CN110216004B - A dust-free and environmentally friendly slag analysis sand and powder making device - Google Patents
A dust-free and environmentally friendly slag analysis sand and powder making device Download PDFInfo
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- CN110216004B CN110216004B CN201910626937.2A CN201910626937A CN110216004B CN 110216004 B CN110216004 B CN 110216004B CN 201910626937 A CN201910626937 A CN 201910626937A CN 110216004 B CN110216004 B CN 110216004B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C4/00—Crushing or disintegrating by roller mills
- B02C4/02—Crushing or disintegrating by roller mills with two or more rollers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C21/00—Disintegrating plant with or without drying of the material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/08—Separating or sorting of material, associated with crushing or disintegrating
- B02C23/14—Separating or sorting of material, associated with crushing or disintegrating with more than one separator
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/18—Adding fluid, other than for crushing or disintegrating by fluid energy
- B02C23/24—Passing gas through crushing or disintegrating zone
- B02C23/32—Passing gas through crushing or disintegrating zone with return of oversize material to crushing or disintegrating zone
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C4/00—Crushing or disintegrating by roller mills
- B02C4/28—Details
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/46—Constructional details of screens in general; Cleaning or heating of screens
- B07B1/4609—Constructional details of screens in general; Cleaning or heating of screens constructional details of screening surfaces or meshes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B2201/00—Details applicable to machines for screening using sieves or gratings
- B07B2201/04—Multiple deck screening devices comprising one or more superimposed screens
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/91—Use of waste materials as fillers for mortars or concrete
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- Food Science & Technology (AREA)
- Disintegrating Or Milling (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
Description
技术领域Technical field
本发明涉及工业废渣和矿石碎石加工设备技术领域,具体是一种矿渣无尘环保分析制砂制粉装置。The invention relates to the technical field of industrial waste slag and ore gravel processing equipment, specifically a sand and powder making device for dust-free and environmentally friendly analysis of slag.
背景技术Background technique
工业碎石的处理在国内外都属于高成本低收益的加工技术,将碎石加工成特定规格能够直接应用的相关设备生产和运行成本都很高,而且在对碎石进行加工的过程中,会产生大量的粉尘,不仅对操作者会造成严重的身体危害,对环境也会造成比较严重的污染。The processing of industrial gravel is a high-cost and low-yield processing technology at home and abroad. The production and operation costs of related equipment that can be directly used to process gravel into specific specifications are very high, and in the process of processing gravel, A large amount of dust will be produced, which will not only cause serious physical harm to the operator, but also cause serious pollution to the environment.
相关的工业矿渣、高炉冶炼渣一般都是通过鄂破、圆锥破进行粗加工破碎后进行二次利用,然而处理后的矿渣大小规格无法满足不同工程的使用且会影响工程质量;矿渣的硬度也无法进行筛分,影响处理后矿渣的使用范围;矿渣的质量也无法进行细化筛分,严重影响处理后矿渣的回收利用,不利于进行工厂加工的绿色生产。Relevant industrial slag and blast furnace smelting slag are generally rough-processed and crushed through jaw crushers and cone crushers for secondary use. However, the size and specification of the processed slag cannot meet the use of different projects and will affect the quality of the project; the hardness of the slag is also It cannot be screened, which affects the scope of use of the treated slag; the quality of the slag cannot be refined and screened, which seriously affects the recycling of the treated slag, and is not conducive to green production of factory processing.
