CN110335803B - Straightening device for bulb pins - Google Patents
Straightening device for bulb pins Download PDFInfo
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- CN110335803B CN110335803B CN201910691051.6A CN201910691051A CN110335803B CN 110335803 B CN110335803 B CN 110335803B CN 201910691051 A CN201910691051 A CN 201910691051A CN 110335803 B CN110335803 B CN 110335803B
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- fixedly connected
- plate
- bulb
- servo motor
- movable
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/342—Sorting according to other particular properties according to optical properties, e.g. colour
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01K—ELECTRIC INCANDESCENT LAMPS
- H01K3/00—Apparatus or processes adapted to the manufacture, installing, removal, or maintenance of incandescent lamps or parts thereof
- H01K3/28—Machines having sequentially arranged operating stations
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- Manufacturing & Machinery (AREA)
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Abstract
The invention discloses a straightening device for bulb pins, which comprises a movable rack, wherein a bearing bottom plate is arranged at the top end outside the movable rack, supporting rods are fixedly connected to two sides outside the movable rack, the operation of a servo electric cylinder is controlled by a second PLC according to the arrangement direction of two pins of a bulb monitored by a scanning monitor, so that the abnormally arranged bulb is pushed into a second separation plate, then a pressure sensing plate senses a pressure signal, so that the first PLC controls the operation of a second servo motor, a gear disc at one side of the second servo motor drives a movable support plate above the second servo motor to move, a new bulb can be continuously received, the directions of two pins of the bulb between the same separation plates are consistent after the straightening is finished, and the automatic production is realized, the mechanism adopted by the device is simple in structure, high in efficiency and easy to maintain, the workload of workers can be reduced, and the operating efficiency of bulb production is greatly improved.
Description
The technical field is as follows:
the invention belongs to the technical field of bulb production equipment, and particularly relates to a straightening device for bulb pins.
Background art:
in the production process of bulbs, two thin straight rod-shaped pins are led at a soldering position of some bulbs, one long straight rod-shaped pin is long and the other short rod-shaped pin is parallel to each other, the two pins are required to be bent into different shapes respectively in processing engineering, but all bulbs are required to be arranged and arranged into the same direction after one long rod-shaped pin and one short rod-shaped pin are arranged and arranged, however, the positions where the bulbs are arranged are manually rotated in the existing production technology, and then one long rod-shaped pin and one short rod-shaped pin of semi-finished bulbs are automatically arranged and arranged into the same direction.
The invention content is as follows:
the present invention is directed to provide a device for straightening out the pins of a light bulb to solve the above problems.
In order to solve the above problems, the present invention provides a technical solution:
a straightening device for bulb pins comprises a moving rack, wherein a bearing bottom plate is arranged at the outer top end of the moving rack, supporting rods are fixedly connected to the outer two sides of the moving rack, one ends of the supporting rods, which are close to the moving rack, are connected with high-strength welding bolts, one ends of the supporting rods, which are close to the moving rack, are fixedly connected with the moving rack through the high-strength welding bolts, an extension support plate is fixedly connected between the ends of the supporting rods, which are far away from the moving rack, the upper end of the extension support plate is connected with a motor cabin, the motor cabin is of an inner hollow structure, a second fixed block is arranged at the bottom in the motor cabin, a second servo motor is fixedly connected to the upper end of the second fixed block, a first PLC controller is connected to the outer side of the second servo motor, a gear plate is connected to the output end of one side of the second servo motor, and a linear guide rail parallel to the extension support plate is arranged on the upper side of the outer surface of the motor cabin, the motor is characterized in that a movable carrier plate is arranged between the linear guide rails and above the motor bin, two ends of the movable carrier plate are connected with sliding blocks, one end, far away from the movable carrier plate, of each sliding block is connected with the linear guide rail, the movable carrier plate is connected with the linear guide rails in a sliding mode through the sliding blocks, and a fixed rack is fixedly connected to the bottom end of the movable carrier plate.
