CN110271833A - A kind of linear assembly line platform of solid - Google Patents
A kind of linear assembly line platform of solid Download PDFInfo
- Publication number
- CN110271833A CN110271833A CN201910702379.3A CN201910702379A CN110271833A CN 110271833 A CN110271833 A CN 110271833A CN 201910702379 A CN201910702379 A CN 201910702379A CN 110271833 A CN110271833 A CN 110271833A
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- track
- upper layer
- trolley
- lower layer
- assembly line
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- 239000007787 solid Substances 0.000 title claims abstract description 24
- 238000009434 installation Methods 0.000 claims abstract description 18
- 238000004519 manufacturing process Methods 0.000 abstract description 36
- 238000000034 method Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000010276 construction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000002407 reforming Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/008—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes the parts being continuously transported through the machine during assembling or disassembling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G35/00—Mechanical conveyors not otherwise provided for
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G37/00—Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Platform Screen Doors And Railroad Systems (AREA)
Abstract
The present invention discloses a kind of linear assembly line platform of solid, including upper layer working track, lower layer's return track, annular connection track, power rail, trolley and support platform frame, upper layer working track is located above lower layer's return track, annular connection track installation is in upper layer working track end, to be connect for upper layer working track with lower layer return track, trolley is installed on the working track of upper layer, and power rail is formed by circular orbit along upper layer working track and lower layer's return track and is laid with installation.The linear assembly line platform of solid provided by the invention, by setting upper layer working track, lower layer's return track and annular connection track for production line, and trolley is set on the track of solid space, three-dimensional production trajectory ensure that the bigger installation space of manipulator, meet different product production requirement, in addition, each trolley independently works, the production efficiency and quality of production line ensure that.
Description
Technical field
The present invention relates to production mounting technology field, in particular to a kind of linear assembly line platforms of solid.
Background technique
Existing major part production line due to be plane ring-shaped, installation manipulator and discharge position can only be in circular orbits
Outside, limited space system cannot achieve or realize if movement is complicated or needs working position opposite side while operating
Come extremely difficult；In addition, moved simultaneously between each work station with chain type connection, the consistency of each station it is difficult to ensure that, add
Work is greatly increased with installation difficulty, adjusts machine extremely difficult；And the distance between work station equal part, it can not achieve the different of different distance
Step pitch is from operation, if wherein a certain station needs big spacing, can only each station spacing increase, expend a large amount of money
Source；Meanwhile being coordinated operation between work station, when failure equipment is suspended, all working station of whole equipment can all stop
Operation, is difficult quick and precisely to find problem, and interrelated between work station, and when processing often influences whether other stations,
So it is extremely difficult when debugging, have operator compared with high-tech requirement；Coordinated operation between work station, be difficult to realize compared with
Multistation assembly, once needing the work station of 20 steps or more, machine utilization can be very big, and adjusts machine more difficult, this linkage
Station is more, and accumulated error will be bigger；Finally, work station once manufacture or production when, if necessary to increase or
When reducing station, it is necessary to which significantly reforming equipment again is substantially equal to redesign and manufacture.
Therefore, how a kind of production line mounting plate that space utilization rate is high is provided, is that those skilled in the art urgently solve
Certainly the technical issues of.
Summary of the invention
The object of the present invention is to provide a kind of linear assembly line platforms of solid, move mould using upper and lower level linear-toroidal
Formula, upper layer are station process and assemble parts, and lower layer is can more efficiently to carry out following for production line for trolley backhaul purposes
The advantage of ring processing.
In order to solve the above technical problems, the present invention provides a kind of linear assembly line platform of solid, including upper layer work rail
Road, lower layer's return track, annular connection track, power rail, trolley and support platform frame, the upper layer working track are located at institute
It states above lower layer's return track, the annular connection track installation is in upper layer working track end, to be used for the upper layer
Working track is connect with lower layer's return track, and the trolley is installed on the upper layer working track, the power rail
Circular orbit is formed by along the upper layer working track and lower layer's return track and is laid with installation, and the support platform frame is used
In the installation upper layer working track and lower layer's return track.
Preferably, the upper layer working track is located at lower layer's return track in parallelly distribute on.
Preferably, the upper layer working track and lower layer's return track are all made of spliced connection.
Preferably, locator is additionally provided on the support platform frame.
Preferably, robot work station is provided on the support platform frame.
