CN110364440A - Manufacturing method, substrate and the display device of thin film transistor (TFT) - Google Patents

Manufacturing method, substrate and the display device of thin film transistor (TFT) Download PDF

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Publication number
CN110364440A
CN110364440A CN201910508215.7A CN201910508215A CN110364440A CN 110364440 A CN110364440 A CN 110364440A CN 201910508215 A CN201910508215 A CN 201910508215A CN 110364440 A CN110364440 A CN 110364440A
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CN
China
Prior art keywords
layer
tft
thin film
film transistor
source
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Application number
CN201910508215.7A
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Chinese (zh)
Inventor
雍万飞
卓恩宗
夏玉明
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Beihai Hui Ke Photoelectric Technology Co Ltd
Chuzhou HKC Optoelectronics Technology Co Ltd
Original Assignee
Beihai Hui Ke Photoelectric Technology Co Ltd
Chuzhou HKC Optoelectronics Technology Co Ltd
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Priority to CN201910508215.7A priority Critical patent/CN110364440A/en
Publication of CN110364440A publication Critical patent/CN110364440A/en
Pending legal-status Critical Current

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    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/136Liquid crystal cells structurally associated with a semi-conducting layer or substrate, e.g. cells forming part of an integrated circuit
    • G02F1/1362Active matrix addressed cells
    • G02F1/1368Active matrix addressed cells in which the switching element is a three-electrode device
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L27/00Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate
    • H01L27/02Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having at least one potential-jump barrier or surface barrier; including integrated passive circuit elements with at least one potential-jump barrier or surface barrier
    • H01L27/12Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having at least one potential-jump barrier or surface barrier; including integrated passive circuit elements with at least one potential-jump barrier or surface barrier the substrate being other than a semiconductor body, e.g. an insulating body
    • H01L27/1214Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having at least one potential-jump barrier or surface barrier; including integrated passive circuit elements with at least one potential-jump barrier or surface barrier the substrate being other than a semiconductor body, e.g. an insulating body comprising a plurality of TFTs formed on a non-semiconducting substrate, e.g. driving circuits for AMLCDs
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L29/00Semiconductor devices adapted for rectifying, amplifying, oscillating or switching, or capacitors or resistors with at least one potential-jump barrier or surface barrier, e.g. PN junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof  ; Multistep manufacturing processes therefor
    • H01L29/66Types of semiconductor device ; Multistep manufacturing processes therefor
    • H01L29/66007Multistep manufacturing processes
    • H01L29/66075Multistep manufacturing processes of devices having semiconductor bodies comprising group 14 or group 13/15 materials
    • H01L29/66227Multistep manufacturing processes of devices having semiconductor bodies comprising group 14 or group 13/15 materials the devices being controllable only by the electric current supplied or the electric potential applied, to an electrode which does not carry the current to be rectified, amplified or switched, e.g. three-terminal devices
    • H01L29/66409Unipolar field-effect transistors
    • H01L29/66477Unipolar field-effect transistors with an insulated gate, i.e. MISFET
    • H01L29/66742Thin film unipolar transistors
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L29/00Semiconductor devices adapted for rectifying, amplifying, oscillating or switching, or capacitors or resistors with at least one potential-jump barrier or surface barrier, e.g. PN junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof  ; Multistep manufacturing processes therefor
    • H01L29/66Types of semiconductor device ; Multistep manufacturing processes therefor
    • H01L29/68Types of semiconductor device ; Multistep manufacturing processes therefor controllable by only the electric current supplied, or only the electric potential applied, to an electrode which does not carry the current to be rectified, amplified or switched
    • H01L29/76Unipolar devices, e.g. field effect transistors
    • H01L29/772Field effect transistors
    • H01L29/78Field effect transistors with field effect produced by an insulated gate
    • H01L29/786Thin film transistors, i.e. transistors with a channel being at least partly a thin film

Abstract

This application provides a kind of manufacturing method of thin film transistor (TFT), substrate and display devices, including thin film transistor (TFT) is formed on the substrate, wherein, thin film transistor (TFT) includes the grid layer stacked gradually, gate insulating layer, active layer, ohmic contact layer and Source and drain metal level;Deviate from the surface coating photoresist of ohmic contact layer in Source and drain metal level, and photoresist is exposed and is developed by the first light shield, to form photoresist layer, wherein photoresist layer has first area and second area;After successively carrying out first time wet etching and first time dry etching to Source and drain metal level, ohmic contact layer and the active layer of second area exposure, it is pre-processed by photoresist layer of the oxygen to first area, wherein, the concentration of oxygen is 4000sccm~5000sccm.Oxygen can be reduced to be reacted with the surface of the Source and drain metal level at first area, to reduce the quantity of metal oxide, avoid metal oxide excessive and caused by short circuit problem, to improve display performance.

Description

Manufacturing method, substrate and the display device of thin film transistor (TFT)
Technical field
This application involves display device technology field, in particular to a kind of manufacturing method of thin film transistor (TFT), substrate and aobvious Showing device.