Preferably, a plurality of second separation plates perpendicular to the movable carrier plate are uniformly and fixedly connected to the outer top end of the movable carrier plate, a pressure sensing plate is arranged below the second separation plate and in the movable carrier plate, the area of the pressure sensing plate is consistent with that of the movable carrier plate, the fixed rack is meshed with the gear disc to be connected, one side of the bottom end of the bearing bottom plate is fixedly connected with a first fixed block, a first servo motor is fixedly connected below the first fixed block, a driven wheel is arranged on one side of the upper end of the bearing bottom plate, a driving wheel is arranged on the other side, away from the driven wheel, of the upper end of the bearing bottom plate, a material conveying belt is connected between the driven wheel and the driving wheel, a plurality of first separation plates are uniformly arranged on the surface of the material conveying belt, a triangular belt is connected between the output end of the first servo motor and the driving wheel, and the output end of the first servo motor is connected with the driving wheel through the triangular belt in a transmission manner, the middle of the material conveying belt is provided with a fixing frame on the bearing bottom plate, and the material conveying belt transversely penetrates through the fixing frame.
As preferred, the top is equipped with the scanning monitor in the mount, scanning monitor one side and bottom are equipped with No. two PLC controllers in the mount, fixedly connected with cylinder mount on the mount lateral wall, the servo electronic jar of cylinder mount one end fixedly connected with, the output that the servo electronic jar was kept away from in cylinder mount one side is connected with electronic jar piston rod, the one end that keeps away from in servo electronic jar of electronic jar piston rod is connected with the sponge head, just electronic jar piston rod is in material transportation area one side.
Preferably, the distance between each second separation plate and each first separation plate is consistent, and the second separation plates and the first separation plates are located on the same horizontal plane.
Preferably, the scanning monitor is located right above the middle of the material transport belt.
Preferably, the model of the scanning monitor is VAST-XT.
Preferably, the models of the second PLC and the first PLC are FX3U-64MT, and the second PLC is respectively and electrically connected with the scanning monitor and the servo electric cylinder.
Preferably, the type of the pressure sensing plate is ZCY628, and the second servo motor and the pressure sensing plate are respectively electrically connected with the first PLC controller.
The invention has the beneficial effects that: the invention relates to a straightening device for bulb pins, which is characterized in that a plurality of partition plates are arranged above a material conveying belt and above a movable support plate, a second PLC controller controls the operation of a servo electric cylinder according to the arrangement direction of two pins of a bulb monitored by a scanning monitor, so that the abnormally arranged bulb is pushed into the second partition plate, then a pressure sensing plate senses a pressure signal, so that the first PLC controller controls the operation of a second servo motor, a gear disc at one side of the second servo motor operates to drive the movable support plate above the second servo motor to move, so that a new bulb can be continuously received, the directions of two pins of the bulb between the same partition plates are consistent after finishing, and automatic production is realized. Greatly improving the operating efficiency of bulb production.
Description of the drawings:
for ease of illustration, the invention is described in detail by the following detailed description and the accompanying drawings.
FIG. 1 is a schematic front view of the present invention;
FIG. 2 is a schematic side view of the present invention;
FIG. 3 is an enlarged schematic view of the invention at A;
fig. 4 is a schematic view of a movable carrier structure according to the present invention.
In the figure: 1. moving the frame; 2. a load floor; 3. a support bar; 4. welding the bolt with high strength; 5. extending the carrier plate; 6. a driven wheel; 7. a driving wheel; 8. a first fixed block; 9. a first servo motor; 10. a V-belt; 11. a material conveyor belt; 12. a first divider plate; 13. a fixed mount; 14. a motor compartment; 15. a second servo motor; 16. a gear plate; 17. a first PLC controller; 18. a linear guide rail; 19. a movable carrier plate; 20. a slider; 21. a second divider plate; 22. fixing a rack; 23. a cylinder fixing frame; 24. a servo electric cylinder; 25. an electric cylinder piston rod; 26. a sponge head; 27. scanning a monitor; 28. a second fixed block; 29. a pressure sensing plate; 30. and a second PLC controller.
