CN110424625A - One kind exempting from formwork complex heat-preservation sound insulationg board and heat insulating and sound insulating floor method of construction - Google Patents

One kind exempting from formwork complex heat-preservation sound insulationg board and heat insulating and sound insulating floor method of construction Download PDF

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Publication number
CN110424625A
CN110424625A CN201910742452.XA CN201910742452A CN110424625A CN 110424625 A CN110424625 A CN 110424625A CN 201910742452 A CN201910742452 A CN 201910742452A CN 110424625 A CN110424625 A CN 110424625A
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CN
China
Prior art keywords
cement mortar
polymer cement
enhancement layer
sound
heat
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CN201910742452.XA
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Chinese (zh)
Inventor
黄允琛
钱泽恺
陈晟杰
黄照明
杜传健
欧剑河
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ZHONGSHAN CHENGSHENG BUILDING MATERIAL DEVELOPMENT Co Ltd
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ZHONGSHAN CHENGSHENG BUILDING MATERIAL DEVELOPMENT Co Ltd
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Priority to CN201910742452.XA priority Critical patent/CN110424625A/en
Publication of CN110424625A publication Critical patent/CN110424625A/en
Pending legal-status Critical Current

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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B5/00Floors; Floor construction with regard to insulation; Connections specially adapted therefor
    • E04B5/16Load-carrying floor structures wholly or partly cast or similarly formed in situ
    • E04B5/32Floor structures wholly cast in situ with or without form units or reinforcements
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/26Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
    • E04C2/284Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating
    • E04C2/288Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating composed of insulating material and concrete, stone or stone-like material
    • E04C2/2885Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating composed of insulating material and concrete, stone or stone-like material with the insulating material being completely surrounded by, or embedded in, a stone-like material, e.g. the insulating material being discontinuous
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B5/00Floors; Floor construction with regard to insulation; Connections specially adapted therefor
    • E04B5/16Load-carrying floor structures wholly or partly cast or similarly formed in situ
    • E04B5/32Floor structures wholly cast in situ with or without form units or reinforcements
    • E04B2005/322Floor structures wholly cast in situ with or without form units or reinforcements with permanent forms for the floor edges

Abstract

The present invention, which discloses, exempts from formwork complex heat-preservation sound insulationg board, light thermal-insulation sound insulating layer two sides are equipped with upper and lower side polymer cement mortar enhancement layer, fiberglass gridding cloth is equipped in the polymer cement mortar enhancement layer of upper and lower side, upside polymer cement mortar enhancement layer is equipped with the pouring filling part that extends internally and can fill for filling concrete.Invention additionally discloses heat insulating and sound insulating floor methods of construction, comprise the following steps that A: prefabricated previously described to exempt from formwork complex heat-preservation sound insulationg board;B: formwork complex heat-preservation sound insulationg board, pouring reinforcement concrete layer are exempted from laying;C: form removal support system carries out subsequent decorations decoration construction.Exempt from formwork complex heat-preservation sound insulationg board and heat insulating and sound insulating floor method of construction using above-mentioned, it avoids in addition being laid with template and disassembly template, and with reinforced concrete floor be reliably connected into collection load-bearing, heat preservation, it is heat-insulated, insulate against sound, be separated in integrated compoboard, reduce working procedure, reduce security risk.

