CN110253300B - Automatic production equipment for Hose assembly - Google Patents
Automatic production equipment for Hose assembly Download PDFInfo
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- CN110253300B CN110253300B CN201910594365.4A CN201910594365A CN110253300B CN 110253300 B CN110253300 B CN 110253300B CN 201910594365 A CN201910594365 A CN 201910594365A CN 110253300 B CN110253300 B CN 110253300B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/04—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
- B23Q7/04—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting by means of grippers
Abstract
An automatic production device for a Hose assembly comprises a plurality of plug feeding and assembling mechanisms; each plug feeding and assembling mechanism comprises a fixed bottom plate, a plug assembling mechanism and a plug feeding mechanism; the stopper assembly devices includes stopper assembly devices bottom plate, left riser, right riser, diaphragm, roof, guide rail fixed block, linear guide, cylinder connecting plate, cylinder, connecting plate, clamping jaw cylinder, two stopper clamping jaws, two spacing post fixed plates, two spacing posts, two oil pressure buffers, press material cylinder support, press material cylinder connecting plate, press material cylinder, press material mould, copper hoop positioning die, cylinder, ejector pin, axle sleeve, stopper feed mechanism. The automatic production equipment for the Hose assembly has the advantages of high production automation degree, high production efficiency, uniform Hose cutting length and precision, good notch quality, difficulty in cutting into the oblique notch, firm and reliable riveting of the copper hoop and the Hose and easiness in assembling the plug.
Description
Technical Field
The invention relates to automatic production equipment for a Hose assembly, in particular to automatic production equipment for the Hose assembly, which aims at feeding, cutting, riveting copper hoops, assembling plugs and discharging the Hose in the Hose assembly.
Background
The Hose assembly is mainly used for transmitting high-temperature and high-pressure steam in a coffee pot, the demand of the current market for the Hose assembly is increasing, the current method for processing the Hose assembly is to cut the Hose, then manually rivet two copper pipes at two ends of the Hose through a spin riveting machine, and then plug plugs at two ends of the inner diameter of the Hose by workers. Because the process is manually finished, the phenomenon that the Hose cutting length and the precision are not uniform easily occurs, the notch quality is poor, the Hose is easily cut into an oblique opening, the riveting of the copper hoop and the Hose is not firm, and the assembly of the plug is difficult. Due to the influence of the problems, the appearance of the processed Hose assembly is not attractive, the processing efficiency is low, and the labor cost is high.
Disclosure of Invention
The technical problem to be solved by the invention is as follows: can carry out accurate cutting according to the Hose subassembly size to guarantee that the copper hoop can the riveting at both ends about the Hose, plug into the stopper Hose internal diameter both ends, and lift off the Hose subassembly that processes from equipment.
In order to solve the technical problems, the invention provides the following technical scheme: an automatic production device for a Hose assembly is characterized by comprising a plurality of plug feeding and assembling mechanisms (6);
each plug feeding and assembling mechanism (6) comprises a fixed bottom plate, a plug assembling mechanism and a plug feeding mechanism;
the plug assembling mechanism comprises a plug assembling mechanism bottom plate (6301), a left vertical plate (6303), a right vertical plate (6305), a transverse plate (6307), a top plate (6309), a guide rail fixing block (6311), a linear guide rail (6313), a first cylinder (6315), a cylinder connecting plate (6317), a second cylinder (6319), a connecting plate (6321), a clamping jaw cylinder (6323), two plug clamping jaws (6325), two limiting column fixing plates (6327), two limiting columns (6329), two oil pressure buffers (6331), a material pressing cylinder support (6333), a material pressing cylinder connecting plate (6335), a material pressing cylinder (6337), a material pressing mold (6339), a copper hoop positioning mold (6341), a third cylinder (6343), a push rod (6345), a shaft sleeve (6347) and a plug distributing mechanism;
a bottom plate (6301) of the plug assembling mechanism is fixedly arranged on the fixed bottom plate;
the left vertical plate (6303) and the right vertical plate (6305) are respectively fixedly arranged at the left end and the right end of the bottom plate (6301) of the plug assembling mechanism;
the transverse plate (6307) is fixedly arranged between the left vertical plate (6303) and the right vertical plate (6305);
the top plate (6309) is fixedly arranged at the top end of the left vertical plate (6303) and the top end of the right vertical plate (6305);
the guide rail fixing block (6311) and the first cylinder (6315) are fixedly arranged on the transverse plate (6307);
the linear guide rail (6313) is fixedly arranged on the guide rail fixing block (6311);
the cylinder connecting plate (6317) is fixedly arranged on the cylinder I (6315) and the linear guide rail (6313);
the second cylinder (6319) is fixedly arranged on the cylinder connecting plate (6317);
the lower part of the connecting plate (6321) is fixedly arranged on the second cylinder (6319);
the clamping jaw cylinder (6323) is fixedly arranged at the upper part of the connecting plate (6321);
two plug clamping jaws (6325) are respectively arranged at the upper end and the lower end of the clamping jaw cylinder (6323);
two limiting column fixing plates (6327) are respectively installed and fixed at the left end and the right end on the bottom surface of the top plate (6309);
the two limiting columns (6329) are respectively arranged on the two limiting column fixing plates (6327);
the two oil buffers (6331) are respectively arranged on the two limiting column fixing plates (6327);
the material pressing cylinder support (6333) is fixedly arranged on the top surface of the top plate (6309);
the swaging air cylinder connecting plate (6335) is fixedly arranged on the swaging air cylinder support (6333);
the swaging air cylinder (6337) is fixedly arranged on the swaging air cylinder connecting plate (6335);
the pressing die (6339) is fixedly arranged on the pressing cylinder (6337);
the copper hoop positioning die (6341) is fixedly arranged on the top plate (6309) and is positioned right below the material pressing cylinder (6337);
a third cylinder (6343) is fixedly arranged on the swaging cylinder support (6333);
the mandril (6345) is connected with a piston rod of the cylinder III (6343);
the shaft sleeve (6347) is fixedly arranged on the swaging air cylinder support (6333), the ejector rod (6345) penetrates through the shaft sleeve (6347), and the two are in sliding fit;
the plug distributing mechanism comprises a plug distributing mechanism bottom plate (63491), a linear guide rail (63492), a plug distributing plate (63493) and a bolt (63494);
the bottom plate (63491) of the plug distributing mechanism is fixedly arranged on the top plate (6309);
the linear guide rail (63492) is fixedly arranged on a bottom plate (63491) of the plug separating mechanism;
the plug distributing plate (63493) is arranged on the linear guide rail (63492);
the bolts (63494) are arranged on the plug material distributing plate (63493);
the plug feeding mechanism comprises a plug feeding mechanism bottom plate (651), a vibration disc (652), a straight vibration fixing base (653), a straight vibration (654) and a plug guide rail (655);
a bottom plate (651) of the plug feeding mechanism is fixedly arranged on the fixed bottom plate;
the vibration disc (652) and the vertical vibration fixing base (653) are fixedly arranged on the bottom plate (651) of the plug feeding mechanism;
the direct vibration (654) is fixed on the direct vibration fixed base (653);
the plug guide (655) is fixedly arranged on the vertical vibration device (654).
Compared with the prior art, the invention has the following beneficial effects: the automatic production equipment for the Hose assembly has the advantages of high production automation degree, high production efficiency, uniform Hose cutting length and precision, good notch quality, difficulty in cutting into the oblique notch, firm and reliable riveting of the copper hoop and the Hose and easiness in assembling the plug. The processed Hose assembly has the advantages of attractive appearance, high processing efficiency, low labor cost and good product quality.
Drawings
FIG. 1 is a perspective view of an automated production facility for a Hose assembly of the present invention.
Fig. 2 is an exploded view of the floor mechanism.
Fig. 3 is an exploded view of the feed cutting mechanism.
Fig. 4 is an exploded view of the robot feed mechanism.