The specific implementation mode is as follows:
as shown in fig. 1 to 4, the following technical solutions are adopted in the present embodiment: a straightening device for bulb pins comprises a moving rack 1, wherein a bearing bottom plate 2 is arranged at the outer top end of the moving rack 1, supporting rods 3 are fixedly connected to the outer two sides of the moving rack 1, one ends, close to the moving rack 1, of the supporting rods 3 are connected with high-strength welding bolts 4, one ends, close to the moving rack 1, of the supporting rods 3 are fixedly connected with the moving rack 1 through the high-strength welding bolts 4, an extension support plate 5 is fixedly connected between one ends, far away from the moving rack 1, of the supporting rods 3, the upper end of the extension support plate 5 is connected with a motor bin 14, the motor bin 14 is of an inner hollow structure, a second fixing block 28 is arranged at the bottom of the motor bin 14, a second servo motor 15 is fixedly connected to the upper end of the second fixing block 28, a first PLC (programmable logic controller) 17 is connected to the outer side of the second servo motor 15, and a gear disc 16 is connected to the output end of one side of the second servo motor 15, the upper side of the outer surface of the motor bin 14 is provided with linear guide rails 18 parallel to the extension carrier plate 5, a movable carrier plate 19 is arranged between the linear guide rails 18 and above the motor bin 14, two ends of the movable carrier plate 19 are both connected with sliding blocks 20, one end of each sliding block 20, which is far away from the movable carrier plate 19, is connected with the linear guide rails 18, the movable carrier plate 19 is in sliding connection with the linear guide rails 18 through the sliding blocks 20, and the bottom end of the movable carrier plate 19 is fixedly connected with a fixed rack 22.
Wherein, the outer top end of the movable carrier plate 19 is uniformly and fixedly connected with a plurality of second separation plates 21 which are mutually vertical to the movable carrier plate 19, a pressure sensing plate 29 is arranged below the second separation plate 21 and in the movable carrier plate 19, the area of the pressure sensing plate 29 is consistent with that of the movable carrier plate 19, the fixed rack 22 is meshed with the gear disc 16, one side of the bottom end of the bearing bottom plate 2 is fixedly connected with a first fixed block 8, a first servo motor 9 is fixedly connected below the first fixed block 8, one side of the upper end of the bearing bottom plate 2 is provided with a driven wheel 6, the other side of the upper end of the bearing bottom plate 2, which is far away from the driven wheel 6, is provided with a driving wheel 7, a material conveying belt 11 is connected between the driven wheel 6 and the driving wheel 7, the surface of the material conveying belt 11 is uniformly provided with a plurality of first separation plates 12, and a triangle belt 10 is connected between the output end of the first servo motor 9 and the driving wheel 7, the output end of the first servo motor 9 is in transmission connection with the driving wheel 7 through a triangular belt 10, a fixing frame 13 is arranged in the middle of the material conveying belt 11 and on the bearing bottom plate 2, and the material conveying belt 11 transversely penetrates through the inside of the fixing frame 13.
Wherein, the top is equipped with scanning monitor 27 in the mount 13, scanning monitor 27 one side and bottom are equipped with No. two PLC controllers 30 in mount 13, fixedly connected with cylinder mount 23 on the 13 lateral walls of mount, 23 one end fixedly connected with servo electronic jar 24 of cylinder mount, the output that servo electronic jar 24 kept away from in cylinder mount 23 one side is connected with electronic jar piston rod 25, the one end that electronic jar piston rod 25 kept away from in servo electronic jar 24 is connected with sponge head 26, just electronic jar piston rod 25 is in material transport area 11 one side.
The distance between each second partition plate 21 and each first partition plate 12 is consistent, and the second partition plate 21 and the first partition plate 12 are located on the same horizontal plane.
Wherein, the scanning monitor 27 is positioned above the middle of the material conveying belt 11, has wide visual field and large monitoring area, and avoids scanning blind areas.
Wherein the model of the scanning monitor 27 is VAST-XT.
The models of the second PLC controller 30 and the first PLC controller 17 are FX3U-64MT, and the second PLC controller 30 is electrically connected to the scanning monitor 27 and the servo electric cylinder 24, respectively.
Wherein, the model of pressure-sensitive board 29 is ZCY628, just No. two servo motor 15 and pressure-sensitive board 29 respectively with a PLC controller 17 electric connection, the pressure-sensitive board 29 of being convenient for receives pressure signal to control No. two servo motor 15's start.
