CN110328919B - 一种负离子面料及其制造方法 - Google Patents

一种负离子面料及其制造方法 Download PDF

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CN110328919B
CN110328919B CN201910399442.0A CN201910399442A CN110328919B CN 110328919 B CN110328919 B CN 110328919B CN 201910399442 A CN201910399442 A CN 201910399442A CN 110328919 B CN110328919 B CN 110328919B
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fabric
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negative ion
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周利
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Jiangsu Yao di New Material Co., Ltd.
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    • D01F6/00—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
    • D01F6/88—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from mixtures of polycondensation products as major constituent with other polymers or low-molecular-weight compounds
    • D01F6/92—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from mixtures of polycondensation products as major constituent with other polymers or low-molecular-weight compounds of polyesters
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
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    • D06M11/36—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond with oxides, hydroxides or mixed oxides; with salts derived from anions with an amphoteric element-oxygen bond
    • D06M11/44—Oxides or hydroxides of elements of Groups 2 or 12 of the Periodic Table; Zincates; Cadmates
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    • D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
    • D06M11/32—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond
    • D06M11/36—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond with oxides, hydroxides or mixed oxides; with salts derived from anions with an amphoteric element-oxygen bond
    • D06M11/45—Oxides or hydroxides of elements of Groups 3 or 13 of the Periodic Table; Aluminates
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    • D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
    • D06M11/77—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with silicon or compounds thereof
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    • D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
    • D06M11/83—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with metals; with metal-generating compounds, e.g. metal carbonyls; Reduction of metal compounds on textiles
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    • D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/01—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with natural macromolecular compounds or derivatives thereof
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Abstract

本发明公开了一种负离子面料及其制造方法，其中，负离子面料包括面料基层、银纤维层、外表层、负离子纤维层以及内表层，所述面料基层由基层织物通过负离子处理液浸轧、烘干处理而成，所述负离子纤维层由负离子纤维交织而成，面料基层上端面覆盖有银纤维层，银纤维层上端面覆盖有外表层，所述面料基层下端面覆盖有负离子纤维层，负离子纤维层下端面覆盖有内表层。本发明的面料穿着舒适度更好，能够起到抗辐射、电磁屏蔽、抗静电性、除臭、抗菌的功效，能够释放负离子的面料基层和负离子纤维层位于中间层，能够有效避免负离子矿粉的脱落，有利于延长面料整体的负离子释放时间。