Description

One kind exempting from formwork complex heat-preservation sound insulationg board and heat insulating and sound insulating floor method of construction
[technical field]
The present invention relates to one kind to exempt from formwork complex heat-preservation sound insulationg board and heat insulating and sound insulating floor method of construction, is applied to building, Especially assembled architecture belongs to building materials field.
[background technique]
It is a large amount of to be built using the building of prefabricated concrete structure as country greatly develops assembled architecture.Dress It is one of the important component of horizontal member in assembled architecture with formula floor.Currently, assembled floor mainly includes assembly Two kinds of formula concrete folding plate, metal floor support plate forms.
Assembly concrete superimposed sheet be at the top of precast slab at the construction field (site) after pouring concrete and the entirety that is formed Flexural member.Advantage is template of the precast slab as top placing concrete, saves a large amount of temporary templates, saves All or part of shuttering supporting.The disadvantage is that being constructed twice by entire plate through-thickness is artificially partitioned, globality is poor, together When, assembly concrete overlapping plate thickness is typically no less than 120mm, and wherein pre-erection is not preferably less than 60mm, rear pouring concrete Overlapping layers is not less than 60mm.Much larger than the slab thickness 100mm of traditional architecture, project cost is many higher;Assembly concrete There are construction joints between superimposed sheet and assembly concrete superimposed sheet, are easy to appear later period shrinkage cracking;Assembly concrete overlapping The prefabricated portion of plate is difficult to cutting whole into sections again at the construction field (site), and construction flexibility is poor;Plate thickness generally within 150mm, sound insulation, Thermal insulation property is poor, can not meet green building requirement, needs in addition to increase tolerant noise-insulating warm-keeping measure in plate face or board bottom.
And metal floor support plate is to do liner plate using concave-convex alternate die mould sheet metal and pour with cast-in-place concrete to prop up together Hold the composition monolithic devices floor on beam.Template due to die mould sheet metal as placing concrete is used as permanent formwork, saves A large amount of temporary templates, eliminate all or part of shuttering supporting.Disadvantage be die mould sheet metal fire prevention, antirust ability compared with Difference;The sound insulation of metal floor support plate, thermal insulation property are poor, can not meet green building requirement, need in addition to increase in plate face or board bottom Add tolerant noise-insulating warm-keeping measure.
The livable building of modern healthy, which has floor sound insulation and heat-insulation and heat-preservation, is strict with:
(1) floor insulates against sound
Floor sound insulation is one of an important factor for residential environment ensures, still, in previous architectural design is paid attention to this insufficient. The continuous improvement that requires with the people to housing quality and government's correlation living environment method gradually perfect, and house is set It should pay much attention to floor sound insulation problem in meter.The sound insulation of floor includes the isolation performance to two kinds of sound of strike note and air-borne sound.One As for, reach floor air-borne sound sound insulation standard be not difficult because currently used Reinforced Concrete Materials have preferably every Exhausted air acoustic performance.According to surveying and determination, the armored concrete air sound insulation Rating of the single value amount of thick 120mm is in 50dB or so, if added again Upper others construction measure effect is with regard to more preferable, but the armored concrete of 120mm thickness is then inadequate to isolation strike note.At this stage I It is supplied in state's real-estate market in the commercial residential buildings that consumer uses, is designed by the first standard of finishes, building therein Face reinforced concrete structure layer general thickness is between 100~150mm, making cement mortar levelling layer above structure sheaf, floor Weighted standardization hits sound pressure level substantially in 80dB or so.If resident carries out being laid with wood on mattess when secondary decoration Floor is greatly improved to floor sound insulation, including solid wooden floor board and compoiste wood floor have good strike note sound insulation effect, real Measured value is generally less than 70dB, meets the lower bound requirement in Code for design of dwelling houses to floor anticollision sound.But if the surface layer selected Finishing material is hard material such as granite, floor ceramic tile etc., and sound pressure level is hit in the weighted standardization of floor just can be only sustained at Code requirement is not achieved in 80dB or so.All kinds of building floors are hit in " Code for sound insulation design of civil buildings " GB50118-2010 Sound sound insulation Rating of the single value amount lower bound is hit to require to be typically less than 75dB.
It is the reinforced concrete floor of hard material for surface layer finishing material, a kind of method more popular at present is " floating Build floor " method that is, in the general 4~10mm thickness vibration damping ground cushion in one layer of structure floor upper berth, then is pouring 40~80mm coagulation above Native and built-in reinforcing bar forms " sandwich " elastic interlayer structure.According to Tsinghua University's Architecural Physics laboratory testing conclusion, vibration damping The floating floor of ground mat hits sound pressure level improvement amount Δ Lw up to 22dB (specific value and ground than the weighted of former concrete floor The material of pad is related with elasticity), field measurement strike note oise insulation factor Ln, w can be reduced to 56~58dB from 80dB, greatly reduce Domestic noise upstairs.This construction way reaches its maturity, in Beijing Olympic Garden residential project, Shenzhen Mangrove West Coast, Zhejiang gold Magnificent sky dragon waits with setting has been all made of " floating build floor " construction in real estate projects, measured data fully meets requirements of the national standard, Sound insulation effect is ideal.But above-mentioned floating floor is easy out in the presence of the concrete layer of floor clear height excessively, on vibration damping ground cushion is occupied It splits, form the problem of string water layer between the concrete layer that vibration damping ground cushion is in contact with it.Meanwhile floating floor sound insulating layer is because being arranged in phase On adjacent resident's platform, management and maintenance during being not convenient to use, upper floor resident, which often damages in fitment process, to be subtracted Shake ground cushion.
