CN110292183A - Fruit and vegetable washing and cutting device - Google Patents
Fruit and vegetable washing and cutting device Download PDFInfo
- Publication number
- CN110292183A CN110292183A CN201910587179.8A CN201910587179A CN110292183A CN 110292183 A CN110292183 A CN 110292183A CN 201910587179 A CN201910587179 A CN 201910587179A CN 110292183 A CN110292183 A CN 110292183A
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- gear
- vegetables
- fruits
- slitting
- cleaning
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- 235000012055 fruits and vegetables Nutrition 0.000 title claims abstract description 76
- 238000005406 washing Methods 0.000 title description 6
- 238000004140 cleaning Methods 0.000 claims abstract description 95
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 99
- 239000000463 material Substances 0.000 claims description 31
- 239000007921 spray Substances 0.000 claims description 26
- 230000005540 biological transmission Effects 0.000 claims description 19
- 238000009434 installation Methods 0.000 claims description 10
- 239000007788 liquid Substances 0.000 claims description 3
- 238000003306 harvesting Methods 0.000 claims 10
- 238000005507 spraying Methods 0.000 claims 2
- 238000005108 dry cleaning Methods 0.000 claims 1
- 238000004804 winding Methods 0.000 claims 1
- 238000007599 discharging Methods 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 5
- 238000003825 pressing Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- 238000003780 insertion Methods 0.000 description 3
- 230000037431 insertion Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 230000033001 locomotion Effects 0.000 description 2
- 244000017020 Ipomoea batatas Species 0.000 description 1
- 235000002678 Ipomoea batatas Nutrition 0.000 description 1
- 244000141359 Malus pumila Species 0.000 description 1
- 244000088415 Raphanus sativus Species 0.000 description 1
- 235000006140 Raphanus sativus var sativus Nutrition 0.000 description 1
- 244000061456 Solanum tuberosum Species 0.000 description 1
- 235000002595 Solanum tuberosum Nutrition 0.000 description 1
- 235000021016 apples Nutrition 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 235000012015 potatoes Nutrition 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N12/00—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts
- A23N12/02—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts for washing or blanching
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/04—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member
- B26D1/06—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates
- B26D1/08—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates of the guillotine type
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
- B26D7/0625—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form by endless conveyors, e.g. belts
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Forests & Forestry (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
Abstract
Description
技术领域:Technical field:
本发明涉及一种果蔬清洗切条装置。The invention relates to a device for washing and cutting fruits and vegetables.
背景技术:Background technique:
果蔬切条在食品加工行业占据着重要的地位,在大批量对果蔬切条作业时,若依赖手工,效率低下。现有的厂家会使用机械化的切条机,在果蔬切条前需要对果蔬进行清洗,现有的果蔬通过机械化的清洗机清洗完成后,需要人工捞出果蔬,并将果蔬送入切条机,人工干预过程较多,且人工搬运过程中,效率低,且不卫生。Fruit and vegetable strips occupy an important position in the food processing industry. When cutting fruits and vegetables in large quantities, if you rely on manual work, the efficiency is low. Existing manufacturers will use mechanized cutting machines, which need to clean the fruits and vegetables before cutting them into strips. After the existing fruits and vegetables are cleaned by a mechanized cleaning machine, they need to be manually fished out and sent to the cutting machine , there are many manual intervention processes, and the manual handling process is inefficient and unhygienic.
发明内容:Invention content:
本发明是为了解决上述现有技术存在的问题而提供一种果蔬清洗切条装置。The present invention provides a fruit and vegetable cleaning and stripping device in order to solve the above-mentioned problems in the prior art.
本发明所采用的技术方案有:一种果蔬清洗切条装置,包括:The technical scheme adopted in the present invention has: a kind of fruit and vegetable cleaning and cutting device, comprising:
