CN110477417B - Continuous basket type dehydrator - Google Patents

Continuous basket type dehydrator Download PDF

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Publication number
CN110477417B
CN110477417B CN201910794034.5A CN201910794034A CN110477417B CN 110477417 B CN110477417 B CN 110477417B CN 201910794034 A CN201910794034 A CN 201910794034A CN 110477417 B CN110477417 B CN 110477417B
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CN
China
Prior art keywords
basket
conveyor
pushing
dehydration
dewatering
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Application number
CN201910794034.5A
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Chinese (zh)
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CN110477417A (en
Inventor
王保忠
王萍
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Shandong Kemaida Intelligent Food Equipment Co ltd
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Shandong Kemaida Intelligent Food Equipment Co ltd
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Priority to CN201910794034.5A priority Critical patent/CN110477417B/en
Publication of CN110477417A publication Critical patent/CN110477417A/en
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23NMACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
    • A23N12/00Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts
    • A23N12/08Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts for drying or roasting
    • A23N12/086Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts for drying or roasting with centrifuging devices
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23NMACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
    • A23N12/00Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts
    • A23N12/08Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts for drying or roasting
    • A23N12/12Auxiliary devices for roasting machines

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  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Centrifugal Separators (AREA)
  • Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)

Abstract

The invention relates to the field of fruit and vegetable machinery, in particular to a continuous basket type dehydrator. The device comprises a PLC control system and is characterized by further comprising a first-stage conveyor, a second-stage conveyor, a dehydration host and a third-stage conveyor which are sequentially arranged, wherein a first limiting cylinder is arranged between the first-stage conveyor and the second-stage conveyor, and a second limiting cylinder is arranged between the second-stage conveyor and the dehydration host; the secondary conveyor comprises a secondary frame body, guide sliding rails are respectively arranged on two sides of the secondary frame body, and a basket pushing device is arranged on each guide sliding rail; according to the invention, the material basket for storing vegetables is pushed into the basket channel of the dehydration host machine to be dehydrated through the cooperative conveying of the primary conveyor and the secondary conveyor, so that the disposable dehydration amount is large, the efficiency is high, the trouble of separating and dehydrating the basket and the vegetables is avoided, the production efficiency is greatly improved, and the working quality is improved.