Other than carrying out sound insulation processing in surface layer, in the recent period, the experiment that Tsinghua University's Architecural Physics laboratory carries out is ground Study carefully and show that damping sheet can also be pasted in the lower surface of floor, the vibration of floor is damped, to improve oise insulation factor.Experiment Show the hypodermis in 100mm thickness concrete ceiling, pastes that one layer of 25mm is thick to be prepared using special rubber and asphalt mixture Damping sheet, and carry out plastering decoration processing after, strike note oise insulation factor can improve 7~10dB, can make concrete in this way The strike note oise insulation factor of floor be up to state standards lower bound require Ln, w≤75dB.Damping sheet method is frequently utilized for can not be on floor Surface carries out the situation of sound insulation processing.Damping sheet is pasted there are construction requirement height in the lower surface of floor, and damping sheet is adjacent thereto Concrete and mortar material is incompatible, cohesive force is difficult to the problem of ensureing, damping sheet, which is easy to fall off, in use causes safety accident.
It can also be effectively improved floor sound insulation in addition, adding under concrete ceiling and hanging ceiling, floor is anti-after installing ceiling additional Strike note sound pressure levels can be in 75dB or less.But adds to hang ceiling and equally exist and occupy that floor clear height is excessive and cost is high asks Topic.
(2) floor insulation
In China, since the insulation level error of architectural exterior-protecting construction, the thermal efficiency of heating system are low.Relevant information table Bright, China's unit construction area heating energy consumption is 3 times or so of developed country similar in weather conditions.National standard is " civilian to build Build Thermal Design specification " and each Study on Climate Division of " public building energy design standard " and China energy Saving Design of Residential Buildings mark After quasi- issuing and implementation, specific regulation is made that the thermal and insulating performance of floor.To reach thermal and insulating performance requirement, at present Common practices is that floor upper surface is laid with or pastes one layer of thermal insulation thermal insulation layer, thermal insulation in lower surface after the completion of construction Thermal insulation layer uses efficient and light weight thermal insulation material, such as EPS sheet, XPS plate, inorganic heat-insulation board, rock wool, mineral wool, heat preservation slurry. Being laid with paste heat-preserving thermal insulation layer in slab surfaces, there are concrete adjacent thereto and mortar material that incompatible, cohesive force is difficult to protect The problem of barrier, often leads to occur the quality problems of hollowing between insulating layer and mortar and concrete connecting place.
Efficient and light weight thermal insulation material, such as molded polystyrene foams plastics (EPS) plate, extrusion molding polystyrene polyfoam (XPS) plate, phenolic board, polyurethane foam plastics plate, inorganic heat-insulation board, rock wool, mineral wool, concrete-based polyphenylene granule complex heat-preservation Plate, heat preservation slurry etc. generally have the function of good thermal insulation property while having certain sound insulation sound insulation, are ideal Heat preservation, heat-insulated, sound insulation acoustic material, but its generally there are intensity lower, surface and the poor problem of cement mortar cementitiousness.
Therefore, assembly concrete floor still has considerable room for improvement at present, and the present invention is formally based on above It is insufficient and generation.
[summary of the invention]
The purpose of the present invention is to overcome the shortcomings of the prior art and to provide one kind to exempt from formwork complex heat-preservation sound insulationg board, this exempts to prop up Mould complex heat-preservation sound insulationg board structure is simple, low in cost, heat insulating and sound insulating superior performance, and installation is simple.It, should in assembled architecture Exempting from formwork complex heat-preservation sound insulationg board can be used as permanent template use in the construction construction of cast-in-place concrete floor, avoid in addition spreading If template and disassembly template, and with reinforced concrete floor be reliably connected into collection load-bearing, heat preservation, it is heat-insulated, insulate against sound, be separated in one Compoboard, reduce working procedure, reduce security risk.
The present invention also provides a kind of heat insulating and sound insulating floor methods of construction.The floor method of construction process is simple, and it is multiple to exempt from formwork Thermal insulation sound baffle is closed as permanent template, does not have in addition be laid with template and disassembly template, can shorten the construction period, and it is multiple to exempt from formwork Close thermal insulation sound baffle and reinforced concrete floor be reliably connected into collection load-bearing, heat preservation, it is heat-insulated, insulate against sound, be separated in integrated compoboard, Structure is simple, low in cost, heat insulating and sound insulating superior performance, and security risk is low in building work progress.
The present invention is achieved by the following technical solutions:
One kind exempting from formwork complex heat-preservation sound insulationg board, it is characterised in that: includes light thermal-insulation sound insulating layer 11, the lightweight The two sides up and down of heat insulating and sound insulating layer 11, which are equipped with upside polymer cement mortar enhancement layer 12 and downside polymer cement mortar, to enhance Layer 13 is equipped with for increasing in the upside polymer cement mortar enhancement layer 12 and downside polymer cement mortar enhancement layer 13 Exempt from the fiberglass gridding cloth of formwork complex heat-preservation sound insulationg board overall mechanical properties by force, the upside polymer cement mortar increases Strong layer 12 is equipped with the pouring filling part 14 that extends internally and can fill for filling concrete.