Background technique
Here statement only provides background information related with the application, without inevitably constituting example technique.
Thin film transistor (TFT) (TFT) is a kind of technology of microelectric technique Yu the ingenious combination of LCD Technology, wherein Switch of the TFT as pixel, controls the rotation of liquid crystal and different colors is presented.
Currently, the production of TFT is the deposition of each layer film, i.e., manufactured using the technique of four mask plates (MASK), and adopt Each layer film is performed etching with etch process.Wherein, when being exposed to photoresist (PR), the corresponding PR in TFT channel area Residual thickness is not easy to control, when the remaining thinner thickness of PR, in the etching process of PR residual region, is easy to produce gold Belong to or metal oxide remains, causes partial short-circuit, reduce display performance.
Summary of the invention
The main purpose of the application is to provide manufacturing method, substrate and the display device of a kind of thin film transistor (TFT), solves To metal or metal oxide residual in the etching process of photoresist residual region, is easy to produce, partial short-circuit is caused, is dropped The problem of low display performance.
To achieve the above object, a kind of manufacturing method for thin film transistor (TFT) that the application proposes, the thin film transistor (TFT) Manufacturing method includes:
Thin film transistor (TFT) is formed on the substrate, wherein the thin film transistor (TFT) includes that the grid layer stacked gradually, grid are exhausted Edge layer, active layer, ohmic contact layer and Source and drain metal level;
Deviate from the surface coating photoresist of the ohmic contact layer in the Source and drain metal level, and by the first light shield to institute It states photoresist to be exposed and develop, to form the photoresist layer, wherein the photoresist layer has first area and second Region, the first area cover the thin film transistor (TFT), the second area exposure thin film transistor (TFT);And
First time wet process is successively carried out to Source and drain metal level, ohmic contact layer and the active layer of second area exposure After etching and first time dry etching, pre-processed by photoresist layer of the oxygen to the first area, wherein the oxygen The concentration of gas is 4000sccm~5000sccm.
Optionally, the first time wet etching use the first etching liquid, wherein first etching liquid include acetic acid, The mixed liquor of nitric acid and phosphoric acid.
Optionally, the first time dry etching uses the mixed gas of sulfur hexafluoride and oxygen.
Optionally, described the step of thin film transistor (TFT) is formed on the substrate, includes:
It is sequentially depositing the first metal material, gate insulating layer material, active layer material, Ohmic contact layer material on substrate And second metal material;And
By the second light shield to first metal material, gate insulating layer material, active layer material, ohmic contact layer material Material and the second metal material are exposed and develop, to form thin film transistor (TFT), wherein the thin film transistor (TFT) includes grid Layer, gate insulating layer, active layer, ohmic contact layer and Source and drain metal level.
Optionally, it is described to the second area exposure Source and drain metal level, ohmic contact layer and active layer successively into After row first time wet etching and first time dry etching, by oxygen to the first area carry out pretreated step it Afterwards, further includes:
Second of wet etching is carried out by Source and drain metal level of second etching liquid to first area exposure, to be formed Source electrode and drain electrode, wherein second etching liquid includes the mixed solution of acetic acid, nitric acid and phosphoric acid;And
Second of dry etching is carried out to the ohmic contact layer of first area exposure, to form channel region, wherein institute State the mixed gas that second of dry etching uses sulfur hexafluoride and chlorine.
Optionally, the ohmic contact layer to first area exposure carries out second of dry etching, to form ditch After the step of road area, further includes:
Remove the first area, and the exposure source electrode and the drain electrode;
Deposit passivation layer material is distinguished away from the surface of the ohmic contact layer in the source electrode and the drain electrode;With And
The passivation material is exposed and is developed by third light shield, to form the first passivation layer and the second passivation Layer, wherein first passivation layer formation is in the top of the source electrode, and second passivation layer formation is in the drain electrode Top.
Optionally, described that the passivation material is exposed and is developed by third light shield, to form the first passivation After the step of layer and the second passivation layer, further includes:
Deviate from the surface deposited metal film of the Source and drain metal level in second passivation layer, wherein described second is blunt Change the contact hole on layer with the exposure drain electrode;And
The metallic film is exposed and is developed by the 4th light shield, to form pixel electrode layer, wherein the picture Plain electrode layer is connect by the contact hole with the drain electrode.
To achieve the above object, the application also proposes a kind of substrate, and the substrate includes substrate and brilliant by above-mentioned film Thin film transistor (TFT) made from the manufacturing method of body pipe:
The thin film transistor (TFT) is formed on the substrate, and the thin film transistor (TFT) includes the grid layer stacked gradually, grid Pole insulating layer, active layer, ohmic contact layer, Source and drain metal level, passivation layer and pixel electrode layer.
Optionally, the Source and drain metal level includes source electrode and drain electrode, and the passivation layer includes the first passivation layer and the Two passivation layers, first passivation layer formation is in the top of the source electrode, and second passivation layer formation is in the drain electrode Top;
There is the contact hole of the exposure drain electrode, the pixel electrode layer passes through the contact on second passivation layer Hole is connect with the drain electrode.
