CN110319695A - Refractory brick long range horizontal transporter and transportation resources in a kind of horizontal kiln - Google Patents
Refractory brick long range horizontal transporter and transportation resources in a kind of horizontal kiln Download PDFInfo
- Publication number
- CN110319695A CN110319695A CN201910635599.9A CN201910635599A CN110319695A CN 110319695 A CN110319695 A CN 110319695A CN 201910635599 A CN201910635599 A CN 201910635599A CN 110319695 A CN110319695 A CN 110319695A
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- Prior art keywords
- horizontal
- kiln
- refractory brick
- rail car
- small rail
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D1/00—Casings; Linings; Walls; Roofs
- F27D1/16—Making or repairing linings increasing the durability of linings or breaking away linings
- F27D1/1621—Making linings by using shaped elements, e.g. bricks
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Tunnel Furnaces (AREA)
Abstract
The invention discloses refractory brick horizontal transporter and transportation resources in a kind of horizontal kiln, including conveying track and small rail car, wherein, conveying track includes track, sleeper, fixed support, sleeper is laid in the kiln bottom of horizontal kiln, two tracks being parallel to each other of upper vertical sleeper laying of sleeper, the fixed support of setting between two tracks；Small rail car includes platform board, wheel shaft, idler wheel, and the lower part two sides matching track of platform board installs wheel shaft, and idler wheel is installed on wheel shaft, and idler wheel, which is placed in track, drives platform board back and forth movement in orbit.Use the transport device and method, refractory brick transport is can be transported with FCL, conevying efficiency is high, reduce the artificial number unpacked and repeatedly had bad luck of refractory brick during transportation, greatly reduce artificial consumption and the probability had bad luck and damage refractory brick of repeatedly unpacking, simultaneously in fortune brick process smooth running, various accidents is avoided to tilt and damage the risk of refractory brick.
Description
Technical field
The invention belongs to engineering construction field of tool, and in particular to refractory brick long range horizontal transport in a kind of horizontal kiln
Device and transportation resources.
Background technique
Horizontal kiln horizontal transportation method is according to " the industrial furnace masonry project construction of National Standard of the People's Republic of China's specification
With acceptance specification " (GB50211-2014) and " industrial furnace masonry project quality acceptance standard " (GB50309-2017) set
Meter.Be used cooperatively including conveying track production, small rail car production, hydraulic trolley etc..
Refractory brick horizontal transport is technical measures common in industrial furnace construction, in the lining processing of long range horizontal kiln
In the process, it due to the design feature of kiln body, needs from one end to transport refractory brick to the other end.In common construction technology,
It is all to be carried out using fortune small handcart.It unpacks in kilneye, refractory brick is carried in fortune small handcart, pushed away by manpower by small handcart is transported
It send to setting each in kiln, then material is taken out from haul small handcart.
In the construction of horizontal kiln liner, refractory brick horizontal transport uses haul small handcart, needs to spend a large amount of artificial, fortune
Defeated speed is slow, inefficiency, and big to the destructiveness of refractory brick.
Summary of the invention
The technical problems to be solved by the present invention are: provide in a kind of horizontal kiln refractory brick long range horizontal transporter and
Transportation resources, refractory brick conevying efficiency is low, destructive big during solving the problems, such as horizontal kiln lining processing in the prior art.
The present invention uses following technical scheme to solve above-mentioned technical problem:
Refractory brick horizontal transporter in a kind of horizontal kiln, including conveying track and small rail car, wherein conveying track packet
Track, sleeper, fixed support are included, is laid with sleeper in the kiln bottom of horizontal kiln, what the upper vertical sleeper laying of sleeper was parallel to each other
Track, the fixed support of setting between two tracks；Small rail car includes platform board, wheel shaft, idler wheel, and the lower part two sides of platform board are matched
Track installation wheel shaft is closed, idler wheel is installed on wheel shaft, idler wheel, which is placed in track, drives platform board back and forth movement in orbit.