清洗机构,所述清洗机构包括清洗架、清洗槽、水箱、清洗毛刷辊、喷洗单元、清洗驱动电机、驱动链轮、驱动链条、集料箱、第一驱动盘、第一驱动杆和卸料板,所述清洗槽固定于清洗架的顶端,若干个清洗毛刷辊并列转动连接在清洗槽内并形成刷辊单元,所述刷辊单元倾斜设置,刷辊单元中相邻的两清洗毛刷辊之间相互联动,水箱固定于清洗槽的下方,喷洗单元上的进液端与水箱相连通,喷洗单元上的喷洗孔置于清洗毛刷辊的上方,集料箱固定于水箱的外壁上,且集料箱的上端面低于水箱上端面,卸料板置于集料箱内,且卸料板的一端插接贯穿于集料箱的底面,第一驱动杆的一端铰接于卸料板上,另一端铰接于第一驱动盘上,第一驱动盘转动连接在清洗架上,清洗驱动电机的输出轴与固定两个驱动链轮,在所述两个驱动链轮上均绕设一根驱动链条,两驱动链条对应驱动第一驱动盘和刷辊单元转动;The cleaning mechanism includes a cleaning frame, a cleaning tank, a water tank, a cleaning brush roller, a spray cleaning unit, a cleaning drive motor, a drive sprocket, a drive chain, a collection box, a first drive disc, a first drive rod and The unloading plate, the cleaning tank is fixed on the top of the cleaning frame, and several cleaning brush rollers are connected in parallel and rotated in the cleaning tank to form a brush roller unit. The brush roller unit is arranged obliquely, and the two adjacent brush roller units The cleaning brush rollers are linked with each other, the water tank is fixed under the cleaning tank, the liquid inlet on the spray unit is connected to the water tank, the spray hole on the spray unit is placed above the cleaning brush roller, and the collection box It is fixed on the outer wall of the water tank, and the upper end surface of the collecting tank is lower than the upper end surface of the water tank. The unloading plate is placed in the collecting box, and one end of the unloading plate is inserted through the bottom surface of the collecting box. The first driving rod One end is hinged on the unloading plate, the other end is hinged on the first drive plate, the first drive plate is rotatably connected to the cleaning rack, the output shaft of the cleaning drive motor is fixed to the two drive sprockets, and the two drives A drive chain is wound around each sprocket, and the two drive chains drive the first drive disc and the brush roller unit to rotate correspondingly;
切条机构,所述切条机构包括切条架、输送带、输送辊、不完全齿轮、切条电机、传动皮带、传动带轮、第一齿轮、第二齿轮、第三齿轮、第一伞齿轮、第二伞齿轮、传动轴、第二驱动盘、第二驱动杆、压座和刀片单元,所述切条架设于清洗架的一侧,三个输送辊由左至右相隔一定间距地转到连接在切条架上,且三个输送辊之间通过输送带相联动,输送带位于集料箱一侧;在三个输送辊上均固定一个传动带轮,且三个传动带轮之间通过传动皮带相联动;不完全齿轮、第二齿轮和第三齿轮均转动连接在切条架上,第一齿轮固定连接在中间位置的输送辊上,第二齿轮和第三齿轮相啮合,不完全齿轮的齿轮面与第一齿轮相啮合,不完全齿轮的光滑面置于第二齿轮的一侧;切条电机驱动不完全齿轮转动,不完全齿轮一个转动周期内先与第一齿轮和第二齿轮相啮合;两个第一伞齿轮转动连接在切条架上,且一个第一伞齿轮与第三齿轮同轴设置并固定连接,另一个第一伞齿轮与第二驱动盘同轴设置并固定连接,传动轴转动连接在切条架上,且传动轴的两端分别固定一个第二伞齿轮,两个第二伞齿轮对应与两第一伞齿轮相啮合,第二驱动杆的两端分别与第二驱动盘和压座相铰接,压座滑动连接在切条架上,刀片单元固定连接在切条架上并位于压座的下方,压座和刀片单元均位于输送带的左侧。The strip cutting mechanism includes a strip cutting frame, a conveyor belt, a conveying roller, an incomplete gear, a strip cutting motor, a transmission belt, a transmission pulley, a first gear, a second gear, a third gear, and a first bevel gear , the second bevel gear, the transmission shaft, the second drive disc, the second drive rod, the pressure seat and the blade unit. It is connected to the slitting frame, and the three conveying rollers are linked by a conveying belt, and the conveying belt is located on one side of the collecting box; a driving pulley is fixed on the three conveying rollers, and the three conveying rollers pass through The transmission belts are linked; the incomplete gear, the second gear and the third gear are all rotatably connected to the slitting frame, the first gear is fixedly connected to the conveying roller in the middle position, the second gear and the third gear are meshed, and the incomplete The gear surface of the gear meshes with the first gear, and the smooth surface of the incomplete gear is placed on one side of the second gear; the strip cutting motor drives the incomplete gear to rotate, and the incomplete gear first contacts with the first gear and the second gear in one rotation cycle. The gears are meshed; the two first bevel gears are rotatably connected to the slitting frame, and one first bevel gear is coaxially arranged and fixedly connected with the third gear, and the other first bevel gear is coaxially arranged and fixedly connected with the second driving disc. Fixed connection, the transmission shaft is rotatably connected to the strip cutting frame, and a second bevel gear is fixed at both ends of the transmission shaft, the two second bevel gears are correspondingly meshed with the two first bevel gears, and the two ends of the second drive rod They are respectively hinged with the second drive plate and the press seat, the press seat is slidably connected to the slitting frame, the blade unit is fixedly connected to the slitting frame and located under the press seat, and both the press seat and the blade unit are located on the left side of the conveyor belt .
进一步地,所述清洗槽的横截面为U形状结构,清洗槽倾斜设置,且清洗槽的倾斜角度与刷辊单元的倾斜角度相同,集料箱布置在清洗槽的底端位置处。Further, the cross-section of the cleaning tank is a U-shaped structure, the cleaning tank is arranged obliquely, and the inclination angle of the cleaning tank is the same as that of the brush roller unit, and the collection box is arranged at the bottom of the cleaning tank.
进一步地,所述水箱为矩形箱结构,水箱的一端侧壁向上延伸并形成倾斜挡边部,所述清洗槽的底端抵触于倾斜挡边部上,集料箱的上端面位于倾斜挡边部的下方。Further, the water tank is a rectangular box structure, one side wall of the water tank extends upwards and forms an inclined rib, the bottom end of the cleaning tank is in contact with the inclined rib, and the upper end surface of the collection box is located on the inclined rib. below the section.