Exempt from formwork complex heat-preservation sound insulationg board as described above, it is characterised in that: the bottom of the pouring filling part 14 is set There is the drainage channel 15 of perforation light thermal-insulation sound insulating layer 11 and downside polymer cement mortar enhancement layer 13 downwards.
Exempt from formwork complex heat-preservation sound insulationg board as described above, it is characterised in that: the pouring filling part 14 extends internally In to light thermal-insulation sound insulating layer 11 or extends internally and run through downside polymer cement mortar enhancement layer 13 into through-hole.
Exempt from formwork complex heat-preservation sound insulationg board as described above, it is characterised in that: the upside polymer cement mortar increases It is provided with counterbore on strong layer 12, light thermal-insulation sound insulating layer 11 and downside polymer cement mortar enhancement layer 13, the pouring is filled out It fills portion 14 and drainage channel 15 is made of the counterbore;Alternatively, the pouring filling part 14 is in upside polymer cement The strip groove opened up on mortar enhancement layer 12, the longitudinal section of the strip groove are in dove tail shape, the bottom of the dovetail groove Portion is equipped with drainage channel 15.
Exempt from formwork complex heat-preservation sound insulationg board as described above, it is characterised in that: the opening handle of pouring filling part 14 Portion is big.
Exempt from formwork complex heat-preservation sound insulationg board as described above, it is characterised in that: the surrounding of the light thermal-insulation sound insulating layer 11 Be provided with periphery polymer cement mortar enhancement layer, the light thermal-insulation sound insulating layer 11 bonded by multiple light thermal-insulation sound insulationg boards and At.
Exempt from formwork complex heat-preservation sound insulationg board as described above, it is characterised in that: the light thermal-insulation sound insulating layer 11 is using crowded Mould polystyrol plastic foam plate or molded polystyrene foam board or foam glass board or cement base foam heat-insulating board or Polyurethane foam plastics plate or concrete-based polyphenylene granule composite insulation boards.
Exempt from formwork complex heat-preservation sound insulationg board as described above, it is characterised in that: the fiberglass gridding cloth is alkaline-resisting Fiberglass gridding cloth.
A kind of heat insulating and sound insulating floor method of construction, it is characterised in that: comprise the following steps that
A: prefabricated complex heat-preservation sound insulationg board 1 is smeared polymer cement mortar in 11 two sides of light thermal-insulation sound insulating layer and is obtained Upside polymer cement mortar enhancement layer 12 and downside polymer cement mortar enhancement layer 13, the upside polymer cement mortar It is equipped in enhancement layer 12 and downside polymer cement mortar enhancement layer 13 for enhancing complex heat-preservation sound insulationg board entirety mechanical property The fiberglass gridding cloth of energy, the upside polymer cement mortar enhancement layer 12 are equipped with the pouring filling part to extend internally 14, the bottom of the pouring filling part 14 is equipped with perforation light thermal-insulation sound insulating layer 11 downwards and downside polymer cement mortar increases The drainage channel 15 of strong layer 13;
B: after setting up form bracing system 4, the laying of several complex heat-preservation sound insulationg boards 1 being fixed on form bracing system 4, And make the upside polymer cement mortar enhancement layer 12 upward, then on the upside polymer cement mortar enhancement layer 12 Assembling reinforcement and installation settled water & electric pipe line, are poured concrete, and make in part Concrete Filled to the pouring filling part 14, To form reinforced concrete floor 2;
C: after the reinforced concrete floor 2 solidification reaches intensity, the form bracing system 4 is removed, and under described 13 lower surface of side polymer cement mortar enhancement layer and 2 upper surface of reinforced concrete floor carry out subsequent decorations decoration construction.
Heat insulating and sound insulating floor method of construction as described above, it is characterised in that: in step, in light thermal-insulation sound insulating layer Before polymer cement mortar is smeared in about 11 two sides, first 11 upper and lower surface of light thermal-insulation sound insulating layer is processed to form rough surface and apply Brush interfacial agents, also, before fill concrete in stepb, first spilt to the upside polymer cement mortar enhancement layer 12 Water is so that it is wet.
Compared with prior art, the present invention has the following advantages:
1, the present invention exempts from formwork light thermal-insulation sound insulating layer upper surface equipped with the upside polymerization for being built-in with fiberglass gridding cloth Object cement mortar enhancement layer, light thermal-insulation sound insulating layer lower surface are equipped with the downside polymer cement for being built-in with fiberglass gridding cloth Mortar enhancement layer, upper and lower side polymer cement mortar enhancement layer are greatly improved together with light thermal-insulation sound insulating layer tight bond Bending resistance, plate face impact resistance and the wearability for exempting from formwork complex heat-preservation sound insulationg board, can be used as casting concrete floor When template use.The present invention exempts from formwork complex heat-preservation sound insulationg board as the permanent template in assembly floor slab construction, pacifies being laid with After the completion of dress, exempting to be poured floorslab concrete, building after assembling reinforcement and reserved hydroelectric line above formwork complex heat-preservation sound insulationg board Board concrete one-pass molding avoids the layering molding of assembly concrete superimposed sheet, and overall effect is poor, assembled in use process It is easy to appear the quality problems of shrinkage cracking between concrete folding plate and assembly concrete superimposed sheet, and exempts from the compound guarantor of formwork Warm sound insulationg board processing of cutting is convenient.After the present invention pours build floor, floorslab concrete thickness and traditional building floor consistency of thickness, Plate thickness is overlapped much smaller than assembly concrete, saves a large amount of costs.And it is arranged on the polymer cement mortar enhancement layer of upside There is inside pouring filling part, which can extend in light thermal-insulation sound insulating layer, therefore, exempt from formwork in the present invention When complex heat-preservation sound insulationg board is used to make concrete floor, concrete, which can be filled into, to be poured in filling part, so that the steel of floor Reinforced concrete layer and exempt from formwork complex heat-preservation sound insulationg board except contact surface bonding in addition to be more connected to one by effective mechanical snap , the concatenation ability of the two is greatly improved, improves safety when using, reinforced concrete floor insulates against sound with formwork complex heat-preservation is exempted from The composite floor heat insulating and sound insulating function admirable of plate formation, structure is simple, effectively reduces project cost.
