CN110477417A - A kind of continuous basket formula dewaterer - Google Patents

A kind of continuous basket formula dewaterer Download PDF

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Publication number
CN110477417A
CN110477417A CN201910794034.5A CN201910794034A CN110477417A CN 110477417 A CN110477417 A CN 110477417A CN 201910794034 A CN201910794034 A CN 201910794034A CN 110477417 A CN110477417 A CN 110477417A
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CN
China
Prior art keywords
basket
dehydration
conveying machine
stage conveying
continuous
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Granted
Application number
CN201910794034.5A
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Chinese (zh)
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CN110477417B (en
Inventor
王保忠
王萍
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Shandong Kemaida Intelligent Food Equipment Co Ltd
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Shandong Kemaida Intelligent Food Equipment Co Ltd
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Priority to CN201910794034.5A priority Critical patent/CN110477417B/en
Publication of CN110477417A publication Critical patent/CN110477417A/en
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Publication of CN110477417B publication Critical patent/CN110477417B/en
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Classifications

    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23NMACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
    • A23N12/00Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts
    • A23N12/08Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts for drying or roasting
    • A23N12/086Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts for drying or roasting with centrifuging devices
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23NMACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
    • A23N12/00Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts
    • A23N12/08Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts for drying or roasting
    • A23N12/12Auxiliary devices for roasting machines

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  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Centrifugal Separators (AREA)
  • Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)

Abstract

The present invention relates to fruits and vegetables machinery field, in particular to a kind of continuous basket formula dewaterer.It includes PLC control system, it is characterized in that, further include the primary conveyor being arranged successively, two-stage conveying machine, dehydration host and three-level conveyer, the first limit cylinder is equipped between the primary conveyor and two-stage conveying machine, the second limit cylinder is equipped between the two-stage conveying machine and dehydration host;The two-stage conveying machine includes second level frame body, and second level frame body two sides are respectively equipped with directive slide track, and directive slide track is equipped with and pushes away a basket device;The material basket for storing vegetables is pushed into the basket channel of dehydration host together and is dehydrated, disposable dehydrating amount is big by the cooperation conveying of primary conveyor and two-stage conveying machine by the present invention, it is high-efficient, the trouble for avoiding basket and vegetables separating and dehydrating, substantially increases production efficiency, improves work quality.

