CN114160840A - Automatic assembly line capable of being connected with aluminum profile spraying equipment - Google Patents
Automatic assembly line capable of being connected with aluminum profile spraying equipment Download PDFInfo
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- CN114160840A CN114160840A CN202210027452.3A CN202210027452A CN114160840A CN 114160840 A CN114160840 A CN 114160840A CN 202210027452 A CN202210027452 A CN 202210027452A CN 114160840 A CN114160840 A CN 114160840A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B41/00—Boring or drilling machines or devices specially adapted for particular work; Accessories specially adapted therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q16/00—Equipment for precise positioning of tool or work into particular locations not otherwise provided for
- B23Q16/02—Indexing equipment
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q17/00—Arrangements for observing, indicating or measuring on machine tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q17/00—Arrangements for observing, indicating or measuring on machine tools
- B23Q17/24—Arrangements for observing, indicating or measuring on machine tools using optics or electromagnetic waves
- B23Q17/248—Arrangements for observing, indicating or measuring on machine tools using optics or electromagnetic waves using special electromagnetic means or methods
- B23Q17/249—Arrangements for observing, indicating or measuring on machine tools using optics or electromagnetic waves using special electromagnetic means or methods using image analysis, e.g. for radar, infrared or array camera images
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q5/00—Driving or feeding mechanisms; Control arrangements therefor
- B23Q5/22—Feeding members carrying tools or work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
- B23Q7/003—Cyclically moving conveyors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/26—Devices influencing the relative position or the attitude of articles during transit by conveyors arranging the articles, e.g. varying spacing between individual articles
- B65G47/30—Devices influencing the relative position or the attitude of articles during transit by conveyors arranging the articles, e.g. varying spacing between individual articles during transit by a series of conveyors
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
The invention particularly relates to an automatic assembly line capable of being connected with aluminum profile spraying equipment, and solves the problems of high labor intensity, high labor cost, multiple potential safety hazards and difficulty in ensuring processing efficiency caused by manual operation of feeding, punching and hooking in aluminum profile processing. An automatic assembly line capable of being connected with aluminum profile spraying equipment is characterized in that a jacking feeding mechanism comprises a material storage frame and an I-th jacking mechanism; the bulk material conveying mechanism comprises a transfer frame, a rack, a double-shaft driving motor, a gear, a guide rail and a bulk material horizontal conveying belt; the material arrangement conveying mechanism comprises a material arrangement platform, a material arrangement horizontal conveying belt, a material arrangement roller and a vertical positioning conveying belt; the follow-up punching mechanism comprises a drilling machine and a main horizontal conveying belt; the positioning hook mechanism comprises a II jacking mechanism, a hook horizontal conveyor belt, a hook, a vertical pull rod conveyor belt and a pull rod; the control part comprises a PLC. The invention has high automation degree, greatly reduces the labor intensity in production, reduces the amount of labor used and effectively improves the safety.
Description
Technical Field
The invention relates to the technical field of aluminum profile processing and manufacturing, in particular to an automatic assembly line capable of being connected with aluminum profile spraying equipment.
Background
The aluminum profile processing and manufacturing process needs the working procedures of feeding, punching, hooking, spraying, drying and the like. Wherein, the spraying is an important process in the processing and manufacturing process of the aluminum profile. The existing aluminum profile spraying equipment realizes automation of spraying and drying processes, but the processes of feeding, punching and hooking before spraying are still manually completed.
Practice shows that the existing method for manually operating the feeding, punching and hooking processes has the problems of high labor intensity, high labor cost, multiple potential safety hazards and difficulty in ensuring the processing efficiency in application. Therefore, an automatic assembly line capable of being connected with aluminum profile spraying equipment is needed to be invented, the procedures of feeding, punching and hooking are automatically completed instead of manual work, and the automation and intelligence levels of the procedures before aluminum profile spraying are improved, so that the problems are solved.
Disclosure of Invention
The invention provides an automatic assembly line capable of being connected with aluminum profile spraying equipment, and aims to solve the problems of high labor intensity, high labor cost, multiple potential safety hazards and difficulty in ensuring processing efficiency caused by manual operation of feeding, punching and hooking in aluminum profile processing.
The invention is realized by adopting the following technical scheme:
an automatic assembly line capable of being connected with aluminum profile spraying equipment comprises a main body part and a control part, wherein the main body part comprises a jacking feeding mechanism, a bulk material conveying mechanism, a material arranging and conveying mechanism, a follow-up punching mechanism and a positioning hook mechanism which are sequentially arranged from left to right;
the jacking feeding mechanism comprises a material storage frame which is longitudinally arranged and is provided with an opening at the upper part, a limiting bracket is arranged at the bottom of the material storage frame, and a plurality of jacking mechanisms I which are distributed front and back and of which the jacking parts extend into the inner cavity of the material storage frame are arranged below the material storage frame;
the bulk material conveying mechanism comprises two L-shaped conveying frames which are distributed in the front and back direction, racks are transversely fixed at the opposite end parts of the two conveying frames, a double-shaft driving motor is arranged between the two racks, and a gear meshed with the racks is fixedly assembled on an output shaft of the double-shaft driving motor; the bottom of the transfer frame is transversely provided with two guide rails which are distributed front and back and are in sliding connection with the guide rails, and the top of the transfer frame is transversely provided with two bulk material horizontal conveyor belts which are distributed front and back and are higher than the material storage frame;
the material arranging and conveying mechanism comprises a material arranging platform which is longitudinally arranged, a plurality of material arranging horizontal conveying belts which are distributed front and back and are staggered with the bulk material horizontal conveying belts are transversely arranged on the material arranging platform, the upper conveying surface of the material arranging horizontal conveying belts is flush with the upper conveying surface of the bulk material horizontal conveying belts, and the right end part of the bulk material horizontal conveying belts can extend into the upper part of the material arranging platform; the material arranging platform is fixedly connected with two mounting base plates which are distributed front and back, the upper side of each mounting base plate is fixedly connected with a U-shaped material arranging roller frame, and the U-shaped material arranging roller frame is provided with material arranging rollers which are rotatably connected with the U-shaped material arranging roller frame and are arranged along the left front-right back direction; a vertical positioning conveyor belt is arranged in front of the material arranging platform;
the material distributing roller is a roller with a built-in driving motor.