To achieve the goals above, the application also proposes that a kind of display device, the display device include substrate, color film base Plate and the layer of liquid crystal molecule between the substrate and the color membrane substrates;
The substrate includes substrate and the thin film transistor (TFT) as made from the manufacturing method of above-mentioned thin film transistor (TFT):
The thin film transistor (TFT) is formed on the substrate, and the thin film transistor (TFT) includes the grid layer stacked gradually, grid Pole insulating layer, active layer, ohmic contact layer, Source and drain metal level, passivation layer and pixel electrode layer.
In embodiments herein, the manufacturing method of thin film transistor (TFT) by the way that thin film transistor (TFT) is formed on the substrate, In, the thin film transistor (TFT) includes the grid layer stacked gradually, gate insulating layer, active layer, ohmic contact layer and source and drain gold Belong to layer;Deviate from the surface coating photoresist of the ohmic contact layer in the Source and drain metal level, and by the first light shield to described Photoresist is exposed and develops, to form the photoresist layer, wherein the photoresist layer has first area and the secondth area Domain, the first area cover the thin film transistor (TFT), the second area exposure thin film transistor (TFT);To secondth area Source and drain metal level, ohmic contact layer and the active layer of domain exposure successively carry out first time wet etching and first time dry etching Afterwards, pre-processed by photoresist layer of the oxygen to the first area, wherein the concentration of the oxygen be 4000sccm~ 5000sccm.The surface that technical solution provided by the present application can reduce the Source and drain metal level at oxygen and first area carries out anti- Answer, to reduce the quantity of metal oxide, avoid metal oxide excessive and caused by short circuit problem, to improve display Energy.
Detailed description of the invention
In ord to more clearly illustrate embodiments of the present application or it is exemplary in technical solution, below will be to embodiment or example Property description needed in attached drawing be briefly described, it should be apparent that, the accompanying drawings in the following description is only the application Some embodiments for those of ordinary skill in the art without creative efforts, can also basis Acquisition others attached drawing shown in these attached drawings.
Fig. 1 is the step flow diagram of the manufacturing method of one embodiment thin film transistor (TFT) of the application;
Fig. 2 is the refinement flow diagram of S1 step in Fig. 1;
Fig. 3 is the step flow diagram of the manufacturing method of another embodiment thin film transistor (TFT) of the application;
Fig. 4 is the step flow diagram of the manufacturing method of the another embodiment thin film transistor (TFT) of the application;
Fig. 5 is the step flow diagram of the manufacturing method of the application another embodiment thin film transistor (TFT);
Fig. 6 is the structural schematic diagram of the embodiment of the present application substrate;
Fig. 7 is the structural schematic diagram of the embodiment of the present application display device.
The embodiments will be further described with reference to the accompanying drawings for realization, functional characteristics and the advantage of the application purpose.
Specific embodiment
Below in conjunction with the attached drawing in the embodiment of the present application, technical solutions in the embodiments of the present application carries out clear, complete Site preparation description, it is clear that described embodiment is only a part of the embodiment of the application, instead of all the embodiments.Base Embodiment in the application, it is obtained by those of ordinary skill in the art without making creative efforts it is all its His embodiment, shall fall in the protection scope of this application.
It is to be appreciated that the directional instruction (such as up, down, left, right, before and after ...) of institute is only used in the embodiment of the present application In explaining in relative positional relationship, the motion conditions etc. under a certain particular pose (as shown in the picture) between each component, if should When particular pose changes, then directionality instruction also correspondingly changes correspondingly.
In addition, the description for being related to " first ", " second " etc. in this application is used for description purposes only, and should not be understood as referring to Show or imply its relative importance or implicitly indicates the quantity of indicated technical characteristic." first ", " are defined as a result, Two " feature can explicitly or implicitly include at least one of the features.In addition, the technical solution between each embodiment can It to be combined with each other, but must be based on can be realized by those of ordinary skill in the art, when the combination of technical solution occurs Conflicting or cannot achieve when, will be understood that the combination of this technical solution is not present, also not this application claims protection model Within enclosing.
As shown in Fig. 1~5, this application provides a kind of manufacturing methods of thin film transistor (TFT).
In one embodiment, as shown in Figure 1, the manufacturing method of thin film transistor (TFT) includes the following steps:
S1, thin film transistor (TFT) is formed on the substrate, wherein the thin film transistor (TFT) includes the grid layer stacked gradually, grid Pole insulating layer, active layer, ohmic contact layer and Source and drain metal level;
In this step, a substrate is provided, which includes but is not limited to use glass substrate etc., and substrate is light transmission base Plate, the material of transparent substrates can be selected from glass, quartz, organic polymer, other suitable materials or combinations thereof.It should be noted that If substrate selects conductive material, an insulating layer need to be formed on the substrate before the component that substrate carries thin film transistor (TFT) (not shown go out), in order to avoid the problem of short circuit occurs between substrate and the component of thin film transistor (TFT).