进一步地,所述卸料板包括承料板、导杆和接水槽,所述导杆竖直插接于集料箱的底面上,承料板和接水槽分别固定连接在导杆的上下两端,且承料板置于集料箱的内腔中,所述承料板的上端面为斜面结构,且承料板上端面的倾斜角度与刷辊单元的倾斜角度相同。Further, the discharge plate includes a material receiving plate, a guide rod and a water receiving tank, the guide rod is vertically inserted on the bottom surface of the collecting box, and the material receiving plate and the water receiving tank are fixedly connected to the upper and lower sides of the guide rod respectively. end, and the material receiving plate is placed in the inner cavity of the collecting box, the upper end surface of the material receiving plate is a slope structure, and the inclination angle of the upper surface of the material receiving plate is the same as the inclination angle of the brush roller unit.
进一步地,所述集料箱的外壁上固定有导料板,所述导料板倾斜设置,且导料板位于输送带的上方。Further, a material guide plate is fixed on the outer wall of the collecting box, the material guide plate is arranged obliquely, and the material guide plate is located above the conveyor belt.
进一步地,所述喷洗单元包括喷水管、接水管和水泵,两根接水管分别密封连接在水泵的出水口与进水口,一根接水管连接在水箱的出水口上,另一根接水管与喷水管相连通,喷水管置于清洗槽的上方,且喷水管上的喷水孔朝着清洗毛刷辊上喷水。Further, the spray washing unit includes a water spray pipe, a water receiving pipe and a water pump. The two water receiving pipes are respectively sealed and connected to the water outlet and the water inlet of the water pump. One water receiving pipe is connected to the water outlet of the water tank, and the other is connected to the water outlet of the water tank. The water pipe is connected with the water spray pipe, the water spray pipe is placed above the cleaning tank, and the water spray hole on the water spray pipe sprays water towards the cleaning brush roller.
进一步地,所述刀片单元包括切条座、刀片、第一固定板和第二固定板,所述切条座为矩形状结构,在切条座的中心方向上设有安装通孔,两根第一固定板相互平行地固定于安装通孔的内壁上,在第一固定板上设有若干插槽,若干个刀片相互平行设置,且每个刀片的两端分别插接于两第一固定板的插槽上,两根第二固定板通过螺钉固定于两第一固定板上,且第二固定板将刀片锁紧固定于第一固定板上。Further, the blade unit includes a strip cutting seat, a blade, a first fixing plate and a second fixing plate, the strip cutting seat is a rectangular structure, and a through hole is provided in the central direction of the strip cutting seat, two The first fixing plate is fixed on the inner wall of the installation through hole parallel to each other, and a plurality of slots are arranged on the first fixing plate, and several blades are arranged parallel to each other, and the two ends of each blade are respectively plugged into two first fixing holes. On the slot of the board, two second fixing boards are fixed on the two first fixing boards by screws, and the second fixing boards lock and fix the blade on the first fixing boards.
进一步地,所述切条座上的安装通孔包括上下设置且相互贯通的锥孔部和矩形孔部,在锥孔部与矩形孔部的结合处设有台阶面,两根第一固定板相互平行地放置在台阶面上,且第一固定板与台阶面之间通过螺钉固定连接。Further, the installation through hole on the strip cutting seat includes a tapered hole and a rectangular hole that are arranged up and down and communicate with each other. A stepped surface is provided at the junction of the tapered hole and the rectangular hole. Two first fixing plates They are placed parallel to each other on the step surface, and the first fixing plate and the step surface are fixedly connected by screws.
进一步地,所述刀片的两端设有直角形的插接部。Further, the two ends of the blade are provided with right-angled insertion parts.
进一步地,所述压座上设有滑套和矩形状的压块,在切条架上设有导柱,所述滑套套设在导柱上,所述压座上的压块与切条座上的矩形孔部相适配。Further, the press seat is provided with a sliding sleeve and a rectangular pressing block, and a guide post is provided on the cutting frame, and the sliding sleeve is sleeved on the guide post, and the pressing block and the cutting block on the pressing seat Fit the rectangular hole on the seat.
本发明具有如下有益效果:The present invention has following beneficial effects:
1)清洗机构通过一个电机实现果蔬的运输与卸料,切条机构通过一个电机实现果蔬的输送与切条,通过机械的相互联动实现果蔬的运输切割,结构简单。1) The cleaning mechanism realizes the transportation and unloading of fruits and vegetables through a motor, the strip cutting mechanism realizes the transportation and cutting of fruits and vegetables through a motor, and realizes the transportation and cutting of fruits and vegetables through mechanical mutual linkage, with a simple structure.
2)清洗机构清洗完果蔬后,直接进入切条机构,避免人工干涉运输,更加卫生,且清洗机构与切条机构通过机械动作的相互斜街,实现果蔬的清洗切条,效率高。2) After the cleaning mechanism cleans the fruits and vegetables, it directly enters the cutting mechanism to avoid manual interference in transportation, which is more hygienic, and the cleaning mechanism and the cutting mechanism are inclined to each other through mechanical actions to realize the cleaning and cutting of fruits and vegetables, with high efficiency.
3)清洗机构清洗果蔬后,果蔬的收集时不会流入更多的清洗水,通过结构上的设计来避免水随果蔬一起进入收集结构,使用效果好。3) After the cleaning mechanism cleans the fruits and vegetables, more washing water will not flow into the collection of the fruits and vegetables. The structural design prevents water from entering the collection structure together with the fruits and vegetables, and the use effect is good.
4)切条机构中的压座和刀片单元结构设计合理,便于更好地实现果蔬切条。4) The pressure seat and blade unit in the strip-cutting mechanism have a reasonable structural design, which facilitates better cutting of fruits and vegetables.
