CN110216481A - The method of its processing valve body of digital control vertical lathe and application - Google Patents
The method of its processing valve body of digital control vertical lathe and application Download PDFInfo
- Publication number
- CN110216481A CN110216481A CN201910592584.9A CN201910592584A CN110216481A CN 110216481 A CN110216481 A CN 110216481A CN 201910592584 A CN201910592584 A CN 201910592584A CN 110216481 A CN110216481 A CN 110216481A
- Authority
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- China
- Prior art keywords
- valve body
- body workpiece
- mounting base
- workpiece
- toolbox
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/02—Machine tools for performing different machining operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q1/00—Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
- B23Q1/25—Movable or adjustable work or tool supports
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
- B23Q3/062—Work-clamping means adapted for holding workpieces having a special form or being made from a special material
Abstract
The invention discloses a kind of methods of its processing valve body of digital control vertical lathe and application, the lathe includes machine body, clamp assembly is provided in machine body, toolbox and the driving mechanism that toolbox can be driven mobile relative to clamp assembly rotation and three axis, clamp assembly is provided with two groups, every group of clamp assembly includes a support frame, it is provided with fixture mounting base on support frame and drives fixture the first driving device of mounting base rotation, first driving device is connected with the positioning mechanism that can control fixture mounting base rotational angle, clamping jaw is provided in fixture mounting base.Lathe of the invention, only need twice clamping can the more complex parts of hole locations such as machine-shaping valve body workpiece, work efficiency is high, machining accuracy is low, at low cost, practical.
Description
Technical field
Valve body is processed the present invention relates to the production technical field of valve body more particularly to a kind of digital control vertical lathe and using it
Method.
Background technique
Digital control vertical lathe is a kind of common machining equipment, the process of digital control vertical lathe be automatically into
Row, can replace cutter automatically, and production efficiency and machining accuracy are relatively high, therefore in large quantities using industrial production at home
In.
The main shaft of common digital control vertical lathe is vertically arranged, main shaft towards unadjustable, cutter is arranged in main shaft
Lower end and the lower section of cutter can be fixed at main axis, the fixture for clamping workpiece, be additionally provided on lathe
It being capable of driving spindle and cutter the X-Y-Z triaxial driving apparatus mobile relative to three axis of fixture together.For segment set to be processed
In a face or two faces product, this digital control vertical lathe, which can be easily competent at, processes it, however, for
The processing such as the valve body workpiece 4 of some complexity as shown in Figure 5, six faces will nearly all be drilled, tapping, and need to add
The hole of work includes vertical hole 41 and inclined hole 42, according to above-mentioned digital control vertical lathe, needs to carry out multiple clamping and is just capable of processing
Molding, working efficiency is low, and the error of multiple clamping accumulation is larger, causes machining accuracy lower.
Summary of the invention
In consideration of it, being suitable for processing the purpose of the present invention is to provide one kind, complex parts, work efficiency is high, machining accuracy
High digital control vertical lathe and the method for processing valve body using it.
The present invention be solve its technical problem and the technical solution adopted is that:
A kind of digital control vertical lathe, including machine body are provided with clamp assembly, toolbox and energy in machine body
Enough the driving toolbox driving mechanism mobile relative to clamp assembly rotation and three axis, clamp assembly are provided with two groups, every group
Clamp assembly includes a support frame, and fixture mounting base is provided on support frame and drives fixture the first driving of mounting base rotation
Device, first driving device are connected with the positioning mechanism that can control fixture mounting base rotational angle, are arranged in fixture mounting base
There is clamping jaw.
Preferably, clamping jaw includes fixing clip, movable clip block and can move up and down in fixture mounting base
Wedge block is provided with ejection inclined-plane on wedge block, is provided on movable clip block and cooperates the pressure-bearing inclined-plane abutted with ejection inclined-plane, makes
Wedge block can drive movable clip block to move left and right when moving up and down, and be additionally provided on driving wedge block and move down in fixture mounting base
The second dynamic driving device.