Fig. 5 is an exploded view of the copper hoop riveting mechanism of the copper hoop riveting and feeding mechanism.
Fig. 6 is an exploded view of the positioning and clamping mechanism of the copper hoop riveting and feeding mechanism.
Fig. 7 is an exploded view of the copper hoop automatic feeding mechanism of the copper hoop spin riveting and feeding mechanism.
Fig. 8 is an exploded view of the plug feeding and assembly mechanism.
Detailed Description
Referring to fig. 1 to 8, the present invention provides an automatic production apparatus for a Hose assembly, which comprises a frame 1, a bottom plate mechanism 2, a feeding and cutting mechanism 3, a manipulator feeding mechanism 4, two copper hoop riveting and feeding mechanisms 5, two plug feeding and assembling mechanisms 6, and a discharging mechanism (not numbered).
The frame 1 is made of an aluminum profile material.
The bottom plate mechanism 2 is fixedly arranged at the top of the frame 1.
The bottom plate mechanism 2 comprises a mounting bottom plate 201, a left moving bottom plate 203, a right moving bottom plate 205, a material receiving box mounting plate 207 and a plurality of material receiving boxes 209.
The mounting base plate 201 is fixedly mounted on the top of the frame 1.
The left moving base 203 and the right moving base 205 are installed on the left side and the right side of the installation base 201 at opposite positions, respectively.
Both the left moving base 203 and the right moving base 205 can slide in the left-right direction.
The magazine mounting plate 207 is mounted on the mounting base plate 201 on the front side of the left and right moving base plates 203 and 205. The magazine mounting plate 207 can slide in the left-right direction.
The plurality of material receiving boxes 209 are mounted and fixed on the material receiving box mounting plate 207 and slide in the left-right direction together with the material receiving box mounting plate 207.
The feeding and cutting mechanism 3 comprises a feeding and cutting mechanism bottom plate 301, an installation vertical plate 303, a lifting cylinder installation plate 305, a lifting cylinder 307, a floating joint 309, a floating joint connection block 311, an upper pinch roller fixing plate 313, a lifting slide rail fixing block 315, a lifting slide rail 317, three upper pinch roller bearing blocks 319, three upper pinch roller rotating shafts 321, three upper pinch rollers 323, three upper synchronizing wheels 325, three lower pinch roller bearing blocks 327, three lower pinch roller rotating shafts 329, three lower pinch rollers 331, three lower synchronizing wheels 333, four supporting columns 335, a feeding motor fixing plate 337, a feeding motor 339, a feeding driving wheel 341, a longitudinal feeding wheel assembly (not numbered), a transverse feeding wheel assembly (not numbered), a cutter fixing plate 347, two linear slide rails 349, a cutting cylinder fixing plate 351, a cutting cylinder 353, a cutting blade fixing plate 355, a cutting blade 357, a pressing blade 359, a clamping jaw cylinder fixing plate 361, A clamping jaw air cylinder 363, a left clamping jaw 365 and a right clamping jaw 367.
The feeding and cutting mechanism bottom plate 301 is fixed on the top surface of the right moving bottom plate 205.
The mounting vertical plate 303 is mounted and fixed on the feeding and cutting mechanism bottom plate 301 along the left-right direction.
The lifting cylinder mounting plate 305 is fixedly mounted on the top of the left end of the mounting vertical plate 303.
The lifting cylinder 307 is fixed to the lifting cylinder mounting plate 305.
The floating joint 309 is mounted and fixed to the bottom end of a piston rod (not shown) of the lifting cylinder 307.
A floating joint connection block 311 is connected to the lower end of the floating joint 309.
The floating joint connection block 311 is installed and fixed on the front wall surface of the upper pinch roller fixing plate 313.
The lifting slide rail fixing block 315 is mounted and fixed on the rear wall surface of the upper pinch roller fixing plate 313.
The lifting slide rail 317 is fixedly installed on the front wall surface of the installation vertical plate 303, and the lifting slide rail fixing block 315 is slidably installed on the lifting slide rail 317.
Three upper pinch roller bearing blocks 319 are mounted and fixed to the bottom of the upper pinch roller fixing plate 313.
The three upper pressing wheel rotating shafts 321 are correspondingly installed at the centers of the three upper pressing wheel bearing seats 319.
The three upper press wheels 323 are correspondingly mounted and fixed at the rear ends of the three upper press wheel rotating shafts 321.
The three upper synchronizing wheels 325 are correspondingly mounted and fixed to the front ends of the three upper pressing wheel rotating shafts 321.
A synchronous belt 3252 is sleeved outside the three upper synchronous wheels 325.
Three lower pinch roller bearings 327 are inserted and installed on the installation vertical plate 303, and are located below the three upper pinch roller bearings 319.
Three lower pinch roller rotating shafts 329 are correspondingly installed at the centers of three lower pinch roller bearing seats 327.
The three lower pressing wheels 331 are correspondingly installed and fixed at the rear ends of the three lower pressing wheel rotating shafts 329.
The three lower synchronizing wheels 333 are correspondingly fixed to the front ends of the three lower presser wheel rotating shafts 329.
Four supporting columns 335 are fixed on the front wall surface of the mounting vertical plate 303.
The feeding motor fixing plate 337 is fixedly installed at the ends of the four supporting posts 335.
The feeding motor 339 is fixedly arranged on the feeding motor fixing plate 337.
The feeding driving wheel 341 is fixed on the rotating shaft of the feeding motor 339.
A synchronous belt 3412 is arranged outside the three lower synchronous wheels 333 and the feeding driving wheel 341.
After the feeding motor 339 is started, the rotating shaft thereof drives the feeding driving wheel 341 to rotate, and the three lower synchronizing wheels 333 are driven to rotate through the synchronous belt 3412, so as to drive the three lower pressing wheels 331 to rotate.
The longitudinal feed wheel assembly (not numbered) includes a longitudinal feed wheel fixing plate 3431, three lower rollers 3433, an upper roller mounting block 3435, and two upper rollers 3437.
The longitudinal feeding wheel fixing plate 3431 is fixedly arranged at the right end position on the top surface of the mounting vertical plate 303.
Three mounting columns 34312 are protruded from the top surface of the longitudinal feeding wheel fixing plate 3431, and a spring 34314 is sleeved in the middle mounting column 34312.
Three lower rollers 3433 are rotatably mounted on the rear wall surface of the longitudinal feed wheel fixing plate 3431.
Three insertion holes (not numbered) are formed in the upper roller mounting block 3435. The three mounting posts 34312 are correspondingly inserted into three insertion holes (not numbered).
Two upper rollers 3437 are mounted and fixed on the rear wall surface of the upper roller mounting block 3435 above the three lower rollers 3433.
The transverse feeding wheel assembly (not numbered) comprises a transverse feeding wheel fixing plate 3451, three front side rollers 3453, a rear side roller mounting block 3455 and two rear side rollers 3457.
The transverse feeding wheel fixing plate 3451 is fixedly installed at the middle position on the top surface of the mounting vertical plate 303 and is positioned between the three lower pressing wheels 331 and the longitudinal feeding wheel assembly (not numbered).
Three mounting columns 34512 are arranged on the rear wall surface of the transverse feeding wheel fixing plate 3451 in a protruding manner, and springs (not numbered) are sleeved in the middle mounting columns 34512.
Three front side rollers 3453 are rotatably mounted on the top surface of the lateral feed wheel fixing plate 3451.
Three insertion holes (not numbered) are formed in the rear roller mounting block 3455. The three mounting posts 34512 are correspondingly inserted into three insertion holes (not numbered).
Two rear rollers 3457 are mounted and fixed on the top surface of the rear roller mounting block 3455 at the rear of the three front rollers 3453.
The cutter fixing plate 347 is fixedly mounted on the left end wall surface of the mounting vertical plate 303.
The two linear slide rails 349 are vertically fixed to the left wall surface of the cutter fixing plate 347.