附图说明:Description of drawings:
图 1 为本发明结构图。Figure 1 is a structural diagram of the present invention.
图 2和图3 为本发明中清洗机构的结构图。Figure 2 and Figure 3 are structural diagrams of the cleaning mechanism in the present invention.
图 4和图5 为本发明中清洗机构的局部放大图。Figure 4 and Figure 5 are partial enlarged views of the cleaning mechanism in the present invention.
图 6为本发明中切条机构的主视图。Fig. 6 is a front view of the strip cutting mechanism in the present invention.
图 7为本发明中切条机构的俯视图。Fig. 7 is a top view of the strip cutting mechanism in the present invention.
图 8为本发明中切条机构中刀片单元的俯视图。Fig. 8 is a top view of the blade unit in the strip cutting mechanism of the present invention.
图 9为本发明中切条机构中刀片单元中切条座的结构图。Fig. 9 is a structural diagram of the strip cutting seat in the blade unit of the strip cutting mechanism in the present invention.
图 10为本发明中切条机构中刀片单元中刀片的安装结构图。Fig. 10 is a diagram of the installation structure of the blade in the blade unit of the strip cutting mechanism in the present invention.
图 11为本发明中切条机构中刀片的结构图。Fig. 11 is a structural diagram of the blade in the strip cutting mechanism of the present invention.
具体实施方式:Detailed ways:
下面结合附图对本发明作进一步的说明。The present invention will be further described below in conjunction with the accompanying drawings.
如图1所示,本发明一种果蔬清洗切条装置,包括清洗机构1和切条机构4,清洗机构1设于切条机构4的一侧,清洗机构1用于对果蔬进行清洗,并将清洗后的果蔬送至切条机构4,切条机构4实现对果蔬的切条。As shown in Figure 1, a kind of fruit and vegetable cleaning and cutting device of the present invention comprises cleaning mechanism 1 and cutting mechanism 4, and cleaning mechanism 1 is arranged on one side of cutting mechanism 4, and cleaning mechanism 1 is used for cleaning fruits and vegetables, and The cleaned fruits and vegetables are sent to the strip-cutting mechanism 4, and the strip-cutting mechanism 4 realizes stripping of the fruits and vegetables.
本发明中的果蔬是指苹果、土豆、地瓜、萝卜等结构呈圆形或条形状且肉质紧脆类果蔬。以下对清洗机构1和切条机构4的结构进行详细描述:Fruits and vegetables in the present invention refer to apples, potatoes, sweet potatoes, radishes and other fruits and vegetables with round or strip-shaped structures and tight and crisp flesh. The structure of cleaning mechanism 1 and strip cutting mechanism 4 is described in detail below:
如图2至图5,清洗机构1包括清洗架11、清洗槽12、水箱13、清洗毛刷辊14、喷洗单元15、清洗驱动电机16、驱动链轮17、驱动链条18、集料箱21、第一驱动盘22、第一驱动杆23和卸料板24。As shown in Figures 2 to 5, the cleaning mechanism 1 includes a cleaning frame 11, a cleaning tank 12, a water tank 13, a cleaning brush roller 14, a spray unit 15, a cleaning drive motor 16, a drive sprocket 17, a drive chain 18, and a collection box. 21. The first driving disc 22, the first driving rod 23 and the unloading plate 24.
清洗槽12固定于清洗架11的顶端,若干个清洗毛刷辊14并列转动连接在清洗槽12内并形成刷辊单元,刷辊单元倾斜设置, 刷辊单元中相邻的两清洗毛刷辊14之间通过链条和链轮相互联动,若干个清洗毛刷辊14通过链条和链轮相互联动的结构为现有的常规结构,故本发明不再对此结构进行详细赘述。The cleaning tank 12 is fixed on the top of the cleaning frame 11, and several cleaning brush rollers 14 are connected in parallel and rotated in the cleaning tank 12 to form a brush roller unit. 14 are interlinked by a chain and a sprocket, and the structure in which several cleaning brush rollers 14 are interlinked by a chain and a sprocket is an existing conventional structure, so the present invention no longer repeats this structure in detail.
水箱13固定于清洗槽12的下方,喷洗单元15上的进液端与水箱13相连通,喷洗单元15上的喷洗孔置于清洗毛刷辊14的上方,喷洗单元15将水箱13内的水抽出,并通过喷洗孔喷出,实现在清洗毛刷辊14上的果蔬进行清洗,喷洗孔喷出的水沿着清洗槽12流淌,并最终流入水箱13内,实现水的循坏使用。The water tank 13 is fixed below the cleaning tank 12, the liquid inlet on the spray unit 15 is connected with the water tank 13, the spray hole on the spray unit 15 is placed above the cleaning brush roller 14, and the spray unit 15 cleans the water tank. The water in 13 is drawn out and sprayed out through the spray hole to realize the cleaning of the fruits and vegetables on the cleaning brush roller 14. The water sprayed from the spray hole flows along the cleaning tank 12 and finally flows into the water tank 13 to realize the cleaning of the fruits and vegetables on the cleaning brush roller 14. cycle use.