Description

一种负离子面料及其制造方法
技术领域
本发明涉及面料生产技术领域，具体为一种负离子面料及其制造方法。
背景技术
面料是用来制作服装的材料。作为服装三要素之一，面料不仅可以栓释服装的风格和特性，而且直接左右着服装的色彩、造型的表现效果。
随着科技的不断发展，负离子面料产品也被不断制造出来，而面料释放的负离子对人体有诸多功效，如细胞活化、促进新陈代谢、净化血液等。现有可释放负离子的面料大多由织物在负离子后处理液中浸轧、烘干而成，面料表面不够柔顺光滑，直接与皮肤接触会硬性穿着舒适度；另外，面料织物上附着的负离子矿粉也容易因穿着、洗涤等摩擦作用下丢失，影响后期释放负离子的功能。
发明内容
本发明的目的在于提供一种负离子面料及其制造方法，以解决上述背景技术中提出的问题。
为实现上述目的，本发明提供如下技术方案：
一种负离子面料，包括面料基层、银纤维层、外表层、负离子纤维层以及内表层，所述面料基层由基层织物通过负离子处理液浸轧、烘干处理而成，所述负离子纤维层由负离子纤维交织而成，面料基层上端面覆盖有银纤维层，银纤维层上端面覆盖有外表层，所述面料基层下端面覆盖有负离子纤维层，负离子纤维层下端面覆盖有内表层。
优选的，所述负离子纤维的制作方法为：将负离子母料加入到聚酯纤维熔体中，混合均匀，然后，纺丝制得负离子纤维，其中，聚酯纤维熔体的重量百分含量为65％-72％，其余为负离子母料。
优选的，所述负离子母料由如下重量份数组分制成：电气石粉16-22份、镭粉10-12份、氟碳铈矿粉30-40份、硅铈石粉15-20份、氧化铕11-13份、粘合剂9-14份、分散剂1-3份。
优选的，所述负离子处理液由如下重量份数组分制成：去离子水65-70份、十二碳醇酯5-7份、氧化锌5-7份、氧化铕7-10份、分散剂1-3份、甲壳素2-5份、乳化剂4-7份、粘合剂11-15份、镭粉10-12份、氟碳铈矿粉20-25份、硅铈石粉9-13份。
优选的，所述银纤维层由银纤维交织而成，银纤维包括基体纤维，基体纤维上淬镀有镀银层，镀银层上复镀有滤氧膜；所述基体纤维采用尼龙纤维、棉纤维、亚麻纤维或羊毛纤维。
优选的，所述基层织物采用棉纤维织物、尼龙纤维织物、雪纺织物或氨纶纤维织物中的任意一种。
优选的，所述外表层由丝麻纤维和尼龙纤维混纺而成，外表层通过第一尼龙纱线与银纤维层连接。
优选的，所述内表层采用蚕丝纤维和竹炭纤维斜纹交织而成，内表层通过第二尼龙纱线与负离子纤维层连接。
优选的，所述面料基层、银纤维层、外表层、负离子纤维层以及内表层之间通过聚氨基甲酸酯纤维连接。
一种负离子面料制造方法，包括如下步骤：
S1、将去离子水、十二碳醇酯、氧化锌、氧化铕、分散剂、甲壳素、乳化剂、粘合剂、镭粉、氟碳铈矿粉、硅铈石粉依次放入浸轧槽内，于55-60℃下搅拌均匀，然后，将基层织物置于负离子处理液中进行多次浸轧处理，处理完成后，脱水烘干，得到面料基层；
S2、将负离子母料加入到聚酯纤维熔体中，混合均匀，然后，纺丝制得负离子纤维，然后将负离子纤维织造成负离子纤维层；
S3、在基体纤维上淬镀镀银层，然后，在镀银层上复镀滤氧膜，制成银纤维，然后将银纤维织造成银纤维层；
S4、用蚕丝纤维和竹炭纤维斜纹交织制成内表层，通过第二尼龙纱线将内表层连接覆盖在步骤S2中的负离子纤维层下表面，形成内层半成品；
S5、用丝麻纤维和尼龙纤维混纺制成外表层，通过第一尼龙纱线将外表层连接覆盖在步骤S3中的银纤维层上表面，形成外层半成品；
S6、将步骤S4中的内层半成品和步骤S5中的外层半成品覆盖在面料基层上，面料基层的上表面和下表面分别与银纤维层、负离子纤维层接触，然后通过聚氨基甲酸酯纤维纱线连接，制成负离子面料产品。
与现有技术相比，本发明的有益效果是：能够释放负离子的面料基层和负离子纤维层位于中间层，能够有效避免负离子矿粉的脱落，外表层和内表层能够起到保护的作用，有利于延长面料整体的负离子释放时间；银纤维层靠近外侧，能够起到抗辐射、电磁屏蔽、抗静电性、除臭、抗菌的功效，清洗方便；采用银纤维的银纤维层抗氧化性更好，屏蔽效果更高，大大的提高了银纤维层的稳定性；内表层直接与皮肤接触，蚕丝纤维和竹炭纤维能够提供更好的舒适度，竹炭纤维还能够提供抑菌作用。本发明的面料穿着舒适度更好，能够起到抗辐射、电磁屏蔽、抗静电性、除臭、抗菌的功效，能够释放负离子的面料基层和负离子纤维层位于中间层，能够有效避免负离子矿粉的脱落，有利于延长面料整体的负离子释放时间。
附图说明
图1为一种负离子面料的结构示意图；
图2为一种负离子面料中银纤维截面的结构示意图。
图中：1-面料基层，2-银纤维层，21-银纤维，22-基体纤维，23-镀银层，24-滤氧膜，3-负离子纤维层，4-内表层，5-外表层，6-第一尼龙纱线，7-第二尼龙纱线，8-聚氨基甲酸酯纤维纱线。
具体实施方式
下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。
请参阅图1～2。