Preferably, the trolley includes frame, conductive casters group, fixed track roller, gear and servo motor, the servo
Motor is installed on the frame ends, and the conductive casters group is installed in the frame, to be connected in the power rail,
The fixed track roller is installed on the inner sidewall of the frame, to connect with the upper layer working track, the gear
It is installed on the servo motor output end, and is provided with the rack gear engaged with the gear, the tooth on the support platform frame
Item is arranged in parallel with the power rail.
Preferably, spring is installed in the connecting rod of the conductive casters group.
Preferably, the quantity of the conductive casters group is 2 groups, and the conductive casters group is symmetric.
Preferably, the fixed track roller is using symmetrical assembly, the frame is connected in the upper layer work
Make in track and lower layer's return track.
Preferably, it is provided on the frame contactless apart from photoelectric sensor.
The linear assembly line platform of solid provided by the present invention, mainly include upper layer working track, lower layer's return track,
Annular connection track, power rail, trolley and support platform frame, upper layer working track are located above lower layer's return track, annular
Track installation is connected in upper layer working track end, to connect for upper layer working track with lower layer return track, trolley is installed
In on the working track of upper layer, power rail is formed by circular orbit along upper layer working track and lower layer's return track and is laid with peace
Dress, support platform frame is for installing the upper layer working track and lower layer's return track.Solid straight line provided by the invention
Formula assembles line platform, by setting upper layer working track, lower layer's return track, annular connection track for production line, and will be small
Vehicle is set on the track of solid space, and three-dimensional production trajectory ensure that manipulator has more on horizontal processing platform
Big installation space improves the space utilization rate of production line, so that three-dimensional production line can satisfy different product production and need
It asks, in addition, each trolley independently works, ensure that the production efficiency and quality of production line.
Detailed description of the invention
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, to embodiment or will show below
There is attached drawing needed in technical description to be briefly described, it should be apparent that, the accompanying drawings in the following description is only this
The embodiment of invention for those of ordinary skill in the art without creative efforts, can also basis
The attached drawing of offer obtains other attached drawings.
Fig. 1 is a kind of overall structure main view of specific embodiment provided by the present invention；
Fig. 2 is a kind of attached view of the overall structure of specific embodiment provided by the present invention；
Fig. 3 is car interior structural schematic diagram shown in FIG. 1；
Fig. 4 is that trolley shown in FIG. 1 removes frame side view；
Fig. 5 is the side view of structure shown in Fig. 1.
Wherein, in Fig. 1-Fig. 5:
Upper layer working track -1, lower layer return track -2, annular connection track -3, power rail -4, trolley -5,
Frame -501, conductive casters group -502, fixed track roller -503, gear -504, servo motor -505, spring -506,
Support platform frame -6, locator -7, rack gear -8.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
Fig. 1 and Fig. 2 are please referred to, Fig. 1 is a kind of overall structure main view of specific embodiment provided by the present invention；Figure
2 be a kind of attached view of the overall structure of specific embodiment provided by the present invention
In a kind of specific embodiment provided by the present invention, three-dimensional linear assembly line platform mainly includes upper layer work
Make track 1, lower layer's return track 2, annular connection track 3, power rail 4, trolley 5 and support platform frame 6, upper layer working track
1 is installed on 1 end of upper layer working track positioned at 2 top of lower layer's return track, annular connection track 3, for upper layer work rail
Road 1 is connect with lower layer return track 2, and trolley 5 is installed on upper layer working track 1, power rail 4 along upper layer working track 1 with
Lower layer's return track 2 is formed by circular orbit and is laid with installation, and support platform frame 6 is for installing the upper layer working track and institute
State lower layer's return track.
Wherein, upper layer working track 1 is located at 2 top of lower layer's return track, and upper layer working track 1 is initial for trolley 5
Fixed, the two sides of upper layer working track 1 are used to install the manipulator of processing, and lower layer's return track 2 is used for the back haul link of trolley；
Annular connection track 3 is installed on 1 end of upper layer working track, to be connect for upper layer working track 1 with lower layer return track 2,
Trolley 5 is installed on upper layer working track 1, and trolley 5 is for the delivery to parts to be processed；Power rail 4 is along upper layer work rail
Road 1 and 2 length direction of lower layer's return track are arranged, and power rail 4 is used to provide electrical source of power to trolley 5.