The follow-up type punching mechanism comprises an operating bracket positioned on the right side of the transfer frame and a mounting box positioned in the left front of the operating bracket and provided with an opening at the upper part, and the material arranging platform and the base of the double-shaft driving motor are fixedly connected to the left end part of the operating bracket; the vertical positioning conveyor belt is arranged on the upper side of the installation box; a drilling machine conveying mechanism which conveys along the left-right direction is arranged in the inner cavity of the installation box, a drilling machine which is positioned outside the installation box is arranged above the drilling machine conveying mechanism, a plurality of main horizontal conveying belts which are distributed front and back and are arranged in a staggered manner with the material arrangement horizontal conveying belts are transversely arranged on the upper side of the operation support, the upper conveying surface of each main horizontal conveying belt is flush with the upper conveying surface of each material arrangement horizontal conveying belt, and the left end part of each main horizontal conveying belt extends into the position above the material arrangement platform; a drill bit of the drilling machine is arranged right above the front main horizontal conveyor belt;
the positioning hook mechanism comprises a second jacking mechanism arranged at the right part of the operating support and a hook conveying frame arranged in front of the operating support, a hook horizontal conveying belt positioned above the operating support is arranged on the hook conveying frame, a plurality of hook fixing frames which are equidistantly distributed along the left-right direction and are hung with hooks are hung on the lower conveying surface of the hook horizontal conveying belt, a hook pulling support positioned at the front side of the second jacking mechanism is arranged below the hook conveying frame, a vertical pull rod conveying belt is arranged at the top of the hook pulling support and is arranged along the left-front-right rear direction, and a plurality of L-shaped pull rods which are equidistantly distributed are fixed on the conveying surface of the vertical pull rod conveying belt;
the control part comprises a PLC, an I-th proximity sensor and an II-th proximity sensor; the I-th proximity sensor is arranged on the operating bracket and is positioned at the rear side of the drilling machine; the II proximity sensor is arranged on the bracket of the main horizontal conveyor belt and is arranged on the front side of the II jacking mechanism; PLC respectively with I climbing mechanism, biax driving motor, bulk cargo horizontal conveyor, material all in one piece roller, vertical location conveyer belt, drilling machine transport mechanism, drilling machine, main horizontal conveyor, II climbing mechanism, couple horizontal conveyor, vertical dead man conveyer belt, I proximity sensor, II proximity sensor electricity are connected.
Furthermore, a transverse and vertical dividing disc is arranged on the upper side of the drilling machine conveying mechanism, and the drilling machine is arranged on the rear side of the dividing disc; a rectangular fixing plate is fixedly sleeved at the upper part of a drill bit of the drilling machine and is horizontally placed, a pressing plate parallel to the fixing plate is arranged below the fixing plate, and the pressing plate is connected with the fixing plate through four springs which are distributed in a rectangular shape; an L-shaped mounting frame is fixed on the upper portion of the drilling machine, a camera facing a drill bit of the drilling machine is mounted on the L-shaped mounting frame, and the camera is electrically connected with the PLC.
Furthermore, the drilling machine conveying mechanism is a horizontal conveying belt, a rectangular support is fixed on an upper conveying surface of the horizontal conveying belt, the top end portion of the rectangular support is connected with the top end surface of the mounting box in a sliding mode, and the dividing disc is fixedly connected to the upper side of the rectangular support.
Further, the couple mount includes the connection stand that is connected with couple horizontal conveyor detachably and is fixed in the stores pylon of the shape of falling T of connecting the stand bottom, and the horizontal part of stores pylon is seted up a plurality of and is controlled the distribution and around the hanging hole that link up, the upper end of couple articulates in one of them hanging hole.
Furthermore, a plurality of strip-shaped grooves with intersected middle parts are formed in the upper surface of the mounting base plate, and the bottom of the U-shaped material arranging roller frame is clamped in one of the strip-shaped grooves.
Furthermore, the first jacking mechanism and the second jacking mechanism are both hydraulic jacks, electric push rods or hydraulic oil cylinders, and the base of the second jacking mechanism is fixedly connected to the operating support.
