CN201579452U - Feeding/discharging and detecting device of air-valve deep-hole drill - Google Patents
Feeding/discharging and detecting device of air-valve deep-hole drill Download PDFInfo
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- CN201579452U CN201579452U CN2009202886685U CN200920288668U CN201579452U CN 201579452 U CN201579452 U CN 201579452U CN 2009202886685 U CN2009202886685 U CN 2009202886685U CN 200920288668 U CN200920288668 U CN 200920288668U CN 201579452 U CN201579452 U CN 201579452U
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Abstract
The utility model discloses a feeding/discharging and detecting device of an air-valve deep-hole drill, which comprises a feeding mechanism, a discharging mechanism and a detecting mechanism. The device is provided with an automatic feeding mechanism and an automatic discharging mechanism for the work procedures of air-valve automatic deep-hole drilling; the detecting mechanism is additionally installed on an oblique material frame for discharging after deep-hole drilling, and two work procedures which need two groups of workers in two workshops for hole drilling and detecting are integrated into one body, so as to realize automatic deep-hole drilling during air-valve processing and automatic sending of materials to the detecting mechanism for detection after discharging; online detecting can timely give feedback about information of product quality, conveniently and timely adjust production device and process, and ensure producing of product under the best conditions. The feeding/discharging and detecting device has advantages of simple structure, convenient installation and use. The application of the device changes the backward way relying on manual operation, simplifies production procedure, reduces labor intensity and production cost, and increases accuracy of the product; therefore, the device is suitable for all deep-hole drilling machines used for air-valve processing.
Description
Affiliated technical field
The utility model relates to loading and unloading of a kind of valve depth drill and checkout gear.
Background technology
Valve is a moving component important in the I. C engine distribution mechanism, and the demand in market is very big.The hollow sodium filling valve is the high-end product in the engine valve.Because the processing technology of hollow sodium filling valve is bigger than common valve processing technology complexity, difficulty of processing, the depth drill operation is one of critical process in the hollow sodium filling valve processing technology, therefore this production cost of products is also than higher, traditional production all is to utilize to carry out loading and unloading manually, labor strength is big, and production efficiency is lower; Depth drill processing back compares detection by the testing staff with valve port and standard component, and it is not high that artificial contrast detects accuracy, thereby the waste product that produces is many.How can enhance productivity, to reduce production costs, improve valve boring and the precision that detects, be present urgent problem.
Summary of the invention
The purpose of this utility model is for solving the problem of above-mentioned existence, and provide a kind of loading and unloading of valve depth drill and checkout gear simple in structure, depth drill processing with bore the back detect these two independently operation lump together, be implemented in same workshop and finish automatic depth drill and bore the back and detect automatically.
The utility model provides loading and unloading of a kind of valve depth drill and checkout gear in order to achieve the above object, includes feed mechanism, cutting agency and testing agency at least;
Feed mechanism be positioned at assembly axis to the place ahead, conveyer frames, fan-shaped landing passage, guide rail, material loading sub-material cylinder, material grasping cylinder, material loading cylinder and position-controllable Rodless cylinder are arranged; Conveyer frames is provided with motor and drives the conveyer belt motion by cylinder, and the bin of four round steel assemblings is installed above conveyer belt; Conveyer frames is fixed on the device pedestal by connecting plate and slide plate; Fan-shaped landing passage is located at the conveyer frames end, and fan-shaped landing passage is surrounded by two fanning strips, on the arc limit of fanning strip pressure pin is installed, and the lower edge of fanning strip is fixed on the device pedestal; Material loading sub-material cylinder is located at the fanning strip top, and the material grasping cylinder is installed on the bearing by guide rail; Material loading cylinder, Rodless cylinder are installed in device pedestal;
Cutting agency is made up of oblique bin, clamp cylinder and blanking cylinder, tiltedly bin be positioned at assembly axis to the rear, double-deck up and down gradient oblique bin that adopts four round steel to be assembled into, clamp cylinder, blanking cylinder are installed on the bearing, and the valve after will holing by blanking cylinder and clamp cylinder is put into oblique bin;
Testing agency connects framework by two and is installed in the oblique bin, testing agency is provided with and detects sub-material cylinder, probe, detection cylinder, positional cylinder, backgauge cylinder, reports to the police and block material cylinder, inductive switch and baffle plate, in two connection frameworks, baffle plate is installed, below detection sub-material cylinder, detection cylinder, an inductive switch is installed respectively, detection sub-material cylinder, detection cylinder, backgauge cylinder and warning are blocked the material cylinder and all are installed on the fixed head, and fixed head is fixed on the device pedestal.