Sleeper uses angle steel using channel steel, fixed support using the lumps of wood, track.
The specification of the lumps of wood is 200mm × 200mm, and channel steel is 10# channel steel.
Fixed supporting welding is between two rows of tracks.
Further include the driving device that small rail car bottom is set, the position detection of small rail car front-end and back-end is set
Sensor and controller when construction, control small rail car automatic running on conveying track.
Refractory brick horizontal transportation method in a kind of horizontal kiln, includes the following steps:
First, sleeper is uniformly laid in the direction that horizontal kiln bottom is parallel to wicket；Secondly, in the top of sleeper along horizontal
The length direction of kiln is laid with two rows of tracks being parallel to each other；Then, by the idler wheel of the good small rail car two sides of the bottom of pre-production
In orbit, refractory brick is placed on the platform board of small rail car card；Finally, driving small rail car is transported.
Fixed support is set between two rows of tracks.
Refractory brick horizontal transportation method in a kind of horizontal kiln, this method, which is suitable for bottom, has the horizontal kiln of refractory lining resistance to
The horizontal transport of firebrick, firstly, conveying track is laid with according to the load-bearing of horizontal kiln bottom refractory liner, if refractory lining is attached most importance to
Matter brick structure is operated since the kilneye of horizontal kiln to the inside of horizontal kiln, otherwise, to horizontal since the bosom of horizontal kiln
The kilneye of kiln operates；The heavy brick be brickwork profession in compare it is great in 1.8 and with strength flame resistant brick a kind of general term, instead
It is corresponding be light-weight brick, wherein since the kilneye of horizontal kiln to the inside of horizontal kiln operation detailed process is as follows:
Step 1 is laid with one section of refractory lining in horizontal kiln bottom, is laid with conveying track in interior lining；
Step 2, by the idler wheel card of the good small rail car two sides of the bottom of pre-production in orbit, refractory brick is placed on track
On the platform board of trolley；
Refractory brick is transported to construction, and is built by step 3, driving small rail car；
Step 4 moves on to next section, repeats step 3, until refractory lining and fire resisting brick masonry are most deep to horizontal kiln
Place；
To the operation of the kilneye of horizontal kiln, detailed process is as follows since the bosom of horizontal kiln:
Step a, all conveying tracks are laid with along its length in horizontal kiln bottom；
Step b, in orbit by the idler wheel card of the good small rail car two sides of the bottom of pre-production, refractory brick is placed on track
On the platform board of trolley；
Step c, driving small rail car transports refractory brick to the bosom of horizontal kiln, and construction finishes, and removes the fortune of this section
Defeated track；
Step d, next section is moved on to, step c is repeated, until the kilneye of refractory lining and fire resisting brick masonry to horizontal kiln
Place.
Refractory brick is placed on the platform board of small rail car using fork truck or hydraulic trolley.
The manufacturing process of the small rail car is as follows:
The distance between matching track, at least two wheel shafts are respectively installed in two sides below platform board, and on each wheel shaft
Idler wheel is installed, the production of small rail car is completed.
Compared with prior art, the invention has the following advantages:
1, using the transport device and method, refractory brick transport is can be transported with FCL, and conevying efficiency is high, is reduced
The artificial number unpacked and repeatedly had bad luck of refractory brick during transportation greatly reduces artificial consumption and repeatedly unpacks
The probability of fortune damage refractory brick, while in fortune brick process smooth running avoids various unexpected tilts and damages the risk of refractory brick.
2, light and flexible in implementation process, easy to operate, can be according to practice of construction situation adaptation to local conditions, in real time adjustment.
3, Work tool scene used in the program is seen everywhere, and is gathered materials on the spot, low manufacture cost.
4, all kinds of horizontal kilns are able to use using this method, whether how is the intensity of refractory lining, and can choose makes
With this method, have a wide range of application.
Detailed description of the invention
Fig. 1 is the top view of refractory brick long range horizontal transporter conveying track in horizontal kiln of the present invention.