在冶炼行业,工业制备过程都会产生大量的燃烧后的工业燃烧废渣,通过初级破碎,大量的废渣会被直接遗弃,这些废料不易分解会对环境造成非常严重的影响;工业废渣的处理,现阶段大多数都是通过初级破碎会作为路基铺设的原料,或者进行特殊分解使之能够成为新型建筑材料的加工原材料,但是这方面的应用效果不佳,作为路基原料会因为矿渣棱角过于锋利造成危险,作为新型建筑原料加工过程过于繁琐、成本加高,实用性较低;因此,相关技术领域的技术人员通过将初级破碎的矿渣进行分级粉碎使之成为细砂,这种工艺得到了广泛的应用,而然现阶段对于初级矿渣加工的相关设备大产量全自动的加工装置,且在对矿渣加工的过程中会产生大量的粉尘,会造成操作者身体危害和严重的环境污染。In the smelting industry, the industrial preparation process will produce a large amount of burned industrial combustion waste residue. Through primary crushing, a large amount of waste residue will be directly abandoned. These waste materials are not easy to decompose and will have a very serious impact on the environment. The treatment of industrial waste residue at this stage Most of them are used as raw materials for roadbed laying through primary crushing, or are specially decomposed so that they can be processed into new building materials. However, the application effect in this area is not good. As a raw material for roadbed, it will cause danger due to the sharp edges of the slag. As a new type of construction raw material, the processing process is too cumbersome, the cost is high, and the practicability is low; therefore, technicians in related technical fields classify and crush the primary crushed slag into fine sand. This process has been widely used. However, at this stage, the equipment related to primary slag processing is a large-volume fully automatic processing device, and a large amount of dust will be generated during the slag processing, which will cause physical harm to the operator and serious environmental pollution.
发明内容Contents of the invention
本发明所要解决的技术问题是提供一种分级破碎、无尘加工的全自动矿渣无尘环保制砂设备。The technical problem to be solved by the present invention is to provide a fully automatic slag dust-free and environmentally friendly sand making equipment with graded crushing and dust-free processing.
本发明的技术方案是:一种矿渣无尘环保分析制砂制粉装置,包括进料装置、支撑柱、进料平台、料斗、进料螺旋输送支架、缓冲弹簧、提升机一、提升机二、提升机三、提升机机壳、进料口、出料口、提升驱动轮、提升带、盛料斗、初级粉碎机、二级粉碎机、一层筛板、二层筛板、三层筛板、送粉板、粉碎驱动轮、一级粉碎辊、二级粉碎辊、粉碎电机、平动送粉分选机、一级送料筛板、二级送料筛板、三级送料筛板、分选送粉板、送料驱动轮、送料电机、一级接料筛、二级接料筛、接料送粉板、接料驱动轮、接料电机、回料接料口、砂砾接料口、细粉接料口、螺旋输送管、螺旋输送电机、螺旋输送、进粉口、出粉口、防堵盖板、回料皮带、除尘回收装置、除尘回收风机、出料管、第一螺旋输送机、料斗、卸料器、卸料盒、分离器、吸风机、吸风电机、第一风机、旋风除尘器、布袋除尘器、第二风机、排气管、提料机、第一闭风阀、粉料仓、旋转控制阀、阀门电机、第二螺旋输送机、第二闭风阀、第三闭风阀、磨机、冷却喷淋装置和平衡管;所述的进料装置下方四角设置有四个支撑柱对整体进料装置起支撑作用,所述的进料平台为稍向后倾斜的板面结构能够使投入进料装置 的原料缓慢进入料斗,所述的进料平台靠后位置有进料口,进料口下方接有料斗,所述的料斗呈方型漏斗状,便于原料进行汇集落下,所述的料斗下方设置有进料螺旋输送,所述的进料螺旋输送下方设有进料螺旋输送支架,所述的进料螺旋输送支架四角上各设置有一个缓冲弹簧在保证原料稳定进入的同时能够缓冲起到降噪的作用,所述的进料装置通过螺旋输送送至提升机一并通过提升机一将原料送至初级粉碎装置,所述的提升机一外部为上端半圆形下方为长方形的结构,所述的提升机机壳上下方设置有漏斗形的进料口,所述的提升机机壳上方设置有倒漏斗形的出料口,所述的提升机机壳内上下位置各设置有一个同规格的提升驱动轮,所述的提升驱动轮由驱动电机进行驱动,所述的提升机驱动轮通过提升带连接,所述的盛料斗为中空倒梯形结构且是多个均匀固定于提升带上,所述的初级粉碎机外部设有粉碎机机壳,所述的初级粉碎机内由上至下均匀设置有一层筛板、二层筛板、三层筛板和送粉板,一层、二层、三层筛板是逐级降低的筛孔设计能够保证分级粉碎的矿渣逐级进行破碎处理,送粉板为无孔眼板状结构将低层细粉向后推送,且一层、二层、三层筛板和送粉板通过连接实现共同运动并与设置于粉碎机机壳外的粉碎驱动轮通过震动轴接触连接,所述的一层筛板、二层筛板、三层筛板的长度逐级递增,所述的一层筛板末端下方位置设置有以及一级粉碎辊,所述的二层筛板末端下方位置设置有二级粉碎辊,所述的粉碎辊均为双辊对辊设计且通过连接轴和皮带与粉碎驱动轮内的轴连接,所述的粉碎驱动轮通过皮带与粉碎电机连接,所述的初级粉碎机末端对应三层筛板和送粉板设计有原料出料口和初级送粉出料口,所述的原料出料口接入同结构提升机二的进料口,所述的初级送粉出料口接入同结构螺旋输送管的进粉口,所述的二级粉碎机基本结构也初级粉碎机相同,但所述对应一层筛板、二层筛板、三层筛板的筛板孔眼规格及粉碎辊的间隙不同且为孔眼逐级递减、粉碎辊间隙逐级递减设计,所述的平动送粉分选机为多筛板平行设计,所述的一级送料筛板、二级送料筛板、三级送料筛板及分选送粉板由上至下设置于平动送粉分选机内的前半部,且通过连接实现共同运动并与设置于平动送粉分选机机壳外的送料驱动轮通过震动轴接触连接,所述的送料驱动轮通过皮带与送料电机连接,所述的一级接料筛、二级接料筛和接料送粉板由上至下设置于平动送粉分选机内的后半部,且通过连接实现共同运动并与设置于平动送粉分选机机壳外的接料驱动轮通过震动轴接触连接,所述的接料驱动轮通过皮带与接料电机连接,所述的一级接料筛、二级接料筛、接料送粉板分别对应二级送料筛板、三级送料筛板、分选送粉板平行略低于前者设计能够将加工后的矿渣进行过筛处理并最终实现回料矿渣、成品砂砾和细粉的三级处理后物料,所述的平动送粉分选机末端对应一级接料筛、二级接料筛、接料送粉板分别设置有回料接料口、砂砾接料口和细粉接料口,所述的回料接料口设置于回料皮带起始端的上方,所述的砂砾接口直接送出砂砾成品,所述的细粉接料口入同结构螺旋输送管的进粉口,所述的螺旋输送管为中空的长方体管装结构,所述的螺旋输送管起始端设置有螺旋输送电机,所述的螺旋输送电机与螺旋输送管内的螺旋输送相连接,所述的螺旋输送管近电机端在管体上设置有进粉口,所述的螺旋输送管远电机端的管体下方设置有出粉口,所述的出粉口正上方螺旋输送管上设置有防堵盖板且通过销接方式与螺旋输送管连接并且在另一端设置有卡扣与螺旋输送管扣接,所述的