Description

A kind of continuous basket formula dewaterer
Technical field
The present invention relates to fruits and vegetables machinery field, in particular to a kind of continuous basket formula dewaterer.
Background technique
In current fruits and vegetables production and processing, whole vegetables are cleaned, then further process before processing, Or slice or chopping or stripping and slicing, however must be dehydrated before slice, chopping or stripping and slicing, and at present in the prior art, The problem of dehydration of whole vegetables is always people's headache, small dewaterer yield is small, and the measures such as air-dried, vibration is used to carry out Effect is too poor when dehydration, and is unable to belongings charging basket and carries out operation together, greatly reduces working efficiency and work quality.
Summary of the invention
It plants vegetables in order to compensate for the shortcomings of the prior art, the present invention provides one and is dehydrated with basket dehydration, efficient continuous basket formula Machine.
The present invention is achieved through the following technical solutions:
A kind of continuous basket formula dewaterer, including PLC control system, characterized in that further include the primary conveyor being arranged successively, two Grade conveyer, dehydration host and three-level conveyer are equipped with the first limit cylinder, institute between the primary conveyor and two-stage conveying machine It states and is equipped with the second limit cylinder between two-stage conveying machine and dehydration host;The two-stage conveying machine includes second level frame body, the second level Frame body two sides are respectively equipped with directive slide track, and directive slide track is equipped with and pushes away a basket device;The dehydration host includes:
It is dehydrated rack, the dehydration rack is equipped with main shaft, and the main shaft both ends are installed with two end plates, lead between two end plates Several rigid link connections are crossed, and circumferentially form several radially distributed basket channels along main shaft, the basket channel is close to main The side of axis is striker plate.
The main shaft is driven by dehydration electric motor and is rotated, and the dehydration electric motor is equipped with motor cover.
Main shaft both ends are mounted on vertical plate by bearing, and the vertical plate lower end is equipped with what the tolerant charging basket of energy entered and left Square hole.
The main shaft is equipped with brake gear close to one end of dehydration electric motor, and the brake gear includes brake disc and pneumatic brake Vehicle device.
Basket device that pushes away includes: the pushing mechanism that can be slided on directive slide track, the pushing mechanism and pushing motor It is fixedly connected, connection is engaged with rack in the output end of the pushing motor, and the rack gear is fixed on second level frame body.
Basket device that pushes away includes: the pushing mechanism that can be slided on directive slide track, and the pushing mechanism is fixedly connected on The output end of pusher cylinder, the pusher cylinder are mounted on second level frame body.
The pushing mechanism includes a sliding bar, and the both ends of the sliding bar are respectively fitted on directive slide track, the cunning The brace tilted down is equipped in lever forward, the brace lower end is installed with cross bar, and the cross bar both ends are cased with and can freely revolve The push rod turned, the cross bar both ends are equipped with the limit plate that limitation push rod is rotated down.
The basket channel has four.
The two-stage conveying machine is equipped with second level and pushes and pulls shield, and the three-level conveyer is equipped with three-level and pushes and pulls shield.
The dehydration host is equipped with dehydration push-and-pull shield.
The beneficial effects of the present invention are:
The material basket for storing vegetables is pushed into dehydration by the cooperation conveying of primary conveyor and two-stage conveying machine by the present invention together It being dehydrated in the basket channel of host, disposable dehydrating amount is big, and it is high-efficient, the trouble of basket and vegetables separating and dehydrating is avoided, is mentioned significantly High production efficiency, improves work quality.
Detailed description of the invention
The present invention will be further described below with reference to the drawings.
Fig. 1 is schematic perspective view of the invention;
Fig. 2 is schematic view of the front view of the invention;
Fig. 3 is overlooking structure diagram of the invention;
Fig. 4 is right side structural representation of the invention;
Fig. 5 be Fig. 4 in A-A to cross section structure schematic diagram;
Fig. 6 is the structural schematic diagram of brake gear;
Fig. 7 is the cross section structure schematic diagram of B-B direction in Fig. 5;
Fig. 8 is pushing motor and the overlooking structure diagram for sliding bar part.
In figure, 0 material basket;
1 primary conveyor, 101 first limiting cylinders, 102 countercheck rods;
2 two-stage conveying machines, 201 second level frame bodies, 202 second levels push and pull shield, 203 pushing motors, 204 directive slide tracks, 205 slidings Bar, 206 rack gears, 207 gears, 208 shaft couplings, 209 braces, 210 cross bars, 211 push rods, 212 limit plates, 213 second limit gas Cylinder;
3 dehydration hosts, 301 dehydration racks, 302 dehydration push-and-pull shields, 303 dehydration electric motors, 304 brake discs, 305 aerodynamic brakes Device, 306 main shafts, 307 end plates, 308 baskets of channels, 309 rigid links, 310 striker plates, 311 vertical plates, 312 square holes, 313 motor covers, 314 idler wheels, 315 dehydration shaft couplings;
4 three-level conveyers, 401 three-levels push and pull shield.
Specific embodiment
Attached drawing is specific embodiments of the present invention.As shown in Figures 1 to 8, this kind of continuous basket formula dewaterer, entire machine by PLC control system control operation, it includes that the primary conveyor 1 being arranged successively, two-stage conveying machine 2, dehydration host 3 and three-level are defeated Machine 4 is sent, three-level conveyer 4 is exactly a common conveyer belt apparatus, and one three-level of installation pushes and pulls shield on three-level conveyer 4 401:
Primary conveyor 1 is exactly a common conveyer belt, is fed forward the material basket 0 with vegetables by conveyer belt, one The end of grade conveyer 1, that is, have first limiting cylinder 101 between primary conveyor 1 and two-stage conveying machine 2, first Limiting cylinder 101 is installed on the lower section in the gap between primary conveyor 1 and two-stage conveying machine 2, and output end upward, is limited first After the output end of position cylinder 101 stretches out, top is higher than the conveyer belt of primary conveyor 1, to prevent material basket 0 defeated forward It send, naturally it is also possible to the countercheck rod 102 of a piece transverse direction be installed in the output end of the first limiting cylinder 101.