Feed mechanism in the utility model and cutting agency can be provided with by automatic loading/unloading when valve carries out depth drill on lathe for solving.And valve to detect behind depth drill be a procedure necessary in the valve manufacturing process, be provided with in traditional technology independently behind the valve depth drill between inspection vehicle, finish detection by special testing staff.The utility model design has been installed testing agency additional on the oblique bin of the automatic depth drill discharging of lathe, united two into one needing to hole, detect the two-step of two workshops, two groups of personnel finishing originally, after automatic depth drill discharging, just carrying out product automatically and detecting, realizing that the automatic loading/unloading of depth drill is holed, detect a production line automatically to finish.This device has not only been simplified production procedure, has improved production efficiency, and the quality information that line production also makes product obtain in testing process can in time feed back, and can in time adjust the technology and the equipment of production, guarantees to finish production at product under optimal conditions.
The utility model is placed on drilling deep hole on four stations by the position-controllable Rodless cylinder of feed mechanism one by one with valve to be processed, and will process valve and withdraw from four stations one by one, promptly realize valve to be processed and the conveying of having processed valve by position-controllable Rodless cylinder 6.
The course of work of the utility model device: before by the driven by motor driving-belt valve being delivered to material loading sub-material cylinder, a valve is told in the action of material loading sub-material cylinder, valve glides along fan-shaped landing passage, fall on the material loading cylinder pole, the action of material loading cylinder, valve to be processed is placed on drilling deep hole on four stations one by one by the position-controllable Rodless cylinder, and will processes valve and withdraw from four stations one by one; After machining, will hole the valve of withdrawing station of the clamp of blanking cylinder, material grasping cylinder, clamp cylinder takes off one by one and puts oblique bin into, enters automatic detection-phase; After valve after the boring enters oblique bin, inductive switch is connected, and detects the sub-material cylinder and begins sub-material, and the backgauge cylinder stops valve earlier, make positional cylinder with the valve clamping and positioning, the action of detection cylinder, probe enters vestibule and detects, and the stroke inductive switch on the detection cylinder indicates the depth bounds of vestibule, feed back to network analysis, just let pass as fruit product is qualified, report to the police when product is defective to block and expect that cylinder sends prompting, defective work is stopped.
Depth drill loading and unloading of the utility model valve and checkout gear have following advantage:
1, loading and unloading of the utility model valve depth drill and checkout gear are compared with the traditional operation mode, unite two into one holing and detect the two-step of two workshops, two groups of personnel finishing originally, have simplified production procedure, have improved production efficiency.
2, application of the present utility model has changed original in manually-operated backward production status, realize the automatic loading/unloading of depth drill, detection automatically, promoted the automatization level of lathe, reduced working strength of workers, reduce production cost, improved the precision of product.
3, device of the present utility model has advantages such as simple in structure, easy to install and use, be adapted at apply on the deep hole drilling machine of the valve that is useful on processing.
Description of drawings
Fig. 1 is depth drill loading and unloading of the utility model valve and the overall structure chart of checkout gear.
Fig. 2 is the partial structurtes schematic diagram of charging and discharging mechanism of the present utility model.
Fig. 3 is the structural representation of the utility model automatic detection device.
Fig. 4 is the rear side bottom view of Fig. 3.
Among the figure: 1 material loading sub-material cylinder, 2 material grasping cylinders, 3 guide rails, 4 blanking cylinders, 5 material loading cylinders, 6 Rodless cylinders, 7 clamp cylinders, 8 fanning strips, 9 detect the sub-material cylinder, 10 probes, 11 detect cylinder, 12 positional cylinders, 13 backgauge cylinders, 14 report to the police blocks the material cylinder, 15 inductive switches, 16 baffle plates, 17 oblique bins, 18 device pedestals, 19 cylinders, 20 slide bar bins, 21 connection boxes, 22 pressing plates, 23 connect firmly plate, 24 adjust the piece crank, 25 conveyer frames, 26 conveyer belts, 27 carrying rollers, 28 connecting plates, 29 slide plates, 30 valves, 31 bearings, 32 connect framework, 33 fixed heads.
The specific embodiment
The utility model is described in further detail below in conjunction with accompanying drawing.