Description

Continuous basket type dehydrator
Technical Field
The invention relates to the field of fruit and vegetable machinery, in particular to a continuous basket type dehydrator.
Background
In the current fruit and vegetable production and processing, the whole vegetable is cleaned before processing, then is further processed, is sliced, shredded or diced, however, the whole vegetable is dehydrated before slicing, shredding or dicing, in the current prior art, the dehydration of the whole vegetable is always a headache problem, the small dehydrator has small yield, the effect is poor when the dehydration is carried out by adopting measures such as air drying, vibration and the like, and the material basket cannot be carried for carrying out the operation together, so that the working efficiency and the working quality are greatly reduced.
Disclosure of Invention
The invention provides a continuous basket type dehydrator with high efficiency for dehydrating vegetables and baskets in order to make up the defects of the prior art.
The invention is realized by the following technical scheme:
the continuous basket type dehydrator comprises a PLC control system and is characterized by further comprising a first-stage conveyor, a second-stage conveyor, a dehydration host and a third-stage conveyor which are sequentially arranged, wherein a first limiting cylinder is arranged between the first-stage conveyor and the second-stage conveyor, and a second limiting cylinder is arranged between the second-stage conveyor and the dehydration host; the secondary conveyor comprises a secondary frame body, guide sliding rails are respectively arranged on two sides of the secondary frame body, and a basket pushing device is arranged on each guide sliding rail; the dewatering host comprises:
the dewatering machine comprises a dewatering machine frame, wherein a main shaft is arranged on the dewatering machine frame, two end plates are fixedly arranged at two ends of the main shaft, the two end plates are connected through a plurality of rigid connecting rods, a plurality of radially and uniformly distributed basket channels are formed along the circumferential direction of the main shaft, and a baffle plate is arranged on one side, close to the main shaft, of each basket channel.
The main shaft is driven to rotate by a dehydration motor, and the dehydration motor is provided with a motor cover.
The two ends of the main shaft are arranged on the vertical plate through bearings, and square holes capable of containing and feeding the material basket are formed in the lower end of the vertical plate.
And a brake device is arranged at one end of the main shaft, which is close to the dehydration motor, and comprises a brake disc and a pneumatic brake.
The basket pushing device includes: the pushing mechanism can slide on the guide slide rail and is fixedly connected with the pushing motor, the output end of the pushing motor is meshed with the rack, and the rack is fixed on the secondary frame.
The basket pushing device includes: the pushing mechanism can slide on the guide slide rail and is fixedly connected to the output end of the pushing cylinder, and the pushing cylinder is arranged on the secondary frame body.
The pushing mechanism comprises a sliding rod, two ends of the sliding rod are respectively sleeved on the guide sliding rail, a downward-inclined rod is arranged on the sliding rod forwards, a cross rod is fixedly arranged at the lower end of the inclined rod, push rods capable of freely rotating are sleeved at two ends of the cross rod, and limiting plates for limiting the push rods to rotate downwards are arranged at two ends of the cross rod.
The basket channels are four.
The secondary conveyor is provided with a secondary push-pull protective cover, and the tertiary conveyor is provided with a tertiary push-pull protective cover.
The dehydration host is provided with a dehydration push-pull protective cover.
The beneficial effects of the invention are as follows:
according to the invention, the material basket for storing vegetables is pushed into the basket channel of the dehydration host machine to be dehydrated through the cooperative conveying of the primary conveyor and the secondary conveyor, so that the disposable dehydration amount is large, the efficiency is high, the trouble of separating and dehydrating the basket and the vegetables is avoided, the production efficiency is greatly improved, and the working quality is improved.
Drawings
The invention is further described below with reference to the accompanying drawings.
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a schematic diagram of a front view structure of the present invention;
FIG. 3 is a schematic top view of the present invention;
FIG. 4 is a right side view of the present invention;
FIG. 5 is a schematic cross-sectional view of the structure of FIG. 4 in the direction A-A;
FIG. 6 is a schematic structural view of a brake device;
FIG. 7 is a schematic cross-sectional view of the B-B direction of FIG. 5;
fig. 8 is a schematic top view of the push motor and slide bar portion.
In the figure, a material basket 0;
a first-stage conveyor, a first limiting cylinder 101 and a blocking rod 102;
the device comprises a 2-level conveyor, a 201-level frame body, a 202-level push-pull protective cover, a 203-push motor, 204 guide slide rails, 205 slide rods, 206 racks, 207 gears, 208 couplings, 209 diagonal rods, 210 cross bars, 211 push rods, 212 limiting plates and 213 second limiting cylinders;
