CN112548683A - Five-axis multi-head machining tool for machining cylindrical workpiece and using method - Google Patents
Five-axis multi-head machining tool for machining cylindrical workpiece and using method Download PDFInfo
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- CN112548683A CN112548683A CN202011492113.XA CN202011492113A CN112548683A CN 112548683 A CN112548683 A CN 112548683A CN 202011492113 A CN202011492113 A CN 202011492113A CN 112548683 A CN112548683 A CN 112548683A
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- 238000003754 machining Methods 0.000 title claims abstract description 17
- 238000000034 method Methods 0.000 title claims abstract description 17
- 238000012423 maintenance Methods 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 230000001360 synchronised effect Effects 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000033764 rhythmic process Effects 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q39/00—Metal-working machines incorporating a plurality of sub-assemblies, each capable of performing a metal-working operation
- B23Q39/04—Metal-working machines incorporating a plurality of sub-assemblies, each capable of performing a metal-working operation the sub-assemblies being arranged to operate simultaneously at different stations, e.g. with an annular work-table moved in steps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/0042—Devices for removing chips
- B23Q11/005—Devices for removing chips by blowing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
- B23Q3/062—Work-clamping means adapted for holding workpieces having a special form or being made from a special material
- B23Q3/064—Work-clamping means adapted for holding workpieces having a special form or being made from a special material for holding elongated workpieces, e.g. pipes, bars or profiles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
- B23Q3/08—Work-clamping means other than mechanically-actuated
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q2703/00—Work clamping
- B23Q2703/02—Work clamping means
- B23Q2703/04—Work clamping means using fluid means or a vacuum
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automatic Tool Replacement In Machine Tools (AREA)
Abstract
The invention discloses a five-axis multi-head machining tool for machining a cylindrical workpiece and a using method thereof, wherein the five-axis multi-head machining tool comprises an underframe, a bottom beam, a bottom plate, a pneumatic quick clamp, a cross beam, a tool magazine and an integrated machining end; the integrated processing end comprises a first cylinder, a four-shaft bracket, a third servo motor and a rotary tool rest; the four-shaft frame is connected to the vertical plate through a third slide rail group, and the third slide rail group is arranged along the height direction; the first cylinder is erected on the side of the vertical plate, and the propelling end of the first cylinder is connected to the four-shaft bracket; two ends of the rotary tool rest are respectively and rotatably connected to two ends of a rotating shaft of the four-shaft bracket, and the third servo motor is connected to the rotary tool rest in a driving mode; the rotary tool rest is provided with a plurality of tool bit clamps along the horizontal direction; a plurality of groups of tool bit fixtures are arranged to correspond to a plurality of workpieces, so that synchronous machining can be realized at the same time, and the production efficiency is improved; the swing shaft is moved to a fixing clamp of a workpiece, so that the structure of the main shaft can be simplified, the self weight of the main shaft is reduced, and the maintenance is convenient.
Description
Technical Field
The invention relates to the technical field of automatic machine tools, in particular to a five-axis multi-head machining tool for machining a cylindrical workpiece and a using method thereof.
Background
The five-axis machine tool is provided with at least five coordinate axes (three linear coordinates and two rotating coordinates) on one machine tool, and can simultaneously coordinate and move to process under the control of a Computer Numerical Control (CNC) system; the existing five-axis machine tool can only process one workpiece at the same time, the processing efficiency is low, the production rhythm is slowed down, and five axes are all concentrated on the main shaft, so that the structure of the main shaft is too complex, the quality is large, and the processing precision and the working reliability are influenced.
Disclosure of Invention
The purpose of the invention is as follows: in order to overcome the defects in the prior art, the invention provides a five-axis multi-head processing machine tool for processing a cylindrical workpiece and a using method thereof, wherein the five-axis multi-head processing machine tool can be used for simultaneously processing a plurality of cylindrical workpieces.