Further, for mechanical property, substrate can be rigid substrates or flexible base plate.The material of rigid substrates can Selected from glass, quartz, conductive material, metal, wafer, other suitable materials or combinations thereof.The material of flexible base plate can be selected from Ultra-thin glass, organic polymer (such as plastics), other suitable materials or combinations thereof.
Thin film transistor (TFT) (TFT) is formed on the substrate, wherein thin film transistor (TFT) includes the grid layer stacked gradually, grid Insulating layer, active layer, ohmic contact layer and Source and drain metal level.
S2, the surface coating photoresist for deviating from the ohmic contact layer in the Source and drain metal level, and pass through the first light shield The photoresist is exposed and is developed, to form the photoresist layer, wherein the photoresist has first area and the Two regions, the first area cover the thin film transistor (TFT), the second area exposure thin film transistor (TFT);
In this step, the surface coating photoresist of ohmic contact layer is deviated from Source and drain metal level, and passes through the first light shield Photoresist is exposed and is developed, to form photoresist layer, wherein photoresist layer has first area and second area, the One region overlay thin film transistor (TFT), second area exposed film transistor.Wherein, the first area of photoresist layer is for protecting it The structure of the thin film transistor (TFT) of covering is not etched.
Further, photoresist layer is formed in the surface that Source and drain metal level deviates from ohmic contact layer.Wherein, photoresist layer is adopted With photoresist prepared by (Photo Resin, PR), i.e., photoresist is coated on to the surface of Source and drain metal level, to form photoresist layer, Above-mentioned photoresist includes phenolic resin, emulsion, solvent and portions additive etc..
Before being coated with photoresist, the surface of Source and drain metal level is cleaned and dried, to guarantee Source and drain metal level Surface cleanliness, thus guarantee photoresist be coated with when, do not have foreign matter and be attached on substrate, so that the subsequent etching moment It loses liquid and penetrates into etching, metal wiring is caused to break.
Further, it is exposed and develops by photoresist of first light shield to coating, specifically: it is saturating by ultraviolet light It crosses the first light shield and is radiated on photoresist layer and carry out exposure-processed, and developed after exposure-processed using alkaline-based developer, And form photoresist layer.And the structure based on the first light shield, photoresist layer have photographic department and not photosensitive during exposure Portion, when alkaline-based developer is sprayed on photoresist layer, the photographic department of photoresist layer is soluble in alkaline-based developer, to form second The photoresist layer of the pattern in region, i.e. second area is removed and exposes the thin film transistor (TFT) in the region, photoresist layer it is photosensitive Portion is insoluble in alkaline-based developer, so that the pattern for forming first area covers the thin film transistor (TFT) in the region.
Further, the shape of the first area of photoresist layer is U-shaped.Certainly, in other embodiments, it is based on the first light The shape of the structure of cover, the first area of photoresist layer can also be other shapes, and there is no restriction herein.
After photoresist layer forms patterning, cleaning and rear baking processing are carried out, so that the patterning of photoresist layer has There is higher adherence, to reinforce the corrosion resistance of the thin film transistor (TFT) of photoresist layer overlay area.
S3, Source and drain metal level, ohmic contact layer and the active layer of second area exposure are successively carried out for the first time After wet etching and first time dry etching, pre-processed by photoresist layer of the oxygen to the first area, wherein institute The concentration for stating oxygen is 4000sccm~5000sccm.
In this step, the is successively carried out to Source and drain metal level, ohmic contact layer and the active layer of second area exposure After wet etching and first time dry etching, pre-processed by photoresist layer of the oxygen to first area, wherein oxygen The concentration of gas is 4000sccm~5000sccm.
Wherein, first time wet etching is carried out to the Source and drain metal level of second area exposure, so that removal second area is sudden and violent The Source and drain metal level of dew, and due to being covered with photoresist layer above the Source and drain metal level of first area, i.e., in first time wet process When etching, which can be protected Source and drain metal level, avoid being etched away.
Further, first time wet etching carries out wet etching, the first etching to second area using the first etching liquid Liquid includes acetic acid (CH3COOH), nitric acid (HNO3) and phosphoric acid (H3PO4) mixed liquor, phosphoric acid in the first etching liquid, acetic acid and The ratio of nitric acid is 70:10:5.5.Wherein, acetic acid plays the role of buffer, for adjusting the concentration of the first etching liquid.
Specifically, the material of Source and drain metal level is aluminium (Al).That is first time wet etching performs etching aluminium, changes It is as follows to learn reaction equation:
4Al+6HNO3→2Al2O3+6NO3+3H2↑,
Al2O3+2H3PO4→2Al(PO4)+3H2O;
By above-mentioned reaction equation it is found that the metal that nitric acid is used to contain in the Source and drain metal level of second area exposure aoxidizes For metal oxide, the metal oxide that phosphoric acid is used to contain in the Source and drain metal level of second area exposure is dissolved, that is, is used First etching liquid can completely remove the Source and drain metal level of second area exposure.