The cutting cylinder fixing plate 351 is installed and fixed on the top of the cutter fixing plate 347.
The cutting blade fixing plate 355 is fixed to two linear slide rails 349 and can slide in the up-down direction.
The cutting blade 357 is mounted on the cutting blade fixing plate 355.
The cutter pressing block 359 presses the cutting blade 357, so that the cutting blade 357 is more stably and reliably mounted.
The clamping jaw cylinder fixing plate 361 is fixedly installed on the cutting blade fixing plate 355.
The clamping jaw air cylinder 363 is fixedly arranged on the clamping jaw air cylinder fixing plate 361. The clamping jaw cylinder 363 is provided with a left clamping column 3632 and a right clamping column 3634 in an upward protruding mode.
The left clamping jaw 365 and the right clamping jaw 367 are respectively installed and fixed on a left clamping column 3632 and a right clamping column 3634 of the clamping jaw air cylinder 363.
The manipulator feeding mechanism 4 comprises a manipulator feeding mechanism bottom plate 401, two guide rail fixing blocks 403, two linear guide rails 405, a slider fixing plate 407, a cylinder 409, a floating joint connecting block 411, a front fixing vertical plate 413, a rear fixing vertical plate 415, a top plate 417, a cylinder mounting plate 419, an upper feeding cylinder 421, a floating joint 423, two guide pillars 425, an upper feeding sliding plate 427, three groups of clamping assemblies 429, a sleeve fixing seat 431, a sleeve clamping cylinder bottom plate 433, two cylinders 435, two upper clamping jaws 437, two lower clamping jaws 439, an upper clamping die 441 and a lower clamping die 443.
The manipulator feeding mechanism bottom plate 401 is fixedly installed on the installation bottom plate 201 and is positioned on the left side of the feeding and cutting mechanism 3.
Two rail fixing blocks 403 are mounted and fixed on the mounting base plate 201 along the front-rear direction.
Two linear guide rails 405 are fixedly mounted on the two rail fixing blocks 403.
The slider fixing plate 407 is slidably mounted and fixed on the top surfaces of the two linear guides 405.
The cylinder 409 is installed and fixed on the manipulator feeding mechanism bottom plate 401, is located between the two linear guide rails 405 and is below the slider fixing plate 407.
The bottom end of the floating joint connecting block 411 is connected to the tail end of the piston rod of the air cylinder 409, and the top end of the floating joint connecting block is fixedly arranged on the bottom surface of the sliding block fixing plate 407.
The air cylinder 409 is actuated to push the slider fixing plate 407 to slide in the front-rear direction on the two linear guide rails 405.
The front fixed vertical plate 413 and the rear fixed vertical plate 415 are respectively fixed at the front end and the rear end of the slider fixing plate 407.
The top plate 417 is fixed to the top ends of the front fixed vertical plate 413 and the rear fixed vertical plate 415. Two guide post holes 4172 are formed at front and rear ends of the top plate 417.
The cylinder mounting plate 419 is fixedly mounted on the bottom surface of the top plate 417.
The upper feeding cylinder 421 is fixed on the cylinder mounting plate 419 with its piston rod upward.
A floating joint 423 is installed and fixed at the end of the piston rod of the upper feed cylinder 421.
The two guide posts 425 are respectively inserted into the two guide post holes 4172.
The top ends of the two guide posts 425 are fixed in the upper feeding sliding plate 427, and the top of the floating joint 423 is fixed on the bottom surface of the upper feeding sliding plate 427.
Three sets of clamping assemblies 429 are mounted on the top surface of the upper feed slide 427 at the front, middle and rear ends, respectively.
Each group of material clamping assemblies 429 comprises a material clamping cylinder base 4291, two material clamping cylinders 4293, a front material clamping jaw 4295 and a rear material clamping jaw 4297.
The material clamping cylinder base 4291 is fixedly arranged on the top surface of the upper feeding sliding plate 427.
The two material clamping cylinders 4293 are respectively installed and fixed at the left end and the right end of the material clamping cylinder base 4291.
The front clamping jaw 4295 is fixed on the top of two clamping cylinders 4293 near the front.
The rear clamping jaw 4297 is fixedly arranged on the top ends of the two clamping cylinders 4293 close to the rear side.
The sleeve fixing seat 431 is fixedly installed at the rearmost end position on the manipulator feeding mechanism bottom plate 401.
The sleeve clamping cylinder bottom plate 433 is fixedly installed on the top of the front wall surface of the sleeve fixing seat 431.
The two cylinders 435 are respectively installed and fixed at the left end and the right end on the front wall surface of the sleeve material clamping cylinder bottom plate 433.
The two upper clamping jaws 437 are respectively installed and fixed at the lower ends of the two air cylinders 435.
The two lower clamping jaws 439 are respectively fixedly arranged at the lower ends of the two air cylinders 435.
The upper clamping die 441 is fixedly arranged on the two upper clamping jaws 437.
The lower clamping die 443 is mounted and fixed on the two lower clamping jaws 439.
The two copper hoop rotary riveting and feeding mechanisms 5 are respectively and fixedly arranged on the symmetrical positions of the left side edge and the right side edge of the manipulator feeding mechanism 4. The copper hoop rotary riveting and feeding mechanism 5 on the left side is fixedly installed at the position close to the rear of the left moving bottom plate 203, the copper hoop rotary riveting and feeding mechanism 5 on the right side is fixedly installed at the position close to the rear of the right moving bottom plate 205, and the installation positions of the two copper hoop rotary riveting and feeding mechanisms 5 are symmetrical.
Each copper hoop rotary riveting and feeding mechanism 5 comprises a fixed bottom plate (not numbered), a copper hoop rotary riveting mechanism (not numbered), a positioning and clamping mechanism (not numbered) and a copper hoop automatic feeding mechanism (not numbered).
The structure and the installation position of the right copper hoop spin riveting and feeding mechanism 5 will be described in detail below by taking as an example.
A fixed base plate (not numbered) is mounted and fixed on the right moving base plate 205 at a rear position.
The copper hoop spin riveting mechanism (not numbered) comprises a bottom plate 5301, a vertical plate 5303, two guide rail fixing seats 5305, two linear guide rails 5307, a spin riveting machine head fixing plate 5309, a screw rod connecting seat 5311, a screw rod fixing seat 5313, a screw rod supporting seat 5315, a ball screw rod 5317, a screw rod synchronizing wheel 5319, a reinforcing rib 5321, a screw rod servo motor 5323, a screw rod driving wheel 5325, a screw rod synchronous belt 5327, a spin riveting base 5329, a deep groove ball bearing 5331, a thrust ball bearing 5333, a rotating shaft 5335, a spin riveting head 5337, a spin riveting rod 5339, a rotating shaft synchronizing wheel 5341, a servo motor mounting plate 5343, a rotating shaft servo motor 5345, a rotating shaft driving wheel 5347 and a rotating shaft synchronous.
The base plate 5301 is fixedly mounted on a fixed base plate (not numbered).
The two guide rail fixing seats 5305 are fixedly installed on the vertical plate 5303 along the left-right direction.
The two linear guide rails 5307 are fixedly mounted on the two guide rail fixing seats 5305.
The rivet head fixing plate 5309 is fixedly mounted on the two linear guide rails 5307.
The screw rod connecting seat 5311 is fixedly installed on the front wall surface of the rivet head fixing plate 5309.
The screw rod fixing seat 5313 is fixedly installed on the rear wall surface of the vertical plate 5301 close to the right end.
The screw rod supporting seat 5315 is fixedly installed on the rear wall surface of the vertical plate 5301 close to the left end.
The ball screw 5317 has two ends mounted in the screw holder 5313 and the screw support 5315 and a middle portion mounted and fixed on the screw support 5311.
A screw synchronizing wheel 5319 is mounted on the right end of the ball screw 5317.
The reinforcing ribs 5321 are fixedly installed between the bottom plate 5301 and the vertical plate 5303.
