CN210234075U - Intelligent vulcanizing machine for semisteel radial tires - Google Patents
Intelligent vulcanizing machine for semisteel radial tires Download PDFInfo
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- CN210234075U CN210234075U CN201921301746.0U CN201921301746U CN210234075U CN 210234075 U CN210234075 U CN 210234075U CN 201921301746 U CN201921301746 U CN 201921301746U CN 210234075 U CN210234075 U CN 210234075U
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Abstract
The utility model relates to an intelligent vulcanizing machine for semi-steel radial tires, which is a double-mold vulcanizing machine structure with two vulcanizing chambers arranged side by side; the servo manipulator is arranged at the rear side of the dual-mode vulcanizing device, and controls the tire grabbers of the left and right servo manipulators to reach the stations of the left and right vulcanizing chambers through the rotary arm servo motor and the manipulator lifting servo motor to form a structure for loading and unloading tires; the tire storage device is arranged on a machine table below the servo manipulator, and the left and right tire storage platforms are driven by respective cylinders to horizontally move along the linear guide rail to form a structure for automatically receiving an logistics line and distributing tire blanks for the left and right servo manipulators to grab; the frame type rear inflating device is arranged at the rear part of the frame, and the left and right movable chucks are controlled by the lifting cylinder to form a structure for inflating and shaping tires sent by the left and right servo manipulators; the left and right tire unloading manipulators are controlled by the lifting servo motor to form a structure for taking out the molded tire and putting the molded tire to a conveying belt. The automatic control system has the advantages of compact structure, high automation degree and equipment installation space saving.
Description
Technical Field
The utility model belongs to the technical field of tire vulcanizer equipment technique and specifically relates to a semi-steel radial tire intelligence vulcanizer is related to.
Background
The vulcanizing machine is a main production device of a tire factory, vulcanization is an important process in the tire production process flow, and the vulcanizing machine is also one of key devices influencing the quality of tires. The existing vulcanizing machine basically adopts manual carrying for tire blank supply, so that the labor intensity is high, the centering precision is poor, and the uniformity and quality of the tire are seriously influenced. And the tire loading manipulator and the tire unloading manipulator of the existing vulcanizing machine have complex structures, high failure rate and difficult maintenance of precision, and seriously affect the reliability and the product quality of the vulcanizing machine. Along with the requirement of a tire factory on automatic production is higher and higher, a full-automatic vulcanizing machine which is compact and reliable in structure, saves equipment installation space, improves the utilization rate of the tire factory, and can be in streamline butt joint with an animal of the tire factory to achieve the aim of intelligent unmanned production is expected.
Disclosure of Invention
The utility model aims at the above-mentioned problem, provide a compact structure, degree of automation height, saving equipment fixing space's semisteel radial tire intelligence vulcanizer.
The utility model comprises a double-mold vulcanizing device, a servo manipulator, a tire storage device and a frame type rear inflating device; the double-mold vulcanizing device is provided with two vulcanizing chamber stations, and the two vulcanizing chambers are arranged in the frame of the frame structure in parallel at the left and right sides; the servo manipulator is arranged at the rear side of the dual-mode vulcanizing device and comprises a left servo manipulator and a right servo manipulator, and a tire grabber of the left servo manipulator and the right servo manipulator is controlled by a rotary arm servo motor and a manipulator lifting servo motor to reach the stations of the left vulcanizing chamber and the right vulcanizing chamber to form a structure for loading and unloading tires; the tire storage device is arranged on a machine platform below the servo manipulator and comprises a left tire storage disk and a right tire storage disk, and the left tire storage disk and the right tire storage disk are driven by respective cylinders to horizontally move along a linear guide rail to form a structure for automatically receiving objects, streamline and distributing tire blanks for the left servo manipulator and the right servo manipulator to grab; the frame type rear inflating device is arranged at the rear part of the frame and comprises a left fixed chuck plate, a right fixed chuck plate, a left movable chuck plate, a right movable chuck plate, a left tire unloading manipulator and a right tire unloading manipulator which are arranged on the frame, and the left movable chuck plate and the right movable chuck plate are controlled by a lifting cylinder to form a structure for inflating and shaping tires sent by the left servo manipulator and the right servo manipulator; the left and right tire unloading manipulators are controlled by the lifting servo motor to form a structure for taking out the molded tire and putting the molded tire to a conveying belt.