Two-stage conveying machine 2 also includes a common conveyer belt, this conveyer belt is mounted on second level frame body 201, two A directive slide track 204 is installed in the two sides of grade frame body 201 respectively, installs a sliding bar 205, sliding bar on directive slide track 204 205 both ends are respectively fitted on a directive slide track 204, that is to say, that sliding bar 205 is across second level frame body 201, sliding bar 205 movement can drive movement by two pusher cylinders, and the output end of the two pusher cylinders is separately fixed at sliding bar On 205, it is preferred that by pushing motor 203, it is solid on 201 side of second level frame body installation, one rack gear 206, sliding bar 205 Dingan County fills pushing motor 203, and pushing motor 203 is moved forward and backward together with sliding bar 205, and pushing motor 203 can be up and down Direction, then the output end in pushing motor 203 installs a gear 207, this gear 207 is engaged with rack gear 206, is pushed Motor 203 is also possible to what front-rear direction was horizontally arranged, and then pushing motor 203 connects shaft coupling 208, and shaft coupling 208 exports End is up and down direction, and has a gear 207, this gear 207 is engaged with rack gear 206, passes through turning for pushing motor 203 It is dynamic that sliding bar 205 is driven to be moved forward and backward, the brace tilted down 209, brace is fixedly mounted forward on sliding bar 205 A cross bar 210 is fixedly mounted in 209 lower end, one piece of limit plate 212 is each extended over out on the downside of 210 both ends of cross bar, in cross bar 210 Both ends are respectively articulated with the push rod that can be freely rotated 211, and the presence of limit plate 212 limits the angle that push rod 211 rotates down Degree, when push rod 211 freely it is sagging ride on limit plate 212 when, the lower end of push rod 211 is lower than the upper end of material basket 0, and cross bar 210 are higher than the upper end of material basket 0.
One second level push-and-pull shield 202 is also installed on two-stage conveying machine 2, second level push and pull shield 202 be it is netted, It and is arc, idler wheel is installed in the two sides of second level push-and-pull shield 202 respectively, and idler wheel is placed in 201 two sides of second level frame body In slideway, idler wheel is rolled in slideway by manually realizing, to realize the back-and-forth motion of second level push-and-pull shield 202.Second level Pushing and pulling shield 202 can also directly drag on ground, and idler wheel contacts ground.
One is installed below gap between the end of two-stage conveying machine 2 i.e. two-stage conveying machine 2 and dehydration host 3 Second limiting cylinder 213, structure are identical as the first limiting cylinder 101.
Being dehydrated host 3 includes a dehydration rack 301, then front-rear direction in rack is dragged to install two pieces of vertical plates 311 respectively, The square hole 312 that the tolerant charging basket 0 of an energy enters and leaves is opened respectively in the lower end of two pieces of vertical plates 311;One is installed on the vertical plate 311 in front Dehydration electric motor 303, dehydration electric motor 303 connect main shaft 306 by dehydration shaft coupling 315, and main shaft 306 is separately mounted to by bearing On two pieces of vertical plates 311, a brake gear is installed on the vertical plate 311 close to 303 one end of dehydration electric motor, brake gear includes stopping Hull 304 and pneumatic brake 305, brake disc 304 are fixed on main shaft 306.One motor cover is installed outside dehydration electric motor 303 313.
Two end plates 307 are fixedly mounted on main shaft 306, several rigid links 309 connect between two end plates 307, and shape At the basket channel 308 of four longitudinal directions, the bottom in basket channel 308 be it is flat, root, basket channel are formed by 3-5 root rigid link 309 308 top is one piece of striker plate 310, prevents vegetables from falling during 306 low speed rotation of main shaft;Basket channel 308 is a total of It is four, radially distributed, when some basket of channel 308 goes to bottom, the entrance and exit in basket channel 308 all with square hole 312 is opposite, so that material basket 0 is pushed into or releases basket channel 308.
One dehydration push-and-pull shield 302 is also installed on dehydration host 3, dehydration push-and-pull 302 arc of shield, by arc Shape plate is made, and idler wheel 314 is installed in the two sides of dehydration push-and-pull shield 302 respectively, and idler wheel 314 is placed in dehydration 301 two sides of rack Slideway in, idler wheel 314 in slideway by manually realize roll, thus realize dehydration push-and-pull shield 302 back-and-forth motion.
One motor cover is also installed on dehydration electric motor 303.
The course of work is as follows: the material basket 0 equipped with vegetables being put into primary conveyor 1 first, in primary conveyor 1 It is conveyed under drive on the conveyer belt of two-stage conveying machine 2, when being transported to the quantity that basket channel 308 can hold (below with four For a), the first limiting cylinder 101 starting, output end stretches out upwards, stops subsequent material basket 0, be no longer fed forward, and The conveyer belt in primary conveyor 1 is still operating at this time, and push rod 211 is moved to the rear of material basket 0, on two-stage conveying machine 2 Material basket 0 be fed forward under the collective effect of conveyer belt and push rod 211, the first limiting cylinder 101 is fallen at this time, is carried out down The conveying of one group of four material basket 0, when the major part of the material basket 0 on the conveyer belt of two-stage conveying machine 2 enters basket channel 308 Afterwards, it is into not going to basket channel 308 that small part, which depends merely on conveyer belt, it is necessary to just be can enter under the action of push rod 211, when this four After material basket 0 is completely into basket channel 308, push rod 211 is retreated to initial position, starts next group of four material baskets 0 forward Push, and at this moment the second limiting cylinder 213 starts, output end rises, and blocks the material basket on the conveyer belt of two-stage conveying machine 2 0 moves on, and dehydration electric motor 303 starts, and drives main shaft 306 to slowly run 90 °, next basket of channel 308 falls on bottom, gas Dynamic brake 305 starts, and clamps brake disc 304, the entrance in basket channel 308 is made to be respectively aligned to square hole 312, then the second limit 213 output end of cylinder is fallen, and push rod 211 pushes next group of four material basket 0 to enter basket channel 308, repeatedly, when four baskets After material frame is all filled in channel 308, the first limiting cylinder 101 and the second limiting cylinder 213 are all in propradation, dehydration electricity 303 high speed rotation of machine is realized and is left after dehydration, water are thrown on dehydration push-and-pull shield 302, flows in the waste water tank of lower section, take off After water reaches the set time, dehydration electric motor 303 stops, and under the assistance of brake gear, one of basket channel 308 is stopped to most Lower end, then the second limiting cylinder 213 is fallen, and push rod 211 backs to the rear of next group of four material baskets 0, pushes this four Material basket 0 enters basket channel 308, while four material baskets 0 that water has been got rid of in basket channel 308 being ejected, and top is defeated to three-level It send and was previously conveyed on machine 4, then push rod 211 is retracted again, and the second limiting cylinder 213 rises, and dehydration electric motor 303 starts, and drives master Next basket of channel 308 is sent to bottom by 90 ° of 306 low speed rotation of axis, and square hole 312 is directed at basket channel 308, then the second limit Position cylinder 213 retracts, and push rod 211 continues to move along, and next group of four material baskets 0 are pushed into the lowermost basket channel 308 again, And release the material basket 0 that water has been got rid of in basket channel 308, repeatedly, until four basket channels 308 all change into and new do not get rid of The material basket 0 of water, at this moment the second limiting cylinder 213 rises again, and dehydration electric motor 303 is again started up, and starts the dehydration of next round, Repeatedly.
During the work time, the conveyer belt of primary conveyor 1, two-stage conveying machine 2 and three-level conveyer 4 is all being transported always Turn, dehydration push-and-pull shield 302 covers on always 308 outside of basket channel, and dehydration is just pushed and pulled shield when cleaning basket channel 308 302 pull open.
In addition to the technical characteristic described in the specification, remaining technical characteristic is technology known to those skilled in the art.