集料箱21固定于水箱13的外壁上,且集料箱21的上端面低于水箱13上端面,卸料板24置于集料箱21内,且卸料板24的一端插接贯穿于集料箱21的底面,第一驱动杆23的一端铰接于卸料板24上,另一端铰接于第一驱动盘22上,第一驱动盘22转动连接在清洗架11上。The collecting box 21 is fixed on the outer wall of the water tank 13, and the upper end surface of the collecting box 21 is lower than the upper end surface of the water tank 13, and the discharge plate 24 is placed in the collecting box 21, and one end of the discharge plate 24 is inserted through the On the bottom surface of the collecting box 21 , one end of the first driving rod 23 is hinged on the discharge plate 24 , and the other end is hinged on the first driving disc 22 , and the first driving disc 22 is rotatably connected to the cleaning rack 11 .
在清洗驱动电机16的输出轴上固定两个驱动链轮17,在第一驱动盘22的一侧设置一个驱动链轮,且该驱动链轮与第一驱动盘22同轴且固定,在刷辊单元中中的一个清洗毛刷辊14上固定一个驱动链轮,在清洗驱动电机16输出轴的两个驱动链轮17上均绕设一根驱动链条18,两驱动链条18对应驱动第一驱动盘22和刷辊单元转动。Two drive sprockets 17 are fixed on the output shaft of the cleaning drive motor 16, a drive sprocket is set on one side of the first drive disc 22, and the drive sprocket is coaxial and fixed with the first drive disc 22, and the brush A drive sprocket is fixed on a cleaning brush roller 14 in the roller unit, and a drive chain 18 is all wound around the two drive sprockets 17 of the output shaft of the cleaning drive motor 16, and the two drive chains 18 correspond to drive the first The drive plate 22 and the brush roller unit rotate.
清洗驱动电机16的动力分成两路输出,一路用于驱动清洗毛刷辊14的转动,最终实现果蔬的传输,果蔬最终掉落在集料箱21内,另一路的动力驱动卸料板24上下往复运动,进而使得集料箱21内的果蔬被推出。The power of the cleaning drive motor 16 is divided into two outputs, one is used to drive the rotation of the cleaning brush roller 14, and finally realizes the transmission of fruits and vegetables. Reciprocating motion, and then make the fruits and vegetables in the collection box 21 be pushed out.
本发明亦可省去清洗驱动电机16的一路动力输出,即用于驱动清洗毛刷辊14转动的动力,果蔬可以根据倾斜设置的刷辊单元滚落而下。最终的结构,可根据具体结构要求而定。The present invention can also omit one power output of the cleaning drive motor 16, that is, the power used to drive the cleaning brush roller 14 to rotate, and the fruits and vegetables can roll down according to the brush roller unit that is inclined. The final structure can be determined according to the specific structural requirements.
清洗槽12的横截面为U形状结构,清洗毛刷辊14转动设于清洗槽12的内腔中。为便于清洗槽12内的水更好的流淌至水箱13内,清洗槽12倾斜设置,且清洗槽12的倾斜角度与刷辊单元的倾斜角度相同。集料箱21布置在清洗槽12的底端位置处。The cross section of the cleaning tank 12 is a U-shaped structure, and the cleaning brush roller 14 is rotatably arranged in the inner cavity of the cleaning tank 12 . In order to facilitate the water in the cleaning tank 12 to flow into the water tank 13 better, the cleaning tank 12 is arranged obliquely, and the inclination angle of the cleaning tank 12 is the same as that of the brush roller unit. The collection box 21 is arranged at the bottom end position of the cleaning tank 12 .
本发明中的水箱13为矩形箱结构,水箱13的一端侧壁向上延伸并形成倾斜挡边部131,清洗槽12的底端抵触于倾斜挡边部131上。The water tank 13 in the present invention is a rectangular tank structure. One side wall of the water tank 13 extends upwards to form an inclined rib 131 , and the bottom of the cleaning tank 12 is in contact with the inclined rib 131 .
在清洗槽12内的水流淌至水箱13过程中,由于清洗槽12的底端抵触于倾斜挡边部131上,因此流下的水被倾斜挡边部131挡住,不会流入到集料箱21内,只有果蔬会掉入集料箱21内。When the water in the cleaning tank 12 flows to the water tank 13, since the bottom of the cleaning tank 12 is in contact with the inclined rib 131, the water flowing down is blocked by the inclined rib 131 and will not flow into the collection box 21. Inside, only fruits and vegetables can fall in the collection box 21.
集料箱21的上端面位于倾斜挡边部131的下方,在驱动卸料板24上下往复运动卸出集料箱21内的果蔬过程中,由于集料箱21的上端面低于水箱13上端面,因此果蔬不会掉落至水箱13内,只能从集料箱21的上端口卸出。The upper end surface of the collecting box 21 is located below the inclined rib portion 131. During the process of driving the unloading plate 24 to reciprocate up and down to unload the fruits and vegetables in the collecting box 21, since the upper end surface of the collecting box 21 is lower than the upper surface of the water tank 13 end face, so fruits and vegetables can not fall in the water tank 13, can only be discharged from the upper port of collecting box 21.
本发明中的卸料板24包括承料板241、导杆242和接水槽243,导杆242竖直插接于集料箱21的底面上,承料板241和接水槽243分别固定连接在导杆242的上下两端,且承料板241置于集料箱21的内腔中。The unloading plate 24 in the present invention comprises a material receiving plate 241, a guide rod 242 and a water receiving tank 243, the guide rod 242 is vertically inserted on the bottom surface of the collecting box 21, and the material receiving plate 241 and the water receiving tank 243 are respectively fixedly connected The upper and lower ends of the guide rod 242 and the material receiving plate 241 are placed in the inner cavity of the collection box 21 .