The technical scheme is as follows: in order to achieve the purpose, the five-axis multi-head processing machine tool for processing the cylindrical workpiece comprises an underframe, a bottom beam, a bottom plate, a pneumatic quick clamp, a cross beam, a tool magazine and an integrated processing end, wherein the underframe is connected with the bottom beam; the bottom beam is arranged on the bottom frame in a spanning mode, a first sliding rail set is arranged at the top of the bottom beam along the length direction of the bottom beam, a first servo motor is arranged on the bottom beam and connected to the bottom plate in a driving mode, and the bottom of the bottom plate is correspondingly connected to the first sliding rail set; the pneumatic quick clamp is arranged on the upper surface of the bottom plate along the length direction of the bottom plate; the pneumatic quick clamp comprises a rotating end and a clamping end, wherein the rotating end is provided with a plurality of fourth servo motors, the fourth servo motors are arranged along the length direction of the cross beam, and the fourth servo motors drive clamping rods connected to the rotating end; the clamping end is connected with the cylinder of the pneumatic quick clamp; the cross beam is erected above the bottom beam through a support column; the tool magazine is hung at the bottom of the cross beam, and a tool changing end of the tool magazine corresponds to a tool changing end of the integrated machining end; the vertical plate of the integrated processing end is connected to the cross beam through a second slide rail group, and the second slide rail group is arranged along the length direction of the cross beam; the vertical plate is provided with a second servo motor for driving the vertical plate to drive the integrated processing end to move along the direction of the second slide rail set track; the integrated processing end comprises a first cylinder, a four-shaft bracket, a third servo motor and a rotary tool rest; the four-shaft frame is connected to the vertical plate through a third slide rail group, and the third slide rail group is arranged along the height direction; the first cylinder is erected on the side of the vertical plate, and the propelling end of the first cylinder is connected to the four-shaft bracket; two ends of the rotary tool rest are respectively and rotatably connected to two ends of a rotating shaft of the four-shaft bracket, and the third servo motor is connected to the rotary tool rest in a driving mode; the rotary tool rest is provided with a plurality of tool bit clamps along the horizontal direction.
Further, the tool magazine comprises a bedplate, a hanging rod, a hanging ring, a tool changing cylinder and a tool clamp; the lifting ring is hung at the bottom of the cross beam, the hanging rod penetrates through the lifting ring along the length direction of the bottom plate, two ends of the hanging rod are fixedly connected to the upper surface of the bedplate, the tool changing cylinder is arranged on the upper surface of the bedplate, the propelling end of the tool changing cylinder is connected to the bottom of the cross beam, and a plurality of tool clamps are erected on the bedplate along the length direction of the cross beam; the tool holder corresponds to a bit holder.
Further, the method comprises the following steps:
step one, inputting a feed program into equipment and debugging the feed program until the feed program reaches a set precision, controlling a pneumatic quick clamp to clamp two ends of a workpiece, independently starting a fourth servo motor to rotate or manually shifting the workpiece before feeding, and checking whether the workpiece is clamped in place;
and step two, the machine tool processes the workpiece according to the program, loosens the pneumatic quick clamps after the feed is finished, takes out the workpiece in sequence, and blows air to the tool magazine to remove processing chips.
Has the advantages that: the five-axis multi-head processing machine tool for processing the cylindrical workpiece can simultaneously process a plurality of cylindrical workpieces, and comprises the following technical effects:
1) a plurality of groups of tool bit fixtures are arranged to correspond to a plurality of workpieces, so that synchronous machining can be realized at the same time, and the production efficiency is improved;
2) the swing shaft is moved to a fixing clamp of a workpiece, so that the structure of the main shaft can be simplified, the self weight of the main shaft is reduced, and the maintenance is convenient.
Drawings
FIG. 1 is a block diagram of the present invention;
FIG. 2 is a bottom beam construction of the present invention;
FIG. 3 is a diagram of a pneumatic quick clamp according to the present invention;
FIG. 4 is a diagram of an integrated process end configuration of the present invention;
fig. 5 is a diagram showing the structure of the tool magazine according to the present invention.
Detailed Description
The present invention will be further described with reference to the accompanying drawings.
As shown in the attached figures 1-5: a five-axis multi-head processing machine tool for processing a cylindrical workpiece comprises an underframe 11, a bottom beam 12, a bottom plate 13, a pneumatic quick clamp 14, a cross beam 15, a tool magazine and an integrated processing end; the bottom beam 12 is arranged across the bottom frame 11, a first slide rail set 121 is arranged at the top of the bottom beam 12 along the length direction of the bottom beam, a first servo motor 122 is arranged on the bottom beam 12 and is connected to the bottom plate 13 in a driving mode, and the bottom of the bottom plate 13 is correspondingly connected to the first slide rail set 121; the pneumatic quick clamp 14 is arranged on the upper surface of the bottom plate 13 along the length direction of the bottom plate 13; the pneumatic quick clamp 14 comprises a rotating end and a clamping end, wherein the rotating end is provided with a plurality of fourth servo motors 141, the plurality of fourth servo motors 141 are arranged along the length direction of the cross beam 15, and the fourth servo motors 141 drive clamping rods 142 connected to the rotating end; the clamping end is connected to the air cylinder 143 of the pneumatic quick clamp 14; the base plate 13 slides along the first slide rail set 121 under the driving of the first servo motor 122, and the sliding direction of the base plate is taken as the X axis of the machine tool; the integrated processing end is taken as the Y axis of the machine tool in the moving direction of the cross beam 15; the four-shaft bracket 32 moves up and down through the third slide rail set to serve as a Z shaft of the machine tool, the third servo motor 33 drives the rotary tool rest 34 to rotate, the rotation direction of the rotary tool rest is a rotating shaft of the machine tool, a workpiece is fixed on the pneumatic quick clamp 14, the rotating end and the clamping end clamp two ends of the workpiece respectively, and the fourth servo motor 141 drives the clamping rod 142 to rotate to drive the workpiece to rotate along the axis of the workpiece, so that the effect of swinging the shaft is achieved.