The screw rod servo motor 5323 is fixedly mounted on the reinforcing rib 5321.
The screw rod driving wheel 5325 is fixedly arranged on a rotating shaft of the screw rod servo motor 5323.
The lead screw synchronous belt 5327 is installed outside the lead screw synchronous wheel 5319 and the lead screw driving wheel 5325.
The screw rod servo motor 5323 is started, the screw rod driving wheel 5325 rotates to drive the screw rod synchronizing wheel 5319 to rotate to drive the ball screw rod 5317 to rotate, and the rotary riveting machine head fixing plate 5309 slides on the two linear guide rails 5307 along the left and right directions.
The spin rivet base 5329 is fixedly mounted on the rear wall surface of the spin rivet head fixing plate 5309.
A deep groove ball bearing 5331 is mounted on the right end of the spin rivet base 5329.
A thrust ball bearing 5333 is mounted on the left end of spin rivet base 5329.
Both ends of the rotating shaft 5335 are installed in the groove ball bearing 5331 and the thrust ball bearing 5333, respectively.
The spin rivet head 5337 is fixedly mounted on the left end of the rotating shaft 5335.
The spin rivet stem 5339 is fixedly mounted on the spin rivet head 5337.
The shaft synchronizing wheel 5341 is fixedly mounted on the right end of the rotating shaft 5335.
The servo motor mounting plate 5343 is fixedly mounted on the rivet head fixing plate 5309.
The rotary shaft servo motor 5345 is fixedly mounted on the servo motor mounting plate 5343.
The spindle drive 5347 is mounted and fixed to the rotational axis of the spindle servo motor 5345.
The rotating shaft synchronous belt 5349 is installed outside the rotating shaft synchronous wheel 5341 and the rotating shaft driving wheel 5347.
When the spindle servo motor 5345 is started, the spindle driving wheel 5347 rotates to drive the spindle synchronizing wheel 5341 to rotate, and the rotating shaft 5335 is driven to rotate, thereby driving the spin riveting head 5337 and the spin riveting rod 5339 to rotate.
The positioning and clamping mechanism (not numbered) comprises a positioning and clamping mechanism base plate 5501, a fixed positioning vertical plate 5503, a clamping mechanism (not numbered), two electromagnets 5507, four guide posts 5509, four guide sleeves 5511, a copper hoop fixing plate 5513, a pressing cylinder fixing plate 5515, a pressing cylinder 5517, a pressing die 5519, a material ejecting cylinder 5521, a material ejecting block 5523, a cylinder fixing block 5525, a cylinder 5527 and a push block 5529.
The positioning and clamping mechanism base plate 5501 is fixedly installed on a fixed base plate (not numbered).
The fixed positioning vertical plate 5503 is fixedly installed on the positioning and clamping mechanism base plate 5501.
The clamping mechanism (not numbered) comprises a slide 55051, a cylinder fixing plate 55052, two cylinders 55053, two floating joints 55054, a slider 55055, two clamping jaws 55056 and two pins 55057.
The slide 55051 is fixed on the fixed positioning vertical plate 5503.
The cylinder fixing plate 55052 is fixedly installed at the lower end of the sliding seat 55051.
Both cylinders 55053 are fixed on the bottom surface of the cylinder fixed plate 55052.
Two floating joints 55054 are mounted and fixed at the ends of the piston rods of the two cylinders 55053.
Two floating joints 55054 are mounted and fixed to the bottom end of the slider 55055.
Two clamping jaws 55056 are mounted on the top end of slide 55055 by two pins 55057.
The slider 55055 and the two clamping jaws 55056 are mounted in a slide 55051 and slide in an up-and-down direction.
Two electromagnets 5507 are installed and are fixed at the back of fixed location riser 5503.
Four guide posts 5509 are inserted and fixed on two sides of the back of the fixed positioning vertical plate 5503.
Four guide sleeves 5511 are correspondingly sleeved on the four guide posts 5509.
Four guide sleeves 5511 are inserted at four corners of the copper hoop fixing plate 5513.
The copper hoop fixing plate 5513 and the four guide sleeves 5511 can slide along the four guide posts 5509.
The pressing cylinder fixing plate 5515 is fixedly installed on the back of the copper hoop fixing plate 5513.
The pressing cylinder 5517 is fixedly arranged on the pressing cylinder fixing plate 5515.
The pressing die 5519 is fixedly mounted on a piston rod of the pressing cylinder 5517.
The liftout cylinder 5521 is installed on the back of the copper ferrule fixing plate 5513.
The material ejecting block 5523 is fixedly arranged on a piston rod of the material ejecting cylinder 5521.
The cylinder fixing block 5525 is installed at the left side of the copper hoop fixing plate 5513.
The cylinder 5527 is fixedly arranged on the cylinder fixing block 5525.
The push block 5529 is fixedly mounted on a piston rod of the cylinder 5527.
The copper hoop automatic feeding mechanism (not numbered) comprises an automatic feeding mechanism bottom plate 5701, a vibrating disc 5703, a straight vibrating fixed base 5705, a straight vibrating plate 5707, a copper hoop guide rail 5709 and a copper hoop distributing mechanism (not numbered).
The automatic feeding mechanism bottom plate 5701 is installed and fixed on a fixed bottom plate (not numbered).
The vibrating disk 5703 and the direct-vibration fixing base 5705 are both installed and fixed on the automatic feeding mechanism bottom plate 5701.
The straight vibration 5707 is fixedly installed on the straight vibration fixing base 5705.
The copper hoop guide rail 5709 is fixedly arranged on the vertical vibration 5707.
The copper hoop material distributing mechanism (not numbered) comprises a copper hoop material distributing mechanism bottom plate 57111, a copper hoop material distributing mechanism vertical plate 57112, a cylinder fixing plate 57113, a rotary cylinder 57114, a material distributing block 57115 and a material distributing seat 57116.
The copper hoop distributing mechanism bottom plate 57111 is fixedly installed on the bottom plate 5301.
The riser 57112 of the copper hoop distributing mechanism is fixedly arranged on the bottom plate 57111 of the copper hoop distributing mechanism.
The cylinder fixing plate 57113 is fixedly arranged on the copper hoop distributing mechanism vertical plate 57112.
The rotary cylinder 57114 is fixed on the cylinder fixing plate 57113.
The distributor block 57115 is mounted on and fixed to the rotating shaft of the rotary cylinder 57114.
The material distributing seat 57116 is fixedly arranged on the vertical plate 57112 of the copper hoop material distributing mechanism.
The two plug feeding and assembling mechanisms 6 are respectively installed and fixed on the symmetrical positions of the left side edge and the right side edge of the manipulator feeding mechanism 4 and are positioned on the front sides of the two copper hoop spin riveting and feeding mechanisms 5.
The left plug feeding and assembling mechanism 6 is fixedly arranged on the left moving bottom plate 203 close to the front position, the right plug feeding and assembling mechanism 6 is fixedly arranged on the right moving bottom plate 205 close to the front position, and the mounting positions of the two plug feeding and assembling mechanisms 6 are symmetrical.
Each of the plug feeding and fitting mechanisms 6 includes a fixing base plate (not numbered), a plug fitting mechanism (not numbered) and a plug feeding mechanism (not numbered).
The structure and the installation position of the right-side plug feeding and assembling mechanism 6 will be described in detail below by taking the example.
A fixed base plate (not numbered) is fixedly installed on the right moving base plate 205.
The plug assembling mechanism (not numbered) comprises a plug assembling mechanism bottom plate 6301, a left vertical plate 6303, a right vertical plate 6305, a transverse plate 6307, a top plate 6309, a guide rail fixing block 6311, a linear guide rail 6313, a cylinder I6315, a cylinder connecting plate 6317, a cylinder II 6319, a connecting plate 6321, a clamping jaw cylinder 6323, two plug clamping jaws 6325, two limiting column fixing plates 6327, two limiting columns 6329, two oil pressure buffers 6331, a material pressing cylinder support 6333, a material pressing cylinder connecting plate 6335, a material pressing cylinder 6337, a material pressing mold 6339, a copper hoop positioning mold 6341, a cylinder III 6343, a push rod 6345, a shaft sleeve 6347 and a plug distributing mechanism (not numbered).