为便于更好地卸出集料箱21内的果蔬,承料板241的上端面为斜面结构,且承料板241上端面的倾斜角度与刷辊单元的倾斜角度相同。卸出果蔬时,挡承料板241上端面的斜面高于集料箱21的上端面时,果蔬会顺着挡承料板241的上端面自动滚下(如图4和图5)。For the convenience of unloading the fruits and vegetables in the collecting box 21 better, the upper end surface of the material receiving plate 241 is a slope structure, and the inclination angle of the upper end surface of the material receiving plate 241 is the same as that of the brush roller unit. When unloading fruits and vegetables, when the slope of the upper end surface of the retaining material plate 241 is higher than the upper end surface of the collecting box 21, the fruits and vegetables will automatically roll down along the upper end surface of the retaining material plate 241 (as shown in Fig. 4 and Fig. 5).
由于滚落至集料箱21内的果蔬上会附带一定的水珠,因此集料箱21内存在少许的水,集料箱21内的水会通过用于插接导杆242的导孔流入接水槽243内,并通过接水槽243收集。接水槽243上设有排水口,接水槽243内水多时,打开排水口,或者直接在排水口上连接一根排水管即可。Because there will be certain drops of water on the fruits and vegetables rolled into the collection box 21, there is a little water in the collection box 21, and the water in the collection box 21 will flow in through the guide hole for inserting the guide rod 242. In the water receiving tank 243, and collect by the water receiving tank 243. Water receiving tank 243 is provided with drain outlet, and when there is a lot of water in receiving tank 243, open drain outlet, or directly connect a drainpipe on the drain outlet and get final product.
在集料箱21的外壁上固定有导料板211,导料板211倾斜设置,且导料板211位于切条机构4中输送带42的上方。导料板211便于果蔬更好地进入输送带42上。A material guide plate 211 is fixed on the outer wall of the collecting box 21 , the material guide plate 211 is arranged obliquely, and the material guide plate 211 is located above the conveyor belt 42 in the strip cutting mechanism 4 . The material guide plate 211 is convenient for fruits and vegetables to enter the conveyor belt 42 better.
本发明中的喷洗单元15为现有的果蔬清洗装置中常规的结构,其包括喷水管151、接水管152和水泵,两根接水管152分别密封连接在水泵的出水口与进水口,一根接水管152连接在水箱13的出水口上,另一根接水管152与喷水管151相连通,喷水管151置于清洗槽12的上方,且喷水管151上的喷水孔朝着清洗毛刷辊14上喷水。使用时,在水箱13的出水口处设置一过滤网,可以过滤颗粒杂质,避免出水孔堵塞。Spray washing unit 15 among the present invention is conventional structure in the existing fruit and vegetable cleaning device, and it comprises water spray pipe 151, water receiving pipe 152 and water pump, and two water receiving pipes 152 are respectively sealed and connected to the water outlet and the water inlet of water pump, A water receiving pipe 152 is connected on the water outlet of the water tank 13, and another water receiving pipe 152 is connected with the water spray pipe 151, and the water spray pipe 151 is placed on the top of the cleaning tank 12, and the water spray hole on the water spray pipe 151 Spray water towards the cleaning brush roller 14. During use, a filter screen is set at the water outlet of the water tank 13, which can filter particulate impurities and prevent the water outlet from being blocked.
如图6至图11,本发明中的切条机构4包括切条架41、输送带42、输送辊43、不完全齿轮44、切条电机、传动皮带45、传动带轮46、第一齿轮51、第二齿轮52、第三齿轮53、第一伞齿轮61、第二伞齿轮62、传动轴64、第二驱动盘65、第二驱动杆66、压座67和刀片单元68。As shown in Fig. 6 to Fig. 11, the strip cutting mechanism 4 among the present invention comprises strip cutting rack 41, conveyer belt 42, conveying roller 43, incomplete gear 44, strip cutting motor, transmission belt 45, transmission pulley 46, first gear 51 , the second gear 52, the third gear 53, the first bevel gear 61, the second bevel gear 62, the transmission shaft 64, the second drive disc 65, the second drive rod 66, the pressure seat 67 and the blade unit 68.
切条架41设于清洗架11的一侧,三个输送辊43由左至右相隔一定间距地转到连接在切条架41上,且三个输送辊43之间通过输送带42相联动,输送带42位于集料箱21一侧。在输送带42的右侧设置两块挡板,集料箱21上的导料板211伸出两挡板之间,在导料板211送入果蔬时,两块挡板可以有效地避免果蔬滚落至输送带42外,避免果蔬掉落输送带42。The strip cutting frame 41 is arranged on one side of the cleaning frame 11, and the three conveying rollers 43 are connected to the strip cutting frame 41 at a certain distance from left to right, and the three conveying rollers 43 are linked by a conveyor belt 42 , The conveyor belt 42 is located on one side of the collection box 21. Two baffle plates are set on the right side of the conveyor belt 42, and the material guide plate 211 on the collecting box 21 stretches out between the two baffle plates. When the material guide plate 211 is sent into the fruits and vegetables, the two baffle plates can effectively prevent the fruits and vegetables from Roll down to the outside of the conveyor belt 42 to prevent the fruits and vegetables from falling off the conveyor belt 42.