Compared with the traditional operation mode, the brand-new follow-up type automatic aluminum profile feeding and punching hook device has high automation degree, controls the sequential operation of feeding, bulk cargo, material arrangement, punching and hooking actions through a PLC, has tightly connected working procedures, greatly reduces the labor intensity of operators, reduces the labor amount, and effectively improves the safety in the production process, has low failure rate and easy maintenance, adopts mature mechanical structure and driving mode, has simple structure and motion form, is not easy to break down, is convenient to maintain, further has low investment and energy consumption, can be reformed under the existing device and field conditions, can be suitable for the traditional production workshop, and can be suitable for aluminum profiles with different lengths, different section shapes, different size specifications and different drilling requirements, the applicability is further improved.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic top view of FIG. 1;
FIG. 3 is a schematic front view of FIG. 1;
FIG. 4 is an enlarged partial schematic view at B of FIG. 3;
FIG. 5 is a schematic cross-sectional view taken along line A-A of FIG. 3;
FIG. 6 is a schematic left side view of FIG. 1;
fig. 7 is a partially enlarged schematic view at C in fig. 6.
In the figure, 1-material storage box, 2-lifting mechanism I, 3-transport frame, 4-rack, 5-double-shaft driving motor, 6-gear, 7-guide rail, 8-bulk material horizontal conveying belt, 9-material platform, 10-material horizontal conveying belt, 11-mounting chassis, 12-U-shaped material roller frame, 13-material roller, 14-vertical positioning conveying belt, 15-operation frame, 16-mounting box, 17-drilling machine, 18-main horizontal conveying belt, 19-lifting mechanism II, 20-hook conveying frame, 21-hook, 22-hook fixing frame, 23-hook-pulling support, 24-vertical rod-pulling conveying belt, 25-pulling rod, 26-dividing disc, 27-fixing plate and 28-pressing plate, 29-spring, 30-L-shaped mounting rack, 31-camera, 32-rectangular support, 33-connecting upright post, 34-hanging rack, 35-hanging hole, 36-front limiting support, 37-rear limiting support, 38-left limiting block, 39-L-shaped limiting rod, 40-aluminum profile, 41-I proximity sensor and 42-II proximity sensor.
Detailed Description
An automatic assembly line capable of being connected with aluminum profile spraying equipment comprises a main body part and a control part, wherein the main body part comprises a jacking feeding mechanism, a bulk material conveying mechanism, a material arranging and conveying mechanism, a follow-up punching mechanism and a positioning hook mechanism which are sequentially arranged from left to right as shown in the attached drawings 1 and 2;
as shown in the attached drawings 1, 2, 3 and 6, the jacking and feeding mechanism comprises a material storage frame 1 which is longitudinally arranged and is provided with an opening at the upper part, a limiting bracket is arranged at the bottom of the material storage frame 1, and a plurality of I-shaped jacking mechanisms 2 which are distributed front and back and have jacking parts extending into the inner cavity of the material storage frame 1 are arranged below the material storage frame 1; the limiting support comprises a front limiting support 36 and a rear limiting support 37, a left limiting block 38 in contact with the material storage frame 1 is integrally arranged on the upper side of the front limiting support 36 and the upper side of the rear limiting support 37, and an L-shaped limiting rod 39 is fixed at the right front corner of the front limiting support 36.
The jacking and feeding mechanism realizes storage and transportation of the aluminum profiles 40, wherein the material storage frame 1 provides a storage space for the aluminum profiles 40, and the I-th jacking mechanism 2 realizes layer-by-layer lifting of the aluminum profiles 40; the limiting bracket limits the position of the material storage box 1 and provides conditions for improvement of subsequent automatic transfer.
As shown in fig. 1, fig. 2 and fig. 3, the bulk material conveying mechanism includes two L-shaped transport frames 3 distributed front and back, racks 4 are transversely fixed at opposite ends of the two transport frames 3, a double-shaft driving motor 5 is arranged between the two racks 4, and a gear 6 engaged with the racks 4 is fixedly assembled on an output shaft of the double-shaft driving motor 5; the bottom of the transfer frame 3 is transversely provided with two guide rails 7 which are distributed front and back and are in sliding connection with the guide rails, and the top of the transfer frame 3 is transversely provided with two bulk material horizontal conveyor belts 8 which are distributed front and back and are higher than the bulk material storage frame 1;
the bulk material conveying mechanism realizes the dispersion and the conveying of the aluminum profiles 40; the transfer frame 3 and the guide rails 7 facilitate the transfer of the whole aluminum profile 40 layer in the left and right directions; the rack 4, the double-shaft driving motor 5 and the gear 6 provide driving force for the transfer process, and the synchronous movement of the two transfer frames 3 is realized; bulk cargo horizontal conveyor 8 cooperates whole piece horizontal conveyor 10 can be with the interval that increases adjacent aluminium alloy 40, disperses aluminium alloy 40 from this, realizes the preliminary arrangement before the aluminium alloy 40 production, provides necessary realization condition for the process of punching. The conveyance speed of the bulk material horizontal conveyance belt 8 is set in accordance with the punching speed.
As shown in fig. 1, fig. 2 and fig. 3, the material arrangement conveying mechanism includes a material arrangement platform 9 arranged longitudinally, a plurality of material arrangement horizontal conveying belts 10 which are distributed back and forth and are staggered with the bulk material horizontal conveying belt 8 are transversely installed on the material arrangement platform 9, the upper conveying surfaces of the material arrangement horizontal conveying belts 10 are flush with the upper conveying surface of the bulk material horizontal conveying belt 8, and the right end part of the bulk material horizontal conveying belt 8 can extend into the upper part of the material arrangement platform 9; the material arranging platform 9 is fixedly connected with two mounting base plates 11 which are distributed front and back, the upper sides of the mounting base plates 11 are fixedly connected with U-shaped material arranging roller frames 12, and material arranging rollers 13 which are rotatably connected with the U-shaped material arranging roller frames 12 and are arranged along the left front and right back directions are arranged on the U-shaped material arranging roller frames 12; a vertical positioning conveyor belt 14 is arranged in front of the material distributing platform 9;
the monolith roller 13 is a roller with a built-in drive motor.