Fig. 2 is the left view of refractory brick long range horizontal transporter conveying track in horizontal kiln of the present invention.
Fig. 3 is the structural schematic diagram of refractory brick long range horizontal transporter small rail car in horizontal kiln of the present invention.
Fig. 4 is refractory brick long range horizontal transporter application schematic diagram in horizontal kiln of the present invention.
Wherein, the mark in figure are as follows: 1- sleeper；2- track；The fixed support of 3-；4- platform board；5- wheel shaft；6- idler wheel；7-
Conveying track；8- small rail car；9- fork truck；10- refractory brick.
Specific embodiment
Structure and the course of work of the invention are described further with reference to the accompanying drawing.
Refractory brick horizontal transporter in a kind of horizontal kiln, including conveying track and small rail car, wherein conveying track packet
Track, sleeper, fixed support are included, is laid with sleeper in the kiln bottom of horizontal kiln, what the upper vertical sleeper laying of sleeper was parallel to each other
Track, the fixed support of setting between two tracks；Small rail car includes platform board, wheel shaft, idler wheel, and the lower part two sides of platform board are matched
Track installation wheel shaft is closed, idler wheel is installed on wheel shaft, idler wheel, which is placed in track, drives platform board back and forth movement in orbit.
Specific embodiment, as shown in Figures 1 to 4:
Refractory brick horizontal transporter in a kind of horizontal kiln, including conveying track 7 and small rail car 8, wherein conveying track
7 include track 2, sleeper 1, fixed support 3, is laid with sleeper 1 in the kiln bottom of horizontal kiln, the upper vertical sleeper 1 of sleeper 1 is laid with phase
Mutually parallel track 2, the fixed support 3 of setting between two tracks 2；Small rail car 8 includes platform board 4, wheel shaft 5, idler wheel 6, is put down
The lower part two sides matching track 2 of platen 4 installs wheel shaft 5, and idler wheel 6 is installed on wheel shaft 5, and idler wheel 6, which is placed in track 2, drives platform board
4 on track 2 back and forth movement.
The present embodiment sleeper 1 uses angle steel using channel steel, fixed support using the lumps of wood, track.
The present apparatus application as shown in figure 4,
The bottom of horizontal kiln is laid with conveying track, and small rail car is mounted on conveying track, and fire resisting will be housed using fork truck 9
The chest of brick 10 is placed on the platform board of small rail car, starts small rail car, and refractory brick chest is transported and builds place, is unloaded
Refractory brick, circulation are transported.
The specification of the lumps of wood can choose as 200mm × 200mm, and channel steel is 10# channel steel.The specification of the lumps of wood and channel steel is according to existing
Field situation selection, as long as can satisfy small rail car transport load-bearing.
In order to reinforce track, by fixed supporting welding between two rows of tracks.
The present apparatus can also use the small rail car of automatic running, and automatic running small rail car is small in addition to including above-mentioned track
The hardware configuration of vehicle further includes the driving device that small rail car bottom is arranged in, the position of small rail car front-end and back-end is arranged in
Set detection sensor and controller, when construction, number that the small rail car of automatic running can be detected according to position-detection sensor
According to orbiting automatically, small rail car starting can also be manually controlled, then the automatic running on conveying track.
Using this device and method, can be convenient, the horizontal transport for carrying out refractory brick fast, stable, by using
FCL refractory brick can be carried out horizontal transport, greatly save artificial use by sliding on rails of the small rail car in kiln, compared with
The centre of few refractory brick is had bad luck, and is greatly reduced refractory brick in transportational process and be risk of damage to.
Refractory brick horizontal transportation method, includes the following steps: in horizontal kiln based on above-mentioned transport device
First, sleeper is uniformly laid in the direction that horizontal kiln bottom is parallel to wicket；
Secondly, being laid with two rows of tracks being parallel to each other along the length direction of horizontal kiln in the top of sleeper；In order to reinforce rail
Support can be welded and fixed in the intensity in road between two rows of tracks；
Then, in orbit by the idler wheel card of the good small rail car two sides of the bottom of pre-production, refractory brick is placed on track
On the platform board of trolley；
Finally, driving small rail car is transported.