2, the bottom for the pouring filling part that the present invention exempts from formwork complex heat-preservation sound insulationg board is provided with perforative tiny draining Channel, therefore, in floor production work progress, the water being sprayed on complex heat-preservation sound insulationg board can be arranged out of drainage channel Fall, to keep exempting from formwork complex heat-preservation sound insulationg board pouring filling part surface wettability but not ponding so that concrete with exempt to prop up Mould complex heat-preservation sound insulationg board combines more preferable, raising construction quality.
3, the present invention exempts from formwork complex heat-preservation sound insulationg board in concrete floor production, as permanent template and reinforced concrete Tulou plate formed compoboard, integrate load-bearing, separation, sound insulation sound insulation, insulation, it is no longer necessary in addition be laid with template and Template is dismantled, construction process is simpler, and construction cost is minimized.Exempt from the polymerization of formwork complex heat-preservation sound insulationg board upper and lower surfaces Object cement mortar enhancement layer in cement mortar due to being added to polymer, so that polymer cement mortar and light thermal-insulation insulate against sound Layer can closely bond, and polymer cement mortar and subsequent plastering mortar compatibility are strong, reduce the risk that plasterer layer falls off.
4, the upper and lower side polymer water silt particle enhancing slurry that the present invention exempts from formwork complex heat-preservation sound insulationg board upper and lower surface is not The whole fire resistance for exempting from formwork complex heat-preservation sound insulationg board has been significantly greatly increased in combustible material.
5, the present invention is simple using the heat insulating and sound insulating Assembled Building board manufacturing method process for exempting from formwork complex heat-preservation sound insulationg board, What is used exempts from that formwork complex heat-preservation sound insulationg board structure is simple, and low in cost, tolerant noise-insulating warm-keeping effect is good, connect with armoured concrete slab Reliably, working procedure is reduced, the security risk of use process is reduced, is suitble to promote and apply.
[Detailed description of the invention]
Fig. 1 is that the present invention exempts from formwork complex heat-preservation sound insulationg board perspective view;
Fig. 2 is the cross-sectional view for exempting from formwork complex heat-preservation sound insulationg board in Fig. 1;
Fig. 3 is the perspective view that the present invention exempts from formwork complex heat-preservation sound insulationg board another embodiment;
Fig. 4 is the perspective view that the present invention exempts from formwork complex heat-preservation sound insulationg board another embodiment;
Fig. 5 is that the present invention exempts from cross-sectional view of the formwork complex heat-preservation sound insulationg board in conjunction with reinforced concrete floor;
Fig. 6 is the schematic diagram of heat insulating and sound insulating floor of the present invention in the construction process.
[specific embodiment]
The invention will be further described below in conjunction with the accompanying drawings:
As shown in Figures 1 to 4, one kind exempting from formwork complex heat-preservation sound insulationg board, includes light thermal-insulation sound insulating layer 11, described The two sides up and down of light thermal-insulation sound insulating layer 11 are equipped with upside polymer cement mortar enhancement layer 12 and downside polymer cement mortar Enhancement layer 13 is all provided in the upside polymer cement mortar enhancement layer 12 and downside polymer cement mortar enhancement layer 13 useful Exempt from the fiberglass gridding cloth of formwork complex heat-preservation sound insulationg board overall mechanical properties in enhancing, the fiberglass gridding cloth is Alkali-proof glass fiber mesh, it is described to improve the bending strength and impact strength of exempting from formwork complex heat-preservation sound insulationg board Upside polymer cement mortar enhancement layer 12 is equipped with pouring filling part 14 that is extending internally and can filling for filling concrete. 11 upper surface of light thermal-insulation sound insulating layer is equipped with the upside polymer cement mortar enhancement layer 12 of built-in fiberglass gridding cloth, lightweight 11 lower surface of heat insulating and sound insulating layer is equipped with the downside polymer cement mortar enhancement layer 13 of built-in fiberglass gridding cloth, upper and lower side Polymer cement mortar enhancement layer greatly improves together with 11 tight bond of light thermal-insulation sound insulating layer and exempts from formwork complex heat-preservation Bending resistance, plate face impact resistance and the wearability of sound insulationg board, template when can be used as casting concrete floor use.This hair It is bright exempt from formwork complex heat-preservation sound insulationg board as assembly floor slab construction in permanent template exempting from formwork after laying is installed It is poured floorslab concrete above complex heat-preservation sound insulationg board after assembling reinforcement and reserved hydroelectric line, floorslab concrete one-pass molding, Avoid the matter for being easy to appear shrinkage cracking in use process between assembly concrete superimposed sheet and assembly concrete superimposed sheet Amount problem, and it is convenient to exempt from formwork complex heat-preservation sound insulationg board processing of cutting.After the present invention pours build floor, floorslab concrete thickness with Traditional building floor consistency of thickness is much smaller than assembly concrete superimposed sheet, saves a large amount of costs.And upside polymer water It is provided with inside pouring filling part 14 on cement mortar enhancement layer 12, therefore, exempts from formwork complex heat-preservation sound insulationg board in the present invention and uses Come when making concrete floor, concrete, which can be filled into, to be poured in filling part 14 so that the reinforced concrete floor of floor with exempt from Both formwork complex heat-preservation sound insulationg board is more connected together by effective mechanical snap in addition to contact surface bonds, be greatly improved Concatenation ability, improve use when safety, reinforced concrete floor with exempt from formwork complex heat-preservation sound insulationg board formation combination building Plate heat insulating and sound insulating function admirable, structure are simple, effectively reduce project cost.