The arrangement and the transmission of the aluminum profiles 40 are realized by the arrangement and transmission mechanism; wherein, the conveying speed of the material-arranging horizontal conveyor belt 10 is set according to the perforating speed and the arrangement interval of the aluminum profiles 40, and the conveying speed of the material-arranging horizontal conveyor belt 10 is greater than the conveying speed of the bulk material horizontal conveyor belt 8. The mounting base plate 11, the U-shaped material arranging roller frame 12 and the material arranging roller 13 drive the aluminum profile 40 to move in the front-back direction, and alignment before punching of the aluminum profile 40 is realized under the cooperation of the vertical positioning conveyor belt 14.
As shown in fig. 1, fig. 2, fig. 3, fig. 6, and fig. 7, the following type hole punching mechanism includes an operation support 15 located on the right side of the transport frame 3 and a mounting box 16 located in the left front of the operation support 15 and having an opening at the top, and the monolith platform 9 and the base of the biaxial drive motor 5 are both fixedly connected to the left end of the operation support 15; the vertical positioning conveyor belt 14 is arranged on the upper side of the mounting box 16; a drilling machine conveying mechanism which conveys along the left-right direction is arranged in the inner cavity of the mounting box 16, a drilling machine 17 which is positioned outside the mounting box 16 is arranged above the drilling machine conveying mechanism, a plurality of main horizontal conveying belts 18 which are distributed front and back and are staggered with the material arrangement horizontal conveying belt 10 are transversely arranged on the upper side of the operating support 15, the upper conveying surfaces of the main horizontal conveying belts 18 are flush with the upper conveying surface of the material arrangement horizontal conveying belt 10, and the left end parts of the main horizontal conveying belts 18 extend into the upper part of the material arrangement platform 9; a drill bit of the drilling machine 17 is arranged right above the front main horizontal conveyor belt 18;
the follow-up punching mechanism realizes follow-up punching and conveying of the aluminum profile 40; wherein, drilling machine transport mechanism has realized the function that drilling machine 17 removed along with aluminium alloy 40, has avoided the frequent start-stop of main horizontal transfer area 18, if drilling machine 17 can't remove along with aluminium alloy 40, main horizontal transfer area 18 is expected to need 5s to start and stop a sudden strain of a muscle, can influence the motor life of main horizontal transfer area 18. The drilling machine 17 is a pneumatic high-pressure drilling machine, a pneumatic punching mode is avoided, punching operation is more reliable, and meanwhile, compared with an electric mode, the pneumatic mode has the advantages of high punching speed, small overall quality of the drilling machine and good movement performance of the device.
As shown in fig. 1, fig. 2, fig. 3, fig. 4, fig. 5, and fig. 6, the positioning hook mechanism includes a second jacking mechanism 19 disposed at the right portion of the operation support 15 and a hook conveying frame 20 disposed in front of the operation support 15, a hook horizontal conveying belt disposed above the operation support 15 is mounted on the hook conveying frame 20, a plurality of hook fixing frames 22 which are equidistantly distributed along the left-right direction and on which hooks 21 are hung on the lower conveying surface of the hook horizontal conveying belt, a hook pulling support 23 disposed at the front side of the second jacking mechanism 19 is disposed below the hook conveying frame 20, a vertical pulling rod conveying belt 24 is mounted at the top of the hook pulling support 23, the vertical pulling rod conveying belt 24 is disposed along the left-front-right direction, and a plurality of L-shaped pulling rods 25 which are equidistantly distributed are fixed on the conveying surface of the vertical pulling rod conveying belt 24;
the positioning hook mechanism realizes the positioning, jacking and hooking of the aluminum profile 40; the II jacking mechanism 19 can position and jack the aluminum profile 40; the hook conveying frame 20, the hook horizontal conveying belt and the hook fixing frame 22 realize that the hook 21 moves along with the aluminum profile 40, the hook pulling support 23, the vertical pull rod conveying belt 24 and the pull rod 25 realize the pulling of the hook 21, and the execution of the hook action is guaranteed. The transmission speed of the main horizontal conveyor belt 18, the transmission speed of the vertical pull rod conveyor belt 24 and the transmission speed of the hook horizontal conveyor belt are all the same and need to be set according to the transmission speed of the spraying production line, and the transmission speed of the spraying production line in the current production is 2 m/min.
As shown in fig. 5 and 6, the control part includes a PLC, an I-th proximity sensor 41 and a II-th proximity sensor 42; the I-th proximity sensor 41 is mounted on the operating bracket 15, and the I-th proximity sensor 41 is positioned at the rear side of the drilling machine 17; the II proximity sensor 42 is arranged on the bracket of the main horizontal conveyor belt 18, and the II proximity sensor 42 is arranged on the front side of the II jacking mechanism 19; the PLC is respectively and electrically connected with an I jacking mechanism 2, a double-shaft driving motor 5, a bulk material horizontal conveyor belt 8, a material arrangement horizontal conveyor belt 10, a material arrangement roller 13, a vertical positioning conveyor belt 14, a drilling machine conveying mechanism, a drilling machine 17, a main horizontal conveyor belt 18, an II jacking mechanism 19, a hook horizontal conveyor belt, a vertical pull rod conveyor belt 24, an I proximity sensor 41 and an II proximity sensor 42.