除尘回收装置外设置有除尘回收风机,通过管道各个除尘风口连接,所述的进料装置通过螺旋输送管与提升机一连接,所述的提升机一与初级粉碎机的一层筛板接触连接,所述的初级粉碎机通过提升机二与次级粉碎机最上层筛板接触连接,所述的次级粉碎机通过提升机三与平动送粉分选机的一级送料板接触连接,所述的平动送粉分选机回料接料口通过回料皮带与二级粉碎机的最上次筛板接触连接,所述的初级粉碎机、二级粉碎机和平动送粉分选机的最底层送粉机构通过螺旋输送管汇聚并将细粉送出;所述提料机上部与所述粉料仓上部通过管道密封连接,所述粉料仓下端通过管道与所述第二螺旋输送机密封连接,所述粉料仓与所述第二螺旋输送机之间的管道上固定安装有所述旋转控制阀,所述旋转控制阀与所述阀门电机通过齿轮啮合,所述第二螺旋输送机输出端通过管道与所述磨机进料口密封连接,所述磨机出料口密封连接的管道延伸至所述分离器内部,所述分离器下端出口通过管道与所述磨机进料口密封连接,所述分离器上端出口设置有所述吸风机,所述吸风机与所述吸风电机通过带轮连接,所述分离器上端出口通过管道与所述卸料盒密封连接,所述卸料盒下表面密封连接有所述卸料器,所述卸料器下方设置有所述料斗,所述料斗固定安装在所述第一螺旋输送机上,所述第一螺旋输送机输出端下表面固定安装有所述出料管,所述卸料盒远离所述分离器一侧通过管道与所述第一风机吸风口密封连接,所述第一风机出风口分别与所述磨机进料口、所述旋风除尘器进料口通过管道密封连接,所述第一风机与所述磨机之间管道上密封连接有所述第三闭风阀,所述磨机出料口与所述风机出风口通过所述平衡管密封连接,所述旋风除尘器下端固定安装有所述第一闭风阀,所述旋风除尘器上端出风口与所述布袋除尘器进风口通过管道密封连接,所述布袋除尘器出风口与所述第二风机进风口通过管道密封连接,所述第二风机出风口密封连接有所述排气管,所述磨机上方设置有所述冷却喷淋装置,所述冷却喷淋装置包括进水管、抽水泵、喷淋管和喷头,所述抽水泵输入端密封连接有所述进水管,所述抽水泵输出端密封连接有所述喷淋管,所述喷淋管下方密封连接有所述喷头,所述喷头位置与所述磨机上下对应。The technical solution of the present invention is: a dust-free and environmentally friendly analysis sand and powder making device for slag, including a feeding device, a support column, a feeding platform, a hopper, a feeding screw conveyor bracket, a buffer spring, a first elevator, and a second elevator. , elevator three, elevator casing, feed port, discharge port, lifting drive wheel, lifting belt, hopper, primary crusher, secondary crusher, one-layer sieve plate, two-layer sieve plate, three-layer screen Plate, powder feeding plate, crushing driving wheel, primary crushing roller, secondary crushing roller, crushing motor, translational powder feeding separator, primary feeding screen plate, secondary feeding screen plate, third level feeding screen plate, classification Select the powder feeding plate, feeding driving wheel, feeding motor, first-level material receiving screen, second-level material receiving screen, material receiving powder feeding plate, material receiving driving wheel, material receiving motor, return material receiving port, gravel receiving port, fine Powder feeding port, screw conveyor pipe, screw conveyor motor, screw conveyor, powder inlet, powder outlet, anti-blocking cover, return belt, dust removal and recovery device, dust removal and recovery fan, discharge pipe, first screw conveyor , hopper, unloader, unloading box, separator, suction fan, suction motor, first fan, cyclone dust collector, bag dust collector, second fan, exhaust pipe, material lifter, first closing air valve , powder bin, rotary control valve, valve motor, second screw conveyor, second air closing valve, third air closing valve, mill, cooling spray device and balance pipe; the four corners below the feeding device are arranged There are four support columns that support the overall feeding device. The feeding platform has a slightly backward-inclined plate structure that can allow the raw materials put into the feeding device to slowly enter the hopper. The feeding platform is located at the rear. There is a feed port, and a hopper is connected below the feed port. The hopper is in the shape of a square funnel, which is convenient for the raw materials to be collected and dropped. A feed screw conveyor is provided below the hopper, and a feed screw conveyor is provided below the feed screw conveyor. There is a feeding screw conveyor bracket. Each of the four corners of the feed screw conveyor bracket is provided with a buffer spring to ensure the stable entry of raw materials while buffering and reducing noise. The feed device is sent to the The raw materials are sent to the primary crushing device through the elevator. The outer part of the elevator has a semicircular upper end and a rectangular structure below. The upper and lower parts of the elevator casing are equipped with funnel-shaped