Specifically, setting the operation program of production line first, and open in actual processing, the process produced
Production line, power rail 4 are powered trolley 5, and trolley 5 brings into operation, and when trolley 5 runs to setting position, trolley 5 is released
It is enabled to put power, the secondary positioner 7 of each position of manipulator of upper layer working track 1 is accurately positioned trolley 5 at this time,
Ensure the position consistency that trolley 5 stops every time, after the completion of positioning, each manipulator of upper layer working track 1 starts to install or add
Work part, locator 7 discharges after the completion of movement, and trolley 5 continues to move, and manipulator waits next trolley 5, when trolley 5 is completed
After the work of one process, annular connection track 3 is reached, the annular between upper layer working track 1 and lower layer's return track 2 is even
It integrates with and 3 turns down, run along lower layer's return track 2, then roll up from the annular connection track 3 of the other end, start next stream
The operation work of journey.
In order to optimize above-described embodiment, and then the space utilization rate of production line is improved, upper layer working track 1 is located at lower layer
Return track 2 is designed in parallelly distribute on.The track of platform uses linear design, and can be arranged in pairs or groups length with free splicing, due to being thin
Elongated can freely put manipulator so two sides horizontal space position is larger, and conveying material space is big, easily puts.
Certainly, upper layer working track 1 and lower layer's return track 2 are all made of spliced connection.Upper layer working track 1 and lower layer
Return track 2 is linear modular construction, therefore be may be implemented and standardized module, mould group machinery using spliced connection
Hand periphery feeding system combines, and fast assembling forms different function production line；And the length for assembling line platform can be in centre
Duan Tianjia reduces unit number, and to meet the installation needs of different product, splicing is convenient, practical.
Three-dimensional linear assembly line platform further includes the support for installing upper layer working track 1 Yu lower layer's return track 2
Paralell 6；Robot work station is provided on support platform frame 6.Each robot work station is by mainframe program using in going
Heart real-time control system differentiated control, by starting or stoping for each robot work station manipulator of central controller controls,
Each robot work station, which has, to be linked up between oneself autonomous control system, with central controller with signal source, and trolley 5 is improved
With the independence at robot work station, other robot work stations will not be impacted, ensure that the efficiency of product processing.
Fig. 3 to Fig. 5 is please referred to, Fig. 3 is car interior structural schematic diagram shown in FIG. 1；Fig. 4 is that trolley shown in FIG. 1 is gone
Frame side view；Fig. 5 is the side view of structure shown in Fig. 1.
Trolley 5 includes frame 501, conductive casters group 502, fixed track roller 503, gear 504 and servo motor 505, tooth
Wheel 504 is mounted on the shaft front end of servo motor 505, and gear 504 is engaged with the rack gear 8 on support platform frame, servo motor 505
Shell be fixed on frame 501, generally use and be bolted, fixed track roller 503 is fixed on frame 501 by shaft
On, fixed track roller 503 cooperates with upper layer working track 1 or the track groove of lower layer's return track 2, and power rail 4 is designed as
The idler wheel of double flute annular electro rail, conductive casters group 502 presses on double flute annular electro rail, and conductive casters group 502 passes through conducting wire for power supply
The circuit of track 4 is connect with servo motor 505, and conductive casters group 502 is fixed on 501 inside of frame by mounting rack and screw and locates
In top.When servo motor 505 and conductive casters group 502 are connected, conductive casters group 502 passes through conducting wire for the electric power of power rail 4
It is transmitted to servo motor 505, the rotation of servo motor 505 simultaneously rotates with moving gear 504, since gear 504 is engaged with rack gear 8, makes
It obtains 505 entirety of servo motor to move along 8 length direction of rack gear, servo motor 505 is fixed on frame 501, fixed track roller
503 is mobile also along upper layer working track 1, lower layer's return track 2 and annular connection track 3, power rail 4 and upper layer work rail
Road 1, lower layer's return track 2 and annular connection track 3 are arranged in parallel, and trolley 5 is enabled to obtain continual and steady power supply and along rail
Move operation in road.
Based on this, spring 506, the peace of spring 506 and conductive casters group 502 are installed in the connecting rod of conductive casters group 502
It shelves and offsets, the elastic force of spring 506 makes conductive casters group 502 obtain pressing force always, and conductive casters group 502 is tightly attached to power supply always
On track 4, guarantee electrical stability.
It can guarantee have an impact between trolley to optimize the linear assembly line platform of above-described embodiment neutral body
The advantages of, trolley 5 is internally provided with PLC and contactless inductor.PLC program intelligent control trolley 5, trolley independent operating are small
Between vehicle 5 contactless interference is not generated by servo motor 505, PLC, contactless inductor and mutually apart from photoelectric sensor
It connects each other again, ensure that the contiguity between the independence and trolley 5 of each trolley 5, independent and unified operating mode is most
Limits it ensure that working efficiency.