The stopper fitting mechanism bottom plate 6301 is fixedly mounted on a fixing bottom plate (not numbered).
The left vertical plate 6303 and the right vertical plate 6305 are respectively installed and fixed at the left end and the right end of the bottom plate 6301 of the plug assembling mechanism.
The transverse plate 6307 is fixedly installed between the left vertical plate 6303 and the right vertical plate 6305.
The top plate 6309 is fixedly mounted on the top end of the left vertical plate 6303 and the top end of the right vertical plate 6305.
The guide rail fixing block 6311 and the first air cylinder 6315 are both fixed on the transverse plate 6307.
The linear guide 6313 is fixed to the guide fixing block 6311.
The cylinder connecting plate 6317 is fixedly mounted on the cylinder 6315 and the linear guide 6313.
The second cylinder 6319 is fixedly mounted on the cylinder connecting plate 6317.
The lower part of the connecting plate 6321 is fixedly mounted on the second cylinder 6319.
The clamping jaw air cylinder 6323 is fixedly mounted on the upper portion of the connecting plate 6321.
Two plug jaws 6325 are mounted at the upper and lower ends of the jaw cylinder 6323, respectively.
Two limit post fixing plates 6327 are respectively installed and fixed at the left and right ends on the bottom surface of the top plate 6309.
The two limit posts 6329 are respectively mounted on the two limit post fixing plates 6327.
Two hydraulic buffers 6331 are respectively mounted on the two spacer fixing plates 6327.
The swaging air cylinder support 6333 is fixedly installed on the top surface of the top plate 6309.
The swaging cylinder connecting plate 6335 is fixedly mounted on the swaging cylinder support 6333.
The swaging cylinder 6337 is fixedly mounted on the swaging cylinder connecting plate 6335.
The swaging die 6339 is fixedly mounted on the swaging cylinder 6337.
The copper hoop positioning die 6341 is fixedly mounted on the top plate 6309 and located right below the swaging air cylinder 6337.
The third cylinder 6343 is fixedly mounted on the swaging cylinder support 6333.
And the push rod 6345 is connected with a piston rod of the third cylinder 6343.
The shaft sleeve 6347 is installed and fixed on the swaging air cylinder support 6333, and the ejector rod 6345 penetrates through the shaft sleeve 6347, and the two are in sliding fit.
The stopper dispensing mechanism (not numbered) includes a stopper dispensing mechanism bottom plate 63491, a linear guide 63492, a stopper dispensing plate 63493, and bolts 63494.
The bottom plate 63491 of the plug separating mechanism is fixedly arranged on the top plate 6309.
The linear guide 63492 is fixed on the bottom plate 63491 of the plug separating mechanism.
A stopper dispensing plate 63493 is mounted on linear guide 63492.
The bolts 63494 are mounted on the stopper dispensing plate 63493.
The plug feed mechanism (not numbered) includes a plug feed mechanism base plate 651, a vibratory pan 652, a linear vibration mount 653, a linear vibration 654, and a plug guide 655.
The bottom plate 651 of the plug feeding mechanism is fixedly mounted on a fixed bottom plate (not numbered).
The vibrating disk 652 and the vertical vibration fixing base 653 are fixedly mounted on the plug feeding mechanism base plate 651.
The vertical vibration device 654 is fixed on the vertical vibration fixing base 653.
The stopper guide 655 is fixedly mounted on the upright guard 654.
According to the invention, a feeding and cutting mechanism 3 carries out precise cutting according to the size of the Hose in the Hose pipe assembly, the Hose pipe is transferred to a clamping jaw of a mechanical arm feeding mechanism 4, then the mechanical arm feeding mechanism 4 conveys the Hose pipe to a copper hoop spin riveting mechanism (not numbered), then the copper hoop spin riveting mechanism (not numbered) rivets the copper hoop at two ends of the Hose pipe, then the mechanical arm feeding mechanism 4 works to convey the Hose pipe riveted with the copper hoop to a plug feeding and assembling mechanism 6, the plug feeding and assembling mechanism 6 plugs the plug into two ends of the inner diameter of the Hose pipe, and finally a discharging mechanism (not numbered) discharges the processed Hose pipe assembly from equipment.
The invention has the following beneficial technical effects: the automatic production equipment for the Hose assembly has the advantages of high production automation degree, high production efficiency, uniform Hose cutting length and precision, good notch quality, difficulty in cutting into the oblique notch, firm and reliable riveting of the copper hoop and the Hose and easiness in assembling the plug. The processed Hose assembly has the advantages of attractive appearance, high processing efficiency, low labor cost and good product quality.
Claims (7)
1. An automatic production device for a Hose assembly is characterized by comprising a plurality of plug feeding and assembling mechanisms (6);
each plug feeding and assembling mechanism (6) comprises a fixed bottom plate, a plug assembling mechanism and a plug feeding mechanism;
the plug assembling mechanism comprises a plug assembling mechanism bottom plate (6301), a left vertical plate (6303), a right vertical plate (6305), a transverse plate (6307), a top plate (6309), a guide rail fixing block (6311), a linear guide rail (6313), a first cylinder (6315), a cylinder connecting plate (6317), a second cylinder (6319), a connecting plate (6321), a clamping jaw cylinder (6323), two plug clamping jaws (6325), two limiting column fixing plates (6327), two limiting columns (6329), two oil pressure buffers (6331), a material pressing cylinder support (6333), a material pressing cylinder connecting plate (6335), a material pressing cylinder (6337), a material pressing mold (6339), a copper hoop positioning mold (6341), a third cylinder (6343), a push rod (6345), a shaft sleeve (6347) and a plug distributing mechanism;
a bottom plate (6301) of the plug assembling mechanism is fixedly arranged on the fixed bottom plate;
the left vertical plate (6303) and the right vertical plate (6305) are respectively fixedly arranged at the left end and the right end of the bottom plate (6301) of the plug assembling mechanism;
the transverse plate (6307) is fixedly arranged between the left vertical plate (6303) and the right vertical plate (6305);
the top plate (6309) is fixedly arranged at the top end of the left vertical plate (6303) and the top end of the right vertical plate (6305);
the guide rail fixing block (6311) and the first cylinder (6315) are fixedly arranged on the transverse plate (6307);
the linear guide rail (6313) is fixedly arranged on the guide rail fixing block (6311);
the cylinder connecting plate (6317) is fixedly arranged on the cylinder I (6315) and the linear guide rail (6313);
the second cylinder (6319) is fixedly arranged on the cylinder connecting plate (6317);
the lower part of the connecting plate (6321) is fixedly arranged on the second cylinder (6319);
the clamping jaw cylinder (6323) is fixedly arranged at the upper part of the connecting plate (6321);
two plug clamping jaws (6325) are respectively arranged at the upper end and the lower end of the clamping jaw cylinder (6323);
two limiting column fixing plates (6327) are respectively installed and fixed at the left end and the right end on the bottom surface of the top plate (6309);
the two limiting columns (6329) are respectively arranged on the two limiting column fixing plates (6327);
the two oil buffers (6331) are respectively arranged on the two limiting column fixing plates (6327);
the material pressing cylinder support (6333) is fixedly arranged on the top surface of the top plate (6309);
the swaging air cylinder connecting plate (6335) is fixedly arranged on the swaging air cylinder support (6333);
the swaging air cylinder (6337) is fixedly arranged on the swaging air cylinder connecting plate (6335);
the pressing die (6339) is fixedly arranged on the pressing cylinder (6337);
the copper hoop positioning die (6341) is fixedly arranged on the top plate (6309) and is positioned right below the material pressing cylinder (6337);
a third cylinder (6343) is fixedly arranged on the swaging cylinder support (6333);
the mandril (6345) is connected with a piston rod of the cylinder III (6343);
the shaft sleeve (6347) is fixedly arranged on the swaging air cylinder support (6333), the ejector rod (6345) penetrates through the shaft sleeve (6347), and the two are in sliding fit;
the plug distributing mechanism comprises a plug distributing mechanism bottom plate (63491), a linear guide rail (63492), a plug distributing plate (63493) and a bolt (63494);
the bottom plate (63491) of the plug distributing mechanism is fixedly arranged on the top plate (6309);
the linear guide rail (63492) is fixedly arranged on a bottom plate (63491) of the plug separating mechanism;
the plug distributing plate (63493) is arranged on the linear guide rail (63492);
the bolts (63494) are arranged on the plug material distributing plate (63493);
the plug feeding mechanism comprises a plug feeding mechanism bottom plate (651), a vibration disc (652), a straight vibration fixing base (653), a straight vibration (654) and a plug guide rail (655);
a bottom plate (651) of the plug feeding mechanism is fixedly arranged on the fixed bottom plate;
the vibration disc (652) and the vertical vibration fixing base (653) are fixedly arranged on the bottom plate (651) of the plug feeding mechanism;
the direct vibration (654) is fixed on the direct vibration fixed base (653);
the plug guide (655) is fixedly arranged on the vertical vibration device (654).
