CN110315789A - A kind of semi-steel radial tire curing line - Google Patents
A kind of semi-steel radial tire curing line Download PDFInfo
- Publication number
- CN110315789A CN110315789A CN201910741018.XA CN201910741018A CN110315789A CN 110315789 A CN110315789 A CN 110315789A CN 201910741018 A CN201910741018 A CN 201910741018A CN 110315789 A CN110315789 A CN 110315789A
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- China
- Prior art keywords
- tyre
- manipulator
- tire
- frame
- servo
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 13
- 239000010959 steel Substances 0.000 title claims abstract description 13
- 238000004073 vulcanization Methods 0.000 claims abstract description 18
- 210000002826 placenta Anatomy 0.000 claims abstract description 9
- 238000004513 sizing Methods 0.000 claims abstract description 6
- 230000007246 mechanism Effects 0.000 claims description 4
- 230000003213 activating effect Effects 0.000 claims description 3
- 230000009471 action Effects 0.000 claims description 2
- 238000009434 installation Methods 0.000 abstract description 6
- 238000000151 deposition Methods 0.000 abstract description 2
- 238000004519 manufacturing process Methods 0.000 description 8
- 238000005273 aeration Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 239000003638 chemical reducing agent Substances 0.000 description 2
- 238000010924 continuous production Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000032258 transport Effects 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000005486 sulfidation Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D30/00—Producing pneumatic or solid tyres or parts thereof
- B29D30/06—Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
- B29D30/0601—Vulcanising tyres; Vulcanising presses for tyres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D30/00—Producing pneumatic or solid tyres or parts thereof
- B29D30/06—Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
- B29D30/0601—Vulcanising tyres; Vulcanising presses for tyres
- B29D30/0662—Accessories, details or auxiliary operations
Abstract
The present invention relates to a kind of semi-steel radial tire curing line, the tyre vulcanizer equidistantly laid side by side including a truss robot and several along the truss direction of robot；Tyre vulcanizer is the double mold vulcanizer structure being arranged side by side with two vulcanizing chambers；Servo manipulator is arranged on rear side of bimodulus vulcanization plant, reaches left and right vulcanizing chamber station by the tyre catching apparatus of pivoted arm servo motor and the left and right servo manipulator of manipulator lift servo motor control and constitutes the structure for filling base and unloading tire；Tyre deposite device is arranged on the board below servo manipulator, and left and right placenta of depositing is driven by respective cylinder and moved horizontally along linear guide and constitute the automatic structure accepted truss robot dispatching tire base and supply the crawl of left and right servo manipulator；Frame-type rear inflation apparatus is installed behind the rack, controls the structure that left and right mobile chuck constitutes the tyre inflating sizing brought to left and right servo manipulator by lifting cylinder；By lift servo motor control it is left and right unload mechanical arm of tyre and constitute sizing rear tyre take out and put to the structure of conveyer belt.Have the advantages that compact-sized, high degree of automation, save equipment installation space.
Description
Technical field
The present invention relates to tyre vulcanizer equipment technology fields, vulcanize more particularly, to a kind of semi-steel radial tire and produce
Line.
Background technique
In tire production process, vulcanization is one of important procedure, and vulcanizer is also the key for influencing tire quality
One of equipment.Automation, but the tire base supply of vulcanizer has been done step-by-step in the vulcanizer vulcanized tyre of tire plant at this stage
System but develops slowly, and the basic operation mode for using manual handling tire base, large labor intensity, error rate is high, production efficiency is low,
Constrain the automated process of entire tire vulcanizing production line.In addition, at this stage the mounting mechanical arm of tyre of vulcanizer, unload mechanical arm of tyre
Structure is complicated, high failure rate, and precision is not easy to keep, and seriously affects the reliability and product quality of vulcanizer.With tire plant pair
The requirement of automated production is higher and higher, it is desirable to have and it is a kind of compact-sized reliable, equipment installation space is saved, tire workshop is improved
Utilization rate, while the full-automatic curing line that can be docked with the automatic logistics line of tire plant realize intelligent unmanned production
Target.
Summary of the invention
Regarding the issue above, the present invention provides a kind of compact-sized, high degree of automation, saving equipment installation
The semi-steel radial tire curing line in space.
