CN110406217A - 一种阻燃墙布 - Google Patents

一种阻燃墙布 Download PDF

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CN110406217A
CN110406217A CN201910760918.9A CN201910760918A CN110406217A CN 110406217 A CN110406217 A CN 110406217A CN 201910760918 A CN201910760918 A CN 201910760918A CN 110406217 A CN110406217 A CN 110406217A
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fire
fabric
resistance
wall
wall paper
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孙雨佳
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Priority to PCT/CN2019/101660 priority patent/WO2021031131A1/zh
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    • B32B3/26Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer
    • B32B3/266Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer characterised by an apertured layer, the apertures going through the whole thickness of the layer, e.g. expanded metal, perforated layer, slit layer regular cells B32B3/12
    • BPERFORMING OPERATIONS; TRANSPORTING
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    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
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    • B32B5/02Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
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    • B32B5/22Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/26Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
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    • D06M13/244Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing sulfur or phosphorus
    • D06M13/248Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing sulfur or phosphorus with compounds containing sulfur
    • D06M13/256Sulfonated compounds esters thereof, e.g. sultones
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    • D06M13/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
    • D06M13/244Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing sulfur or phosphorus
    • D06M13/282Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing sulfur or phosphorus with compounds containing phosphorus
    • D06M13/292Mono-, di- or triesters of phosphoric or phosphorous acids; Salts thereof
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    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/21Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/244Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of halogenated hydrocarbons
    • D06M15/256Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of halogenated hydrocarbons containing fluorine
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    • D06M15/19Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/37Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/53Polyethers
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00Coverings or linings, e.g. for walls or ceilings
    • E04F13/002Coverings or linings, e.g. for walls or ceilings made of webs, e.g. of fabrics, or wallpaper, used as coverings or linings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2250/00Layers arrangement
    • B32B2250/20All layers being fibrous or filamentary
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2250/00Layers arrangement
    • B32B2250/24All layers being polymeric
    • B32B2250/244All polymers belonging to those covered by group B32B27/36
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    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/02Synthetic macromolecular fibres
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    • B32B2307/306Resistant to heat
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/70Other properties
    • B32B2307/714Inert, i.e. inert to chemical degradation, corrosion
    • B32B2307/7145Rot proof, resistant to bacteria, mildew, mould, fungi
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/70Other properties
    • B32B2307/73Hydrophobic
    • BPERFORMING OPERATIONS; TRANSPORTING
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    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2607/00Walls, panels
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    • D06M2200/10Repellency against liquids
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    • D06M2200/00Functionality of the treatment composition and/or properties imparted to the textile material
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    • E04F2290/04Specially adapted covering, lining or flooring elements not otherwise provided for for insulation or surface protection, e.g. against noise, impact or fire
    • E04F2290/045Specially adapted covering, lining or flooring elements not otherwise provided for for insulation or surface protection, e.g. against noise, impact or fire against fire
    • EFIXED CONSTRUCTIONS
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    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F2290/00Specially adapted covering, lining or flooring elements not otherwise provided for
    • E04F2290/04Specially adapted covering, lining or flooring elements not otherwise provided for for insulation or surface protection, e.g. against noise, impact or fire
    • E04F2290/045Specially adapted covering, lining or flooring elements not otherwise provided for for insulation or surface protection, e.g. against noise, impact or fire against fire
    • E04F2290/047Specially adapted covering, lining or flooring elements not otherwise provided for for insulation or surface protection, e.g. against noise, impact or fire against fire with a bottom layer for fire insulation

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Abstract

本发明属于阻燃墙布技术领域,特指一种阻燃墙布,墙布本体包括阻燃纤维纺织而成的面料和阻燃纤维合成的无纺布,无纺布为墙布本体的底层,面料为墙布本体的上层,无纺布和面料通过胶合的方式形成一整体,面料铺设在无纺布表面并增强墙布本体的韧性;所述上层面料铺设有三防助剂;底层的无纺布表面设置有透气小孔,表面具有三防助剂涂层的面料也具有透气性,本发明提供一种透气性能好的,阻燃效果好的阻燃墙布。