2. The automatic Hose assembly production facility of claim 1, further comprising a rack (1) and a floor mechanism (2);
the bottom plate mechanism (2) is fixedly arranged at the top of the frame (1);
the bottom plate mechanism (2) comprises a mounting bottom plate (201), a left moving bottom plate (203) and a right moving bottom plate (205);
the mounting bottom plate (201) is fixedly mounted on the top of the rack (1);
the left moving bottom plate (203) and the right moving bottom plate (205) are respectively arranged close to the left side and the right side of the installation bottom plate (201) and are in opposite positions;
the plug feeding and assembling mechanism (6) positioned on the left side is fixedly installed on the left moving bottom plate (203) and close to the front position, the plug feeding and assembling mechanism (6) positioned on the right side is fixedly installed on the right moving bottom plate (205) and close to the front position, and the installation positions of the plug feeding and assembling mechanisms (6) are symmetrical.
3. The automatic Hose assembly production equipment according to claim 2, wherein the automatic Hose assembly production equipment further comprises a feeding and cutting mechanism (3); the feeding cutting mechanism (3) comprises a feeding cutting mechanism bottom plate (301), a mounting vertical plate (303), a lifting cylinder mounting plate (305), a lifting cylinder (307), a floating joint (309), a floating joint connecting block (311), an upper pressure wheel fixing plate (313), a lifting slide rail fixing block (315), a lifting slide rail (317), a plurality of upper pressure wheel bearing blocks (319), a plurality of upper pressure wheel rotating shafts (321), a plurality of upper pressure wheels (323), a plurality of upper synchronizing wheels (325), a plurality of lower pressure wheel bearing blocks (327), a plurality of lower pressure wheel rotating shafts (329), a plurality of lower pressure wheels (331), a plurality of lower synchronizing wheels (333), four supporting columns (335), a feeding motor fixing plate (337), a feeding motor (339), a feeding driving wheel (341), a cutter fixing plate (347), two linear slide rails (349), a cutting cylinder fixing plate (351), The cutting device comprises a cutting cylinder (353), a cutting blade fixing plate (355), a cutting blade (357), a cutter pressing block (359), a clamping jaw cylinder fixing plate (361), a clamping jaw cylinder (363), a left clamping jaw (365) and a right clamping jaw (367);
a feeding and cutting mechanism bottom plate (301) is arranged and fixed on the top surface of the right moving bottom plate (205); the mounting vertical plate (303) is mounted and fixed on the feeding and cutting mechanism bottom plate (301) along the left and right direction;
the lifting cylinder mounting plate (305) is fixedly mounted at the top of the left end of the mounting vertical plate (303);
the lifting cylinder (307) is fixedly arranged on the lifting cylinder mounting plate (305);
the floating joint (309) is fixedly arranged at the bottom end of a piston rod of the lifting cylinder (307);
the floating joint connecting block (311) is connected to the lower end of the floating joint (309);
the floating joint connecting block (311) is arranged and fixed on the front wall surface of the upper pinch roller fixing plate (313);
the lifting slide rail fixing block (315) is arranged and fixed on the rear wall surface of the upper pinch roller fixing plate (313);
the lifting slide rail (317) is fixedly arranged on the front wall surface of the mounting vertical plate (303), and the lifting slide rail fixing block (315) is slidably arranged on the lifting slide rail (317);
a plurality of upper pinch roller bearing seats (319) are arranged and fixed at the bottom of the upper pinch roller fixing plate (313);
a plurality of upper pinch roller rotating shafts (321) are correspondingly arranged at the centers of a plurality of upper pinch roller bearing seats (319);
the upper pinch rollers (323) are correspondingly arranged and fixed at the rear ends of the upper pinch roller rotating shafts (321);
a plurality of upper synchronizing wheels (325) are correspondingly arranged and fixed at the front ends of a plurality of upper pressure wheel rotating shafts (321);
a synchronous belt (3252) is sleeved outside the upper synchronous wheels (325);
a plurality of lower pinch roller bearing seats (327) are inserted and installed on the installation vertical plate (303) and are positioned below the plurality of upper pinch roller bearing seats (319);
the plurality of lower pressure wheel rotating shafts (329) are correspondingly arranged in the centers of the plurality of lower pressure wheel bearing seats (327);
the plurality of lower pressing wheels (331) are correspondingly arranged and fixed at the rear ends of the plurality of lower pressing wheel rotating shafts (329);
a plurality of lower synchronizing wheels (333) are correspondingly arranged and fixed at the front ends of a plurality of lower pressing wheel rotating shafts (329);
four supporting columns (335) are fixedly arranged on the front wall surface of the vertical mounting plate (303);
a feeding motor fixing plate (337) is fixedly arranged at the tail ends of the four supporting columns (335);
the feeding motor (339) is fixedly arranged on the feeding motor fixing plate (337);
the feeding driving wheel (341) is fixedly arranged on a rotating shaft of the feeding motor (339);
a synchronous belt (3412) is arranged outside the lower synchronous wheels (333) and the feeding driving wheel (341);
the cutter fixing plate (347) is fixedly arranged on the left end wall surface of the mounting vertical plate (303);
the two linear slide rails (349) are installed and fixed on the left wall surface of the cutter fixing plate (347) along the up-down direction;
the cutting cylinder fixing plate (351) is fixedly arranged at the top of the cutter fixing plate (347);
the cutting blade fixing plate (355) is fixedly arranged on the two linear slide rails (349) and can slide along the up-down direction;
the cutting blade (357) is arranged on the cutting blade fixing plate (355);
the cutter pressing block (359) presses the cutting blade (357), so that the cutting blade (357) is more stably and reliably installed;
a clamping jaw air cylinder fixing plate (361) is fixedly arranged on a cutting blade fixing plate (355);
the clamping jaw air cylinder (363) is fixedly arranged on the clamping jaw air cylinder fixing plate (361); a left clamping column (3632) and a right clamping column (3634) protrude upwards from the clamping jaw cylinder (363);
the left clamping jaw (365) and the right clamping jaw (367) are respectively installed and fixed on a left clamping column (3632) and a right clamping column (3634) of the clamping jaw air cylinder (363).