Claims (10)

1. a kind of continuous basket formula dewaterer, including PLC control system, characterized in that further include the primary conveyor being arranged successively (1), two-stage conveying machine (2), dehydration host (3) and three-level conveyer (4), the primary conveyor (1) and two-stage conveying machine (2) Between be equipped with first limit cylinder (101), the two-stage conveying machine (2) and dehydration host (3) between be equipped with second limit cylinder (213);The two-stage conveying machine (2) includes second level frame body (201), and second level frame body (201) two sides are respectively equipped with guiding and slide Rail (204), directive slide track (204) are equipped with and push away a basket device;The dehydration host (3) includes:
It is dehydrated rack (301), the dehydration rack (301) is equipped with main shaft (306), and main shaft (306) both ends are installed with two Block end plate (307) is connected by several rigid links (309) between two end plates (307), and is circumferentially formed along main shaft (306) Several radially distributed basket channels (308), the basket channel (308) are striker plate close to the side of main shaft (306) (310).
2. continuous basket formula dewaterer according to claim 1, characterized in that the main shaft (306) is by dehydration electric motor (303) Rotation is driven, the dehydration electric motor (303) is equipped with motor cover (313).
3. continuous basket formula dewaterer according to claim 2, characterized in that pacified by bearing at main shaft (306) both ends On vertical plate (311), vertical plate (311) lower end is equipped with the square hole (312) that the tolerant charging basket (0) of energy enters and leaves.
4. continuous basket formula dewaterer according to claim 2, characterized in that the main shaft (306) is close to dehydration electric motor (303) one end is equipped with brake gear, and the brake gear includes brake disc (304) and pneumatic brake (305).
5. continuous basket formula dewaterer according to claim 1, characterized in that basket device that pushes away includes: that can slide in guiding The pushing mechanism slided on rail (204), the pushing mechanism are fixedly connected with pushing motor (203), the pushing motor (203) Output end connection is engaged with rack gear (206), the rack gear (206) is fixed on second level frame body (201).
6. continuous basket formula dewaterer according to claim 1, characterized in that basket device that pushes away includes: that can slide in guiding The pushing mechanism slided on rail (204), the pushing mechanism are fixedly connected on the output end of pusher cylinder, the pusher cylinder peace On second level frame body (201).
7. continuous basket formula dewaterer according to claim 5 or 6, characterized in that the pushing mechanism includes a sliding The both ends of bar (205), the sliding bar (205) are respectively fitted on directive slide track (204), are set forward on the sliding bar (205) There is the brace (209) tilted down, brace (209) lower end is installed with cross bar (210), and cross bar (210) both ends are cased with The push rod (211) that can be rotated freely, cross bar (210) both ends are equipped with the limit plate that limitation push rod (211) is rotated down (212).
8. continuous basket formula dewaterer according to claim 1, characterized in that the basket channel (308) has four.
9. continuous basket formula dewaterer according to claim 1, characterized in that the two-stage conveying machine (2) pushes away equipped with second level It draws shield (202), the three-level conveyer (4) is equipped with three-level push-and-pull shield (401).
10. continuous basket formula dewaterer according to claim 1, characterized in that the dehydration host (3) is equipped with dehydration push-and-pull Shield (302).
CN201910794034.5A 2019-08-27 2019-08-27 Continuous basket type dehydrator Active CN110477417B (en)