the dehydration device comprises a dehydration host machine 3, a dehydration frame 301, a dehydration push-pull protective cover 302, a dehydration motor 303, a brake disc 304, a pneumatic brake 305, a main shaft 306, an end plate 307, a basket channel 308, a rigid connecting rod 309, a baffle 310, a vertical plate 311, a square hole 312, a motor cover 313, a roller 314 and a dehydration coupling 315;
and a 4-stage conveyor and 401-stage push-pull protective cover.
Detailed Description
The drawings illustrate specific embodiments of the invention. As shown in fig. 1 to 8, the continuous basket type dehydrator is controlled by a PLC control system to operate, and comprises a primary conveyor 1, a secondary conveyor 2, a dehydration main machine 3 and a tertiary conveyor 4 which are sequentially arranged, wherein the tertiary conveyor 4 is a common conveyor belt device, and a tertiary push-pull protective cover 401 is arranged on the tertiary conveyor 4:
the primary conveyor 1 is a common conveyor belt, the material basket 0 with vegetables is conveyed forwards through the conveyor belt, a first limiting cylinder 101 is arranged at the tail end of the primary conveyor 1, namely between the primary conveyor 1 and the secondary conveyor 2, the first limiting cylinder 101 is arranged below a gap between the primary conveyor 1 and the secondary conveyor 2, the output end faces upwards, and after the output end of the first limiting cylinder 101 stretches out, the top end of the first limiting cylinder is higher than the conveyor belt of the primary conveyor 1 so as to prevent the material basket 0 from being conveyed forwards, and a transverse blocking rod 102 can be arranged at the output end of the first limiting cylinder 101.
The secondary conveyor 2 also comprises a common conveyor belt, which is mounted on the secondary frame 201, a guide rail 204 is mounted on two sides of the secondary frame 201, a sliding rod 205 is mounted on the guide rail 204, two ends of the sliding rod 205 are respectively sleeved on the guide rail 204, that is, the sliding rod 205 spans the secondary frame 201, the sliding rod 205 can move by being driven by two pushing cylinders, the output ends of the two pushing cylinders are respectively fixed on the sliding rod 205, but preferably by a pushing motor 203, a rack 206 is mounted on one side of the secondary frame 201, a pushing motor 203 is fixedly mounted on the sliding rod 205, the pushing motor 203 moves back and forth along with the sliding rod 205, the pushing motor 203 can be in the up-down direction, a gear 207 is mounted on the output end of the pushing motor 203, the gear 207 is meshed with the rack 206, the pushing motor 203 can be horizontally placed in the front-back direction, then the pushing motor 203 is connected with the coupler 208, the output end of the coupler 208 is in the up-down direction, the gear 207 is meshed with the rack 206, the sliding rod 205 is driven to move back and forth by the rotation of the pushing motor 203, a downward inclined rod 209 is fixedly arranged on the sliding rod 205 in a forward direction, a cross rod 210 is fixedly arranged at the lower end of the inclined rod 209, limiting plates 212 extend out of the lower sides of the two ends of the cross rod 210 respectively, a push rod 211 capable of freely rotating is hinged at the two ends of the cross rod 210 respectively, the angle of downward rotation of the push rod 211 is limited by the limiting plates 212, and when the push rod 211 freely sags on the limiting plates 212, the lower end of the push rod 211 is lower than the upper end of the material basket 0, and the cross rod 210 is higher than the upper end of the material basket 0.
The secondary conveyor 2 is also provided with a secondary push-pull protective cover 202, the secondary push-pull protective cover 202 is meshed and arc-shaped, two sides of the secondary push-pull protective cover 202 are respectively provided with rollers, the rollers are arranged in slideways at two sides of the secondary frame 201, and the rollers roll in the slideways manually, so that the forward and backward movement of the secondary push-pull protective cover 202 is realized. The secondary push-pull shield 202 may also be dragged directly over the ground with the rollers contacting the ground.
A second limiting cylinder 213 is installed at the end of the secondary conveyor 2, that is, under the gap between the secondary conveyor 2 and the main dewatering machine 3, and has the same structure as the first limiting cylinder 101.
The dewatering main machine 3 comprises a dewatering rack 301, two vertical plates 311 are respectively arranged on the rack in the front-back direction, and square holes 312 capable of containing and feeding the material basket 0 are respectively formed at the lower ends of the two vertical plates 311; a dehydration motor 303 is arranged on a vertical plate 311 in front, the dehydration motor 303 is connected with a main shaft 306 through a dehydration coupler 315, the main shaft 306 is respectively arranged on the two vertical plates 311 through bearings, a braking device is arranged on the vertical plate 311 near one end of the dehydration motor 303, the braking device comprises a brake disc 304 and a pneumatic brake 305, and the brake disc 304 is fixed on the main shaft 306. A motor cover 313 is installed outside the dehydrating motor 303.