The present invention, the tire equidistantly laid side by side including a truss robot and several along the truss direction of robot
Vulcanizer；Truss robot includes several support posts, truss and left and right two sets of manipulators, and every set manipulator includes lifting
Frame, movable stand and take tire device；Manipulator constitutes translation structure by linear guide guiding movement of the movable stand on truss, takes tire
Device constitutes lifting structure by the linear guide guiding movement on crane；Every tyre vulcanizer include bimodulus vulcanization plant,
Servo manipulator, tyre deposite device and frame-type rear inflation apparatus；Bimodulus vulcanization plant has two vulcanizing chamber stations, two vulcanizing chambers
It is left and right to be arranged side by side in the rack of frame structure；Servo manipulator is arranged on rear side of bimodulus vulcanization plant, including left and right watches
Manipulator is taken, is reached by the tyre catching apparatus of pivoted arm servo motor and the left and right servo manipulator of manipulator lift servo motor control
Left and right vulcanizing chamber station constitutes dress base and unloads the structure of tire；Tyre deposite device is arranged on the board below servo manipulator, including
Left and right to deposit placenta, left and right placenta of depositing is driven by respective cylinder and is moved horizontally along linear guide and constitute automatic undertaking truss machine
Device people dispenses the structure that tire base supplies the crawl of left and right servo manipulator；Frame-type rear inflation apparatus is installed behind the rack, including
The left and right fixed chuck that is mounted on frame, left and right mobile chuck and it is left and right unload mechanical arm of tyre, controlled by lifting cylinder
Left and right mobile chuck constitutes the structure for the tyre inflating sizing brought to left and right servo manipulator；Pass through lift servo motor
The left and right mechanical arm of tyre composition sizing rear tyre that unloads is controlled to take out and put to the structure of conveyer belt.
The present invention, each vulcanizing chamber of bimodulus vulcanization plant is by respectively opening and closing mould oil cylinder driving, being manipulated by respective segmented mold
The each activating mold of mechanism controls is flexible and constitutes the structure that open mold respectively controls.
The present invention, left and right servo manipulator pass through respective pivoted arm servo motor and respective manipulator lift servo electricity
Machine control, the luxuriant vulcanizing chamber station of the tyre catching apparatus → centre for constituting each servo manipulator wait position → rear inflation station cycle dynamic
The structure of work.
The frame of the present invention, frame-type rear inflation apparatus are double-layer frame, and left and right fixed chuck is fixed on double-layer frame
Intermediate transverse girder, lifting cylinder are fixed on the upper and lower crossbeam in double-layer frame, by the mobile folder in lifting cylinder driving upper and lower, left and right
Disk and inflate four station structures after constituting.
The present invention integrates truss robot, fully-automatic intelligent vulcanizer and integration control technology, it can be achieved that from tire base outbound
Tire base is transported to the mobile tyre deposite device of each vulcanization board by point automatically on demand, and vulcanizer vulcanizes tire base, aeration settling, and
Finished tire is discharged to tyre conveying line from rear inflation apparatus to transport, each equipment linkage control of whole production line reaches half
The unmanned automatic continuous production purpose of steel radial.The present invention has compact-sized, high degree of automation, saves equipment
The advantages of installation space.
Following example is described with reference to the drawings that the present invention is further illustrated.
Detailed description of the invention
Fig. 1 is the schematic perspective view of one embodiment of the present of invention；
Fig. 2 is the schematic perspective view of the truss robot of Fig. 1 embodiment；
Fig. 3 is the schematic perspective view of the tyre vulcanizer of Fig. 1 embodiment；
Fig. 4 is the schematic perspective view that Fig. 3 tyre vulcanizer saves frame-type rear inflation apparatus；
Fig. 5 is the schematic view of the front view of Fig. 3 tyre vulcanizer；
Fig. 6 is the left view structural representation of Fig. 3 tyre vulcanizer；
Fig. 7 is the overlooking structure diagram of Fig. 3 tyre vulcanizer；
Fig. 8 is that the tyre deposite device of Fig. 3 tyre vulcanizer is in the overlooking structure diagram of initial position；
Fig. 9 is Fig. 3 tyre vulcanizer in the overlooking structure diagram for accepting automatic logistics tire base position；
Figure 10 is the schematic view of the front view of the frame-type rear inflation apparatus of Fig. 3 tyre vulcanizer；
Figure 11 is the left view structural representation of the frame-type rear inflation apparatus of Fig. 3 tyre vulcanizer；
Figure 12 is the overlooking structure diagram of the frame-type rear inflation apparatus of Fig. 3 tyre vulcanizer.