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CN201910794034.5A CN110477417B (en) 2019-08-27 2019-08-27 Continuous basket type dehydrator

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201910794034.5A CN110477417B (en) 2019-08-27 2019-08-27 Continuous basket type dehydrator

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CN110477417A true CN110477417A (en) 2019-11-22
CN110477417B CN110477417B (en) 2024-03-22

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111184233A (en) * 2020-01-16 2020-05-22 阜阳佰恩得新材料技术有限公司 Garlic automatic cleaning equipment
CN113519872A (en) * 2021-08-24 2021-10-22 莆田学院 Kelp dehydration production line and production method

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101878943A (en) * 2010-06-11 2010-11-10 新疆农业科学院农业机械化研究所 Continuous dehydrating machine
JP2014150785A (en) * 2013-02-13 2014-08-25 Hosoda Kogyo Kk Dehydration basket, centrifugal dehydrator for food including the same, and conveyor device for conveying food
CN104585848A (en) * 2014-12-29 2015-05-06 山东瑞帆果蔬机械科技有限公司 Full-automatic dual-unit continuous type dehydrator
CN205106331U (en) * 2015-10-29 2016-03-30 烟台旭龙机械有限公司 Integrative hydroextractor of full -automatic vegetables double -cylinder
CN207197218U (en) * 2017-08-03 2018-04-06 泰州市巨久机械制造有限公司 A kind of industrial dewatered drying production line
CN108158001A (en) * 2017-11-29 2018-06-15 湖南湘讯企业管理有限公司 Vegetable dehumidifier is isolated in a kind of discrete type
CN210782852U (en) * 2019-08-27 2020-06-19 山东科迈达智能食品装备有限公司 Continuous basket type dehydrator

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101878943A (en) * 2010-06-11 2010-11-10 新疆农业科学院农业机械化研究所 Continuous dehydrating machine
JP2014150785A (en) * 2013-02-13 2014-08-25 Hosoda Kogyo Kk Dehydration basket, centrifugal dehydrator for food including the same, and conveyor device for conveying food
CN104585848A (en) * 2014-12-29 2015-05-06 山东瑞帆果蔬机械科技有限公司 Full-automatic dual-unit continuous type dehydrator
CN205106331U (en) * 2015-10-29 2016-03-30 烟台旭龙机械有限公司 Integrative hydroextractor of full -automatic vegetables double -cylinder
CN207197218U (en) * 2017-08-03 2018-04-06 泰州市巨久机械制造有限公司 A kind of industrial dewatered drying production line
CN108158001A (en) * 2017-11-29 2018-06-15 湖南湘讯企业管理有限公司 Vegetable dehumidifier is isolated in a kind of discrete type
CN210782852U (en) * 2019-08-27 2020-06-19 山东科迈达智能食品装备有限公司 Continuous basket type dehydrator

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111184233A (en) * 2020-01-16 2020-05-22 阜阳佰恩得新材料技术有限公司 Garlic automatic cleaning equipment
CN113519872A (en) * 2021-08-24 2021-10-22 莆田学院 Kelp dehydration production line and production method

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