feeders. port, an inverted funnel-shaped discharge port is provided above the elevator casing, and a lifting driving wheel of the same specification is provided at the upper and lower positions in the elevator casing. The lifting driving wheel is driven by a driving motor. To drive, the driving wheel of the elevator is connected through a lifting belt, the hopper has a hollow inverted trapezoidal structure and a plurality of them are evenly fixed on the lifting belt, and a pulverizer casing is provided outside the primary pulverizer. The primary crusher is evenly equipped with one layer of sieve plates, two layers of sieve plates, three layers of sieve plates and a powder feeding plate from top to bottom. The first, second and third layers of sieve plates are designed with gradually lowering sieve holes. It can ensure that the graded and crushed slag is crushed step by step. The powder feeding plate has a plate-like structure without holes to push the low-level fine powder backward. The first, second and third layer sieve plates and the powder feeding plate are connected to realize common movement and It is connected to the crushing drive wheel arranged outside the casing of the crusher through the vibration shaft. The lengths of the first layer of sieve plates, the second layer of sieve plates and the third layer of sieve plates increase step by step. Below the end of the first layer of sieve plates A primary crushing roller is provided at the position, and a secondary crushing roller is provided below the end of the second-layer sieve plate. The crushing rollers are all double-roller-to-roller designs and are connected to the crushing drive wheel through a connecting shaft and a belt. The shaft is connected, and the crushing drive wheel is connected to the crushing motor through a belt. The end of the primary crusher is designed with a raw material outlet and a primary powder feeding outlet corresponding to the three-layer sieve plate and the powder feeding plate. The discharge port is connected to the feed port of the second elevator of the same structure, the primary powder feeding outlet is connected to the powder inlet of the spiral conveyor pipe of the same structure, and the basic structure of the secondary pulverizer is the same as the primary pulverizer. , but the hole specifications of the sieve plates corresponding to the first layer of sieve plate, the second layer of sieve plate, and the third layer of sieve plate and the gap of the crushing roller are different and are designed to reduce the holes step by step and the gap of the crushing roller step by step. The described translation The powder feeding and sorting machine is a multi-sieve plate parallel design. The first-stage feeding sieve plate, the second-stage feeding sieve plate, the third-stage feeding sieve plate and the sorting powder feeding plate are arranged on the translational powder feeding and sorting machine from top to bottom. The front half of the inside is connected to achieve common movement through connection and is in contact with the feeding driving wheel provided outside the casing of the translational powder feeding separator through the vibration shaft. The feeding driving wheel is connected to the feeding motor through a belt. The first-level material receiving screen, the second-level material receiving screen and the material-receiving powder feeding plate are arranged from top to bottom in the rear half of the translational powder feeding sorting machine, and are connected to achieve common movement and are set in the translational powder feeding separator. The material receiving driving wheel outside the casing of the powder separator is connected through a vibration shaft. The material