Two end plates 307 are fixedly arranged on the main shaft 306, a plurality of rigid connecting rods 309 are connected between the two end plates 307, four longitudinal basket channels 308 are formed, the bottoms of the basket channels 308 are flat, 3-5 rigid connecting rods 309 form a root, and a baffle plate 310 is arranged at the top of the basket channels 308 to prevent vegetables from falling off in the low-speed rotation process of the main shaft 306; the basket passages 308 are formed in total of four, and are radially arranged such that when one basket passage 308 is turned to the lowermost end, the inlet and outlet of the basket passage 308 are opposite to the square holes 312 so that the material basket 0 is pushed into or pushed out of the basket passage 308.
The dewatering main machine 3 is also provided with a dewatering push-pull protective cover 302, the dewatering push-pull protective cover 302 is arc-shaped and is made of arc-shaped plates, two sides of the dewatering push-pull protective cover 302 are respectively provided with a roller 314, the rollers 314 are arranged in the slideways at two sides of the dewatering rack 301, and the rollers 314 roll in the slideways manually, so that the front and back movement of the dewatering push-pull protective cover 302 is realized.
A motor housing is also mounted to the dehydrating motor 303.
The working process is as follows: firstly, placing the vegetable-loaded material basket 0 on the first-stage conveyor 1, conveying the vegetable-loaded material basket 0 on the conveying belt of the second-stage conveyor 2 under the drive of the first-stage conveyor 1, when the vegetable-loaded material basket is conveyed to the quantity which can be contained in the basket channel 308 (hereinafter, four is taken as an example), starting the first limiting cylinder 101, enabling the output end to extend upwards to stop the subsequent material basket 0, and not conveying the subsequent material basket any more, at the moment, the conveying belt on the first-stage conveyor 1 still runs, the push rod 211 moves to the rear of the material basket 0, the material basket 0 on the second-stage conveyor 2 is conveyed forwards under the combined action of the conveying belt and the push rod 211, at the moment, the first limiting cylinder 101 falls down to convey the next group of four material baskets 0, and when most of the material basket 0 on the conveying belt of the second-stage conveyor 2 enters the basket channel 308, a small part of the material basket 0 can only enter under the action of the push rod 211, when the four material baskets 0 completely enter the basket passage 308, the push rod 211 is retracted to the initial position to start the forward pushing of the next four material baskets 0, and at this time, the second limiting cylinder 213 is started, the output end of the second limiting cylinder 213 is lifted, the material basket 0 on the conveying belt of the secondary conveyor 2 is stopped to continuously advance, the dewatering motor 303 is started, the main shaft 306 is driven to rotate 90 degrees at a low speed, the next basket passage 308 falls to the lowest end, the pneumatic brake 305 is started, the brake disc 304 is clamped, the inlets and outlets of the basket passages 308 are aligned with square holes 312 respectively, then the output end of the second limiting cylinder 213 falls, the push rod 211 pushes the next four material baskets 0 into the basket passage 308, and thus, repeatedly, when the four basket passages 308 are fully filled with material frames, the first limiting cylinder 101 and the second limiting cylinder 213 are in a lifted state, the dewatering motor 303 rotates at a high speed to realize dewatering, after water is thrown onto the dewatering push-pull protective cover 302 and is left in a wastewater box below, after the dewatering reaches fixed time, the dewatering motor 303 stops, one basket channel 308 stops to the lowest end with the aid of a brake device, then the second limiting cylinder 213 falls down, the push rod 211 retreats to the rear of the next group of four material baskets 0, the four material baskets 0 are pushed into the basket channel 308, meanwhile, the four material baskets 0 which are thrown into the basket channel 308 are ejected, the four material baskets 0 are pushed onto the three-stage conveyor 4 and are conveyed before, then the push rod 211 retreats again, the second limiting cylinder 213 is lifted up, the dewatering motor 303 is started, the main shaft 306 is driven to rotate 90 degrees at a low speed, the next basket channel 308 is conveyed to the lowest end, the square hole 312 is aligned with the basket channel 308, then the second limiting cylinder 213 is retracted, the push rod 211 continues to move forwards, the next group of four material baskets 0 are pushed into the basket channel 308 at the lowest end again, the material baskets 0 which are thrown into the basket channel 308 are pushed out, the four material baskets 0 are repeatedly pushed out, the four channels 308 are all the material baskets 0 which are thrown into new water, the next limiting cylinder 213 is started again, dewatering is started again, and dewatering is repeated again, and dewatering is started.
During operation, the conveyor belts of the primary conveyor 1, the secondary conveyor 2 and the tertiary conveyor 4 are all running, the dewatering push-pull hood 302 is always covered outside the basket passage 308, and the dewatering push-pull hood 302 is pulled open when the basket passage 308 is cleaned.
The technical features are known to those skilled in the art except the technical features described in the specification.