Embodiment 1: depth drill loading and unloading of the utility model valve and checkout gear, its general structure comprise feed mechanism, cutting agency and testing agency as shown in Figure 1 at least;
Referring to Fig. 1,2, feed mechanism be positioned at assembly axis to the place ahead; Feed mechanism is provided with conveyer frames 25, fan-shaped landing passage, guide rail 3, material loading sub-material cylinder 1, material grasping cylinder 2, material loading cylinder 5 and position-controllable Rodless cylinder 6;
Fan-shaped landing passage is located at the conveyer frames end, and fan-shaped landing passage is surrounded by two fanning strips 8, on the arc limit of fanning strip pressure pin is installed, and the lower edge of fanning strip is fixed on the device pedestal 18; Material loading sub-material cylinder 1 is located at the fanning strip top, and material grasping cylinder 2 is installed on the bearing 31 by guide rail 3; Material loading cylinder 5, Rodless cylinder 6 are installed on the device pedestal 18; Feed mechanism is realized valve to be processed is placed on drilling deep hole on four stations one by one by position-controllable Rodless cylinder 6, and will process valve and withdraw four stations.
Cutting agency is made up of oblique bin 17, blanking cylinder 4 and clamp cylinder 7, tiltedly bin be positioned at assembly axis to the rear, double-deck up and down gradient oblique bin that adopts four round steel to be assembled into, tiltedly bin one end is fixed on the platform of Rodless cylinder 6, the blanking cylinder is installed in bearing 31, and the valve after the boring is put into oblique bin by blanking cylinder, clamp cylinder one by one with valve and entered automatic detection-phase;
Referring to Fig. 3,4, testing agency connects framework 32 by two and is installed in the oblique bin, in two connection frameworks, baffle plate 16 is installed, the below of detecting sub-material cylinder 9, detection cylinder 11 respectively is equipped with an inductive switch 15, detection sub-material cylinder, probe 10, detection cylinder, positional cylinder 12, backgauge cylinder 13 and warning are blocked material cylinder 14 and all are installed on the fixed head 22, and fixed head is fixed on the device pedestal.
Embodiment 2: loading and unloading of valve depth drill and the checkout gear of embodiment 1 are applied to produce, the course of work is: valve to be processed is thrown on the conveyer frames of device front portion, before by the driven by motor driving-belt valve on the material loading slide bar being delivered to material loading sub-material cylinder 1, a valve is told in the action of material loading sub-material cylinder, valve falls along fan-shaped landing passage, falls on material loading cylinder 5 poles; 2 actions of material grasping cylinder, 5 actions of material loading cylinder realize valve to be processed and the conveying of having processed valve by position-controllable Rodless cylinder 6; The clamp of the clamp cylinder valve of will holing takes off one by one and puts oblique bin 17 into and enter automatic detection segment; After valve after the boring enters oblique bin, inductive switch 15 is connected, detect sub-material cylinder 9 beginning sub-materials, backgauge cylinder 13 stops valve, makes positional cylinder 12 smoothly with the valve clamping and positioning, detect cylinder 11 actions, promotion probe 10 enters the valve vestibule and detects, and the stroke inductive switch 15 on the detection cylinder indicates the depth bounds of vestibule, feeds back to network analysis, slip from oblique bin as qualified just clearance of fruit product, report to the police when product is defective and block material cylinder 14 and just send alarm and defective work is stopped.
Application of the present utility model has changed original in manually-operated backward production, has realized the automatic loading/unloading of depth drill, detection automatically, has promoted the automatization level of lathe, alleviated working strength of workers, reduce production cost, reduced waste product, improved the precision of product.
The advantages such as device of the present utility model has simple in structure, and is easy to install and use, be adapted at apply on the deep hole drilling machine of the valve that is useful on processing.
Claims (2)
1. valve depth drill loading and unloading and checkout gear is characterized in that: include feed mechanism, cutting agency and testing agency at least;
Feed mechanism be positioned at assembly axis to the place ahead, conveyer frames, fan-shaped landing passage, guide rail, material loading sub-material cylinder, material grasping cylinder, material loading cylinder and position-controllable Rodless cylinder are arranged; Conveyer frames is provided with motor and drives the conveyer belt motion by cylinder, and the bin of four round steel assemblings is installed above conveyer belt; Conveyer frames is fixed on the device pedestal by connecting plate and slide plate; Fan-shaped landing passage is located at the conveyer frames end, and fan-shaped landing passage is surrounded by two fanning strips, on the arc limit of fanning strip pressure pin is installed, and the lower edge of fanning strip is fixed on the device pedestal; Material loading sub-material cylinder is located at the fanning strip top, and the material grasping cylinder is installed on the bearing by guide rail; Material loading cylinder, Rodless cylinder are installed in device pedestal;
Cutting agency is made up of oblique bin, clamp cylinder and blanking cylinder, tiltedly bin be positioned at assembly axis to the rear, double-deck up and down gradient oblique bin that adopts four round steel to be assembled into, clamp cylinder, blanking cylinder are installed on the bearing, and the valve after will holing by blanking cylinder and clamp cylinder is put into oblique bin;
Testing agency connects framework by two and is installed in the oblique bin, testing agency is provided with and detects sub-material cylinder, probe, detection cylinder, positional cylinder, backgauge cylinder, reports to the police and block material cylinder, inductive switch and baffle plate, in two connection frameworks, baffle plate is installed, below detection sub-material cylinder, detection cylinder, an inductive switch is installed respectively, detection sub-material cylinder, detection cylinder, backgauge cylinder and warning are blocked the material cylinder and all are installed on the fixed head, and fixed head is fixed on the device pedestal.