receiving driving wheel is connected to the material receiving motor through a belt. The first-level material-receiving screen, the second-level material-receiving screen, the material-receiving screen The powder feeding plate respectively corresponds to the secondary feeding sieve plate, the third feeding sieve plate, and the sorting powder feeding plate. The parallel and slightly lower than the former design can screen the processed slag and finally realize the recycling of returned slag, finished gravel and fine powder. After the third-level treatment of materials, the end of the translational powder feeding separator is respectively provided with a return material receiving port, a gravel receiving port and a fine material receiving port corresponding to the first-level material receiving sieve, the second-level material receiving sieve, and the material receiving and feeding plate. Powder receiving port, the return material receiving port is arranged above the starting end of the return belt, the gravel interface directly sends out the finished gravel, and the fine powder receiving port enters the powder inlet of the spiral conveyor pipe with the same structure. mouth, the spiral conveyor tube is a hollow rectangular parallelepiped tube structure, the starting end of the spiral conveyor tube is provided with a spiral conveyor motor, the spiral conveyor motor is connected to the spiral conveyor in the spiral conveyor tube, and the spiral conveyor tube The end of the conveying pipe near the motor is provided with a powder inlet on the pipe body. The spiral conveying pipe is provided with a powder outlet below the pipe body at the far end of the motor. An anti-clogging cover is provided on the spiral conveying pipe directly above the powder outlet. The plate is connected to the spiral conveyor pipe through a pin connection, and a buckle is provided at the other end to connect with the spiral conveyor pipe. A dust removal recovery fan is provided outside the dust removal and recovery device, which is connected through each dust removal air outlet of the pipeline. The material device is connected to elevator one through a spiral conveyor pipe. The elevator one is in contact with the first layer of the sieve plate of the primary crusher. The primary crusher is in contact with the uppermost sieve plate of the secondary crusher through the elevator two. connection, the secondary pulverizer is in contact with the primary feeding plate of the translational powder feeding separator through elevator three, and the return material receiving port of the translational powder feeding separator is connected to the secondary material through the return belt. The last sieve plate of the first-stage pulverizer is in contact and connected, and the bottom powder feeding mechanism of the primary pulverizer, the secondary pulverizer and the horizontal powder feeding separator converge through the spiral conveyor pipe and send out the fine powder; the material lifting The upper part of the machine is sealingly connected to the upper part of the powder bin through a pipeline, the lower end of the powder bin is sealingly connected to the second screw conveyor through a pipeline, and the pipeline between the powder bin and the second screw conveyor is The rotary control valve is fixedly installed on the upper part of the machine. The rotary control valve meshes with the valve motor through gears. The output end of the second screw conveyor is sealingly connected with the feed port of the mill through a pipeline. The mill The pipeline sealedly connected to the discharge port extends to the inside of the separator. The lower outlet of the separator is sealedly connected to the mill feed port through