Meanwhile being cooperated using 505 eccentric wheel of step-servo motor and linear guide, when movement, gives trolley 5 precise positioning, really
The lateral precise positioning of trolley 5 is protected, high-precision assembly efficiency can be provided；In addition, 5 position location of trolley can be according to practical feelings
Condition is laid out, and can increase or reduce the station distance of relative movement, is facilitated and is adapted to different product to assembly space requirement, makes
It is more extensive with range.
Further, it is provided on the frame 501 of trolley 5 contactless apart from photoelectric sensor.Trolley 5 is set between each other
It is equipped with contactless apart from photoelectric sensor, can prevent trolley 5 from mutually colliding, after two trolleies 5 are close to certain distance,
Detect the distance between two trolleies 5 apart from photoelectric sensor by contactless, behind a trolley 5 can suspend movement, must
The front such as palpus trolley 5 just will continue to move forward after leaving, it is ensured that will not collide between trolley 5, ensure that trolley 5 is orderly
Operation is carried out, production efficiency is improved.
Certainly, the quantity of trolley 5 is at least one.Production ray mode more trolleies 5 can be installed improve and meanwhile into
The number of the product of row processing, this ensure that the efficiency of production can suitably be set in some small-sized production lines certainly
The quantity for setting trolley 5 is subject to and meets produced on-site demand, is not specifically limited herein；Meanwhile trolley 5 is independent control system
System, can add and subtract 5 quantity of trolley, freely with the operational efficiency of balancing equipment.
Wherein it should be noted that the quantity of conductive casters group 502 is 2 groups, and conductive casters group 502 is symmetrical arranged, i.e., small
Vehicle 5 is single electrode double rollers conduction Operation Van.Power supply is realized by the power rail 4 of whole circle and is uninterruptedly supplied trolley 5
Electricity, the power supply of trolley 5 is conductive using single electrode double rollers, and double rollers also ensure that in the case where a wherein roller conducting failure
Trolley 5 has good electric conductivity, reduces each 5 job failure probability of trolley, improves 5 operational efficiency of trolley, guarantees production line
Production efficiency；Meanwhile 5 device program intelligent control of trolley, different fixtures can be replaced according to different product, can produced not
Same product, need to convert 5 program of trolley, and utilization rate of equipment and installations is high.
Certainly, in order to guarantee that 501 moving process of frame obtains steadily, by fixed track roller 503, lower both ends are in orbit
It is symmetrical, i.e., up and down two groups of fixed track rollers 503 be installed in track groove, enable trolley 5 stable along track shifting
Act industry.
Further, locator 7, the i.e. locating slot of locator 7 and 501 side of frame are additionally provided on support platform frame 6
It is mating.The effect of locator 7 is extremely important, and when trolley 5 is when running to below manipulator, locator 7 carries out precisely fixed
Position, it is ensured that the position consistency that trolley 5 stops every time, after the completion of positioning, each manipulator of upper layer working track 1 start installation or
Part is processed, locator 7 discharges after the completion of movement, and trolley 5 continues to move, and ensure that trolley 5 can be with more accurate position
Remove fixed product, it is ensured that the accuracy and speed of product processing.
In conclusion the linear assembly line platform of solid provided by the present embodiment mainly include upper layer working track, under
Layer return track, annular connection track, power rail, trolley and support platform frame, upper layer working track are located at lower layer's backhaul rail
Above road, annular connection track installation is in upper layer working track end, to connect for upper layer working track and lower layer's return track
It connects, trolley is installed on the working track of upper layer, and power rail is formed by annular along upper layer working track and lower layer's return track
Track laying installation, support platform frame is for installing the upper layer working track and lower layer's return track.The present invention provides
The linear assembly line platform of solid, by setting upper layer working track, lower layer's return track, annular connection rail for production line
Road, and trolley is set on the track of solid space, three-dimensional production trajectory ensure that manipulator is flat in level processing
Have bigger installation space on platform, improve the space utilization rate of production line, so that three-dimensional production line can satisfy difference
Production demand ensure that the production efficiency and quality of production line in addition, each trolley independently works.
The foregoing description of the disclosed embodiments enables those skilled in the art to implement or use the present invention.