As shown in Fig. 2, the bottom of the pouring filling part 14 is equipped with perforation light thermal-insulation sound insulating layer 11 and downside downwards The drainage channel 15 of polymer cement mortar enhancement layer 13.The bottom for pouring filling part 14 is provided with perforative drainage channel 15, Therefore, in floor production work progress, being sprayed at the water exempted from formwork complex heat-preservation sound insulationg board can be out of drainage channel 15 Exhaust, to keep exempting from formwork complex heat-preservation sound insulationg board pouring filling part surface wettability but not ponding so that concrete with exempt from Formwork complex heat-preservation sound insulationg board combines more preferable, raising construction quality.The pouring filling part 14, which can be, is positioned only at upside On polymer cement mortar enhancement layer 12, it can also extend in light thermal-insulation sound insulating layer 11.
As shown in Figure 1 and Figure 4, the pouring filling part 14 is to open up on upside polymer cement mortar enhancement layer 12 Strip groove, the longitudinal section of the strip groove is in dove tail shape, and the narrow bottom of dovetail channel opening is wide, and the setting of drainage channel 15 exists The slot bottom of dovetail groove.After in filling concrete to the strip groove, enables to reinforced concrete floor 2 and exempt from formwork complex heat-preservation Sound insulationg board 1 connects very secured.
As shown in Figure 3 and Figure 4, the pouring filling part 14 is also possible in upside polymer cement mortar enhancement layer 12 On the circular counter bore that opens up or polygon counterbore, the circular counter bore or polygon the counterbore small bottom that is open are big, work as concrete After being filled into the round hole or polygonal hole, reinforced concrete floor 2 is enabled to connect with formwork complex heat-preservation sound insulationg board 1 is exempted from Very securely.Certainly, filling part 14 is poured to be also possible to extend in downside polymer cement mortar enhancement layer 13.
The surrounding of the light thermal-insulation sound insulating layer 11 is provided with periphery polymer cement mortar enhancement layer.It is not shown in the figure, The structural strength of formwork complex heat-preservation sound insulationg board 1 is entirely exempted from enhancing, the light thermal-insulation sound insulating layer 11 by multiple light thermal-insulations every Sound plate is bonded.
The light thermal-insulation sound insulating layer 11 uses extrusion molding polystyrol plastic foam plate or molded polystyrene foams plastics Plate or foam glass board or cement base foam heat-insulating board or polyurethane foam plastics plate or concrete-based polyphenylene granule composite insulation boards.
A kind of heat insulating and sound insulating floor method of construction, comprises the following steps that
A: it is prefabricated to exempt from formwork complex heat-preservation sound insulationg board 1, it processes 11 upper and lower surface of light thermal-insulation sound insulating layer to form rough surface And brushing interfacial agents, it then smears polymer cement mortar again and obtains upside polymer cement mortar enhancement layer 12 and downside is poly- Object cement mortar enhancement layer 13 is closed, processing forms rough surface and brushing interfacial agents can increase light thermal-insulation sound insulating layer 11 and upside is poly- The cohesive force of object cement mortar enhancement layer 12 and downside polymer cement mortar enhancement layer 13 is closed, the polymer cement mortar increases It is equipped with alkali-proof glass fiberglass gridding cloth in strong layer 12 and 13, is set on the upside polymer cement mortar enhancement layer 12 There is the pouring filling part 14 to extend internally, the bottom of the pouring filling part 14 is equipped with perforation light thermal-insulation sound insulating layer 11 downwards With the drainage channel 15 of downside polymer cement mortar enhancement layer 13;
B: set up form bracing system 4 after, by it is several exempt from formwork complex heat-preservation sound insulationg board 1 laying be fixed on shuttering supporting body It is on 4, the form bracing system 4 includes bracket support 41 and pattern carrier 42, also, the upside polymer water silt particle It starches enhancement layer 12 upward, then assembling reinforcement and settled water & electric pipe is installed on the upside polymer cement mortar enhancement layer 12 Line is sprinkled water to the upside polymer cement mortar enhancement layer 12 so that it is wet, thus the concrete that will pour of enhancing with The conjugation of upside polymer cement mortar enhancement layer 12, is then poured concrete, and pours part Concrete Filled to described It fills in filling part 14, to form reinforced concrete floor 2, therefore, exempts from formwork complex heat-preservation sound insulationg board 1 and not only used but also made as template For a part for pouring rear floor, reduces template and be laid with process, reduce construction cost.
C: after the reinforced concrete floor 2 solidification reaches intensity, the form bracing system 4 is removed, and exempt from described 1 downside polymer cement mortar enhancement layer of formwork complex heat-preservation sound insulationg board, 13 lower surface and 2 upper surface of reinforced concrete floor carry out Subsequent decorations decoration construction.
Above-mentioned method of construction process is simple, simple, low in cost, the sound insulation of exempting from formwork complex heat-preservation sound insulationg board structure of use Heat insulation effect is good, reduces working procedure, exempts from formwork complex heat-preservation sound insulationg board and uses as permanent template, does not need in template branch In addition it is laid with template and disassembly template in support body system 4, shortens the construction period, is suitble to promote and apply.