In figure, 1, servo manipulator；2, tyre deposite device；3, vulcanizing chamber；4, rack；5, pivoted arm servo motor；6, manipulator liter
Servo motor drops；7, tyre catching apparatus；8, board；9, cylinder；10, linear guide；11, frame；12, fixed chuck；13, mobile folder
Disk；14, mechanical arm of tyre is unloaded；15, lifting cylinder；16, mould oil cylinder is opened and closed；17, segmented mold operating mechanism；18, intermediate transverse girder；19,
Pivoted arm；20, placenta is deposited；21, lift servo motor；22, ball screw；23, support post；24, truss；25, crane；26,
Movable stand；27, tire device is taken；28, tire base outbound point.
Specific embodiment
Referring to figs. 1 to Figure 12, the present embodiment is a kind of semi-steel radial tire curing line, including a truss machine
People and six tyre vulcanizers equidistantly laid side by side along the truss direction of robot, form whole tire vulcanizing production line；
Truss robot is mounted between the bimodulus vulcanization plant and frame-type rear inflation apparatus of six tyre vulcanizers, truss robot
Including two support posts 23, truss 24 and left and right two sets of manipulators, truss installa-tion is at the top of support post, two sets of manipulators
Device is mounted on truss, may be implemented to move left and right and oscilaltion campaign, the whole vulcanization life of horizontal moving ranges covering
Producing line moves back and forth the tire base supply that a tyre vulcanizer once can be completed；Every set manipulator includes crane 25, movement
Frame 26 and tire device 27 is taken, the movement of movable stand is oriented to by linear guide, and it is horizontal that speed reducer for servo motor drives rack-and-pinion to realize
Direction is mobile；Equally, crane is also to be oriented to by linear guide, and speed reducer for servo motor drives rack-and-pinion to realize vertical direction
Lifting；Manipulator constitutes translation structure by linear guide guiding movement of the movable stand on truss, and tire device is taken to pass through crane
On linear guide guiding movement constitute lifting structure, take tire device that can grab green tyre, realizing will from tire base outbound point 28
Tire base is transported to the function of each vulcanizer tyre deposite device on demand, takes tire base by the way that truss robot is continual back and forth, puts tire base,
It realizes that the tire base of whole curing line is supplied automatically, reduces manual work, reduce labor intensity, utilization rate of equipment and installations is high, drop
Low production line cost；Every tyre vulcanizer is double mold vulcanizer structure, including bimodulus vulcanization plant, servo manipulator 1, is deposited
Tire device 2 and frame-type rear inflation apparatus；Bimodulus vulcanization plant has two vulcanizing chamber stations, and two vulcanizing chambers 3 are left and right to be set side by side
It is placed in the rack 4 of frame structure；The rigidity of frame of tower structure is good；Each vulcanizing chamber of bimodulus vulcanization plant is by respectively opening
The driving of die cylinder 16, to control by respective segmented mold operating mechanism 17 each activating mold flexible and constitute open mold and respectively control
Structure, each vulcanizing mold position has a tire curing basic function, and semi-steel radial tire sulfidation is real in vulcanizing chamber
It is existing；Servo manipulator is arranged on rear side of bimodulus vulcanization plant, including left and right servo manipulator, and each servo manipulator includes turning
Arm 19 and tyre catching apparatus 7, tyre catching apparatus has vulcanizing chamber station, intermediate waiting position, inflates three translation bits of station afterwards, between tyre catching apparatus station
Conversion by 5 drive control of pivoted arm servo motor, when vulcanizer is in vulcanized tyre, tyre catching apparatus, which is located at, intermediate waits position to wait；
The lifting of left and right servo manipulator is driven by manipulator lift servo motor 6 respectively, realizes that left and right servo manipulator is packed into tire
Base and the function of drawing off tire；The luxuriant vulcanizing chamber station of the tyre catching apparatus of each servo manipulator → centre waits position → rear inflator
Position circulation action；Tyre deposite device is arranged on the board 8 below servo manipulator, including left and right deposits placenta 20, initial position
In the underface of left and right servo manipulator, deposits placenta and be mounted in linear guide 10 and connect with cylinder 9, cylinder by sliding block
Piston rod flexible driving deposit placenta left and right movement in linear guide, match for accepting truss robot automatically and bring
Tire base, and tire base is transferred to grab and be put into vulcanizing chamber to left and right servo manipulator and is vulcanized；Vacant tyre deposite device is to being
System issues tire base desired signal, and corresponding tire base is supplemented to the tyre deposite device in time by truss robot, and next circulation is waited to make
With.