Further, it is lost by ohmic contact layer and active layer of the first time dry etching to second area exposure It carves, to remove ohmic contact layer and active layer.First time dry etching is using the mixed gas of sulfur hexafluoride and chlorine to the Two regions exposure ohmic contact layer and active layer perform etching, with remove the second area exposure ohmic contact layer and Active layer.Wherein, the concentration ratio of sulfur hexafluoride and chlorine is 1:5 in above-mentioned mixed gas.
Further, after carrying out first time wet etching and first time dry etching, by oxygen to first area Photoresist layer pre-processed, wherein pre-process for by oxygen to photoresist layer carry out calcination, that is, reduce the photoresist layer Thickness, so as to subsequent etching technics.Specifically, the photoresist layer of first area is U-shaped structure, is passing through oxygen to first After the photoresist layer in region is pre-processed, the bottom of the photoresist layer of first area is removed, and exposure Source and drain metal level.
After the bottom of the photoresist layer of first area is removed, the surface of remaining oxygen and exposure Source and drain metal level In conjunction with, and generate metal oxide (as shown in the figure).
Optionally, the concentration of the oxygen is 4000sccm~5000sccm.With alkalinity after photoresist layer is exposed Developer solution develops, since the concentration of alkaline-based developer is not easy to control, i.e., so that the thickness of the first area bottom of photoresist layer Degree is not easy to control, when the thickness of the first area bottom of photoresist layer is smaller, pre-processes to first area, i.e. reduction oxygen The concentration of gas is to 4000sccm~5000sccm, i.e., after mixed gas penetrates first area, it is possible to reduce oxygen and first The surface of the Source and drain metal level of exposure is reacted at region, to reduce the quantity of metal oxide, avoids metal oxide Short circuit problem caused by excessively, to improve display performance.
In embodiments herein, the manufacturing method of thin film transistor (TFT) by the way that thin film transistor (TFT) is formed on the substrate, In, the thin film transistor (TFT) includes the grid layer stacked gradually, gate insulating layer, active layer, ohmic contact layer and source and drain gold Belong to layer;Deviate from the surface coating photoresist of the ohmic contact layer in the Source and drain metal level, and by the first light shield to described Photoresist is exposed and develops, to form the photoresist layer, wherein the photoresist layer has first area and the secondth area Domain, the first area cover the thin film transistor (TFT), the second area exposure thin film transistor (TFT);To secondth area Source and drain metal level, ohmic contact layer and the active layer of domain exposure successively carry out first time wet etching and first time dry etching Afterwards, pre-processed by photoresist layer of the oxygen to the first area, wherein the concentration of the oxygen be 4000sccm~ 5000sccm.The surface that technical solution provided by the present application can reduce the Source and drain metal level at oxygen and first area carries out anti- Answer, to reduce the quantity of metal oxide, avoid metal oxide excessive and caused by short circuit problem, to improve display Energy.
Based on the above embodiment, as shown in Fig. 2, including: the step of thin film transistor (TFT) is formed on the substrate in S1
S11, it is sequentially depositing the first metal material, gate insulating layer material, active layer material, ohmic contact layer on substrate Material and the second metal material;
S12, pass through the second light shield to first metal material, gate insulating layer material, active layer material, Ohmic contact Layer material and the second metal material are exposed and develop, to form thin film transistor (TFT), wherein the thin film transistor (TFT) includes Grid layer, gate insulating layer, active layer, ohmic contact layer and Source and drain metal level.
In one embodiment, a substrate is provided, which includes but is not limited to use glass substrate etc., and substrate is light transmission base Plate, the material of transparent substrates can be selected from glass, quartz, organic polymer, other suitable materials or combinations thereof.It should be noted that If substrate selects conductive material, an insulating layer need to be formed on the substrate before the component that substrate carries thin film transistor (TFT) (not shown), in order to avoid the problem of short circuit occurs between substrate and the component of thin film transistor (TFT).
For mechanical property, substrate can be rigid substrates or flexible base plate.The material of rigid substrates can be selected from glass, Quartz, conductive material, metal, wafer, other suitable materials or combinations thereof.The material of flexible base plate can be selected from ultra-thin glass, Organic polymer (such as plastics), other suitable materials or combinations thereof.
It is sequentially depositing the first metal material, gate insulating layer material, active layer material, Ohmic contact layer material on substrate And second metal material.
Wherein, the first metal material and the second metal material are aluminium (Al), are existed certainly, in other embodiments, first Metal material and the second metal material can also be other materials, such as: copper material (Cu) etc., there is no restriction in this application.
By the second light shield to the first metal material, gate insulating layer material, active layer material, Ohmic contact layer material with And second metal material be exposed and develop, to form thin film transistor (TFT), wherein thin film transistor (TFT) includes grid layer, grid Insulating layer, active layer, ohmic contact layer and Source and drain metal level.A thin film transistor (TFT) is formed by the second light shield together Structure.