During installation, the aluminum profile conveying device is arranged beside spraying equipment, and the aluminum profile 40 is conveyed through the hook horizontal conveying belt.
Before the aluminum profile conveying device works, aluminum profiles 40 are placed in the material storage frame 1 in a layered mode through a workshop transfer crown block, a plurality of partition plates perpendicular to the aluminum profiles 40 are placed between the adjacent aluminum profiles 40, and the aluminum profile conveying device is debugged before running, so that the following parameters are all adapted to the conveying speed of the aluminum profiles 40, wherein the parameters comprise: jacking frequency of the I jacking mechanism 2, forward rotation frequency, reverse rotation frequency and rotation speed of the double-shaft driving motor 5, starting and stopping frequency and transmission speed of the bulk material horizontal conveyor belt 8, transmission speed of the whole material horizontal conveyor belt 10, transmission speed of the vertical positioning conveyor belt 14, forward transmission speed, forward transmission time, reverse transmission speed and reverse transmission time of the drilling machine transmission mechanism, drilling frequency of the drilling machine 17, transmission speed of the main horizontal conveyor belt 18, jacking speed of the II jacking mechanism 19, transmission speed of the hook horizontal conveyor belt and transmission speed of the vertical pull rod conveyor belt 24.
During operation, the aluminum profile 40 in the material storage frame 1 sequentially passes through the feeding station, the bulk material station, the material arranging station, the punching station and the hook station, and then enters the spraying station for spraying.
At the feeding station, the jacking part of the I-th jacking mechanism 2 extends into the inner cavity of the material storage square frame 1 and jacks the aluminum profile 40 upwards, so that the upper-layer aluminum profile 40 is higher than the upper surface of the material storage square frame 1.
At a bulk cargo station, firstly, a double-shaft driving motor 5 drives two gears 6 to synchronously rotate forwards, so as to drive two racks 4 to move leftwards, and accordingly, a transfer frame 3 is driven to move leftwards along a guide rail 7 until a bulk cargo horizontal conveyor belt 8 is inserted into the bottom of an upper-layer aluminum section bar 40; then, under the driving of the jacking mechanism I2, the height of the aluminum profile 40 is properly lowered, so that the upper layer aluminum profile 40 is placed on the bulk material horizontal conveyor belt 8, and the upper layer aluminum profile 40 is separated from the partition plate; then the double-shaft driving motor 5 drives the two gears 6 to synchronously rotate reversely, and further drives the two racks 4 to move rightwards, so as to drive the transfer frame 3 to move rightwards along the guide rail 7 until the right end part of the bulk material horizontal conveyor belt 8 extends above the material arranging platform 9, the bulk material horizontal conveyor belt 8, the material arranging horizontal conveyor belt 10 and the vertical positioning conveyor belt 14 are started, so that the conveying speed of the vertical positioning conveyor belt 14 is the same as that of the material arranging horizontal conveyor belt 10, meanwhile, the conveying speed of the bulk material horizontal conveyor belt 8 is smaller than that of the material arranging horizontal conveyor belt 10, and further, under the action of the bulk material horizontal conveyor belt 8 and the material arranging horizontal conveyor belt 10, the aluminum profiles 40 enter the material arranging horizontal conveyor belt 10 one by one, and therefore the purpose of bulk materials is achieved.
At the material arranging station, the material arranging horizontal conveyor belt 10 drives the aluminum profile 40 to move from left to right, and when the material arranging horizontal conveyor belt moves, the material arranging roller 13 rotates clockwise to drive the aluminum profile 40 to move from right back to left front until the front end face of the aluminum profile 40 abuts against the rear conveying face of the vertical positioning conveyor belt 14, so that the material arranging purpose is realized.
At a punching station, under the drive of a main horizontal conveyor belt 18, an aluminum profile 40 moves from left to right, when the aluminum profile 40 moves to the front side of a drilling machine 17, an I-th proximity sensor 41 sends a signal to a PLC in real time, the PLC controls the drilling machine 17 to start a drilling action in real time, a drill bit of the drilling machine 17 moves downwards to drill a hole in the front end part of the aluminum profile 40, during drilling, the drilling machine 17 moves rightwards at the same speed as the aluminum profile 40 under the transmission of a drilling machine transmission mechanism, until the drilling time reaches a set time, the PLC controls the drill bit of the drilling machine 17 to ascend and separate from the aluminum profile 40 at first, then controls the drilling machine transmission mechanism to drive the drilling machine 17 to move leftwards at a set speed, the speed is greater than the speed of moving rightwards when the drilling machine 17 drills along with the drilling, and the speed meets the following conditions: the time when the drilling machine 17 reaches the position corresponding to the I-th proximity sensor 41 is earlier than the time when the next aluminum profile 40 reaches the position corresponding to the I-th proximity sensor 41; when the next aluminum profile 40 arrives, the I-th proximity sensor 41, the PLC, the drill transfer mechanism, and the drill 17 repeatedly perform the above steps, thereby achieving the purpose of drilling holes following the aluminum profile 40.