After tyre vulcanization terminates die sinking, pivoted arm servo motor driving pivoted arm and tyre catching apparatus are transferred to vulcanizing chamber, will be therein
Tire takes out, and is transferred on the vacant left and right fixed chuck of frame-type rear inflation apparatus, prepares aeration settling；Frame-type
Rear inflation apparatus is installed behind the rack, including installing left and right fixed chuck 12, left and right mobile chuck on the frame 11
13 and it is left and right unload mechanical arm of tyre 14, frame-type rear inflation apparatus is four station structures of double-layer frame, and left and right fixed chuck is solid
It is scheduled on the intermediate transverse girder 18 of double-layer frame, lifting cylinder is fixed on the upper and lower crossbeam in double-layer frame, is driven by lifting cylinder
The mobile chuck in upper and lower, left and right is drawn close or is left to fixed chuck, realizes and clamps to the tire that left and right servo manipulator is brought
Sealing, aeration settling function；The left and right rear side both sides unloaded mechanical arm of tyre and be mounted on frame-type rear inflation apparatus, by lift servo
Motor 21 drives, and goes up and down along ball screw 22, and the tire that aeration settling is completed takes out, and puts to tire conveyer belt and transports.It repeats
Above-mentioned steps realize the unmanned automatic continuous production of semi-steel radial tire.
Claims (4)
1. a kind of semi-steel radial tire curing line, it is characterised in that:
The tyre vulcanizer equidistantly laid side by side including a truss robot and several along the truss direction of robot；It is described
Truss robot includes several support posts (23), truss (24) and left and right two sets of manipulators, and every set manipulator includes lifting
It frame (25), movable stand (26) and takes tire device (27)；Manipulator is made up of linear guide guiding movement of the movable stand on truss
Translation structure takes tire device to constitute lifting structure by the linear guide guiding movement on crane；
Every tyre vulcanizer includes bimodulus vulcanization plant, servo manipulator (1), tyre deposite device (2) and frame-type rear inflation apparatus；
The bimodulus vulcanization plant has two vulcanizing chamber stations, two left and right racks being arranged side by side in frame structure of vulcanizing chamber (3)
(4) in；
The servo manipulator is arranged on rear side of bimodulus vulcanization plant, including left and right servo manipulator, passes through pivoted arm servo motor
(5) and the tyre catching apparatus (7) of the left and right servo manipulator of manipulator lift servo motor (6) control reaches left and right vulcanizing chamber station structure
At dress base and unload the structure of tire；
The tyre deposite device is arranged on the board below servo manipulator (8), including it is left and right deposit placenta (20), it is left and right to deposit placenta
It is driven by respective cylinder (9) and is moved horizontally along linear guide (10) and constitute automatic truss robot dispatching tire base of accepting and supply
The structure of left and right servo manipulator crawl；
The frame-type rear inflation apparatus is installed behind the rack, including the left and right fixed chuck being mounted on frame (11)
(12), left and right mobile chuck (13) and it is left and right unload mechanical arm of tyre (14), pass through lifting cylinder (15) and control left and right mobile chuck
Constitute the structure for the tyre inflating sizing brought to left and right servo manipulator；Tire is unloaded by the way that lift servo motor control is left and right
Manipulator constitutes sizing rear tyre and takes out and put to the structure of conveyer belt.
2. semi-steel radial tire curing line according to claim 1, it is characterised in that: the bimodulus vulcanization plant
Each vulcanizing chamber is stretched by respectively opening and closing mould oil cylinder (16) driving, controlling each activating mold by respective segmented mold operating mechanism (17)
It contracts and constitutes the structure that open mold respectively controls.