The utility model discloses, the each structure of the each self-control of mould that opens and shuts is formed by the drive of the mould hydro-cylinder that opens and shuts separately, by the flexible mould control mechanism control of each segmented mould separately to every vulcanization room of bimodulus vulcanizer.
The utility model discloses, left and right servo manipulator is through respective rocking arm servo motor and respective manipulator lift servo motor control, and the tire ware of grabbing that constitutes every servo manipulator is according to the structure of vulcanizing the room station → middle waiting position → post inflation station cycle action.
The utility model discloses, aerating device's frame is double-deck frame behind the frame-type, and left and right fixed (holding) chuck is fixed at double-deck frame's intermediate transverse beam, and the lift cylinder is fixed at double-deck frame's upper and lower crossbeam, moves the (holding) chuck and constitutes the back by the lift cylinder drive upper and lower, left and right and aerify quadruplex position structure.
The utility model discloses, have auto-control handling tire and auto-vulcanization, aerify the design function. The utility model discloses, have compact structure, degree of automation height, saving equipment fixing space's advantage.
The following examples are provided to further illustrate the present invention in conjunction with the accompanying drawings.
Drawings
Fig. 1 is a schematic perspective view of an embodiment of the present invention;
FIG. 2 is a schematic perspective view of the embodiment of FIG. 1 with the frame-type rear inflator omitted;
FIG. 3 is a schematic front view of the embodiment of FIG. 1;
FIG. 4 is a schematic left side view of the embodiment of FIG. 1;
FIG. 5 is a schematic top view of the embodiment of FIG. 1;
FIG. 6 is a schematic top view of the tire depositor of the embodiment of FIG. 1 in an initial position;
FIG. 7 is a schematic top view of the tire depositor of the embodiment of FIG. 1 in a position to receive a green tire from an automated logistics;
FIG. 8 is a schematic front view of the frame-type rear inflator of the embodiment of FIG. 1;
FIG. 9 is a schematic left side view of the frame-type rear inflator of the embodiment of FIG. 1;
FIG. 10 is a schematic top view of the frame-type rear inflator of the embodiment of FIG. 1.
In the figure, 1, a servo manipulator; 2. a tire storage device; 3. a vulcanization chamber; 4. a frame; 5. a rotary arm servo motor; 6. a manipulator lifting servo motor; 7. a tire grabber; 8. a machine platform; 9. a cylinder; 10. a linear guide rail; 11. a frame; 12. fixing a chuck; 13. moving the chuck; 14. a tire unloading manipulator; 15. a lifting cylinder; 16. opening and closing the mold oil cylinder; 17. a segmented mold control mechanism; 18. a middle cross beam; 19. a rotating arm; 20. storing the placenta; 21. a lifting servo motor; 22. and a ball screw.
Detailed Description
Referring to fig. 1 to 10, the embodiment is an intelligent vulcanizer for a semisteel radial tire, and the intelligent vulcanizer is of a dual-mold vulcanizer structure and comprises a dual-mold vulcanizer, a servo manipulator 1, a tire storage device 2 and a frame-type rear inflating device; the double-mold vulcanizing device is provided with two vulcanizing chamber stations, and the two vulcanizing chambers 3 are arranged in the frame 4 of the frame structure in parallel from left to right; the frame of the frame type structure has good rigidity; each vulcanization chamber of the double-mold vulcanization device is driven by a respective mold opening and closing oil cylinder 16, and each segmented mold is controlled by a respective segmented mold control mechanism 17 to stretch and retract to form a structure with respective self-control of the mold opening and closing, each vulcanization mold position has the basic function of vulcanizing tires, and the vulcanization process of the semi-steel radial tire is realized in the vulcanization chamber; the servo manipulator is arranged at the rear side of the dual-mode vulcanizing device and comprises a left servo manipulator and a right servo manipulator, each servo manipulator comprises a rotating arm 19 and a tire grabber 7, each tire grabber is provided with three conversion positions, namely a vulcanizing chamber station, a middle waiting station and a rear inflation station, the conversion among the tire grabber stations is driven and controlled by a rotating arm servo motor 5, and when the vulcanizing machine vulcanizes tires, the tire grabber is positioned at the middle waiting station to wait; the left servo manipulator and the right servo manipulator are respectively driven by a manipulator lifting servo motor 6 to realize the functions of loading and unloading the green tires by the left servo manipulator and the right servo manipulator; the tire grabber of each servo manipulator circularly acts according to the vulcanizing chamber station → the middle