实施例1：
一种负离子面料，包括面料基层1、银纤维层2、外表层5、负离子纤维层3以及内表层4，所述面料基层1由基层织物通过负离子处理液浸轧、烘干处理而成，所述负离子纤维层3由负离子纤维交织而成，面料基层1上端面覆盖有银纤维层2，银纤维层2上端面覆盖有外表层5，所述面料基层1下端面覆盖有负离子纤维层3，负离子纤维层3下端面覆盖有内表层4。能够释放负离子的面料基层1和负离子纤维层3位于中间层，能够有效避免负离子矿粉的脱落，外表层5和内表层4能够起到保护的作用，有利于延长面料整体的负离子释放时间；银纤维层2靠近外侧，能够起到抗辐射、电磁屏蔽、抗静电性、除臭、抗菌的功效，清洗方便。其中，所述负离子纤维的制作方法为：将负离子母料加入到聚酯纤维熔体中，混合均匀，然后，纺丝制得负离子纤维，其中，聚酯纤维熔体的重量百分含量为65％-72％，其余为负离子母料。
所述负离子母料由如下重量份数组分制成：电气石粉16份、镭粉10份、氟碳铈矿粉30份、硅铈石粉15份、氧化铕11份、粘合剂9份、分散剂1份。
所述负离子处理液由如下重量份数组分制成：去离子水65份、十二碳醇酯5份、氧化锌5份、氧化铕7份、分散剂1份、甲壳素2份、乳化剂4份、粘合剂11份、镭粉10份、氟碳铈矿粉20份、硅铈石粉9份。
所述银纤维层2由银纤维21交织而成，银纤维21包括基体纤维22，基体纤维22上淬镀有镀银层23，镀银层23上复镀有滤氧膜24；所述基体纤维22采用尼龙纤维、棉纤维、亚麻纤维或羊毛纤维。采用此结构的银纤维21，抗氧化性更好，屏蔽效果更高，大大的提高了银纤维层2的稳定性。
所述基层织物采用棉纤维织物、尼龙纤维织物、雪纺织物或氨纶纤维织物中的任意一种。
所述外表层5由丝麻纤维和尼龙纤维混纺而成，外表层5通过第一尼龙纱线6与银纤维层2连接。
所述内表层4采用蚕丝纤维和竹炭纤维斜纹交织而成，内表层4通过第二尼龙纱线7与负离子纤维层3连接。内表层4直接与皮肤接触，蚕丝纤维和竹炭纤维能够提供更好的舒适度，竹炭纤维还能够提供抑菌作用。
所述面料基层1、银纤维层2、外表层5、负离子纤维层3以及内表层4之间通过聚氨基甲酸酯纤维连接。
实施例2：一种负离子面料，与实施例1的区别在于，所述负离子母料由如下重量份数组分制成：电气石粉22份、镭粉12份、氟碳铈矿粉40份、硅铈石粉20份、氧化铕13份、粘合剂14份、分散剂3份。
所述负离子处理液由如下重量份数组分制成：去离子水70份、十二碳醇酯7份、氧化锌7份、氧化铕10份、分散剂3份、甲壳素5份、乳化剂7份、粘合剂15份、镭粉12份、氟碳铈矿粉25份、硅铈石粉13份。
实施例3：一种负离子面料，与实施例1的区别在于，所述负离子母料由如下重量份数组分制成：电气石粉18份、镭粉11份、氟碳铈矿粉33份、硅铈石粉17份、氧化铕12份、粘合剂13份、分散剂2份。
所述负离子处理液由如下重量份数组分制成：去离子水67份、十二碳醇酯6份、氧化锌6份、氧化铕9份、分散剂2份、甲壳素3份、乳化剂5份、粘合剂13份、镭粉11份、氟碳铈矿粉23份、硅铈石粉10份。
一种负离子面料制造方法，包括如下步骤：
S1、将去离子水、十二碳醇酯、氧化锌、氧化铕、分散剂、甲壳素、乳化剂、粘合剂、镭粉、氟碳铈矿粉、硅铈石粉依次放入浸轧槽内，于55-60℃下搅拌均匀，然后，将基层织物置于负离子处理液中进行多次浸轧处理，处理完成后，脱水烘干，得到面料基层1；
S2、将负离子母料加入到聚酯纤维熔体中，混合均匀，然后，纺丝制得负离子纤维，然后将负离子纤维织造成负离子纤维层3；
S3、在基体纤维22上淬镀镀银层23，然后，在镀银层23上复镀滤氧膜24，制成银纤维，然后将银纤维织造成银纤维层2；
S4、用蚕丝纤维和竹炭纤维斜纹交织制成内表层4，通过第二尼龙纱线7将内表层4连接覆盖在步骤S2中的负离子纤维层3下表面，形成内层半成品；
S5、用丝麻纤维和尼龙纤维混纺制成外表层5，通过第一尼龙纱线6将外表层5连接覆盖在步骤S3中的银纤维层2上表面，形成外层半成品；
S6、将步骤S4中的内层半成品和步骤S5中的外层半成品覆盖在面料基层1上，面料基层1的上表面和下表面分别与银纤维层2、负离子纤维层3接触，然后通过聚氨基甲酸酯纤维纱线8连接，制成负离子面料产品。
对于本领域技术人员而言，显然本发明不限于上述示范性实施例的细节，而且在不背离本发明的精神或基本特征的情况下，能够以其他的具体形式实现本发明。因此，无论从哪一点来看，均应将实施例看作是示范性的，而且是非限制性的，本发明的范围由所附权利要求而不是上述说明限定，因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。此外，应当理解，虽然本说明书按照实施方式加以描述，但并非每个实施方式仅包含一个独立的技术方案，说明书的这种叙述方式仅仅是为清楚起见，本领域技术人员应当将说明书作为一个整体，各实施例中的技术方案也可以经适当组合，形成本领域技术人员可以理解的其他实施方式。