At the hook station, the hook fixing frame 22 and the hook 21 move from left to right under the driving of the hook horizontal conveyor belt, meanwhile, the vertical shifting rod conveyor belt 24 rotates the transmission shifting rod 25 clockwise, and when the hook 21 moves to the position above the hook pulling support 23, the shifting rod 25 drives the hook 21 to rotate backwards and upwards; meanwhile, under the driving of the main horizontal conveyor belt 18, the aluminum profile 40 moves from left to right until the aluminum profile 40 moves to the position above the II jacking mechanism 19, the II proximity sensor 42 sends a signal to the PLC in real time, and the PLC controls the II jacking mechanism 19 to jack the aluminum profile 40 upwards in real time, so that the hanging hole of the aluminum profile 40 penetrates through the hook 21; then under the combined action of main horizontal conveyor 18, couple horizontal conveyor and vertical dead man conveyer 24, aluminium alloy 40 moves with the synchronous right removal of couple 21, because the couple horizontal conveyor that is located main horizontal conveyor 18 right side is the slope form that low right height left side is, then under the effect of couple horizontal conveyor, upwards pulls aluminium alloy 40 for aluminium alloy 40 leaves main horizontal conveyor 18, realizes the purpose of couple from this.
During the installation, the dead man 25 is vertical the placing, and the diaphragm that is located the dead man 25 of vertical dead man conveyer belt 24 front side is located the left surface of its longitudinal plate, and the diaphragm that is located the dead man 25 of vertical dead man conveyer belt 24 rear side is located the right surface of its longitudinal plate, and this structural design makes dead man 25 and couple 21 moving direction phase-match, has guaranteed the reliable execution of pulling couple 21 action.
As shown in fig. 2, 3, 6 and 7, a transverse vertical indexing disc 26 is installed on the upper side of the drilling machine conveying mechanism, and the drilling machine 17 is installed on the rear side of the indexing disc 26; a horizontally placed rectangular fixing plate 27 is fixedly sleeved at the upper part of a drill bit of the drilling machine 17, a pressing plate 28 parallel to the fixing plate 27 is arranged below the fixing plate 27, and the pressing plate 28 is connected with the fixing plate 27 through four springs 29 which are distributed in a rectangular shape; an L-shaped mounting frame 30 is fixed at the upper part of the drilling machine 17, a camera 31 facing a drill bit of the drilling machine 17 is mounted on the L-shaped mounting frame 30, and the camera 31 is electrically connected with the PLC.
When drilling, the pressing plate 28 contacts the aluminum profile 40 first, the drill bit of the drilling machine 17 moves downwards continuously to drive the fixing plate 27, so that the pressing plate 28 is pressed on the aluminum profile 40 firmly, and the drilling machine 17 can perform drilling. After the drilling is completed, the drill bit of the drilling machine 17 leaves the aluminum profile 40 first, and the pressing plate 28 leaves the aluminum profile 40.
The structural design of the dividing disc 26 can adjust the installation angle of the drilling machine 17, so that the drilling machine 17 can drill holes within the angle range of-45 degrees to 45 degrees, and the aluminum profile drilling machine can be suitable for aluminum profiles with different drilling requirements, in particular to aluminum profiles 40 with similar triangular and I-shaped cross sections. The combined structure design of the fixing plate 27, the pressing plate 28 and the spring 29 can press the aluminum profile 40 during drilling, so that the reliable drilling action is ensured. The combined structure design of the L-shaped mounting frame 30 and the camera 31 can monitor the drilling process in real time, and the drilling process can be conveniently processed at the first time when a problem occurs.
As shown in fig. 1, 2, 3, 6 and 7, the conveying mechanism of the drilling machine is a horizontal conveyor belt, a rectangular bracket 32 is fixed on the upper conveying surface of the horizontal conveyor belt, the top end part of the rectangular bracket 32 is connected with the top end surface of the mounting box 16 in a sliding manner, and the indexing disc 26 is fixedly connected to the upper side of the rectangular bracket 32.
The rectangular support 32 is structurally designed to provide mounting positions for the index plate 26 and the drilling machine 17, and to achieve sliding connection with the mounting box 16, so that the drilling machine 17 is prevented from shaking in the drilling process, and smooth execution of follow-up drilling action is guaranteed.
As shown in fig. 4, the hanger fixing frame 22 includes a connecting upright 33 detachably connected to the horizontal conveyor belt of the hanger and an inverted T-shaped hanger 34 fixed to the bottom of the connecting upright 33, the horizontal portion of the hanger 34 is provided with a plurality of hanging holes 35 distributed left and right and penetrating front and back, and the upper end of the hanger 21 is hung in one of the hanging holes 35.
The structural design facilitates the installation and the disassembly of the hook fixing frame 22 at the end part of the hook horizontal conveyor belt, and simultaneously provides a plurality of installation positions for the hook 21, thereby facilitating the debugging and the installation of the hook 21.
The upper surface of the mounting chassis 11 is provided with a plurality of strip-shaped grooves with intersecting middle parts, and the bottom of the U-shaped material arranging roller frame 12 is clamped in one of the strip-shaped grooves.
The structural design can adjust the installation angle of the U-shaped material arranging roller frame 12, and further adjust the installation angle of the material arranging roller 13, so that the debugging of the invention is facilitated, and the invention can be suitable for aluminum profiles 40 of different models.
The first jacking mechanism 2 and the second jacking mechanism 19 are both hydraulic jacks, electric push rods or hydraulic oil cylinders, and the base of the second jacking mechanism 19 is fixedly connected to the operating support 15.