waiting station → the post-inflation station; the tire storage device is arranged on a machine table 8 below the servo manipulator and comprises a left tire storage disk 20 and a right tire storage disk 20, the initial positions of the tire storage disks are located right below the left servo manipulator and the right servo manipulator, the tire storage disks are mounted on a linear guide rail 10 through sliders and connected with an air cylinder 9, a piston rod of the air cylinder drives the tire storage disks to move left and right on the linear guide rail in a telescopic mode and is used for receiving tire blanks distributed by an automatic logistics line and transferring the tire blanks to the left servo manipulator and the right servo manipulator to grab and place the tire blanks into a vulcanizing chamber for vulcanizing; after the tire is vulcanized and the mold is opened, the rotary arm servo motor drives the rotary arm and the tire grabber to be transferred into a vulcanization chamber, the tire in the vulcanization chamber is taken out and transferred to the left and right vacant fixed chucks of the frame type post-inflation device for inflation and shaping; the frame type rear inflating device is arranged at the rear part of the frame and comprises a left fixed chuck plate 12, a right fixed chuck plate 13, a left movable chuck plate 13, a left tire unloading manipulator 14 and a right tire unloading manipulator 14 which are arranged on a frame 11, the frame type rear inflating device is of a four-station structure of a double-layer frame, the left fixed chuck plate and the right fixed chuck plate are fixed on a middle cross beam 18 of the double-layer frame, a lifting cylinder is fixed on an upper cross beam and a lower cross beam of the double-layer frame, the lifting cylinder drives the upper movable chuck plate, the lower movable chuck plate, the left movable chuck plate and the right movable chuck plate to approach or leave the fixed chuck plates, and; the left and right tire unloading manipulators are installed on two sides of the rear side of the frame type rear inflating device, are driven by a lifting servo motor 21 to lift along a ball screw 22, take out the inflated and shaped tire, and place the tire on a tire conveying belt to be carried away.
The utility model discloses, vulcanize the tire and implement the flow as follows:
a. the method comprises the following steps that a tire factory places a tire blank on a storage placenta 20 from an animal streamline, then the storage placenta 20 moves to the position right below a servo manipulator 1, the servo manipulator 1 descends and grabs the tire blank from the storage placenta 20, and the tire blank is placed in a vulcanization chamber 3;
b. the mold opening and closing oil cylinder 16 drives the vulcanizing machine to mold, the vulcanizing process is started, and the green tire in the vulcanizing chamber is vulcanized; sending a green tire demand signal by the vacant stored placenta, moving out the stored placenta 20, replenishing the green tire to the stored placenta 20 by the automatic logistics line, and then moving the stored placenta 20 to the position right below the servo manipulator 1 again for waiting;
c. after vulcanization, the mold opening and closing oil cylinder 16 drives the vulcanizing machine to open the mold, and the servo manipulator 1 grabs the tire from the vulcanizing chamber 3 and puts the tire on the empty chuck of the frame type rear inflating device; a piston rod of the lifting cylinder 15 extends out to drive the movable chuck 13 to approach the fixed chuck 12, so as to clamp and seal the tire sent by the servo manipulator 1 and start inflation and shaping;
d. the servo manipulator 1 rotates to the middle position to descend and picks up the green tire from the storage placenta 20 and puts the green tire into the vulcanizing chamber 3;
e. the mold opening and closing oil cylinder 16 drives the vulcanizing machine to mold, the vulcanizing process is started, and the green tire in the vulcanizing chamber is vulcanized; sending a green tire demand signal by the vacant placenta storage 20, moving the placenta storage 20 out, replenishing the green tires to the placenta storage 20 by the automatic logistics line, and moving the placenta storage 20 to the position right below the servo manipulator 1 for waiting;
f. after inflation and shaping are finished, the air pressure in the tire is exhausted, the piston rod of the lifting air cylinder 15 contracts to drive the movable chuck plate 13 to leave the fixed chuck plate 12, the movable chuck plate is driven by the lifting servo motor 21 to lift along the ball screw 22, so that the tire unloading manipulator 14 which is inflated later is lifted, the tire which is inflated and shaped is taken out and is placed on a tire conveying belt to be conveyed away;
and (e) circularly repeating the step c → f to realize the full-automatic continuous production of green tire supply, green tire vulcanization and tire conveying.