3. semi-steel radial tire curing line according to claim 1, it is characterised in that: the left and right servounit
Hand constitutes grabbing for each servo manipulator by respective pivoted arm servo motor and respective manipulator lift servo motor control
The luxuriant vulcanizing chamber station of tire device → centre waits position → rear inflation station circulation action structure.
4. semi-steel radial tire curing line according to claim 1, it is characterised in that: inflate dress after the frame-type
The frame set is double-layer frame, and left and right fixed chuck is fixed on the intermediate transverse girder (18) of double-layer frame, and lifting cylinder is fixed on
The upper and lower crossbeam of double-layer frame inflates four station structures after being made of the mobile chuck in lifting cylinder driving upper and lower, left and right.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910741018.XA CN110315789A (en) | 2019-08-12 | 2019-08-12 | A kind of semi-steel radial tire curing line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910741018.XA CN110315789A (en) | 2019-08-12 | 2019-08-12 | A kind of semi-steel radial tire curing line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110315789A true CN110315789A (en) | 2019-10-11 |
Family
ID=68126013
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910741018.XA Pending CN110315789A (en) | 2019-08-12 | 2019-08-12 | A kind of semi-steel radial tire curing line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110315789A (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111361063A (en) * | 2020-04-10 | 2020-07-03 | 杨佳洲 | Tire shaping vulcanizer |
| CN112192869A (en) * | 2020-09-14 | 2021-01-08 | 杭州朝阳橡胶有限公司 | Compact all-steel tire vulcanization workshop layout |
| CN112297482A (en) * | 2020-09-14 | 2021-02-02 | 杭州朝阳橡胶有限公司 | All-steel liquefaction vulcanizing machine with rear-in and rear-out tire blanks |
| CN113021971A (en) * | 2021-03-23 | 2021-06-25 | 南京翼之博信息科技有限公司 | Device for producing automobile tires |
| CN113978006A (en) * | 2021-11-15 | 2022-01-28 | 江苏晟林科技有限公司 | Double-layer four-station tire vulcanization loading and unloading post-inflation system |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106042428A (en) * | 2016-07-29 | 2016-10-26 | 南通润邦重机有限公司 | Post inflation device of double-layer and double-mode hydraulic shaping and curing press |
| CN109016282A (en) * | 2018-09-19 | 2018-12-18 | 巨轮智能装备股份有限公司 | A kind of efficient hydraulic vulcanization unit |
| CN210283325U (en) * | 2019-08-12 | 2020-04-10 | 巨轮智能装备股份有限公司 | Semi-steel radial tire vulcanization production line |
-
2019
- 2019-08-12 CN CN201910741018.XA patent/CN110315789A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106042428A (en) * | 2016-07-29 | 2016-10-26 | 南通润邦重机有限公司 | Post inflation device of double-layer and double-mode hydraulic shaping and curing press |
| CN109016282A (en) * | 2018-09-19 | 2018-12-18 | 巨轮智能装备股份有限公司 | A kind of efficient hydraulic vulcanization unit |
| CN210283325U (en) * | 2019-08-12 | 2020-04-10 | 巨轮智能装备股份有限公司 | Semi-steel radial tire vulcanization production line |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111361063A (en) * | 2020-04-10 | 2020-07-03 | 杨佳洲 | Tire shaping vulcanizer |
| CN112192869A (en) * | 2020-09-14 | 2021-01-08 | 杭州朝阳橡胶有限公司 | Compact all-steel tire vulcanization workshop layout |
| CN112297482A (en) * | 2020-09-14 | 2021-02-02 | 杭州朝阳橡胶有限公司 | All-steel liquefaction vulcanizing machine with rear-in and rear-out tire blanks |
| CN112192869B (en) * | 2020-09-14 | 2022-06-21 | 杭州朝阳橡胶有限公司 | Compact all-steel tire vulcanization workshop layout |
| CN113021971A (en) * | 2021-03-23 | 2021-06-25 | 南京翼之博信息科技有限公司 | Device for producing automobile tires |
| CN113021971B (en) * | 2021-03-23 | 2022-12-27 | 山东省三利轮胎制造有限公司 | Device for producing automobile tires |
| CN113978006A (en) * | 2021-11-15 | 2022-01-28 | 江苏晟林科技有限公司 | Double-layer four-station tire vulcanization loading and unloading post-inflation system |
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