The cross beam 15 is erected above the bottom beam 12 through a strut 111; the tool magazine is hung at the bottom of the cross beam 15, and a tool changing end of the tool magazine corresponds to a tool changing end of the integrated machining end; the vertical plate 21 of the integrated processing end is connected to the cross beam 15 through a second slide rail group 211, and the second slide rail group 211 is arranged along the length direction of the cross beam 15; the vertical plate 21 is provided with a second servo motor 212 which drives the vertical plate 21 to drive the integrated processing end to move along the track direction of the second slide rail group 211;
the integrated processing end comprises a first air cylinder 31, a four-shaft bracket 32, a third servo motor 33 and a rotary tool rest 34; the four-shaft bracket 32 is connected to the vertical plate 21 through a third slide rail set, and the third slide rail set is arranged along the height direction; the first air cylinder 31 is erected at the side of the vertical plate 21, and the propelling end of the first air cylinder 31 is connected to the four-shaft bracket 32; two ends of the rotary tool rest 34 are respectively and rotatably connected to two ends of a rotating shaft of the four-shaft bracket 32, and the third servo motor 33 is in driving connection with the rotary tool rest 34; the rotary tool rest 34 is provided with a plurality of tool bit clamps 341 along the horizontal direction; the tool bit holders 341 correspond to the work pieces of the pneumatic quick clamp 14, multiple groups of tool bit holders 341 can simultaneously and synchronously process multiple work pieces, and meanwhile, the spindle structure can be simplified by moving the swing axis in five axes to the fixed clamp of the work pieces, so that the maintenance is facilitated.
The tool magazine comprises a bedplate 161, a hanging rod 162, a hanging ring 163, a tool changing cylinder 164 and a tool clamp 165; the hanging ring 163 is hung at the bottom of the cross beam 15, the hanging rod 162 penetrates through the hanging ring 163 along the length direction of the bottom plate 13, two ends of the hanging rod 162 are fixedly connected to the upper surface of the bedplate 161, the tool changing cylinder 164 is arranged on the upper surface of the bedplate 161, the propelling end of the tool changing cylinder 164 is connected to the bottom of the cross beam 15, and the plurality of tool clamps 165 are erected on the bedplate 161 along the length direction of the cross beam 15; the tool holder 165 corresponds to the bit holder 341; when the tool needs to be replaced, the integrated machining end moves up along the Z-axis to move and give way, the tool changing cylinder 164 pushes the platen 161 to push the tool holder 165 to the lower side of the tool bit clamp 341, the tool bit clamp 341 is moved along the Y-axis direction along the second sliding rail set 211 to be aligned with the vacant position of the tool bit clamp 165 to descend to enable the tool to be idle, the tool bit clamp 341 is aligned with the required tool bit to descend again to clamp the tool bit, and the tool bit can be replaced.
The method comprises the following steps:
step one, inputting a feed program into equipment and debugging the feed program until the feed program reaches a set precision, controlling the pneumatic quick clamp 14 to clamp two ends of a workpiece, independently starting a fourth servo motor 141 to rotate or manually shifting the workpiece before feeding, and checking whether the workpiece is clamped in place;
and step two, the machine tool processes the workpiece according to the program, loosens the pneumatic quick clamps 14 after the feed is finished, takes out the workpiece in sequence, and blows air to the tool magazine to remove processing chips.
The above description is only of the preferred embodiments of the present invention, and it should be noted that: it will be apparent to those skilled in the art that various modifications and adaptations can be made without departing from the principles of the invention and these are intended to be within the scope of the invention.