Claims (10)

1. one kind exempts from formwork complex heat-preservation sound insulationg board, it is characterised in that: include light thermal-insulation sound insulating layer (11), the lightweight The two sides up and down of heat insulating and sound insulating layer (11) are equipped with upside polymer cement mortar enhancement layer (12) and downside polymer cement mortar Enhancement layer (13), in the upside polymer cement mortar enhancement layer (12) and downside polymer cement mortar enhancement layer (13) Equipped with for enhancing the fiberglass gridding cloth for exempting from formwork complex heat-preservation sound insulationg board overall mechanical properties, the upside polymer Cement mortar enhancement layer (12) is equipped with the pouring filling part (14) that extends internally and can fill for filling concrete.
2. according to claim 1 exempt from formwork complex heat-preservation sound insulationg board, it is characterised in that: the pouring filling part (14) Bottom be equipped with downwards perforation light thermal-insulation sound insulating layer (11) and downside polymer cement mortar enhancement layer (13) drainage channel (15)。
3. according to claim 1 exempt from formwork complex heat-preservation sound insulationg board, it is characterised in that: the pouring filling part (14) Extend inwardly in light thermal-insulation sound insulating layer (11) or extend internally and run through downside polymer cement mortar enhancement layer (13) and At through-hole.
4. according to claim 1 exempt from formwork complex heat-preservation sound insulationg board, it is characterised in that: the upside polymer cement It is provided with counterbore on mortar enhancement layer (12), light thermal-insulation sound insulating layer (11) and downside polymer cement mortar enhancement layer (13), The pouring filling part (14) and drainage channel (15) is made of the counterbore;Alternatively, the pouring filling part (14) For the strip groove opened up on upside polymer cement mortar enhancement layer (12), the longitudinal section of the strip groove is in dove-tail The bottom of shape, the dovetail groove is equipped with drainage channel (15).
5. according to claim 1 exempt from formwork complex heat-preservation sound insulationg board, it is characterised in that: the pouring filling part (14) The small bottom that is open is big.
6. according to claim 1 exempt from formwork complex heat-preservation sound insulationg board, it is characterised in that: the light thermal-insulation sound insulating layer (11) surrounding is provided with periphery polymer cement mortar enhancement layer, and the light thermal-insulation sound insulating layer (11) is by multiple light thermal-insulations Sound insulationg board is bonded.
7. according to claim 1 exempt from formwork complex heat-preservation sound insulationg board, it is characterised in that: the light thermal-insulation sound insulating layer (11) using extrusion molding polystyrol plastic foam plate or molded polystyrene foam board or foam glass board or cement base bubble Foam insulation board or polyurethane foam plastics plate or concrete-based polyphenylene granule composite insulation boards.
8. according to claim 1 exempt from formwork complex heat-preservation sound insulationg board, it is characterised in that: the fiberglass gridding cloth For alkali-proof glass fiber mesh.
9. a kind of heat insulating and sound insulating floor method of construction, it is characterised in that: comprise the following steps that
A: prefabricated complex heat-preservation sound insulationg board (1) is smeared polymer cement mortar in light thermal-insulation sound insulating layer (11) two sides and is obtained Upside polymer cement mortar enhancement layer (12) and downside polymer cement mortar enhancement layer (13), the upside polymer cement It is equipped in mortar enhancement layer (12) and downside polymer cement mortar enhancement layer (13) whole for enhancing complex heat-preservation sound insulationg board The fiberglass gridding cloth of mechanics performance, the upside polymer cement mortar enhancement layer (12) are equipped with and extend internally It pours filling part (14), the bottom of the pouring filling part (14) is equipped with perforation light thermal-insulation sound insulating layer (11) and downside downwards The drainage channel (15) of polymer cement mortar enhancement layer (13);
B: after setting up form bracing system (4), several complex heat-preservation sound insulationg boards (1) is laid with and are fixed on form bracing system (4) On, and make the upside polymer cement mortar enhancement layer (12) upward, then enhance in the upside polymer cement mortar Assembling reinforcement and installation settled water & electric pipe line, are poured concrete on layer (12), and fill out part Concrete Filled to the pouring It fills in portion (14), to form reinforced concrete floor (2);
C: after the reinforced concrete floor (2) solidification reaches intensity, the form bracing system (4) are removed, and under described Side polymer cement mortar enhancement layer (13) lower surface and reinforced concrete floor (2) upper surface carry out subsequent decorations decoration construction.
10. heat insulating and sound insulating floor method of construction according to claim 9, it is characterised in that: in step, protected in lightweight Light thermal-insulation sound insulating layer (11) upper and lower surface before two sides smearing polymer cement mortar, is first processed shape up and down by warm sound insulating layer (11) At rough surface and brushing interfacial agents, also, before fill concrete in stepb, first to the upside polymer water silt particle Enhancement layer (12) are starched to sprinkle water so that it is wet.
CN201910742452.XA 2019-08-13 2019-08-13 One kind exempting from formwork complex heat-preservation sound insulationg board and heat insulating and sound insulating floor method of construction Pending CN110424625A (en)