2. valve depth drill according to claim 1 loading and unloading and checkout gear, it is characterized in that: the position-controllable Rodless cylinder by feed mechanism is placed on drilling deep hole on four stations one by one with valve to be processed, and will process valve and withdraw from four stations one by one.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN2009202886685U CN201579452U (en) | 2009-12-02 | 2009-12-02 | Feeding/discharging and detecting device of air-valve deep-hole drill |
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CN2009202886685U CN201579452U (en) | 2009-12-02 | 2009-12-02 | Feeding/discharging and detecting device of air-valve deep-hole drill |
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CN201579452U true CN201579452U (en) | 2010-09-15 |
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CN2009202886685U Expired - Fee Related CN201579452U (en) | 2009-12-02 | 2009-12-02 | Feeding/discharging and detecting device of air-valve deep-hole drill |
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102179547A (en) * | 2011-04-29 | 2011-09-14 | 宁波市华江数控机械有限公司 | Inflating valve processing machine tool |
CN102284565A (en) * | 2011-08-22 | 2011-12-21 | 马鞍山市新马精密铝业有限公司 | Automatic discharging and receiving device of cross roll straightening machine |
CN104475802A (en) * | 2014-11-02 | 2015-04-01 | 宁夏共享机床辅机有限公司 | Multifunctional counter sinking work table capable of facilitating one-person operation |
CN106180802A (en) * | 2016-08-31 | 2016-12-07 | 江苏普锐明汽车零部件有限公司 | The boring production line of suspension upper bracket |
CN107234256A (en) * | 2017-07-24 | 2017-10-10 | 重庆奔隆机械有限公司 | It is a kind of can time processing large aperture and deep hole dual-purpose lathe |
CN108534692A (en) * | 2018-06-27 | 2018-09-14 | 麻城市中达精密机械有限公司 | Valve deep hole Wall Thickness Testing Device |
-
2009
- 2009-12-02 CN CN2009202886685U patent/CN201579452U/en not_active Expired - Fee Related
Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102179547A (en) * | 2011-04-29 | 2011-09-14 | 宁波市华江数控机械有限公司 | Inflating valve processing machine tool |
CN102179547B (en) * | 2011-04-29 | 2012-08-22 | 宁波市华江数控机械有限公司 | Inflating valve processing machine tool |
CN102284565A (en) * | 2011-08-22 | 2011-12-21 | 马鞍山市新马精密铝业有限公司 | Automatic discharging and receiving device of cross roll straightening machine |
CN102284565B (en) * | 2011-08-22 | 2012-12-12 | 马鞍山市新马精密铝业有限公司 | Automatic discharging and receiving device of cross roll straightening machine |
CN104475802A (en) * | 2014-11-02 | 2015-04-01 | 宁夏共享机床辅机有限公司 | Multifunctional counter sinking work table capable of facilitating one-person operation |
CN106180802A (en) * | 2016-08-31 | 2016-12-07 | 江苏普锐明汽车零部件有限公司 | The boring production line of suspension upper bracket |
CN106180802B (en) * | 2016-08-31 | 2018-05-29 | 江苏迈尔汽车零部件有限公司 | The boring production line of suspension upper bracket |
CN107234256A (en) * | 2017-07-24 | 2017-10-10 | 重庆奔隆机械有限公司 | It is a kind of can time processing large aperture and deep hole dual-purpose lathe |
CN108534692A (en) * | 2018-06-27 | 2018-09-14 | 麻城市中达精密机械有限公司 | Valve deep hole Wall Thickness Testing Device |
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Legal Events
Date | Code | Title | Description |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20100915 Termination date: 20161202 |