4. The automatic production equipment of the Hose assembly according to claim 3, wherein the feeding and cutting mechanism (3) further comprises a longitudinal feeding wheel assembly and a transverse feeding wheel assembly;
the longitudinal feeding wheel assembly comprises a longitudinal feeding wheel fixing plate (3431), a plurality of lower side rollers (3433), an upper side roller mounting block (3435) and a plurality of upper side rollers (3437);
a longitudinal feeding wheel fixing plate (3431) is fixedly arranged at the right end position on the top surface of the mounting vertical plate (303);
a plurality of mounting columns (34312) are arranged on the top surface of the longitudinal feeding wheel fixing plate (3431) in a protruding way, and a spring (34314) is sleeved in the middle mounting column (34312);
a plurality of lower side rollers (3433) are rotatably arranged on the rear wall surface of the longitudinal feeding wheel fixing plate (3431);
a plurality of jacks are formed in the upper roller mounting block (3435);
a plurality of mounting columns (34312) are correspondingly inserted into the plurality of jacks;
a plurality of upper rollers (3437) are arranged and fixed on the rear wall surface of the upper roller mounting block (3435) and are positioned above a plurality of lower rollers (3433);
the transverse feeding wheel assembly comprises a transverse feeding wheel fixing plate (3451), a plurality of front side rollers (3453), a rear side roller mounting block (3455) and a plurality of rear side rollers (3457);
the transverse feeding wheel fixing plate (3451) is fixedly arranged in the middle of the top surface of the mounting vertical plate (303) and is positioned between the plurality of lower pressing wheels (331) and the longitudinal feeding wheel assembly;
a plurality of mounting columns (34512) are arranged on the rear wall surface of the transverse feeding wheel fixing plate (3451) in a protruding manner, and springs are sleeved in the middle mounting columns (34512);
a plurality of front side rollers (3453) are rotatably arranged on the top surface of the transverse feeding wheel fixing plate (3451);
a plurality of jacks are formed in the rear roller mounting block (3455); a plurality of mounting columns (34512) are correspondingly inserted into the plurality of jacks;
a plurality of rear side rollers (3457) are arranged and fixed on the top surface of the rear side roller mounting block (3455) and are positioned behind a plurality of front side rollers (3453).
5. The automatic Hose assembly production equipment according to claim 2, wherein the automatic Hose assembly production equipment further comprises a manipulator feeding mechanism (4);
the manipulator feeding mechanism (4) comprises a manipulator feeding mechanism bottom plate (401), two guide rail fixing blocks (403), two linear guide rails (405), a slider fixing plate (407), a cylinder (409), a floating joint connecting block (411), a front fixing vertical plate (413), a rear fixing vertical plate (415), a top plate (417), a cylinder mounting plate (419), an upper feeding cylinder (421), a floating joint (423), a plurality of guide pillars (425), an upper feeding sliding plate (427), a plurality of groups of clamping components (429), a sleeve fixing seat (431), a sleeve clamping cylinder bottom plate (433), two cylinders (435), two upper clamping jaws (437), two lower clamping jaws (439), an upper clamping die (441) and a lower clamping die (443);
a manipulator feeding mechanism bottom plate (401) is fixedly arranged on the mounting bottom plate (201);
two guide rail fixing blocks (403) are fixedly arranged on the mounting bottom plate (201) along the front-back direction;
two linear guide rails (405) are fixedly arranged on two guide rail fixing blocks (403);
the slide block fixing plate (407) is slidably arranged and fixed on the top surfaces of the two linear guide rails (405);
the air cylinder (409) is fixedly arranged on a manipulator feeding mechanism bottom plate (401), is positioned between the two linear guide rails (405) and is arranged below the sliding block fixing plate (407);
the bottom end of the floating joint connecting block (411) is connected to the tail end of a piston rod of the air cylinder (409), and the top end of the floating joint connecting block is fixedly arranged on the bottom surface of the sliding block fixing plate (407);
the front fixed vertical plate (413) and the rear fixed vertical plate (415) are respectively installed and fixed at the front end and the rear end of the sliding block fixing plate (407);
the top plate (417) is fixedly arranged on the top ends of the front fixed vertical plate (413) and the rear fixed vertical plate (415); a plurality of guide post holes (4172) are formed at the front end and the rear end of the top plate (417);
the cylinder mounting plate (419) is fixedly mounted on the bottom surface of the top plate (417);
the upper feeding cylinder (421) is fixedly arranged on the cylinder mounting plate (419), and a piston rod of the upper feeding cylinder is upward;
the floating joint (423) is fixedly arranged at the tail end of a piston rod of the upper feeding cylinder (421);
the guide posts (425) are respectively inserted into the guide post holes (4172);
the top ends of a plurality of guide columns (425) are all installed and fixed in the upper feeding sliding plate (427), and the top of the floating joint (423) is installed and fixed on the bottom surface of the upper feeding sliding plate (427);
a plurality of groups of material clamping components (429) are respectively arranged on the top surface of the upper feeding sliding plate (427);
the sleeve fixing seat (431) is fixedly arranged at the rearmost end of the manipulator feeding mechanism bottom plate (401);
the sleeve clamping cylinder bottom plate (433) is fixedly arranged on the top of the front wall surface of the sleeve fixing seat (431);
the two cylinders (435) are respectively installed and fixed at the left end and the right end on the front wall surface of the sleeve material clamping cylinder bottom plate (433);
the two upper clamping jaws (437) are respectively installed and fixed at the lower ends of the two air cylinders (435);
the two lower clamping jaws (439) are respectively installed and fixed at the lower ends of the two cylinders (435);
the upper clamping die (441) is fixedly arranged on the two upper clamping jaws (437);
the lower material clamping die (443) is fixedly arranged on the two lower clamping jaws (439).
6. The automatic production equipment of the Hose assembly of claim 5, wherein each group of clamping assemblies (429) comprises a clamping cylinder base (4291), two clamping cylinders (4293), a front clamping jaw (4295) and a rear clamping jaw (4297);
the clamping cylinder base (4291) is fixedly arranged on the top surface of the upper feeding sliding plate (427);
the two material clamping cylinders (4293) are respectively fixedly arranged at the left end and the right end of the material clamping cylinder base (4291);
the front clamping jaw (4295) is fixedly arranged at the position close to the front side on the top ends of the two clamping cylinders (4293);
the rear clamping jaw (4297) is fixedly arranged on the top ends of the two clamping cylinders (4293) close to the rear side.