Description

一种阻燃墙布
技术领域
本发明属于阻燃墙布技术领域,特指一种阻燃墙布。
背景技术
随着时代的脚步,使用者/装修公司对装修装饰安全意识均有明显的提升,因此对无缝墙布阻燃性以及清洁方便程度都会有要求,而且随着原材料不断地更新换代,材料性能越来越好,使用者对于墙布的要求也会越来越高。市场上常见的阻燃无缝墙布有两种不同的做法:a、普通布料经阻燃助剂处理,该方案做出的墙布不能持久阻燃;b、持久性涂层墙布,做持久性的阻燃涂层成本比较高,而且会影响墙布的透气性,墙布易受潮发霉。因此继续一款透气性能好并且阻燃效果好的墙布。
发明内容
本发明的目的是提供一种透气性能好的,阻燃效果好的阻燃墙布。
本发明的目的是这样实现的:
一种阻燃墙布,墙布本体包括阻燃纤维纺织而成的面料和阻燃纤维合成的无纺布,无纺布为墙布本体的底层,面料为墙布本体的上层,无纺布和面料通过胶合的方式形成一整体,面料铺设在无纺布表面并增强墙布本体的韧性;
所述上层面料铺设有三防助剂;
底层的无纺布表面设置有透气小孔,表面具有三防助剂涂层的面料也具有透气性。
所述墙布本体可进行刺绣/印花,刺绣/印花的表面进行阻燃整理剂处理。
所述墙布本体可进行刺绣/印花,刺绣的线体先进行阻燃整理剂处理后进行刺绣至墙布本体上,印花表面经过阻燃整理剂处理后附着在墙布本体上;或者刺绣线为阻燃纤维材质,将具有阻燃能力的刺绣线进行刺绣至墙布本体上。
所述面料由阻燃纤维通过规则的编织方式编织而成,面料具有细密小孔以供透气。
所述面料和无纺布具由聚酯纤维构成。
所述聚酯纤维内不存在卤元素。
所述三防助剂由氟碳树脂、不含全氟辛酸、全氟辛烷磺酸盐和烷基酚聚氧乙烯醚组成的乳液。
所述阻燃整理剂由烷基磷酸酯组成的可溶于水的粘液,其需要在pH5-6的环境下使用。
所述墙布本体为无缝墙布。
所述无纺布和面料通过水性复合胶黏合,并且水性复合胶不破坏两者和两者之间的透气性。
本发明相比现有技术突出且有益的技术效果是:
1、本发明墙布本体包括阻燃纤维纺织而成的面料和阻燃纤维合成的无纺布,面料和无纺布均为阻燃纤维构成,能有效的保证阻燃效果;通过纺织而成的面料对无纺布进行保护,并增强墙布本体的韧性,保证结构的稳定;并且,表面具有三防助剂涂层的墙布本体仍然具备透气性,仍旧可以实现空气互换,能够有效的避免受潮发霉现象,三防助剂对墙布本体进行防水、防油、防污保护,让墙布本体更具备实用性。
2、本发明的所述墙布本体可进行刺绣/印花,刺绣/印花一般为易燃物,不能阻燃,因此本发明提供过三种防护方案:方案1,刺绣/印花的表面进行阻燃整理剂处理;方案2,刺绣的线体先进行阻燃整理剂处理后进行刺绣至墙布本体上,印花表面经过阻燃整理剂处理后附着在墙布本体上;方案3,刺绣线为阻燃纤维材质,将具有阻燃能力的刺绣线进行刺绣至墙布本体上,三种方案均可,成产者可根据实际需求进行处理。
3、本发明的所述聚酯纤维内不存在卤元素,燃烧时不会产生窒息性有毒气体,对灭火人员和受困人员的保障。
附图说明
图1是本发明的结构示意图;
图2是本发明的原理图。
图中:1-无纺布;2-面料;3-刺绣/印花;a-透气性效果箭头;b-三防效果箭头。
具体实施方式
下面结合附图以具体实施例对本发明作进一步描述,见图1所示:
一种阻燃墙布,墙布本体包括阻燃纤维纺织而成的面料2和阻燃纤维合成的无纺布1,面料2和无纺布1均为阻燃纤维构成,能有效的保证阻燃效果,无纺布1为墙布本体的底层,面料2为墙布本体的上层,无纺布1和面料2通过胶合的方式形成一整体,只要胶合方式不影响透气性即可,乳胶材质的胶水进行胶合均可以,优选为水性复合胶黏合,水性复合胶能够较好的黏合并不破坏两者和两者之间的透气性。所述无纺布1没有经纬线,裁剪和缝纫都非常方便,因此被广泛运用,但是无纺布1的强度较差,易发生裂开的情况,因此本发明通过面料铺设在无纺布1表面并增强墙布本体的韧性,保证墙布本体强度,更适合长期使用;
所述上层面料2铺设有三防助剂,三防助剂对墙布本体进行防水、防油、防污保护,让墙布本体更具备实用性;
底层的无纺布1表面设置有透气小孔,表面具有三防助剂涂层的面料2也具有透气性,三防助剂为乳胶状,因此三防助剂的不会在面料表面形成密封涂层,仍旧可以实现空气互换,能够有效的避免受潮发霉现象。
本发明的所述墙布本体可进行刺绣/印花3,刺绣/印花3一般为易燃物,不能阻燃,因此本发明提供过三种防护方案:方案1,刺绣/印花3的表面进行阻燃整理剂处理;方案2,刺绣的线体先进行阻燃整理剂处理后进行刺绣至墙布本体上,印花表面经过阻燃整理剂处理后附着在墙布本体上;方案3,刺绣线为阻燃纤维材质,将具有阻燃能力的刺绣线进行刺绣至墙布本体上,从根本上解决问题。三种方案均可,成产者可根据实际需求进行处理。
所述阻燃整理剂由烷基磷酸酯组成的可溶于水的粘液,其需要在pH5-6的环境下使用。
所述面料2由阻燃纤维通过规则的编织方式编织而成,面料2具有细密小孔以供透气,如图1所示,该细密小孔由于阻燃纤维之间编织间隙构成。
所述面料2和无纺布1具由聚酯纤维构成,面料2和无纺布1的材料非本发明的保护重点,实际上面料2和无纺布1为采购件,生产商只是进行采购加工形成墙布本体。并且聚酯纤维内不存在卤元素,燃烧时不会产生窒息性有毒气体,对灭火人员和受困人员的保障。
所述三防助剂由氟碳树脂、不含全氟辛酸、全氟辛烷磺酸盐和烷基酚聚氧乙烯醚组成的乳液,氟碳树脂具由极好的化学惰性,因此作为基材;不含全氟辛酸提升乳液耐久性和高度的防护性;全氟辛烷磺酸盐具由疏油、疏水效果;烷基酚聚氧乙烯醚为乳化剂。氟碳树脂为主要基材占比在70-85%,不含全氟辛酸和全氟辛烷磺酸盐为性能提升剂,总占比在10%,其余占比为烷基酚聚氧乙烯醚和水。
所述墙布本体为无缝墙布,无缝墙布是根据室内墙面的高度设计的,可以按室内墙面的周长整体黏贴的墙布,墙布幅宽大于或等于房间高度,一个房间用一块布粘贴,无需拼接。
附图中的a为透气性效果示意图,代表其透气性;b-三防效果示意图,代表其具有防水、防油、防污保护。
上述实施例仅为本发明的较佳实施例,并非依此限制本发明的保护范围,故:凡依本发明的结构、形状、原理所做的等效变化,均应涵盖于本发明的保护范围之内。