Claims (4)
1. The utility model provides a semi-steel radial tire intelligence vulcanizer which characterized in that: comprises a dual-mode vulcanizing device, a servo manipulator (1), a tire storage device (2) and a frame-type rear inflating device;
the double-mold vulcanizing device is provided with two vulcanizing chamber stations, and the two vulcanizing chambers (3) are arranged in the frame (4) of the frame structure in parallel from left to right;
the servo manipulator is arranged at the rear side of the dual-mode vulcanizing device and comprises a left servo manipulator and a right servo manipulator, and a tire grabber (7) of the left servo manipulator and a tire grabber of the right servo manipulator are controlled to reach the stations of the left vulcanizing chamber and the right vulcanizing chamber through a rotary arm servo motor (5) and a manipulator lifting servo motor (6) to form a structure for loading and unloading tires;
the tire storage device is arranged on a machine table (8) below the servo manipulator and comprises a left and a right tire storage platforms (20), the left and the right tire storage platforms are driven by respective cylinders (9) to horizontally move along a linear guide rail (10) to form a structure for automatically receiving an object flow line and distributing tire blanks for the left and the right servo manipulator to grab;
the frame type rear inflating device is arranged behind the frame and comprises a left fixed chuck (12), a right fixed chuck (12), a left movable chuck (13), a right movable chuck (13), a left tire unloading manipulator (14) and a right tire unloading manipulator (14), which are arranged on a frame (11), and the left movable chuck and the right movable chuck are controlled by a lifting cylinder (15) to form a structure for inflating and shaping tires sent by the left servo manipulator and the right servo manipulator; the left and right tire unloading manipulators are controlled by the lifting servo motor to form a structure for taking out the molded tire and putting the molded tire to a conveying belt.
2. The intelligent vulcanizer for semi-steel radial tires according to claim 1, characterized in that: each vulcanizing chamber of the double-mold vulcanizing device is driven by a mold opening and closing oil cylinder (16) and each segmented mold is controlled by a segmented mold control mechanism (17) to stretch and retract to form a structure for controlling opening and closing of each segmented mold.
3. The intelligent vulcanizer for semi-steel radial tires according to claim 1, characterized in that: the left and right servo manipulators are controlled by respective rotating arm servo motors and respective manipulator lifting servo motors, and a structure that the tire grabber of each servo manipulator circularly acts according to a vulcanizing chamber station → a middle waiting station → a rear inflating station is formed.
4. The intelligent vulcanizer for semi-steel radial tires according to claim 1, characterized in that: the frame of the frame type rear inflating device is a double-layer frame, a left fixed chuck plate and a right fixed chuck plate are fixed on a middle cross beam (18) of the double-layer frame, a lifting cylinder is fixed on an upper cross beam and a lower cross beam of the double-layer frame, and the lifting cylinder drives the upper chuck plate, the lower chuck plate, the left chuck plate and the right chuck plate to move so as to form a rear inflating four-station structure.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921301746.0U CN210234075U (en) | 2019-08-12 | 2019-08-12 | Intelligent vulcanizing machine for semisteel radial tires |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921301746.0U CN210234075U (en) | 2019-08-12 | 2019-08-12 | Intelligent vulcanizing machine for semisteel radial tires |
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| Publication Number | Publication Date |
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| CN210234075U true CN210234075U (en) | 2020-04-03 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201921301746.0U Active CN210234075U (en) | 2019-08-12 | 2019-08-12 | Intelligent vulcanizing machine for semisteel radial tires |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110315788A (en) * | 2019-08-12 | 2019-10-11 | 巨轮智能装备股份有限公司 | A kind of semi-steel radial tire intelligence vulcanizer |
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2019
- 2019-08-12 CN CN201921301746.0U patent/CN210234075U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110315788A (en) * | 2019-08-12 | 2019-10-11 | 巨轮智能装备股份有限公司 | A kind of semi-steel radial tire intelligence vulcanizer |
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