In the concrete implementation process, the length of the bulk material horizontal conveyor belt 8 on the left side of the transfer frame 3 is greater than that of the bulk material horizontal conveyor belt on the right side of the transfer frame 3, and the aluminum profile 40 of the storage square frame 1 is convenient to transfer through the structural design. The number of the first jacking mechanisms 2 is eight, the first jacking mechanisms are uniformly distributed in four rows, and the top end parts of the two first jacking mechanisms 2 which are right and left are jointly fixed with a strip-shaped jacking plate. Two clamping strips which are distributed in parallel front and back are installed at the top end portion of the rectangular support 32, strip-shaped grooves are formed in the front portion of the top end face and the rear portion of the top end face of the installation box 16, and the two clamping strips slide in the two strip-shaped grooves in the left-right direction respectively. The hook transfer frame 20 is fixed to the ground by a pillar. The number of the second proximity sensors 42 is two, the two second proximity sensors 42 are respectively arranged on the front side and the rear side of the second jacking mechanism 19, and the two second proximity sensors 42 are both arranged on the support of the main horizontal conveyor belt 18.
Claims (6)
1. The utility model provides a can with automatic assembly line that aluminium alloy spraying equipment links up which characterized in that: the automatic material distribution device comprises a main body part and a control part, wherein the main body part comprises a jacking feeding mechanism, a bulk material conveying mechanism, a material arrangement conveying mechanism, a follow-up punching mechanism and a positioning hook mechanism which are sequentially arranged from left to right;
the jacking feeding mechanism comprises a material storage frame (1) which is longitudinally arranged and is provided with an opening at the upper part, a limiting bracket is arranged at the bottom of the material storage frame (1), and a plurality of jacking mechanisms I (2) which are distributed front and back and have jacking parts extending into the inner cavity of the material storage frame (1) are arranged below the material storage frame (1);
the bulk material conveying mechanism comprises two L-shaped conveying frames (3) which are distributed in the front and back direction, racks (4) are transversely fixed at the opposite end parts of the two conveying frames (3), a double-shaft driving motor (5) is arranged between the two racks (4), and a gear (6) meshed with the racks (4) is fixedly assembled on an output shaft of the double-shaft driving motor (5); two guide rails (7) which are distributed in the front and back direction and are in sliding connection with the material storage frames are transversely arranged at the bottom of the transfer frame (3), and two bulk material horizontal conveyor belts (8) which are distributed in the front and back direction and are higher than the material storage frames (1) are transversely arranged at the top of the transfer frame (3);
the material arranging and conveying mechanism comprises a material arranging platform (9) which is longitudinally arranged, a plurality of material arranging horizontal conveying belts (10) which are distributed front and back and are staggered with the bulk material horizontal conveying belts (8) are transversely arranged on the material arranging platform (9), the upper conveying surfaces of the material arranging horizontal conveying belts (10) are flush with the upper conveying surface of the bulk material horizontal conveying belt (8), and the right end part of the bulk material horizontal conveying belt (8) can extend into the upper part of the material arranging platform (9); two mounting base plates (11) which are distributed front and back are fixedly connected to the material arranging platform (9), a U-shaped material arranging roller frame (12) is fixedly connected to the upper side of each mounting base plate (11), and material arranging rollers (13) which are rotatably connected with the U-shaped material arranging roller frame (12) and are arranged along the left front-right rear direction are arranged on the U-shaped material arranging roller frame (12); a vertical positioning conveyor belt (14) is arranged in front of the material arranging platform (9);
the follow-up type punching mechanism comprises an operation support (15) positioned on the right side of the transfer frame (3) and a mounting box (16) positioned on the left front part of the operation support (15) and provided with an opening at the upper part, and the material arranging platform (9) and the base of the double-shaft driving motor (5) are fixedly connected to the left end part of the operation support (15); the vertical positioning conveyor belt (14) is arranged on the upper side of the mounting box (16); a drilling machine conveying mechanism which conveys along the left-right direction is arranged in an inner cavity of the mounting box (16), a drilling machine (17) which is positioned outside the mounting box (16) is arranged above the drilling machine conveying mechanism, a plurality of main horizontal conveying belts (18) which are distributed front and back and are staggered with the material arrangement horizontal conveying belts (10) are transversely arranged on the upper side of the operating support (15), the upper conveying surface of each main horizontal conveying belt (18) is flush with the upper conveying surface of each material arrangement horizontal conveying belt (10), and the left end part of each main horizontal conveying belt (18) extends into the position above the material arrangement platform (9); a drill bit of the drilling machine (17) is arranged right above the front main horizontal conveyor belt (18);
the positioning hook mechanism comprises a II-shaped jacking mechanism (19) arranged at the right part of the operating support (15) and a hook conveying frame (20) arranged in front of the operating support (15), a hook horizontal conveying belt positioned above the operating support (15) is installed on the hook conveying frame (20), a plurality of hook fixing frames (22) which are distributed equidistantly along the left-right direction and are hung with hooks (21) are hung on the lower conveying surface of the hook horizontal conveying belt, a hook pulling support (23) positioned at the front side of the II-shaped jacking mechanism (19) is arranged below the hook conveying frame (20), a vertical pulling rod conveying belt (24) is installed at the top of the hook pulling support (23), the vertical pulling rod conveying belt (24) is arranged along the left front-right rear direction, and a plurality of L-shaped pulling rods (25) distributed equidistantly are fixed on the conveying surface of the vertical pulling rod conveying belt (24);
the control part comprises a PLC, an I-th proximity sensor (41) and a II-th proximity sensor (42); the I-th proximity sensor (41) is arranged on the operating bracket (15), and the I-th proximity sensor (41) is positioned at the rear side of the drilling machine (17); the II proximity sensor (42) is arranged on a bracket of the main horizontal conveyor belt (18), and the II proximity sensor (42) is arranged on the front side of the II jacking mechanism (19); the PLC is respectively electrically connected with an I jacking mechanism (2), a double-shaft driving motor (5), a bulk material horizontal conveyor belt (8), a material arranging horizontal conveyor belt (10), a material arranging roller (13), a vertical positioning conveyor belt (14), a drilling machine conveying mechanism, a drilling machine (17), a main horizontal conveyor belt (18), an II jacking mechanism (19), a hook horizontal conveyor belt, a vertical pull rod conveyor belt (24), an I proximity sensor (41) and an II proximity sensor (42).