Preferably, the guiding mechanism being oriented to wedge block is provided between movable clip block and wedge block.
Preferably, guiding mechanism includes the first dovetail groove being arranged on ejection inclined-plane, and is arranged on pressure-bearing inclined-plane
On and with the first dovetail groove cooperation swallow-tail form convex block.
Preferably, the top of fixture mounting base is equipped with workbench, and fixing clip and movable clip block are removably
It is mounted on workbench, the location structure for positioning workpiece is provided between fixing clip and movable clip block.
Preferably, the upper surface of workbench is provided with the guide rail positioned at fixing clip left, movable clip block setting
It can move left and right on guide rail and along guide rail, restricted movable clip block is set between guide rail and movable clip block and is upwardly separated from guide rail
Position limiting structure, the distance of the right end of guide rail to fixing clip left end is less than the left and right width of movable clip block, and the right end of guide rail is extremely
It is greater than the left and right width of movable clip block to the distance of fixing clip right end.
Preferably, pedestal is provided in machine body, support frame includes the first support being arranged at intervals on pedestal
With the second support, positioning mechanism includes the index dial being rotatably provided on the first support, and first driving device includes that setting exists
The output end of motor inside first support, motor is connect with index dial, and turntable is provided on the second support, and fixture mounting base is set
It sets between turntable and index dial.
A method of using above-mentioned digital control vertical machine tooling valve body comprising following steps:
One, clamped one time takes valve body workpiece, is fitted into first group of clamp assembly, makes the left and right sides of valve body workpiece by
The clamping jaw of one group of clamp assembly clamps;
Two, the structure at the top of valve body workpiece is processed, starts lathe, toolbox is made to work, the top of valve body workpiece is tied
Structure is processed;
Three, the structure of processing valve body workpiece front side and rear side,
Processing valve body workpiece front side structure method be: rotary clamp mounting base until valve body workpiece front side upward, so
Toolbox works afterwards, processes to the structure on front side of valve body workpiece;
Processing valve body workpiece rear structure method be: rotary clamp mounting base until valve body workpiece rear side upward, so
Toolbox works on afterwards, processes to the structure on rear side of valve body workpiece;
Four, secondary clamping removes valve body workpiece from first group of clamp assembly, is fitted into second group of clamp assembly, makes valve
Bottom-up and valve body workpiece the front and rear sides of body workpiece are clamped by the clamping jaw of second group of clamp assembly;
Five, the structure of valve body workpiece bottom is processed, starts lathe, toolbox is made to work, the top of valve body workpiece is tied
Structure is processed;
Six, the structure of valve body workpiece left and right side is processed,
Processing valve body workpiece left side structure method be: rotary clamp mounting base until valve body workpiece left side upward, so
Toolbox works afterwards, processes to the structure on the left of valve body workpiece;
Processing valve body workpiece right side structure method be: rotary clamp mounting base until valve body workpiece it is right side up, so
Toolbox works on afterwards, processes to the structure on the right side of valve body workpiece.
Preferably, after step 2 completion and before step 4 starts, the incline structure on valve body workpiece is processed,
The processing method is: rotary clamp mounting base until valve body workpiece obliquely upward, then toolbox works, to valve body workpiece
Upper corresponding position processes incline structure.
Preferably, after step 5 completion, the incline structure on valve body workpiece is processed, which is: turned
Dynamic fixture mounting base until valve body workpiece obliquely upward, then toolbox works, and adds to corresponding position on valve body workpiece
Work goes out incline structure.
The beneficial effects of the present invention are:
One, digital control vertical lathe proposed by the present invention, only need twice clamping can the hole locations such as machine-shaping valve body workpiece compared with
More complex parts, work efficiency is high, machining accuracy is low, lower with cost is compared using multi-shaft interlocked numerically controlled processing equipment,
It is practical.