The invention also discloses refractory brick horizontal transportation methods in a kind of horizontal kiln, and this method, which is suitable for bottom, has fire resisting
The horizontal transport of the horizontal kiln refractory brick of liner, this transportation resources is different according to the structure of horizontal kiln, is divided into two kinds of situations, first
First, conveying track is laid with according to the load-bearing of horizontal kiln bottom refractory liner, this just judges according to the material of resistance to material, if it is light
Matter brick cannot bear weight, can bear weight if it is heavy brick, i.e., if refractory lining is heavy brick structure, from sleeping
The kilneye of formula kiln starts to operate to the inside of horizontal kiln, otherwise, operates since the bosom of horizontal kiln to the kilneye of horizontal kiln；
Wherein,
To the operation of the inside of horizontal kiln, detailed process is as follows since the kilneye of horizontal kiln:
Step 1 is laid with one section of refractory lining in horizontal kiln bottom, is laid with conveying track in interior lining；
Step 2, by the idler wheel card of the good small rail car two sides of the bottom of pre-production in orbit, refractory brick is placed on track
On the platform board of trolley；
Refractory brick is transported to construction, and is built by step 3, driving small rail car；
Step 4 moves on to next section, repeats step 3, until refractory lining and fire resisting brick masonry are most deep to horizontal kiln
Place, completes the masonry of refractory brick；
To the operation of the kilneye of horizontal kiln, detailed process is as follows since the bosom of horizontal kiln:
Step a, all conveying tracks are laid with along its length in horizontal kiln bottom；
Step b, in orbit by the idler wheel card of the good small rail car two sides of the bottom of pre-production, refractory brick is placed on track
On the platform board of trolley；
Step c, driving small rail car transports refractory brick to the bosom of horizontal kiln, and construction finishes, and removes the fortune of this section
Defeated track；
Step d, next section is moved on to, step c is repeated, until the kilneye of refractory lining and fire resisting brick masonry to horizontal kiln
Place.
Refractory brick is placed on the platform board of small rail car can be loaded and unloaded using fork truck, when not being available fork truck
It waits, the transport of refractory brick can be completed with the use of hydraulic trolley, as long as the transport of refractory brick can be completed, can choose and appoint
A kind of what device replacement that can be realized the purpose.
The manufacturing process of program middle orbit trolley is as follows:
The distance between matching track, at least two wheel shafts are respectively installed in two sides below platform board, and on each wheel shaft
Idler wheel is installed, the production of small rail car is completed.
Platform board is made of steel plate, and wheel shaft is made of steel pipe or channel steel.
The principle of the transport device of refractory brick and method, production application process and advantage are as follows in horizontal kiln of the present invention:
1, in kiln conveying track production:
The production of track uses the lumps of wood and channel steel, and (this specification can basis for the specification that the specification of the lumps of wood is 200mm × 200mm
On-site actual situations are selected), it is placed on kiln bottom, is laid with 10# channel steel thereon, and be laid with two rows along the length direction of horizontal kiln.
In order to guarantee track, position is secured in the construction process, fixed support is arranged between two channel steels, the support
Angle steel welding can be used.
In the construction process, with the position of operation side, the length of track can be lengthened at any time or shorten, to meet
Subject to actual needs.
2, the production of small rail car:
Small rail car includes platform board, wheel shaft, idler wheel three parts.Platform board is made of steel plate, wheel shaft using steel pipe or
The production of person's channel steel.
When construction, small rail car two sides wheel is stuck in channel steel, is slided in orbit by Manual-pushing.
3, the horizontal transport of construction material:
Refractory brick FCL is transported to construction area, FCL refractory brick is placed on to the platform board of small rail car by fork truck
On, it may then pass through Manual-pushing material conveying trolley, reach and build setting.
If be not available fork truck due to the limitation of operating area, then can be carried out with the use of hydraulic trolley, it can be with
Reach same effect.