2. The automatic assembly line capable of being connected with aluminum profile spraying equipment according to claim 1, is characterized in that: the upper side of the drilling machine conveying mechanism is provided with a transverse vertical indexing disc (26), and the drilling machine (17) is arranged on the rear side of the indexing disc (26); a horizontally placed rectangular fixing plate (27) is fixedly sleeved at the upper part of a drill bit of the drilling machine (17), a pressing plate (28) parallel to the fixing plate (27) is arranged below the fixing plate (27), and the pressing plate (28) is connected with the fixing plate (27) through four springs (29) which are distributed in a rectangular shape; an L-shaped mounting rack (30) is fixed on the upper part of the drilling machine (17), a camera (31) facing a drill bit of the drilling machine (17) is mounted on the L-shaped mounting rack (30), and the camera (31) is electrically connected with the PLC.
3. The automatic assembly line capable of being connected with aluminum profile spraying equipment according to claim 2, is characterized in that: the conveying mechanism of the drilling machine is a horizontal conveying belt, a rectangular support (32) is fixed on the upper conveying surface of the horizontal conveying belt, the top end portion of the rectangular support (32) is connected with the top end surface of the mounting box (16) in a sliding mode, and the dividing disc (26) is fixedly connected to the upper side of the rectangular support (32).
4. The automatic assembly line capable of being connected with aluminum profile spraying equipment according to claim 1, is characterized in that: the hook fixing frame (22) comprises a connecting upright post (33) detachably connected with the hook horizontal conveying belt and an inverted T-shaped hanging frame (34) fixed at the bottom of the connecting upright post (33), a plurality of hanging holes (35) which are distributed left and right and run through from front to back are formed in the horizontal portion of the hanging frame (34), and the upper end portion of the hook (21) is hung in one of the hanging holes (35).
5. The automatic assembly line capable of being connected with aluminum profile spraying equipment according to claim 1, is characterized in that: the upper surface of the mounting base plate (11) is provided with a plurality of strip-shaped grooves with intersected middle parts, and the bottom of the U-shaped material arranging roller frame (12) is clamped in one of the strip-shaped grooves.
6. The automatic assembly line capable of being connected with aluminum profile spraying equipment according to claim 1, is characterized in that: the first jacking mechanism (2) and the second jacking mechanism (19) are both hydraulic jacks, electric push rods or hydraulic oil cylinders, and the base of the second jacking mechanism (19) is fixedly connected to the operating support (15).
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210027452.3A CN114160840B (en) | 2022-01-11 | 2022-01-11 | Automatic assembly line capable of being connected with aluminum profile spraying equipment |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202210027452.3A CN114160840B (en) | 2022-01-11 | 2022-01-11 | Automatic assembly line capable of being connected with aluminum profile spraying equipment |
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| CN114160840B CN114160840B (en) | 2022-10-18 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116273602A (en) * | 2023-05-26 | 2023-06-23 | 佛山市涂瑞方源科技有限公司 | Spraying equipment |
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| EP3231552A1 (en) * | 2016-04-14 | 2017-10-18 | F. Zimmermann GmbH | Workpiece positioning device for a machining centre, machining centre and method |
| CN107791061A (en) * | 2016-08-30 | 2018-03-13 | 发那科株式会社 | Clamp pallet apparatus, lathe and the system of processing of workpiece |
| CN109987390A (en) * | 2017-12-29 | 2019-07-09 | 广东兴发铝业（河南）有限公司 | A kind of horizontal spraying pretreatment of aluminum profile and installation device |
| CN112454520A (en) * | 2020-03-20 | 2021-03-09 | 汇胜包装科技有限公司 | Automatic paper tube punching hook device |
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2022
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Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP3231552A1 (en) * | 2016-04-14 | 2017-10-18 | F. Zimmermann GmbH | Workpiece positioning device for a machining centre, machining centre and method |
| CN107791061A (en) * | 2016-08-30 | 2018-03-13 | 发那科株式会社 | Clamp pallet apparatus, lathe and the system of processing of workpiece |
| CN109987390A (en) * | 2017-12-29 | 2019-07-09 | 广东兴发铝业（河南）有限公司 | A kind of horizontal spraying pretreatment of aluminum profile and installation device |
| CN112454520A (en) * | 2020-03-20 | 2021-03-09 | 汇胜包装科技有限公司 | Automatic paper tube punching hook device |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116273602A (en) * | 2023-05-26 | 2023-06-23 | 佛山市涂瑞方源科技有限公司 | Spraying equipment |
| CN116273602B (en) * | 2023-05-26 | 2023-08-22 | 佛山市涂瑞方源科技有限公司 | Spraying equipment |
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| Publication number | Publication date |
|---|---|
| CN114160840B (en) | 2022-10-18 |
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