Based on two above-mentioned embodiments, as shown in figure 3, the manufacturing method of thin film transistor (TFT) provided by the present application, is also wrapped It includes:
S4, second of wet etching is carried out by Source and drain metal level of second etching liquid to first area exposure, with Form source electrode and drain electrode, wherein second etching liquid includes the mixed solution of acetic acid, nitric acid and phosphoric acid;
S5, second of dry etching is carried out to the ohmic contact layer exposure of the first area, to form channel region, In, second of dry etching uses the mixed gas of sulfur hexafluoride and chlorine.
In one embodiment, due in the S3 step, the bottom of the first area of photoresist layer by oxygen calcination by Removal, and exposure Source and drain metal level and oxygen react the metal oxide generated with Source and drain metal level surface.Passed through for the second quarter It loses liquid and second of wet etching is carried out to the Source and drain metal level of first area, to form source electrode and drain electrode, i.e., to exposed Source and drain metal level performs etching, and to remove the Source and drain metal level in the region, forms source electrode and drain electrode.
Wherein, second etching liquid includes the mixed solution of acetic acid, nitric acid and phosphoric acid, and phosphoric acid in the second etching liquid, The ratio of acetic acid and nitric acid is 70:10:5.5.Wherein, acetic acid plays the role of buffer, for adjusting the second etching liquid Concentration.
Specifically, the material of Source and drain metal level is aluminium (Al).That is second of wet etching aoxidizes aluminium and metal Object (Al2O3) perform etching, chemical equation is as follows:
4Al+6HNO3→2Al2O3+6NO3+3H2↑,
Al2O3+2H3PO4→2Al(PO4)+3H2O;
By above-mentioned reaction equation it is found that the metal that nitric acid is used to contain in the Source and drain metal level of first area exposure aoxidizes For metal oxide, phosphoric acid is used for the metal oxide and remaining gold that will contain in the Source and drain metal level of first area exposure Belong to oxide dissolution, i.e., the Source and drain metal level and remaining gold that first area exposes can be completely removed using the second etching liquid Belong to oxide.
Further, after carrying out second of wet etching to the Source and drain metal level of first area exposure, exposure ohm Contact layer carries out second of dry etching to the ohmic contact layer of first area exposure, to form channel region, wherein second Secondary dry etching uses the mixed gas of sulfur hexafluoride and chlorine to remove the ohmic contact layer of first area exposure.Wherein, The concentration ratio of sulfur hexafluoride and chlorine is 1:5 in above-mentioned mixed gas.
It is understood that in second of dry etching, it may be fast due to etching speed, there are no complete for mixed gas It totally disappeared and consume, i.e., mixed gas can be reacted with the active layer below ohmic contact layer, and carry out partial etching to active layer.
Based on the above embodiments, as shown in figure 4, after S5 step, further includes:
S6, the removing first area, and exposure institute's source electrode and the drain electrode;
S7, deposit passivation layer material is distinguished away from the surface of the ohmic contact layer in the source electrode and the drain electrode Material;
S8, the passivation material is exposed and is developed by third light shield, to form the first passivation layer and second Passivation layer, wherein first passivation layer formation is in the top of the source electrode, and second passivation layer formation is in the electric leakage The top of pole.
In one embodiment, after carrying out secondary wet process etching and secondary dry etching to thin film transistor (TFT), removing first Region, and exposure Source and drain metal level and channel region, that is, remove remaining photoresist layer, and exposure source electrode, drain electrode and Channel region.
Further, deposit passivation layer material is distinguished away from the surface of ohmic contact layer in source electrode and drain electrode, and lead to Passivation material is exposed and is developed with third light shield, to form the first passivation layer and the second passivation layer, wherein first is blunt Change the top that layer is formed in the source electrode, second passivation layer formation is in the top of the drain electrode.Wherein, the first passivation Layer and the second passivation layer are covered on thin film transistor (TFT), and are protected to thin film transistor (TFT);First passivation layer formation Yu Yuan electricity The top of pole, the second passivation layer formation is in the top of drain electrode.
Further, third passivation layer is additionally provided between the first passivation layer and the second passivation layer, third passivation layer is covered in On channel region, so that the first passivation layer, third passivation layer and the second passivation layer are continuous structure on thin film transistor (TFT).
Based on the above embodiments, as shown in figure 5, after S8 step, further includes:
S9, the surface deposited metal film for deviating from the Source and drain metal level in second passivation layer, wherein described second There is the contact hole of the exposure drain electrode on passivation layer;
S10, the metallic film is exposed and is developed by the 4th light shield, to form pixel electrode layer, wherein institute Pixel electrode layer is stated to connect by the contact hole with the drain electrode.
In one embodiment, the surface deposited metal film of Source and drain metal level is deviated from the second passivation layer, wherein second is blunt Change the contact hole on layer with exposure drain electrode;Metallic film is conductive film.Metallic film is exposed by the 4th light shield Light simultaneously develops, to form pixel electrode layer, wherein pixel electrode layer is connect by contact hole with drain electrode.