Claims (10)

1.一种阻燃墙布,其特征在于:墙布本体包括阻燃纤维纺织而成的面料和阻燃纤维合成的无纺布,无纺布为墙布本体的底层,面料为墙布本体的上层,无纺布和面料通过胶合的方式形成一整体,面料铺设在无纺布表面并增强墙布本体的韧性;
所述上层面料铺设有三防助剂;
底层的无纺布表面设置有透气小孔,表面具有三防助剂涂层的面料也具有透气性。
2.根据权利要求1所述的阻燃墙布,其特征在于:所述墙布本体可进行刺绣/印花,刺绣/印花的表面进行阻燃整理剂处理。
3.根据权利要求1所述的阻燃墙布,其特征在于:所述墙布本体可进行刺绣/印花,刺绣的线体先进行阻燃整理剂处理后进行刺绣至墙布本体上,印花表面经过阻燃整理剂处理后附着在墙布本体上;或者刺绣线为阻燃纤维材质,将具有阻燃能力的刺绣线进行刺绣至墙布本体上。
4.根据权利要求1所述的阻燃墙布,其特征在于:所述面料由阻燃纤维通过规则的编织方式编织而成,面料具有细密小孔以供透气。
5.根据权利要求1或2或3或4所述的阻燃墙布,其特征在于:所述面料和无纺布具由聚酯纤维构成。
6.根据权利要求5所述的阻燃墙布,其特征在于:所述聚酯纤维内不存在卤元素。
7.根据权利要求1所述的阻燃墙布,其特征在于:所述三防助剂由氟碳树脂、不含全氟辛酸、全氟辛烷磺酸盐和烷基酚聚氧乙烯醚组成的乳液。
8.根据权利要求2或3所述的阻燃墙布,其特征在于:所述阻燃整理剂由烷基磷酸酯组成的可溶于水的粘液,其需要在pH5-6的环境下使用。
9.根据权利要求1所述的阻燃墙布,其特征在于:所述墙布本体为无缝墙布。
10.根据权利要求1或4所述的阻燃墙布,其特征在于:所述无纺布和面料通过水性复合胶黏合,并且水性复合胶不破坏两者和两者之间的透气性。
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