在三个输送辊43上均固定一个传动带轮46,且三个传动带轮46之间通过传动皮带45相联动。A transmission pulley 46 is fixed on the three conveying rollers 43 , and the three transmission pulleys 46 are linked by a transmission belt 45 .
不完全齿轮44、第二齿轮52和第三齿轮53均转动连接在切条架41上,第一齿轮51固定连接在中间位置的输送辊43上,第二齿轮52和第三齿轮53相啮合,不完全齿轮44的齿轮面与第一齿轮51相啮合,不完全齿轮44的光滑面置于第二齿轮52的一侧,切条电机驱动不完全齿轮44转动,不完全齿轮44一个转动周期内先与第一齿轮51和第二齿轮52相啮合。The incomplete gear 44, the second gear 52 and the third gear 53 are all rotatably connected to the slitting frame 41, the first gear 51 is fixedly connected to the conveying roller 43 in the middle position, and the second gear 52 and the third gear 53 are meshed , the gear surface of the incomplete gear 44 meshes with the first gear 51, the smooth surface of the incomplete gear 44 is placed on one side of the second gear 52, the strip cutting motor drives the incomplete gear 44 to rotate, and the incomplete gear 44 has one rotation cycle The inside meshes with the first gear 51 and the second gear 52 first.
两个第一伞齿轮61转动连接在切条架41上,且一个第一伞齿轮61与第三齿轮53同轴设置并固定连接(其结构就是第一伞齿轮61与第三齿轮53共同固定在一根转轴上),另一个第一伞齿轮61与第二驱动盘65同轴设置并固定连接(其结构就是第一伞齿轮61与第二驱动盘65共同固定在一根转轴上)。Two first bevel gears 61 are rotatably connected on the slitting frame 41, and a first bevel gear 61 is coaxially arranged and fixedly connected with the third gear 53 (the structure is that the first bevel gear 61 and the third gear 53 are jointly fixed On a rotating shaft), another first bevel gear 61 is coaxially arranged and fixedly connected with the second driving disc 65 (the structure is that the first bevel gear 61 and the second driving disc 65 are jointly fixed on a rotating shaft).
传动轴64转动连接在切条架41上,且传动轴64的两端分别固定一个第二伞齿轮62,两个第二伞齿轮62对应与两第一伞齿轮61相啮合,第二驱动杆66的两端分别与第二驱动盘65和压座67相铰接,压座67滑动连接在切条架41上,刀片单元68固定连接在切条架41上并位于压座67的下方,压座67和刀片单元68均位于输送带42的左侧。The transmission shaft 64 is rotatably connected to the strip cutting frame 41, and a second bevel gear 62 is respectively fixed at both ends of the transmission shaft 64, and the two second bevel gears 62 are correspondingly meshed with the two first bevel gears 61, and the second drive rod The two ends of 66 are respectively hinged with the second drive plate 65 and press seat 67, press seat 67 is slidably connected on the slitting frame 41, and blade unit 68 is fixedly connected on the slitting frame 41 and is positioned at the below of press seat 67, presses Both the seat 67 and the blade unit 68 are located on the left side of the conveyor belt 42 .
切条机构4的动作说明:切条电机驱动不完全齿轮44转动,不完全齿轮44一个转动周期内先与第一齿轮51和第二齿轮52相啮合,在不完全齿轮44与第一齿轮51相啮合时,不完全齿轮44输出的力由第一齿轮51传递给中间位置处的输送辊43和传动带轮46,最终驱动输送带42转动。在不完全齿轮44与第二齿轮52相啮合时,不完全齿轮44输出的力由第二齿轮52、第一伞齿轮61和第二伞齿轮62传递给第二驱动盘65,并由第二驱动盘65驱动压座67作上下一个完整的往复动作。Description of the action of the strip cutting mechanism 4: the strip cutting motor drives the incomplete gear 44 to rotate, and the incomplete gear 44 first meshes with the first gear 51 and the second gear 52 in one rotation cycle. When meshed, the force output by the incomplete gear 44 is transmitted by the first gear 51 to the conveying roller 43 and the transmission pulley 46 at the intermediate position, and finally drives the conveying belt 42 to rotate. When the incomplete gear 44 is meshed with the second gear 52, the power output by the incomplete gear 44 is transmitted to the second driving disc 65 by the second gear 52, the first bevel gear 61 and the second bevel gear 62, and is transmitted by the second The driving disc 65 drives the pressure seat 67 to perform a complete reciprocating action up and down.
由此,切条机构4的整体动作是:输送带42按一定节拍将果蔬送至刀片单元68内,在输送带42停止运动的间隙,压座67完成一个上下往复运动,实现刀片单元68上果蔬的切条,然后输送带42再一次运动,压座67再次动作,如此循环。Thus, the overall action of the strip cutting mechanism 4 is: the conveyor belt 42 sends fruits and vegetables to the blade unit 68 according to a certain beat, and when the conveyor belt 42 stops moving, the press seat 67 completes a reciprocating movement up and down to realize the blade unit 68. The cutting of fruits and vegetables, then the conveyor belt 42 moves again, and the pressing seat 67 moves again, and so circulates.