It, can be first in one section of liner of bottom construction, then before track laying if refractory lining is arranged at horizontal kiln bottom
It is laid with track in interior lining again, the elongated rail in construction.If refractory lining is lightweight brick structure, it can first be laid with whole
Then track moves back construction to apart from close one section of kilneye from apart from kilneye remote one section, shortens track in construction.
Using device and method of the present invention, have the advantages that
After this horizontal transportation method, used Work tool scene is seen everywhere, and is gathered materials on the spot, cost of manufacture
It is low.
Refractory brick transport is can be transported with FCL, conevying efficiency is high, it reduces refractory brick during transportation
The artificial number unpacked and repeatedly had bad luck greatly reduces artificial consumption and the probability had bad luck and damage refractory brick of repeatedly unpacking,
Simultaneously in fortune brick process smooth running, various accidents is avoided to tilt and damage the risk of refractory brick.
It is light and flexible in implementation process, easy to operate, it can be according to practice of construction situation adaptation to local conditions, in real time adjustment.
Connection relationship, treating method between structure mounting means of the invention, component are merely possible to an example
Illustrate, must not believe that and only protect the scheme, it is all to the device as material transportation in horizontal kiln in the case where all
It is referred to the methods of this programme.
Those skilled in the art can make various modifications to described specific embodiment
Or supplement or be substituted in a similar manner, however, it does not deviate from the spirit of the invention or surmounts the appended claims determines
The range of justice.
Claims (10)
1. refractory brick horizontal transporter in a kind of horizontal kiln, it is characterised in that: including conveying track and small rail car, wherein
Conveying track includes track, sleeper, fixed support, is laid with sleeper, the upper vertical sleeper laying of sleeper in the kiln bottom of horizontal kiln
The track being parallel to each other, the fixed support of setting between two tracks；Small rail car includes platform board, wheel shaft, idler wheel, platform board
Lower part two sides matching track installs wheel shaft, and idler wheel is installed on wheel shaft, and idler wheel, which is placed in track, drives platform board round-trip in orbit
Movement.
2. refractory brick horizontal transporter in horizontal kiln according to claim 1, it is characterised in that: sleeper using the lumps of wood,
Track uses angle steel using channel steel, fixed support.
3. refractory brick horizontal transporter in horizontal kiln according to claim 2, it is characterised in that: the specification of the lumps of wood is
200mm × 200mm, channel steel are 10# channel steel.
4. refractory brick horizontal transporter in horizontal kiln according to claim 1, it is characterised in that: fixed supporting welding exists
Between two rows of tracks.
5. refractory brick horizontal transporter in horizontal kiln according to claim 1, it is characterised in that: further include that setting is in-orbit
The driving device of road trolley bottom, is arranged in the position-detection sensor and controller of small rail car front-end and back-end, when construction,
Control small rail car automatic running on conveying track.
6. refractory brick horizontal transportation method in a kind of horizontal kiln, characterized by the following steps:
First, sleeper is uniformly laid in the direction that horizontal kiln bottom is parallel to wicket；Secondly, in the top of sleeper along horizontal kiln
Length direction is laid with two rows of tracks being parallel to each other；Then, the idler wheel of the good small rail car two sides of the bottom of pre-production is stuck in
In track, refractory brick is placed on the platform board of small rail car；Finally, driving small rail car is transported.
7. refractory brick horizontal transportation method in horizontal kiln according to claim 6, it is characterised in that: set between two rows of tracks
Set fixed support.