Specifically, the method comprises the following steps: when the invention is used, a semi-finished product of a bulb continuously enters between the first separation plates 12 on the material conveying belt 11, a small quantity of bulbs with two abnormal pins are scanned by the scanning monitor 27 in the conveying process, the scanning monitor 27 transmits signals to the second PLC 30, the second PLC 30 controls the electric cylinder piston rod 25 on the servo electric cylinder 24 to operate, so that the abnormally placed bulbs are pushed into the second separation plates 21, then the pressure sensing plate 29 senses pressure signals, so that the second PLC 17 controls the operation of the second servo motor 15, the gear disc 16 on one side of the second servo motor 15 operates to drive the movable support plate 19 above the second servo motor to move, so that new bulbs can be continuously received, the directions of the two pins of the bulbs between the same separation plates are consistent after finishing, and automatic production is realized, the mechanism adopted by the invention has a simple structure, high efficiency, easy maintenance and repair, reduced workload of workers and greatly improved operating efficiency of bulb production.
While there have been shown and described what are at present considered to be the fundamental principles of the invention and its essential features and advantages, it will be understood by those skilled in the art that the invention is not limited by the embodiments described above, which are merely illustrative of the principles of the invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the invention as defined by the appended claims and their equivalents.
Claims (6)
1. A straightening device for bulb pins comprises a movable rack (1) and is characterized in that a bearing bottom plate (2) is arranged at the outer top end of the movable rack (1), supporting rods (3) are fixedly connected to the outer two sides of the movable rack (1), one ends, close to the movable rack (1), of the supporting rods (3) are connected with high-strength welding bolts (4), one ends, close to the movable rack (1), of the supporting rods (3) are fixedly connected with the movable rack (1) through the high-strength welding bolts (4), extension support plates (5) are fixedly connected between the ends, far away from the movable rack (1), of the supporting rods (3), a motor bin (14) is connected to the upper ends of the extension support plates (5), the motor bin (14) is of an inner hollow structure, a second fixing block (28) is arranged at the inner bottom of the motor bin (14), and a second servo motor (15) is fixedly connected to the upper ends of the second fixing block (28), a first PLC (programmable logic controller) (17) is connected to the outer side of the second servo motor (15), a gear disc (16) is connected to the output end of one side of the second servo motor (15), linear guide rails (18) parallel to the extension support plate (5) are arranged on the upper side of the outer surface of the motor cabin (14), movable support plates (19) are arranged between the linear guide rails (18) and above the motor cabin (14), slide blocks (20) are connected to both ends of each movable support plate (19), one ends, far away from the movable support plates (19), of the slide blocks (20) are connected with the linear guide rails (18), the movable support plates (19) are connected with the linear guide rails (18) in a sliding mode through the slide blocks (20), and fixed rack bars (22) are fixedly connected to the bottom ends of the movable support plates (19);
the outer top end of the movable carrier plate (19) is uniformly and fixedly connected with a plurality of second separation plates (21) which are mutually vertical to the movable carrier plate (19), pressure sensing plates (29) are arranged below the second separation plates (21) and in the movable carrier plate (19), the areas of the pressure sensing plates (29) and the movable carrier plate (19) are consistent, the fixed rack (22) is meshed with the gear plate (16) and connected with each other, one side of the bottom end of the bearing bottom plate (2) is fixedly connected with a first fixed block (8), one side of the lower part of the first fixed block (8) is fixedly connected with a first servo motor (9), one side of the upper end of the bearing bottom plate (2) is provided with a driven wheel (6), the other side of the upper end of the bearing bottom plate (2) far away from the driven wheel (6) is provided with a driving wheel (7), and a material conveying belt (11) is connected between the driven wheel (6) and the driving wheel (7), a plurality of first separation plates (12) are uniformly arranged on the surface of the material conveying belt (11), a triangular belt (10) is connected between the output end of the first servo motor (9) and the driving wheel (7), the output end of the first servo motor (9) is in transmission connection with the driving wheel (7) through the triangular belt (10), a fixing frame (13) is arranged in the middle of the material conveying belt (11) and on the bearing bottom plate (2), and the material conveying belt (11) transversely penetrates through the fixing frame (13);
the scanning monitoring device is characterized in that a scanning monitoring instrument (27) is arranged at the top in the fixing frame (13), a second PLC (programmable logic controller) (30) is arranged at one side of the scanning monitoring instrument (27) and at the bottom in the fixing frame (13), a cylinder fixing frame (23) is fixedly connected to one side wall of the fixing frame (13), one end of the cylinder fixing frame (23) is fixedly connected with a servo electric cylinder (24), an output end, away from one side of the cylinder fixing frame (23), of the servo electric cylinder (24) is connected with an electric cylinder piston rod (25), one end, away from the servo electric cylinder (24), of the electric cylinder piston rod (25) is connected with a sponge head (26), and the electric cylinder piston rod (25) is positioned at one side of the material conveying belt (11);
the second PLC controller (30) is respectively electrically connected with the scanning monitor (27) and the servo electric cylinder (24); the second servo motor (15) and the pressure sensing plate (29) are electrically connected with the first PLC controller (17) respectively.