本发明中的刀片单元68包括切条座681、刀片682、第一固定板683和第二固定板684,切条座681为矩形状结构,在切条座681的中心方向上设有安装通孔,两根第一固定板683相互平行地固定于安装通孔的内壁上,在第一固定板683上设有若干插槽,若干个刀片682相互平行设置,且相邻刀片682之间形成有掉落间隙。果蔬被切条后,从掉落间隙落下。每个刀片682的两端分别插接于两第一固定板683的插槽上,两根第二固定板684通过螺钉固定于两第一固定板683上,且第二固定板684将刀片682锁紧固定于第一固定板683上。Blade unit 68 among the present invention comprises cutting strip seat 681, blade 682, first fixed plate 683 and second fixed plate 684, and strip cutting seat 681 is rectangular structure, is provided with installation channel on the center direction of strip cutting seat 681. hole, two first fixing plates 683 are fixed on the inner wall of the installation through hole parallel to each other, a number of slots are arranged on the first fixing plate 683, and several blades 682 are arranged in parallel with each other, and formed between adjacent blades 682 There is drop clearance. After the fruits and vegetables are cut into strips, they fall from the falling gap. The two ends of each blade 682 are inserted respectively on the slots of the two first fixing plates 683, and the two second fixing plates 684 are fixed on the two first fixing plates 683 by screws, and the second fixing plates 684 connect the blades 682 Locked and fixed on the first fixing plate 683 .
切条座681上的安装通孔包括上下设置且相互贯通的锥孔部6811和矩形孔部6812,锥孔部6811可以便于输送带42上下落的果蔬更好地落入切条座681的中心。The installation through hole on the strip cutting seat 681 includes a tapered hole portion 6811 and a rectangular hole portion 6812 arranged up and down and interpenetrating with each other. The tapered hole portion 6811 can facilitate the falling fruits and vegetables on the conveyor belt 42 to fall into the center of the strip cutting seat 681 better. .
为便于第一固定板683的固定安装,在锥孔部6811与矩形孔部6822的结合处设有台阶面6813,两根第一固定板683相互平行地放置在台阶面6813上,且第一固定板683与台阶面6813之间通过螺钉固定连接,In order to facilitate the fixed installation of the first fixing plate 683, a step surface 6813 is provided at the junction of the tapered hole portion 6811 and the rectangular hole portion 6822, and the two first fixing plates 683 are placed on the step surface 6813 parallel to each other, and the first The fixing plate 683 and the stepped surface 6813 are fixedly connected by screws,
在刀片682的两端设有直角形的插接部6823,插接部6823插接于第一固定板683上。Two ends of the blade 682 are provided with right-angled insertion portions 6823 , and the insertion portions 6823 are inserted into the first fixing plate 683 .
压座67上设有滑套和矩形状的压块671,在切条架41上设有导柱,滑套套设在导柱上,压座67上的压块671与切条座681上的矩形孔部6822相适配。压块671可以更好的将果蔬压合在刀片上。Press seat 67 is provided with sliding sleeve and rectangular briquetting block 671, is provided with guide post on strip cutting frame 41, and sliding sleeve is set on the guide post, and the briquetting block 671 on the press seat 67 and the bar cutting seat 681 Rectangular hole 6822 fits. The pressing block 671 can better press the fruits and vegetables on the blade.
在使用时,清洗机构1用于对果蔬进行清洗,并将清洗后的果蔬送至切条机构4,切条机构4实现对果蔬的切条。When in use, the cleaning mechanism 1 is used to clean the fruits and vegetables, and send the cleaned fruits and vegetables to the strip-cutting mechanism 4, and the strip-cutting mechanism 4 realizes cutting the fruits and vegetables into strips.
清洗机构1通过一个电机实现果蔬的运输与卸料,切条机构4通过一个电机实现果蔬的输送与切条,通过机械的相互联动实现果蔬的运输切割,结构简单。The cleaning mechanism 1 realizes the transportation and unloading of fruits and vegetables through a motor, and the strip cutting mechanism 4 realizes the transportation and cutting of fruits and vegetables through a motor, and realizes the transportation and cutting of fruits and vegetables through mechanical mutual linkage, and the structure is simple.
清洗机构1清洗完果蔬后,直接进入切条机构4,避免人工干涉运输,更加卫生,且清洗机构1与切条机构4通过机械动作的相互斜街,实现果蔬的清洗切条,效率高。After the cleaning mechanism 1 cleans the fruits and vegetables, it directly enters the cutting mechanism 4, which avoids manual intervention in transportation and is more hygienic. The cleaning mechanism 1 and the cutting mechanism 4 are inclined to each other through mechanical actions to realize the cleaning and cutting of fruits and vegetables, which is highly efficient.
清洗机构1清洗果蔬后,果蔬的收集时不会流入更多的清洗水,通过结构上的设计来避免水随果蔬一起进入收集结构,使用效果好。After the cleaning mechanism 1 cleans the fruits and vegetables, more washing water will not flow in when the fruits and vegetables are collected, and the structural design prevents water from entering the collection structure together with the fruits and vegetables, and the use effect is good.
切条机构中的压座和刀片单元结构设计合理,便于更好地实现果蔬切条。The structural design of the pressure seat and the blade unit in the strip cutting mechanism is reasonable, which facilitates better cutting of fruits and vegetables.
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下还可以作出若干改进,这些改进也应视为本发明的保护范围。The above is only a preferred embodiment of the present invention, it should be pointed out that for those of ordinary skill in the art, some improvements can also be made without departing from the principle of the present invention, and these improvements should also be regarded as the invention. protected range.
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