7. The automatic Hose assembly production equipment as claimed in claim 2, wherein the automatic Hose assembly production equipment further comprises two copper hoop riveting and feeding mechanisms (5);
the copper hoop spin riveting and feeding mechanism (5) on the left side is fixedly arranged at the position, close to the rear, of the left moving bottom plate (203), the copper hoop spin riveting and feeding mechanism (5) on the right side is fixedly arranged at the position, close to the rear, of the right moving bottom plate (205), and the mounting positions of the two copper hoop spin riveting and feeding mechanisms (5) are symmetrical;
each copper hoop rotary riveting and feeding mechanism (5) comprises a fixed bottom plate, a copper hoop rotary riveting mechanism, a positioning and clamping mechanism and a copper hoop automatic feeding mechanism;
the copper hoop spin riveting mechanism comprises a bottom plate (5301), a vertical plate (5303), two guide rail fixing seats (5305), two linear guide rails (5307), a spin riveting machine head fixing plate (5309), a screw rod connecting seat (5311), a screw rod fixing seat (5313), a screw rod supporting seat (5315), a ball screw rod (5317), a screw rod synchronous wheel (5319), a reinforcing rib (5321), a screw rod servo motor (5323), a screw rod driving wheel (5325), a screw rod synchronous belt (5327), a spin riveting base (5329), a deep groove ball bearing (5331), a thrust ball bearing (5333), a rotating shaft (5335), a spin riveting head (5337), a spin riveting rod (5339), a rotating shaft synchronous wheel (5341), a servo motor mounting plate (5343), a rotating shaft servo motor (5345), a rotating shaft driving wheel (5347) and a rotating shaft synchronous;
the bottom plate (5301) is fixedly arranged on the fixed bottom plate;
the vertical plate (5303) is fixedly arranged on the bottom plate (5301);
the two guide rail fixing seats (5305) are fixedly arranged on the vertical plate (5303) along the left-right direction;
the two linear guide rails (5307) are fixedly arranged on the two guide rail fixing seats (5305);
the spin riveting machine head fixing plate (5309) is fixedly arranged on the two linear guide rails (5307);
the screw rod connecting seat (5311) is fixedly arranged on the front wall surface of the spin riveting machine head fixing plate (5309);
the screw rod fixing seat (5313) is fixedly arranged on the rear wall surface of the vertical plate (5301) close to the right end;
the screw rod supporting seat (5315) is fixedly arranged on the rear wall surface of the vertical plate (5301) close to the left end;
two ends of the ball screw (5317) are arranged in the screw fixing seat (5313) and the screw supporting seat (5315), and the middle part of the ball screw is arranged and fixed on the screw connecting seat (5311);
the screw rod synchronizing wheel (5319) is arranged at the right end of the ball screw rod (5317);
the reinforcing ribs (5321) are fixedly arranged between the bottom plate (5301) and the vertical plate (5303);
the screw rod servo motor (5323) is fixedly arranged on the reinforcing rib (5321);
the screw rod driving wheel (5325) is fixedly arranged on a rotating shaft of the screw rod servo motor (5323);
the screw rod synchronous belt (5327) is arranged outside the screw rod synchronous wheel (5319) and the screw rod driving wheel (5325);
the spin riveting base (5329) is fixedly arranged on the rear wall surface of the spin riveting machine head fixing plate (5309);
the deep groove ball bearing (5331) is arranged at the right end of the spin riveting base (5329);
the thrust ball bearing (5333) is arranged at the left end of the spin riveting base (5329);
both ends of the rotating shaft (5335) are respectively installed in the groove ball bearing (5331) and the thrust ball bearing (5333);
the spin riveting head (5337) is fixedly arranged at the left end of the rotating shaft (5335);
the spin riveting rod (5339) is fixedly arranged on the spin riveting head (5337);
the rotating shaft synchronizing wheel (5341) is fixedly arranged at the right end part of the rotating shaft (5335);
the servo motor mounting plate (5343) is fixedly mounted on the rivet head fixing plate (5309);
the rotating shaft servo motor (5345) is fixedly arranged on the servo motor mounting plate (5343);
the rotating shaft driving wheel (5347) is fixedly arranged on a rotating shaft of the rotating shaft servo motor (5345);
the rotating shaft synchronous belt (5349) is arranged outside the rotating shaft synchronous wheel (5341) and the rotating shaft driving wheel (5347);
the positioning and clamping mechanism comprises a positioning and clamping mechanism base plate (5501), a fixed positioning vertical plate (5503), a clamping mechanism, a plurality of electromagnets (5507), a plurality of guide pillars (5509), a plurality of guide sleeves (5511), a copper hoop fixing plate (5513), a pressing cylinder fixing plate (5515), a pressing cylinder (5517), a pressing die (5519), a material ejecting cylinder (5521), a material ejecting block (5523), a cylinder fixing block (5525), a cylinder (5527) and a push block (5529);
a positioning and clamping mechanism bottom plate (5501) is fixedly arranged on the fixed bottom plate;
the fixed positioning vertical plate (5503) is fixedly arranged on a positioning clamping mechanism bottom plate (5501);
the clamping mechanism comprises a sliding seat (55051), a cylinder fixing plate (55052), two cylinders (55053), two floating joints (55054), a sliding block (55055), two clamping jaws (55056) and a plurality of pins (55057);
the sliding seat (55051) is fixedly arranged on the fixed positioning vertical plate (5503);
the cylinder fixing plate (55052) is fixedly arranged at the lower end of the sliding seat (55051);
the two cylinders (55053) are fixedly arranged on the bottom surface of the cylinder fixing plate (55052);
two floating joints (55054) are fixedly arranged at the tail ends of the piston rods of the two cylinders (55053);
two floating joints (55054) are fixedly arranged at the bottom end of the sliding block (55055);
the two clamping jaws (55056) are arranged at the top end of the sliding block (55055) through a plurality of pins (55057);
the sliding block (55055) and the two clamping jaws (55056) are installed in the sliding seat (55051) and slide in the up-and-down direction;
a plurality of electromagnets (5507) are fixedly arranged on the back of the fixed positioning vertical plate (5503);
a plurality of guide posts (5509) are inserted and fixed on two side edges of the back of the fixed positioning vertical plate (5503);
the guide sleeves (5511) are correspondingly sleeved on the guide posts (5509);
the plurality of guide sleeves (5511) are inserted at four corners on the copper hoop fixing plate (5513);
the pressing cylinder fixing plate (5515) is fixedly arranged on the back of the copper hoop fixing plate (5513);
the pressing cylinder (5517) is fixedly arranged on a pressing cylinder fixing plate (5515);
the pressing die (5519) is fixedly arranged on a piston rod of the pressing cylinder (5517);
the ejection cylinder (5521) is arranged on the back of the copper hoop fixing plate (5513);
the material ejecting block (5523) is fixedly arranged on a piston rod of the material ejecting cylinder (5521);
the cylinder fixing block (5525) is arranged on the left side of the copper hoop fixing plate (5513);
the air cylinder (5527) is fixedly arranged on the air cylinder fixing block (5525);
the push block (5529) is fixedly arranged on a piston rod of the air cylinder (5527);
the automatic copper hoop feeding mechanism comprises an automatic feeding mechanism bottom plate (5701), a vibrating disc (5703), a direct vibration fixing base (5705), a direct vibration fixing base (5707), a copper hoop guide rail (5709) and a copper hoop distributing mechanism;
the automatic feeding mechanism bottom plate (5701) is fixedly arranged on the fixed bottom plate;
the vibrating disc (5703) and the direct vibration fixing base (5705) are fixedly arranged on the automatic feeding mechanism bottom plate (5701);
the direct vibration (5707) is fixedly arranged on the direct vibration fixing base (5705);
the copper hoop guide rail (5709) is fixedly arranged on the vertical vibration device (5707);
the copper hoop material distribution mechanism comprises a bottom plate (57111) of the copper hoop material distribution mechanism, a vertical plate (57112) of the copper hoop material distribution mechanism, a cylinder fixing plate (57113), a rotary cylinder (57114), a material distribution block (57115) and a material distribution seat (57116);
the copper hoop material distributing mechanism bottom plate (57111) is fixedly arranged on the bottom plate (5301);
a vertical plate (57112) of the copper hoop distributing mechanism is fixedly arranged on a bottom plate (57111) of the copper hoop distributing mechanism;
the cylinder fixing plate (57113) is fixedly arranged on the copper hoop distributing mechanism vertical plate (57112);
the rotary cylinder (57114) is fixedly arranged on the cylinder fixing plate (57113);
the distributing block (57115) is fixedly arranged on the rotating shaft of the rotating cylinder (57114);
the material distributing seat (57116) is fixedly arranged on a vertical plate (57112) of the copper hoop material distributing mechanism;
the plug feeding and assembling mechanisms (6) are respectively installed and fixed at the symmetrical positions of the left side edge and the right side edge of the manipulator feeding mechanism (4) and are positioned at the front sides of the two copper hoop spin riveting and feeding mechanisms (5).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910594365.4A CN110253300B (en) | 2019-07-03 | 2019-07-03 | Automatic production equipment for Hose assembly |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910594365.4A CN110253300B (en) | 2019-07-03 | 2019-07-03 | Automatic production equipment for Hose assembly |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN110253300A CN110253300A (en) | 2019-09-20 |
| CN110253300B true CN110253300B (en) | 2020-12-15 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910594365.4A Active CN110253300B (en) | 2019-07-03 | 2019-07-03 | Automatic production equipment for Hose assembly |
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| Country | Link |
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| CN (1) | CN110253300B (en) |
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