Two, the fixing clip and movable clip block replacement all easy to disassemble in the present invention, more by fixing clip and movable clip block
It can be used for processing other workpiece after changing, applicability is wide.
Detailed description of the invention
Fig. 1 is two groups of clamp assemblies and the in running order perspective view of pedestal in the present invention;
Fig. 2 is the perspective view of the working condition of one group of clamp assembly in the present invention;
Fig. 3 is the partial enlarged view of part A in Fig. 2;
Fig. 4 is the main view of the working condition of one group of clamp assembly in the present invention;
Fig. 5 is the perspective view of valve body workpiece;
Fig. 6 is valve body work pieces process figure perspective view after molding.
Specific embodiment
Below in conjunction with attached drawing, technical scheme in the embodiment of the invention is clearly and completely described.
Referring to figs. 1 to Fig. 6, the embodiment of the present invention proposes a kind of digital control vertical lathe, including machine body, lathe sheet
It is provided with clamp assembly, toolbox in vivo and toolbox can be driven to move relative to clamp assembly rotation and three axis
Driving mechanism.Cutter in toolbox for processing is downward and positioned at the surface of clamp assembly, machine body, toolbox
And driving mechanism is existing mature technology, therefore is not shown in the accompanying drawings.
Clamp assembly is provided with two groups, and every group of clamp assembly includes a support frame 1, and fixture peace is provided on support frame 1
Dress seat 2 and the first driving device for driving fixture the rotation of mounting base 2, first driving device, which is connected with, can control fixture mounting base
The positioning mechanism of 2 rotational angles is provided with clamping jaw in fixture mounting base 2.
Method using present invention processing valve body is as follows:
Step 1: clamped one time, takes the valve body workpiece 4 of forging molding, it is fitted into first group of clamp assembly, makes valve body workpiece
4 left and right sides is clamped by the clamping jaw of first group of clamp assembly;
Step 2: the structure at 4 top of processing valve body workpiece, starts lathe, so that toolbox is worked, to valve body workpiece 4
Top structure processing;
Step 3: the structure of processing valve body workpiece 4 front side and rear side, the method for processing 4 front side structure of valve body workpiece is: turning
Dynamic fixture mounting base 2 until the front side of valve body workpiece 4 upward, then toolbox works, to the structure of 4 front side of valve body workpiece into
Row processing;Processing 4 rear structure of valve body workpiece method be: rotary clamp mounting base 2 until valve body workpiece 4 rear side upward,
Then toolbox works on, and processes to the structure of 4 rear side of valve body workpiece;
Step 4: secondary clamping, removes the valve body workpiece 4 for having been subjected to clamped one time processing from first group of clamp assembly,
It is fitted into second group of clamp assembly, makes bottom-up and valve body workpiece 4 the front and rear sides of valve body workpiece 4 by second group of fixture group
The clamping jaw of part clamps;
Step 5: the structure of processing 4 bottom of valve body workpiece, starts lathe, so that toolbox is worked, to valve body workpiece 4
Top structure is processed;
Step 6: the structure of processing 4 left and right side of valve body workpiece, the method for processing 4 left side structure of valve body workpiece is: turning
Dynamic fixture mounting base 2 until the left side of valve body workpiece 4 upward, then toolbox works, to the structure in 4 left side of valve body workpiece into
Row processing;Processing 4 right side structure of valve body workpiece method be: rotary clamp mounting base 2 until valve body workpiece 4 it is right side up,
Then toolbox works on, and processes to the structure on 4 right side of valve body workpiece.
In above-mentioned processing method, the processing carried out for six sides of valve body workpiece 4 mainly has drilling, fluting, milling flat
Face, tapping etc..
Further, for certain valve body workpiece 4, front side, top or rear side are additionally provided with inclined hole, skewed slot, inclined-plane etc.