As shown in figs. 1 to 6, the application also provides a kind of substrate.
In one embodiment, substrate includes manufacturer's legal system of substrate 1 and the thin film transistor (TFT) as described in above-described embodiment The thin film transistor (TFT) obtained.Specifically, as shown in fig. 6, the substrate include substrate 1, the film crystal that is formed on the substrate 1 Pipe, the thin film transistor (TFT) include the grid layer 2 stacked gradually, gate insulating layer 3, active layer 4, ohmic contact layer 5, source and drain gold Belong to layer 6, passivation layer 7 and pixel electrode layer 8.
In one embodiment, Source and drain metal level 6 includes source electrode 61 and drain electrode 62, and passivation layer 7 includes the first passivation layer 71 and second passivation layer 72, the first passivation layer 71 be formed in the top of source electrode 61, the second passivation layer 72 is formed in drain electrode 62 Top;There is the contact hole (being not marked in figure) of exposure drain electrode, pixel electrode layer 8 passes through contact hole on second passivation layer 72 It is connect with drain electrode 62.
In one embodiment, a channel region, passivation layer 7 are formed between the source electrode 61 on thin film transistor (TFT) and drain electrode 62 It further include third passivation layer 73, third passivation layer 73 is covered on the channel region.First passivation layer 71, the second passivation layer 72 and Three passivation layers 73 are continuous structure on thin film transistor (TFT), and are made up of one of light shield, and passivation layer 7 is covered completely It is placed on thin film transistor (TFT), with protection cap thin film transistor (TFT).
By the thin film transistor (TFT) on substrate in this present embodiment referring to the implementation of the manufacturing method of above-mentioned thin film transistor (TFT) Example is made, i.e. all technologies of the embodiment of manufacturing method of the thin film transistor (TFT) in the present embodiment with above-mentioned thin film transistor (TFT) Feature and technical effect are no longer repeated herein referring in particular to above-described embodiment.
As shown in Fig. 1~7, the application also provides a kind of display device.
In one embodiment, as shown in fig. 7, display device include substrate 100, color membrane substrates 200 and be set to substrate 100 Layer of liquid crystal molecule 300 between color membrane substrates 200.
Optionally, substrate includes thin made from the manufacturing method of substrate 1 and the thin film transistor (TFT) as described in above-described embodiment Film transistor.Specifically, as shown in fig. 6, the substrate 100 includes substrate 1, the thin film transistor (TFT) being formed on the substrate 1, The thin film transistor (TFT) includes the grid layer 2 stacked gradually, gate insulating layer 3, active layer 4, ohmic contact layer 5, source and drain metal Layer 6, passivation layer 7 and pixel electrode layer 8.
In one embodiment, Source and drain metal level 6 includes source electrode 61 and drain electrode 62, and passivation layer 7 includes the first passivation layer 71 and second passivation layer 72, the first passivation layer 71 be formed in the top of source electrode 61, the second passivation layer 72 is formed in drain electrode 62 Top;There is the contact hole (being not marked in figure) of exposure drain electrode, pixel electrode layer 8 passes through contact hole on second passivation layer 72 It is connect with drain electrode 62.
In one embodiment, a channel region, passivation layer 7 are formed between the source electrode 61 on thin film transistor (TFT) and drain electrode 62 It further include third passivation layer 73, third passivation layer 73 is covered on the channel region.First passivation layer 71, the second passivation layer 72 and Three passivation layers 73 are continuous structure on thin film transistor (TFT), and are made up of one of light shield, and passivation layer 7 is covered completely It is placed on thin film transistor (TFT), with protection cap thin film transistor (TFT).
By the substrate that display device in this present embodiment includes in above-described embodiment, i.e. display device in the present embodiment Substrate in above-described embodiment, and the thin film transistor (TFT) on substrate is referring to the embodiment system of the manufacturing method of above-mentioned thin film transistor (TFT) It obtains, i.e. all technical characteristics of the embodiment of manufacturing method of the thin film transistor (TFT) in the present embodiment with above-mentioned thin film transistor (TFT) And technical effect is no longer repeated herein referring in particular to above-described embodiment.
The foregoing is merely the alternative embodiments of the application, are not intended to limit the scope of the patents of the application, all at this Under the design of application, using equivalent transformation made by present specification and accompanying drawing content, or directly/it is used in other phases indirectly The technical field of pass is included in the scope of patent protection of the application.