Claims (9)

1.一种负离子面料，其特征在于：包括面料基层(1)、银纤维层(2)、外表层(5)、负离子纤维层(3)以及内表层(4)，所述面料基层(1)由基层织物通过负离子处理液浸轧、烘干处理而成，所述负离子纤维层(3)由负离子纤维交织而成，面料基层(1)上端面覆盖有银纤维层(2)，银纤维层(2)上端面覆盖有外表层(5)，所述面料基层(1)下端面覆盖有负离子纤维层(3)，负离子纤维层(3)下端面覆盖有内表层(4)；
所述负离子面料的制造方法，包括如下步骤：
S1、将去离子水、十二碳醇酯、氧化锌、氧化铕、分散剂、甲壳素、乳化剂、粘合剂、镭粉、氟碳铈矿粉、硅铈石粉依次放入浸轧槽内，于55-60℃下搅拌均匀，然后，将基层织物置于负离子处理液中进行多次浸轧处理，处理完成后，脱水烘干，得到面料基层(1)；
S2、将负离子母料加入到聚酯纤维熔体中，混合均匀，然后，纺丝制得负离子纤维，然后将负离子纤维织造成负离子纤维层(3)；
S3、在基体纤维(22)上淬镀镀银层(23)，然后，在镀银层(23)上复镀滤氧膜(24)，制成银纤维，然后将银纤维织造成银纤维层(2)；
S4、用蚕丝纤维和竹炭纤维斜纹交织制成内表层(4)，通过第二尼龙纱线(7)将内表层(4)连接覆盖在步骤S2中的负离子纤维层(3)下表面，形成内层半成品；
S5、用丝麻纤维和尼龙纤维混纺制成外表层(5)，通过第一尼龙纱线(6)将外表层(5)连接覆盖在步骤S3中的银纤维层(2)上表面，形成外层半成品；
S6、将步骤S4中的内层半成品和步骤S5中的外层半成品覆盖在面料基层(1)上，面料基层(1)的上表面和下表面分别与银纤维层(2)、负离子纤维层(3)接触，然后通过聚氨基甲酸酯纤维纱线(8)连接，制成负离子面料产品。
2.根据权利要求1所述的一种负离子面料，其特征在于：所述负离子纤维的制作方法为：将负离子母料加入到聚酯纤维熔体中，混合均匀，然后，纺丝制得负离子纤维，其中，聚酯纤维熔体的重量百分含量为65％-72％，其余为负离子母料。
3.根据权利要求2所述的一种负离子面料，其特征在于：所述负离子母料由如下重量份数组分制成：电气石粉16-22份、镭粉10-12份、氟碳铈矿粉30-40份、硅铈石粉15-20份、氧化铕11-13份、粘合剂9-14份、分散剂1-3份。
4.根据权利要求1所述的一种负离子面料，其特征在于：所述负离子处理液由如下重量份数组分制成：去离子水65-70份、十二碳醇酯5-7份、氧化锌5-7份、氧化铕7-10份、分散剂1-3份、甲壳素2-5份、乳化剂4-7份、粘合剂11-15份、镭粉10-12份、氟碳铈矿粉20-25份、硅铈石粉9-13份。
5.根据权利要求1所述的一种负离子面料，其特征在于：所述银纤维层(2)由银纤维(21)交织而成，银纤维(21)包括基体纤维(22)，基体纤维(22)上淬镀有镀银层(23)，镀银层(23)上复镀有滤氧膜(24)：所述基体纤维(22)采用尼龙纤维、棉纤维、亚麻纤维或羊毛纤维。
6.根据权利要求1所述的一种负离子面料，其特征在于：所述基层织物采用棉纤维织物、尼龙纤维织物、雪纺织物或氨纶纤维织物中的任意一种。
7.根据权利要求1所述的一种负离子面料，其特征在于：所述外表层(5)由丝麻纤维和尼龙纤维混纺而成，外表层(5)通过第一尼龙纱线(6)与银纤维层(2)连接。
8.根据权利要求1所述的一种负离子面料，其特征在于：所述内表层(4)采用蚕丝纤维和竹炭纤维斜纹交织而成，内表层(4)通过第二尼龙纱线(7)与负离子纤维层(3)连接。
9.根据权利要求1所述的一种负离子面料，其特征在于：所述面料基层(1)、银纤维层(2)、外表层(5)、负离子纤维层(3)以及内表层(4)之间通过聚氨基甲酸酯纤维连接。
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