Incline structure.It also needs to increase a step when therefore processing such valve body workpiece, it may be assumed that after step 2 completion and step 4
Before beginning, rotary clamp mounting base 2 until valve body workpiece 4 obliquely upward, then toolbox works, to valve body workpiece 4
Upper corresponding position processes incline structure.Certainly, valve body workpiece 4 may also be arranged in the incline structures such as inclined hole, skewed slot, inclined-plane
Left side, right side or bottom, the processing method for these incline structures is: step 5 completion after, rotary clamp installation
Seat 2 until valve body workpiece 4 obliquely upward, then toolbox works, and processes inclination to corresponding position on valve body workpiece 4
Structure.
To sum up, digital control vertical lathe proposed by the present invention, only needs twice that clamping can the hole locations such as machine-shaping valve body workpiece 4
More complex parts, work efficiency is high, machining accuracy is low, compares cost more with using multi-shaft interlocked numerically controlled processing equipment
It is low, it is more suitable for medium-sized and small enterprises' use.
Referring to Fig. 2 and Fig. 3, clamping jaw includes fixing clip 51, movable clip block 52 and can be in fixture mounting base 2 up and down
Mobile wedge block 53 is provided with ejection inclined-plane 531 on wedge block 53, sets on movable clip block 52 away from the side of fixing clip 51
It is equipped with and cooperates the pressure-bearing inclined-plane 521 abutted with ejection inclined-plane 531, ejection inclined-plane 531 is equal with the inclination angle on pressure-bearing inclined-plane 521.
Such structure must enable wedge block 53 that movable clip block 52 is driven to move left and right when moving up and down, and also set in fixture mounting base 2
It is equipped with the second driving device 50 that driving wedge block 53 moves up and down.Preferably, the second driving device 50 is to be fixed on fixture peace
The cylinder of 2 lower section of seat is filled, the output end of the cylinder is connect with wedge block 53.
Further, the guiding mechanism being oriented to wedge block 53 is provided between movable clip block 52 and wedge block 53.
Optionally, guiding mechanism includes the first dovetail groove 532 being arranged on ejection inclined-plane 531, and setting is oblique in pressure-bearing
Swallow-tail form convex block 522 on face 521 and with the cooperation of the first dovetail groove 532.Such design can make wedge block 53 and activity
It carries out to relative motion exactly between fixture block 52, the vibration generated when workpieces processing 4 is avoided to make wedge block 53 and activity
Fixture block 52 is in front-rear direction Relative sliding.
For different workpiece 4, fixing clip 51 is different with the location structure on movable clip block 52, it is therefore desirable to will fix
Fixture block 51 and movable clip block 52 just can be used for processing other workpiece 4 after replacing.
Referring to Fig. 3, in order to enable the invention to be suitable for process different workpiece 4, the top of fixture mounting base 2 is equipped with work
Make platform 21, fixing clip 51 and movable clip block 52 are detachably mounted on workbench 21, fixing clip 51 and activity
Location structure for positioning workpiece, such as locating slot, location hole, positioning pin etc. are provided between fixture block 52.
Further, the upper surface of workbench 21 is provided with the guide rail 22 positioned at 51 left of fixing clip, movable clip block
52 are arranged on guide rail 22 and can move left and right along guide rail 22, and restricted activity folder is arranged between guide rail 22 and movable clip block 52
Block 52 is upwardly separated from the position limiting structure of guide rail 22, and the distance of right end to 51 left end of fixing clip of guide rail 22 is less than movable clip block 52
Left and right width, the right end of guide rail 22 is greater than the left and right width of movable clip block 52 to the distance to 51 right end of fixing clip.In this way
Design in, the left side of guide rail 22 is provided with the structures of other limitation fixture blocks abjections, when fixing clip 51 does not remove also, by
In fixing clip 51 to the position-limiting action of movable clip block 52, therefore, movable clip block 52 can not also be slided to the right along guide rail 22 at this time
It moves and removes;After fixing clip 51 is removed, the position-limiting action of fixing clip 51 is released, and is moved right activity along sliding rail at this time
Fixture block 52 can remove movable clip block 52, then change other fixture blocks again.It is only fixed during replacing fixture block
The operation that fixture block 51 screws with the turn of the screw is very convenient quick.