8. refractory brick horizontal transportation method in a kind of horizontal kiln, this method is suitable for the horizontal kiln fire resisting that bottom has refractory lining
The horizontal transport of brick, it is characterised in that:
Firstly, conveying track is laid with according to the load-bearing of horizontal kiln bottom refractory liner, if refractory lining is heavy brick structure, from
The kilneye of horizontal kiln starts to operate to the inside of horizontal kiln, otherwise, grasps since the bosom of horizontal kiln to the kilneye of horizontal kiln
Make；Wherein, to the operation of the inside of horizontal kiln, detailed process is as follows since the kilneye of horizontal kiln:
Step 1 is laid with one section of refractory lining in horizontal kiln bottom, is laid with conveying track in interior lining；
Step 2, by the idler wheel card of the good small rail car two sides of the bottom of pre-production in orbit, refractory brick is placed on small rail car
Platform board on；
Refractory brick is transported to construction, and is built by step 3, driving small rail car；
Step 4 moves on to next section, repeats step 3, until refractory lining and fire resisting brick masonry are to the bosom of horizontal kiln；
To the operation of the kilneye of horizontal kiln, detailed process is as follows since the bosom of horizontal kiln:
Step a, all conveying tracks are laid with along its length in horizontal kiln bottom；
Step b, in orbit by the idler wheel card of the good small rail car two sides of the bottom of pre-production, refractory brick is placed on small rail car
Platform board on；
Step c, driving small rail car transports refractory brick to the bosom of horizontal kiln, and construction finishes, and removes the transport rail of this section
Road；
Step d, next section is moved on to, step c is repeated, until at refractory lining and fire resisting brick masonry to the kilneye of horizontal kiln.
9. refractory brick horizontal transportation method in the horizontal kiln according to any one of claim 6 to 8, it is characterised in that: will
Refractory brick is placed on the platform board of small rail car using fork truck or hydraulic trolley.
10. refractory brick horizontal transportation method in horizontal kiln according to any one of claim 1 to 8, it is characterised in that: institute
The manufacturing process for stating small rail car is as follows:
The distance between matching track, at least two wheel shafts are respectively installed in two sides below platform board, and install on each wheel shaft
Idler wheel completes the production of small rail car.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910635599.9A CN110319695A (en) | 2019-07-15 | 2019-07-15 | Refractory brick long range horizontal transporter and transportation resources in a kind of horizontal kiln |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910635599.9A CN110319695A (en) | 2019-07-15 | 2019-07-15 | Refractory brick long range horizontal transporter and transportation resources in a kind of horizontal kiln |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110319695A true CN110319695A (en) | 2019-10-11 |
Family
ID=68123481
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910635599.9A Pending CN110319695A (en) | 2019-07-15 | 2019-07-15 | Refractory brick long range horizontal transporter and transportation resources in a kind of horizontal kiln |
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| US20150192363A1 (en) * | 2014-01-07 | 2015-07-09 | Alan Van Geyn | Mobile removable hearth for furnace and transporter |
| CN205332792U (en) * | 2016-01-27 | 2016-06-22 | 北京创导工业陶瓷有限公司 | Take kiln of guide rail |
| CN205909680U (en) * | 2016-07-28 | 2017-01-25 | 山东锆铪耐火材料科技有限公司 | Resistant firebrick of large capacity fires kiln convenient to pay -off |
| CN208059584U (en) * | 2018-02-09 | 2018-11-06 | 巩义市新科耐火材料有限公司 | A kind of fire resisting brick kiln for wearing kiln car |
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2019
- 2019-07-15 CN CN201910635599.9A patent/CN110319695A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2010280809A (en) * | 2009-06-04 | 2010-12-16 | Jfe Steel Corp | Installation method of oven top equipment in coke oven construction |
| CN201660646U (en) * | 2010-04-07 | 2010-12-01 | 天津二十冶建设有限公司 | Movable trolley for loading material |
| US20150192363A1 (en) * | 2014-01-07 | 2015-07-09 | Alan Van Geyn | Mobile removable hearth for furnace and transporter |
| CN205332792U (en) * | 2016-01-27 | 2016-06-22 | 北京创导工业陶瓷有限公司 | Take kiln of guide rail |
| CN205909680U (en) * | 2016-07-28 | 2017-01-25 | 山东锆铪耐火材料科技有限公司 | Resistant firebrick of large capacity fires kiln convenient to pay -off |
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Application publication date: 20191011 |
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