Claims (10)

1. a kind of manufacturing method of thin film transistor (TFT), which is characterized in that the manufacturing method of the thin film transistor (TFT) includes:
Thin film transistor (TFT) is formed on the substrate, wherein the thin film transistor (TFT) includes the grid layer stacked gradually, gate insulator Layer, active layer, ohmic contact layer and Source and drain metal level;
Deviate from the surface coating photoresist of the ohmic contact layer in the Source and drain metal level, and by the first light shield to the light Photoresist is exposed and develops, to form the photoresist layer, wherein the photoresist layer has first area and the secondth area Domain, the first area cover the thin film transistor (TFT), the second area exposure thin film transistor (TFT);And
First time wet etching is successively carried out to Source and drain metal level, ohmic contact layer and the active layer of second area exposure After first time dry etching, pre-processed by photoresist layer of the oxygen to the first area, wherein the oxygen Concentration is 4000sccm~5000sccm.
2. the manufacturing method of thin film transistor (TFT) according to claim 1, which is characterized in that the first time wet etching is adopted With the first etching liquid, wherein first etching liquid includes the mixed liquor of acetic acid, nitric acid and phosphoric acid.
3. the manufacturing method of thin film transistor (TFT) according to claim 1, which is characterized in that the first time dry etching is adopted With the mixed gas of sulfur hexafluoride and oxygen.
4. the manufacturing method of thin film transistor (TFT) according to any one of claims 1 to 3, which is characterized in that described to serve as a contrast The step of formation thin film transistor (TFT), includes: on bottom
Be sequentially depositing on substrate the first metal material, gate insulating layer material, active layer material, Ohmic contact layer material and Second metal material;And
By the second light shield to first metal material, gate insulating layer material, active layer material, Ohmic contact layer material with And second metal material be exposed and develop, to form thin film transistor (TFT), wherein the thin film transistor (TFT) includes grid layer, grid Pole insulating layer, active layer, ohmic contact layer and Source and drain metal level.
5. the manufacturing method of thin film transistor (TFT) according to claim 4, which is characterized in that described sudden and violent to the second area After Source and drain metal level, ohmic contact layer and the active layer of dew successively carry out first time wet etching and first time dry etching, After carrying out pretreated step to the first area by oxygen, further includes:
Second of wet etching is carried out by Source and drain metal level of second etching liquid to first area exposure, to form source electricity Pole and drain electrode, wherein second etching liquid includes the mixed solution of acetic acid, nitric acid and phosphoric acid;And
Second of dry etching is carried out to the ohmic contact layer of first area exposure, to form channel region, wherein described the Secondary dry etching uses the mixed gas of sulfur hexafluoride and chlorine.
6. the manufacturing method of thin film transistor (TFT) according to claim 5, which is characterized in that described sudden and violent to the first area The ohmic contact layer of dew carries out second of dry etching, the step of to form channel region after, further includes:
Remove the first area, and the exposure source electrode and the drain electrode;
Deposit passivation layer material is distinguished away from the surface of the ohmic contact layer in the source electrode and the drain electrode;And
The passivation material is exposed and is developed by third light shield, to form the first passivation layer and the second passivation layer, Wherein, first passivation layer formation is in the top of the source electrode, and second passivation layer formation is in the upper of the drain electrode Side.
7. the manufacturing method of thin film transistor (TFT) according to claim 6, which is characterized in that it is described by third light shield to institute It states passivation material to be exposed and develop, after the step of the first passivation layer of formation and the second passivation layer, further includes:
Deviate from the surface deposited metal film of the Source and drain metal level in second passivation layer, wherein second passivation layer The upper contact hole with the exposure drain electrode;And
The metallic film is exposed and is developed by the 4th light shield, to form pixel electrode layer, wherein the pixel electricity Pole layer is connect by the contact hole with the drain electrode.
8. a kind of substrate, which is characterized in that the substrate includes substrate and as described in 1~7 any one of the claims Thin film transistor (TFT) manufacturing method made from thin film transistor (TFT):
The thin film transistor (TFT) is formed on the substrate, and the thin film transistor (TFT) includes that the grid layer stacked gradually, grid are exhausted Edge layer, active layer, ohmic contact layer, Source and drain metal level, passivation layer and pixel electrode layer.
9. substrate according to claim 8, which is characterized in that the Source and drain metal level includes source electrode and drain electrode, institute Stating passivation layer includes the first passivation layer and the second passivation layer, and first passivation layer formation is described in the top of the source electrode Second passivation layer formation is in the top of the drain electrode;
There is the contact hole of the exposure drain electrode on second passivation layer, the pixel electrode layer by the contact hole with The drain electrode connection.
10. a kind of display device, which is characterized in that the display device include substrate, color membrane substrates and be set to the substrate Layer of liquid crystal molecule between the color membrane substrates;
The substrate includes the manufacturing method of substrate and the thin film transistor (TFT) as described in 1~7 any one of the claims Thin film transistor (TFT) obtained:
The thin film transistor (TFT) is formed on the substrate, and the thin film transistor (TFT) includes that the grid layer stacked gradually, grid are exhausted Edge layer, active layer, ohmic contact layer, Source and drain metal level, passivation layer and pixel electrode layer.
CN201910508215.7A 2019-06-12 2019-06-12 Manufacturing method, substrate and the display device of thin film transistor (TFT) Pending CN110364440A (en)

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