Optionally, guide rail 22 is dovetail slideway 22, and the bottom of movable clip block 52 is provided with to be cooperated with dovetail slideway 22
The second dovetail groove 523, position limiting structure includes the protrusion of 22 two sides of dovetail slideway.
Referring to Fig.1, pedestal 8 is provided in machine body, support frame 1 includes the first support being arranged at intervals on pedestal 8
11 and second support 12, positioning mechanism includes the index dial 7 being rotatably provided on the first support 11, and first driving device includes
Motor inside first support 11 is set, the output end of motor is connect with index dial 7, it is provided with turntable 3 on the second support 12,
Fixture mounting base 2 is arranged between turntable 3 and index dial 7.
Claims (10)
1. a kind of digital control vertical lathe, including machine body, be provided in the machine body clamp assembly, toolbox and
The driving mechanism that toolbox is mobile relative to clamp assembly rotation and three axis can be driven, which is characterized in that the fixture
Component is provided with two groups, and every group of clamp assembly includes a support frame (1), and support frame as described above is provided with fixture mounting base on (1)
(2) and the first driving device that mounting base (2) rotate is driven fixture, the first driving device, which is connected with, can control fixture peace
The positioning mechanism of seat (2) rotational angle is filled, is provided with clamping jaw on the fixture mounting base (2).
2. digital control vertical lathe according to claim 1, which is characterized in that the clamping jaw include fixing clip (51),
Movable clip block (52) and the wedge block (53) that can be moved up and down on fixture mounting base (2) are set on the wedge block (53)
It is equipped with ejection inclined-plane (531), it is oblique that the pressure-bearing abutted with the ejection inclined-plane (531) cooperation is provided on the movable clip block (52)
Face (521) enables the wedge block (53) that movable clip block (52) to be driven to move left and right when moving up and down, the fixture mounting base
(2) the second driving device (50) for driving the wedge block (53) to move up and down is additionally provided on.
3. digital control vertical lathe according to claim 2, which is characterized in that the movable clip block (52) and wedge block (53)
Between be provided with to wedge block (53) be oriented to guiding mechanism.
4. digital control vertical lathe according to claim 3, which is characterized in that the guiding mechanism includes being arranged described
The first dovetail groove (532) on ejection inclined-plane (531), and be arranged on the pressure-bearing inclined-plane (521) and with first swallow
The swallow-tail form convex block (522) of stern notch (532) cooperation.
5. digital control vertical lathe according to claim 2, which is characterized in that the top of the fixture mounting base (2) is equipped with
Workbench (21), the fixing clip (51) and movable clip block (52) are detachably mounted on the workbench (21)
On, the location structure for positioning workpiece is provided between the fixing clip (51) and movable clip block (52).
6. digital control vertical lathe according to claim 5, which is characterized in that the upper surface of the workbench (21) is arranged
There is the guide rail (22) positioned at the fixing clip (51) left, the movable clip block (52) is arranged on the guide rail (22) and can
It is moved left and right along the guide rail (22), restricted movable clip block (52) is set between the guide rail (22) and movable clip block (52)
It is upwardly separated from the position limiting structure of guide rail (22), the distance of right end to the fixing clip (51) left end of the guide rail (22) is less than
The distance of the left and right width of movable clip block (52), right end to the fixing clip (51) right end of the guide rail (22) is big
In the left and right width of the movable clip block (52).
7. digital control vertical lathe according to claim 1, which is characterized in that be provided with pedestal in the machine body
(8), support frame as described above (1) includes the first support (11) and the second support (12) being arranged at intervals on pedestal (8), and described determines
Position mechanism includes the index dial (7) that is rotatably provided on the first support (11), and the first driving device includes setting the
The internal motor of one support (11), the output end of the motor connect with index dial (7), are provided on second support (12)
Turntable (3), the fixture mounting base (2) are arranged between turntable (3) and index dial (7).