Claims (3)
1. The utility model provides a five-axis multi-head machine tool for processing drum work piece which characterized in that: the device comprises an underframe (11), a bottom beam (12), a bottom plate (13), a pneumatic quick clamp (14), a cross beam (15), a tool magazine and an integrated processing end; the bottom beam (12) is arranged on the bottom frame (11) in a spanning mode, a first sliding rail set (121) is arranged at the top of the bottom beam (12) along the length direction of the bottom beam, a first servo motor (122) is arranged on the bottom beam (12) and connected to the bottom plate (13) in a driving mode, and the bottom of the bottom plate (13) is correspondingly connected to the first sliding rail set (121); the pneumatic quick clamp (14) is arranged on the upper surface of the bottom plate (13) along the length direction of the bottom plate (13); the pneumatic quick clamp (14) comprises a rotating end and a clamping end, the rotating end is provided with a plurality of fourth servo motors (141), the fourth servo motors (141) are arranged along the length direction of the cross beam (15), and the fourth servo motors (141) are connected to a clamping rod (142) of the rotating end in a driving mode; the clamping end is connected to a cylinder (143) of the pneumatic quick clamp (14);
the cross beam (15) is erected above the bottom beam (12) through a strut (111); the tool magazine is hung at the bottom of the cross beam (15), and a tool changing end of the tool magazine corresponds to a tool changing end of the integrated machining end; the vertical plate (21) of the integrated processing end is connected to the cross beam (15) through a second slide rail group (211), and the second slide rail group (211) is arranged along the length direction of the cross beam (15); the vertical plate (21) is provided with a second servo motor (212) which drives the vertical plate (21) to drive the integrated processing end to move along the track direction of the second sliding rail set (211);
the integrated processing end comprises a first air cylinder (31), a four-shaft bracket (32), a third servo motor (33) and a rotary tool rest (34); the four-shaft bracket (32) is connected to the vertical plate (21) through a third slide rail group, and the third slide rail group is arranged along the height direction; the first air cylinder (31) is erected at the side of the vertical plate (21), and the propelling end of the first air cylinder (31) is connected to the four-shaft frame (32); two ends of the rotary tool rest (34) are respectively and rotatably connected to two ends of a rotating shaft of the four-shaft bracket (32), and the third servo motor (33) is connected to the rotary tool rest (34) in a driving mode; the rotary tool rest (34) is provided with a plurality of tool bit clamps (341) along the horizontal direction.
2. The five-axis multi-head machine tool for machining a cylindrical workpiece according to claim 1, wherein: the tool magazine comprises a bedplate (161), a hanging rod (162), a hanging ring (163), a tool changing cylinder (164) and a tool clamp (165); the lifting ring (163) is hung at the bottom of the cross beam (15), the hanging rod (162) penetrates through the lifting ring (163) along the length direction of the bottom plate (13), two ends of the hanging rod (162) are fixedly connected to the upper surface of the bedplate (161), the tool changing cylinder (164) is arranged on the upper surface of the bedplate (161), the pushing end of the tool changing cylinder (164) is connected to the bottom of the cross beam (15), and the tool clamps (165) are erected on the bedplate (161) along the length direction of the cross beam (15); the tool holder (165) corresponds to a bit holder (341).
3. A use method of a five-axis multi-head processing machine tool for processing a cylindrical workpiece is characterized in that: the method comprises the following steps:
step one, inputting a feed program into equipment, debugging the feed program until the feed program reaches set precision, controlling a pneumatic quick clamp (14) to clamp two ends of a workpiece, independently starting a fourth servo motor (141) to rotate or manually shifting the workpiece before feeding, and checking whether the workpiece is clamped in place;
and step two, the machine tool processes the workpiece according to the program, loosens the pneumatic quick clamp (14) after the feed is finished, takes out the workpiece in sequence, and blows air to the tool magazine to remove processing chips.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011492113.XA CN112548683B (en) | 2020-12-17 | Five-axis multi-head processing machine tool for processing cylindrical workpiece and use method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011492113.XA CN112548683B (en) | 2020-12-17 | Five-axis multi-head processing machine tool for processing cylindrical workpiece and use method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN112548683A true CN112548683A (en) | 2021-03-26 |
| CN112548683B CN112548683B (en) | 2024-07-30 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114749959A (en) * | 2022-05-13 | 2022-07-15 | 无锡苏嘉法斯特汽车零配件有限公司 | Processing base station capable of being clamped in parallel for processing automobile transmission shaft |
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| CN210476389U (en) * | 2019-08-07 | 2020-05-08 | 北京良工精机科技有限公司 | Main shaft stack formula multimachine head machine tool |
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| JP2010142906A (en) * | 2008-12-18 | 2010-07-01 | Nakamura Tome Precision Ind Co Ltd | Compound machine tool and working method of workpiece |
| CN102059405A (en) * | 2010-12-02 | 2011-05-18 | 天津市进口精密设备新技术发展公司 | Five-axis automatically cutter changing numerically controlled chamfering machine |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114749959A (en) * | 2022-05-13 | 2022-07-15 | 无锡苏嘉法斯特汽车零配件有限公司 | Processing base station capable of being clamped in parallel for processing automobile transmission shaft |
| CN114749959B (en) * | 2022-05-13 | 2023-09-22 | 无锡苏嘉法斯特汽车零配件有限公司 | Processing base capable of being clamped in parallel for processing automobile transmission shaft |
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