2. The fairing device for the bulb pins of claim 1, wherein: every No. two division board (21) and No. one division board (12) are all unanimous at interval distance each other, just No. two division board (21) and No. one division board (12) all are in same horizontal plane.
3. The fairing device for the bulb pins of claim 1, wherein: the scanning monitor (27) is positioned above the middle of the material conveying belt (11).
4. The fairing device for the bulb pins of claim 1, wherein: the model of the scanning monitor (27) is VAST-XT.
5. The fairing device for the bulb pins of claim 1, wherein: the model of the second PLC (30) and the model of the first PLC (17) are FX3U-64 MT.
6. The fairing device for the bulb pins of claim 1, wherein: the pressure sensing plate (29) is in a model ZCY 628.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910691051.6A CN110335803B (en) | 2019-07-29 | 2019-07-29 | Straightening device for bulb pins |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910691051.6A CN110335803B (en) | 2019-07-29 | 2019-07-29 | Straightening device for bulb pins |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN110335803A CN110335803A (en) | 2019-10-15 |
| CN110335803B true CN110335803B (en) | 2021-12-31 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910691051.6A Active CN110335803B (en) | 2019-07-29 | 2019-07-29 | Straightening device for bulb pins |
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| Country | Link |
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| CN (1) | CN110335803B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111874592B (en) * | 2020-07-28 | 2021-12-14 | 安徽蓝锐电子科技有限公司 | LED lamp bead feeding device |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2406338Y (en) * | 1999-12-30 | 2000-11-15 | 杨锡万 | Integrated bulb-making apparatus |
| CN104538280A (en) * | 2015-01-10 | 2015-04-22 | 常州机电职业技术学院 | Bulb pin straightening device |
| CN206142387U (en) * | 2016-09-06 | 2017-05-03 | 深圳怡化电脑股份有限公司 | Automatic change and put device |
| CN109461643A (en) * | 2018-12-20 | 2019-03-12 | 常州机电职业技术学院 | Semi-finished bulb inversion and pin straightening device |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7322870B2 (en) * | 2003-11-05 | 2008-01-29 | Fridrich Elmer G | Apparatus and process for finishing light source filament tubes and arc tubes |
-
2019
- 2019-07-29 CN CN201910691051.6A patent/CN110335803B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2406338Y (en) * | 1999-12-30 | 2000-11-15 | 杨锡万 | Integrated bulb-making apparatus |
| CN104538280A (en) * | 2015-01-10 | 2015-04-22 | 常州机电职业技术学院 | Bulb pin straightening device |
| CN206142387U (en) * | 2016-09-06 | 2017-05-03 | 深圳怡化电脑股份有限公司 | Automatic change and put device |
| CN109461643A (en) * | 2018-12-20 | 2019-03-12 | 常州机电职业技术学院 | Semi-finished bulb inversion and pin straightening device |
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| Publication number | Publication date |
|---|---|
| CN110335803A (en) | 2019-10-15 |
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| TA01 | Transfer of patent application right |
Effective date of registration: 20211210 Address after: 325200 Room 502, unit 1, building 2, fengjingmingyuan, Anyang street, Ruian City, Wenzhou City, Zhejiang Province Applicant after: Wenzhou Qiyi Furniture Co.,Ltd. Address before: 325100 Dongou Industrial Zone, Oubei street, Yongjia County, Wenzhou City, Zhejiang Province (in Zhejiang Dingpai Industrial Co., Ltd.) Applicant before: YONGJIA NAHAICHUAN TECHNOLOGY Co.,Ltd. |
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