8. a kind of method of application such as digital control vertical machine tooling valve body of any of claims 1-7, feature exist
In it the following steps are included:
One, clamped one time takes valve body workpiece (4), is fitted into first group of clamp assembly, make the left and right sides of valve body workpiece (4) by
The clamping jaw of first group of clamp assembly clamps;
Two, the structure at the top of valve body workpiece (4) is processed, starts lathe, so that toolbox is worked, to the top of valve body workpiece (4)
Structure is processed;
Three, the structure on front side of processing valve body workpiece (4) with rear side,
The method of processing valve body workpiece (4) front side structure is: front side court of the rotary clamp mounting base (2) up to valve body workpiece (4)
On, then toolbox works, and processes to the structure on front side of valve body workpiece (4);
The method of processing valve body workpiece (4) rear structure is: rear side court of the rotary clamp mounting base (2) up to valve body workpiece (4)
On, then toolbox works on, and processes to the structure on rear side of valve body workpiece (4);
Four, secondary clamping removes valve body workpiece (4) from first group of clamp assembly, is fitted into second group of clamp assembly, makes valve body
Bottom-up and valve body workpiece (4) the front and rear sides of workpiece (4) are clamped by the clamping jaw of second group of clamp assembly;
Five, the structure of valve body workpiece (4) bottom is processed, starts lathe, so that toolbox is worked, to the top of valve body workpiece (4)
Structure is processed;
Six, the structure of valve body workpiece (4) left and right side is processed,
The method of processing valve body workpiece (4) left side structure is: left side court of the rotary clamp mounting base (2) up to valve body workpiece (4)
On, then toolbox works, and processes to the structure on the left of valve body workpiece (4);
The method of processing valve body workpiece (4) right side structure is: right side court of the rotary clamp mounting base (2) up to valve body workpiece (4)
On, then toolbox works on, and processes to the structure on the right side of valve body workpiece (4).
9. the method for processing valve body according to claim 8, which is characterized in that after step 2 completion and step 4 is opened
Before beginning, process the incline structure on valve body workpiece (4), which is: rotary clamp mounting base (2) is until valve body workpiece
(4) obliquely upward, then toolbox works, and processes incline structure to corresponding position on valve body workpiece (4).
10. the method for processing valve body according to claim 8, which is characterized in that after step 5 completion, process valve body
Incline structure on workpiece (4), which is: rotary clamp mounting base (2) until valve body workpiece (4) obliquely upward,
Then toolbox works, and processes incline structure to corresponding position on valve body workpiece (4).
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN112276815A (en) * | 2020-10-19 | 2021-01-29 | 东莞市敏匠智能科技有限公司 | Turning device |
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CN108857511A (en) * | 2018-08-17 | 2018-11-23 | 枣庄市瑞隆机械制造有限公司 | A kind of multistation processing tool |
CN108927668A (en) * | 2018-06-20 | 2018-12-04 | 吴行飞 | Vertical double post five-axis machining centers |
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FR2986172A1 (en) * | 2012-02-01 | 2013-08-02 | Thibaut | MACHINING HEAD FOR MULTIAXIAL MACHINING CENTER |
CN107813156A (en) * | 2017-11-13 | 2018-03-20 | 河南森源电气股份有限公司 | A kind of clamping workpiece processing technology |
CN108115421A (en) * | 2018-01-17 | 2018-06-05 | 珠海市瑞德盛数控科技有限公司 | A kind of high ray machine of double-station Four-axis milling numerical control |
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CN112276815A (en) * | 2020-10-19 | 2021-01-29 | 东莞市敏匠智能科技有限公司 | Turning device |
CN112276815B (en) * | 2020-10-19 | 2021-07-30 | 东莞市敏匠智能科技有限公司 | Turning device |
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