-automatic multi-pole thick line coil winding machine, it is characterized in that: comprise PLC module, touch-screen, power supply, tensioner, coiling servo-driver, winding displacement servo-driver, corner servo-driver and some transducers, control button, cylinder solenoid valve, described power supply is used for powering to whole control circuit, described PLC module is electrically connected with touch-screen, described PLC module is used for receiving touch-screen respectively, transducer, the input signal of control button, export control signal respectively to tensioner, coiling servo-driver, winding displacement servo-driver, corner servo-driver and some cylinder solenoid valves, described tensioner is for receiving the control signal of PLC module, control thread drawing mechanism and adjust the elasticity of each line at course of conveying, described coiling servo-driver connects coiling servomotor, coiling servo-driver is for receiving the control signal of PLC module, rotated by the main shaft of coiling driven by servomotor winding mechanism, wire rod is driven to rotate in wound stator core groove, described winding displacement servo-driver connects winding displacement servomotor, winding displacement servo-driver is for receiving the control signal of PLC module, retreated by winding displacement driven by servomotor coiling die head, complete the copper material precise alignment on the iron core of each pole, described corner servo-driver connects angular servo-motor, corner servo-driver is for receiving the control signal of PLC module, stator installation seat is driven to turn pole by angular servo-motor, angle position during stator processing is adjusted, each cylinder solenoid valve is for receiving the control signal of PLC module, control stator stationary cylinder respectively, hook line cylinder, scissors cylinder, the operating state of wire guide plate cylinder.
2. the control circuit of full-automatic multi-pole thick line coil winding machine according to claim 1, it is characterized in that: also comprise rotating disk servo-driver, described rotating disk servo-driver is connected between PLC module and rotating disk servomotor, rotating disk servomotor, for controlling turntable rotation, carries out station conversion.
3. the control circuit of full-automatic multi-pole thick line coil winding machine according to claim 1, it is characterized in that: one end of described transducer, control button connects the input of PLC module, the other end connects power cathode, the output of described PLC module is connected with one end of each relay coil, the other end of relay coil connects positive source, and the auxiliary contact of each relay are connected in 24V current supply circuit with each cylinder solenoid valve respectively.
4. the control circuit of full-automatic multi-pole thick line coil winding machine according to claim 1, it is characterized in that: described power supply comprises 220V and exchanges input, the first Switching Power Supply, described first Switching Power Supply is used for 220V being exchanged input and is converted to the output of 24V direct current, and the first Switching Power Supply is used for for PLC module, touch-screen, cylinder solenoid valve, each servo-driver.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520520483.8U CN204967565U (en) | 2015-07-17 | 2015-07-17 | Control circuit of full -automatic multipolar several thick line coiling machines |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520520483.8U CN204967565U (en) | 2015-07-17 | 2015-07-17 | Control circuit of full -automatic multipolar several thick line coiling machines |
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| CN204967565U true CN204967565U (en) | 2016-01-13 |
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| CN201520520483.8U Active CN204967565U (en) | 2015-07-17 | 2015-07-17 | Control circuit of full -automatic multipolar several thick line coiling machines |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107976957A (en) * | 2016-10-19 | 2018-05-01 | 王文亮 | The sync control device and its method of combined type servo tensioner and automatic coil winding machine |
| CN115242044A (en) * | 2022-09-20 | 2022-10-25 | 潍坊雷腾动力机械有限公司 | Automatic winding device of generator rotor and implementation method thereof |
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2015
- 2015-07-17 CN CN201520520483.8U patent/CN204967565U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107976957A (en) * | 2016-10-19 | 2018-05-01 | 王文亮 | The sync control device and its method of combined type servo tensioner and automatic coil winding machine |
| CN115242044A (en) * | 2022-09-20 | 2022-10-25 | 潍坊雷腾动力机械有限公司 | Automatic winding device of generator rotor and implementation method thereof |
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Effective date of registration: 20160503 Address after: 638502 Guang'an City, Sichuan province by the two district Linshui County Chengnan electromechanical Park No. 61 Patentee after: Sichuan Tengbang Technology Co., Ltd. Address before: 638502 Guang'an City, Sichuan province by the two district Linshui County Chengnan electromechanical Park No. 61 Patentee before: SICHUAN TENGBANG MOTORCYCLE FITTING CO., LTD. |