Various modifications to these embodiments will be readily apparent to those skilled in the art, as defined herein
General Principle can be realized in other embodiments without departing from the spirit or scope of the present invention.Therefore, of the invention
It is not intended to be limited to the embodiments shown herein, and is to fit to and the principles and novel features disclosed herein phase one
The widest scope of cause.
Claims (10)
1. a kind of linear assembly line platform of solid, which is characterized in that including upper layer working track (1), lower layer's return track
(2), annular connection track (3), power rail (4), trolley (5) and support platform frame (6), upper layer working track (1) position
Above lower layer's return track (2), annular connection track (3) is installed on upper layer working track (1) end, with
It is connect for the upper layer working track (1) with lower layer's return track (2), the trolley (5) is installed on the upper layer work
Make on track (1), the power rail (4) is formed by along the upper layer working track (1) and lower layer's return track (2)
Circular orbit is laid with installation, and the support platform frame (6) is for installing the upper layer working track (1) and lower layer's backhaul rail
Road (2).
2. the linear assembly line platform of solid according to claim 1, which is characterized in that the upper layer working track (1)
It is in parallelly distribute on positioned at lower layer's return track (2).
3. the linear assembly line platform of solid according to claim 2, which is characterized in that the upper layer working track (1)
Spliced connection is all made of with lower layer's return track (2).
4. the linear assembly line platform of solid according to claim 3, which is characterized in that on the support platform frame (6)
It is additionally provided with locator (7).
5. the linear assembly line platform of solid according to claim 4, which is characterized in that on the support platform frame (6)
It is provided with robot work station.
6. according to claim 1 to the linear assembly line platform of solid described in 5 any one, which is characterized in that the trolley
It (5) include frame (501), conductive casters group (502), fixed track roller (503), gear (504) and servo motor (505), institute
It states servo motor (505) and is installed on the frame (501) end, the conductive casters group (502) is installed on the frame (501)
It is interior, to be connected on the power rail (4), the fixed track roller (503) is installed on the inside of the frame (501)
On wall, to be connect with the upper layer working track (1), the gear (504) be installed on the servo motor (505) output
End, and is provided with the rack gear (8) engaged with the gear (504) on the support platform frame (6), the rack gear (8) with it is described
Power rail (4) is arranged in parallel.
7. the linear assembly line platform of solid according to claim 6, which is characterized in that the conductive casters group (502)
Spring (506) are installed in connecting rod.
8. the linear assembly line platform of solid according to claim 7, which is characterized in that the conductive casters group (502)
Quantity is 2 groups, and the conductive casters group (502) is symmetric.
9. the linear assembly line platform of solid according to claim 8, which is characterized in that the fixed track roller
(503) using symmetrical assembly, the frame (501) is connected in the upper layer working track (1) and the lower layer time
In journey track (2).
10. the linear assembly line platform of solid according to claim 9, which is characterized in that be arranged on the frame (501)
Have contactless apart from photoelectric sensor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910702379.3A CN110271833A (en) | 2019-07-31 | 2019-07-31 | A kind of linear assembly line platform of solid |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910702379.3A CN110271833A (en) | 2019-07-31 | 2019-07-31 | A kind of linear assembly line platform of solid |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110271833A true CN110271833A (en) | 2019-09-24 |
Family
ID=67965850
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910702379.3A Pending CN110271833A (en) | 2019-07-31 | 2019-07-31 | A kind of linear assembly line platform of solid |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110271833A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111408939A (en) * | 2020-04-13 | 2020-07-14 | 涡阳县康仕达机电有限公司 | Axle assembly production line |
| CN115122069A (en) * | 2022-08-30 | 2022-09-30 | 中国航发上海商用航空发动机制造有限责任公司 | Spatial three-dimensional assembly system and method for aircraft engine |
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| JPH0230851A (en) * | 1988-07-19 | 1990-02-01 | Nippon Bisoo Kk | Device for work at structure's wall surface |
| EP3075637A1 (en) * | 2015-04-01 | 2016-10-05 | Guangzhou MINO Automotive Equipment Co., Ltd. | Ground sliding type flexible framing system |
| CN205220693U (en) * | 2015-11-26 | 2016-05-11 | 雅化集团绵阳实业有限公司 | AGV dolly positioner |
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| CN115122069A (en) * | 2022-08-30 | 2022-09-30 | 中国航发上海商用航空发动机制造有限责任公司 | Spatial three-dimensional assembly system and method for aircraft engine |
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