Claims (6)

1. The continuous basket type dehydrator comprises a PLC control system and is characterized by further comprising a first-stage conveyor (1), a second-stage conveyor (2), a dehydration host machine (3) and a third-stage conveyor (4) which are sequentially arranged, wherein a first limiting cylinder (101) is arranged between the first-stage conveyor (1) and the second-stage conveyor (2), and a second limiting cylinder (213) is arranged between the second-stage conveyor (2) and the dehydration host machine (3); the secondary conveyor (2) comprises a secondary frame body (201), guide sliding rails (204) are respectively arranged on two sides of the secondary frame body (201), basket pushing devices are arranged on the guide sliding rails (204), and the basket pushing devices comprise: the pushing mechanism capable of sliding on the guide sliding rail (204), the pushing mechanism is fixedly connected with the pushing motor (203), the output end of the pushing motor (203) is meshed with the rack (206), and the rack (206) is fixed on the secondary frame body (201), or the basket pushing device comprises: the pushing mechanism can slide on the guide sliding rail (204), the pushing mechanism is fixedly connected to the output end of a pushing cylinder, and the pushing cylinder is arranged on the secondary frame body (201); the pushing mechanism comprises a sliding rod (205), two ends of the sliding rod (205) are respectively sleeved on the guide sliding rail (204), a downward inclined rod (209) is arranged on the sliding rod (205) forwards, a cross rod (210) is fixedly arranged at the lower end of the inclined rod (209), push rods (211) capable of freely rotating are sleeved at two ends of the cross rod (210), and limiting plates (212) for limiting the push rods (211) to rotate downwards are arranged at two ends of the cross rod (210); the dewatering host (3) comprises: the dewatering machine comprises a dewatering machine frame (301), wherein a main shaft (306) is arranged on the dewatering machine frame (301), two end plates (307) are fixedly arranged at two ends of the main shaft (306), the two end plates (307) are connected through a plurality of rigid connecting rods (309), a plurality of radially and uniformly distributed basket channels (308) are formed along the circumferential direction of the main shaft (306), and a baffle plate (310) is arranged on one side, close to the main shaft (306), of each basket channel (308); the secondary conveyor (2) is provided with a secondary push-pull protective cover (202), and the tertiary conveyor (4) is provided with a tertiary push-pull protective cover (401).
2. A continuous basket dewatering machine according to claim 1, characterized in that the main shaft (306) is rotated by a dewatering motor (303), which dewatering motor (303) is provided with a motor cover (313).
3. The continuous basket type dehydrator according to claim 2, wherein the two ends of the main shaft (306) are arranged on the vertical plate (311) through bearings, and square holes (312) capable of containing and feeding and discharging the basket (0) are arranged at the lower end of the vertical plate (311).
4. A continuous basket dewatering machine according to claim 2, characterized in that the end of the main shaft (306) adjacent to the dewatering motor (303) is provided with a braking device comprising a brake disc (304) and a pneumatic brake (305).
5. The continuous basket dewatering machine of claim 1, wherein the basket channels (308) are four.
6. A continuous basket dehydrator according to claim 1, wherein said dehydration engine (3) is provided with a dehydration push-pull hood (302).
CN201910794034.5A 2019-08-27 2019-08-27 Continuous basket type dehydrator Active CN110477417B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
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CN110477417B true CN110477417B (en) 2024-03-22

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111184233B (en) * 2020-01-16 2021-10-26 阜阳佰恩得新材料技术有限公司 Garlic automatic cleaning equipment
CN113519872A (en) * 2021-08-24 2021-10-22 莆田学院 Kelp dehydration production line and production method

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101878943A (en) * 2010-06-11 2010-11-10 新疆农业科学院农业机械化研究所 Continuous dehydrating machine
JP2014150785A (en) * 2013-02-13 2014-08-25 Hosoda Kogyo Kk Dehydration basket, centrifugal dehydrator for food including the same, and conveyor device for conveying food
CN104585848A (en) * 2014-12-29 2015-05-06 山东瑞帆果蔬机械科技有限公司 Full-automatic dual-unit continuous type dehydrator
CN205106331U (en) * 2015-10-29 2016-03-30 烟台旭龙机械有限公司 Integrative hydroextractor of full -automatic vegetables double -cylinder
CN207197218U (en) * 2017-08-03 2018-04-06 泰州市巨久机械制造有限公司 A kind of industrial dewatered drying production line
CN108158001A (en) * 2017-11-29 2018-06-15 湖南湘讯企业管理有限公司 Vegetable dehumidifier is isolated in a kind of discrete type
CN210782852U (en) * 2019-08-27 2020-06-19 山东科迈达智能食品装备有限公司 Continuous basket type dehydrator

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101878943A (en) * 2010-06-11 2010-11-10 新疆农业科学院农业机械化研究所 Continuous dehydrating machine
JP2014150785A (en) * 2013-02-13 2014-08-25 Hosoda Kogyo Kk Dehydration basket, centrifugal dehydrator for food including the same, and conveyor device for conveying food
CN104585848A (en) * 2014-12-29 2015-05-06 山东瑞帆果蔬机械科技有限公司 Full-automatic dual-unit continuous type dehydrator
CN205106331U (en) * 2015-10-29 2016-03-30 烟台旭龙机械有限公司 Integrative hydroextractor of full -automatic vegetables double -cylinder
CN207197218U (en) * 2017-08-03 2018-04-06 泰州市巨久机械制造有限公司 A kind of industrial dewatered drying production line
CN108158001A (en) * 2017-11-29 2018-06-15 湖南湘讯企业管理有限公司 Vegetable dehumidifier is isolated in a kind of discrete type
CN210782852U (en) * 2019-08-27 2020-06-19 山东科迈达智能食品装备有限公司 Continuous basket type dehydrator

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