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Cited By (3)

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Publication number Priority date Publication date Assignee Title
CN113513151A (en) * 2021-06-29 2021-10-19 李新华 Floor slab framework, floor slab and manufacturing method thereof
CN114953162A (en) * 2022-06-14 2022-08-30 四川省建筑设计研究院有限公司 Prefabricating method of heat-preservation and sound-insulation integrated assembly type composite floor slab
CN114953162B (en) * 2022-06-14 2024-04-26 四川省建筑设计研究院有限公司 Prefabrication method of heat-preservation and sound-insulation integrated assembled composite floor slab

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JPH05272190A (en) * 1992-03-26 1993-10-19 Fudo Technical:Kk Composite slab
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CN203429831U (en) * 2013-08-02 2014-02-12 徐振飞 Split-free composite heat insulation template for pouring concrete
CN204662691U (en) * 2015-03-30 2015-09-23 盐城申兴实业有限公司 Point special the exempting from of family floor tears complex heat-preservation sound barrier open
CN207032562U (en) * 2017-05-21 2018-02-23 河南省德源伟业科技有限公司 A kind of combined type building heat preservation template
CN208563710U (en) * 2018-05-22 2019-03-01 四川世茂新材料有限公司 A kind of superposed type heat preservation floor slab
CN210828046U (en) * 2019-08-13 2020-06-23 中山市诚盛建材开发有限公司 Formwork-free composite heat-insulation sound-proof board

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JPH05272190A (en) * 1992-03-26 1993-10-19 Fudo Technical:Kk Composite slab
CN202559569U (en) * 2012-05-09 2012-11-28 宝钢建筑系统集成有限公司 Assembled monolithic self-insulation hidden dense rib light superposed floor slab
CN203429831U (en) * 2013-08-02 2014-02-12 徐振飞 Split-free composite heat insulation template for pouring concrete
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CN208563710U (en) * 2018-05-22 2019-03-01 四川世茂新材料有限公司 A kind of superposed type heat preservation floor slab
CN210828046U (en) * 2019-08-13 2020-06-23 中山市诚盛建材开发有限公司 Formwork-free composite heat-insulation sound-proof board

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113513151A (en) * 2021-06-29 2021-10-19 李新华 Floor slab framework, floor slab and manufacturing method thereof
CN114953162A (en) * 2022-06-14 2022-08-30 四川省建筑设计研究院有限公司 Prefabricating method of heat-preservation and sound-insulation integrated assembly type composite floor slab
CN114953162B (en) * 2022-06-14 2024-04-26 四川省建筑设计研究院有限公司 Prefabrication method of heat-preservation and sound-insulation integrated assembled composite floor slab

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