the pipeline. The upper outlet of the separator is equipped with the suction fan. The fan and the suction motor are connected through a pulley, the upper outlet of the separator is sealingly connected to the unloading box through a pipe, and the unloader is sealingly connected to the lower surface of the unloading box. The hopper is provided below, the hopper is fixedly installed on the first screw conveyor, the discharge pipe is fixedly installed on the lower surface of the output end of the first screw conveyor, and the discharge box is away from the separation box. One side of the device is sealingly connected to the first fan suction port through a pipe, and the first fan air outlet is sealingly connected to the mill feed port and the cyclone dust collector feed port respectively through pipes. The third air closing valve is sealingly connected to the pipeline between the fan and the mill. The discharge port of the mill and the air outlet of the fan are sealingly connected through the balance pipe. The lower end of the cyclone dust collector is fixedly installed. There is the first air closing valve, the air outlet at the upper end of the cyclone dust collector is sealed with the air inlet of the bag dust collector through a pipeline, and the air outlet of the bag dust collector is sealed with the air inlet of the second fan through a pipeline, The exhaust pipe is sealedly connected to the air outlet of the second fan, and the cooling spray device is provided above the mill. The cooling spray device includes a water inlet pipe, a water pump, a spray pipe and a sprinkler head. The water inlet pipe is sealingly connected to the input end of the water pump, the spray pipe is sealingly connected to the output end of the water pump, and the nozzle is sealingly connected to the bottom of the spray pipe. The position of the nozzle is in line with the mill. Corresponds to the upper and lower parts.
优选的,所述的进料装置在整体装置顶部设置有除尘风口。Preferably, the feeding device is provided with a dust removal air outlet on the top of the overall device.
优选的,所述的进料装置的进料端设置有固定于整体装置架体上部的防尘帘,且防尘帘为多片设计的软塑料材质。Preferably, the feeding end of the feeding device is provided with a dust-proof curtain fixed on the upper part of the overall device frame, and the dust-proof curtain is made of soft plastic material designed in multiple pieces.
优选的,所述的初级粉碎机机壳上设置有电磁开关,所述的粉碎驱动轮上设置有强磁铁,两者相互配合实现控制粉碎电机的效果。Preferably, the primary crusher casing is provided with an electromagnetic switch, and the crushing driving wheel is provided with a strong magnet, and the two cooperate with each other to achieve the effect of controlling the crushing motor.
优选的,所述的螺旋输送管靠近螺旋输送电机的螺旋输送管管体上设置有位置传感器,用于检测管内物料情况并控制螺旋输送电机。Preferably, the spiral conveying pipe is provided with a position sensor on the body of the spiral conveying pipe close to the screw conveying motor for detecting the condition of materials in the pipe and controlling the screw conveying motor.
优选的,所述的粉碎辊、出料口、进料口位置均设有除尘风口,并通过软管与除尘回收风机连接。Preferably, the crushing roller, discharge port, and feed port are all equipped with dust removal air outlets, and are connected to the dust removal and recovery fan through a hose.
优选地,所述第二螺旋输送机倾斜向上送料。Preferably, the second screw conveyor feeds materials upward at an angle.
优选地,所述第一螺旋输送机和所述第二螺旋输送机均包括旋转电机、螺旋叶片和输送箱。Preferably, both the first screw conveyor and the second screw conveyor include a rotating motor, a spiral blade and a transport box.
优选地,所述提料机包括提料电机、传动辊、传动带和料斗。Preferably, the material lifting machine includes a material lifting motor, a transmission roller, a transmission belt and a hopper.
优选地,所述磨机两端均设置有盘根。Preferably, packing is provided at both ends of the mill.
优选的,所述的回料管内设有回料阀一和回料阀二,回料阀一和回料阀二均为内切回料管管壁的椭圆形设计,所述的回料阀一和回料阀二分别对应与驱动杆一和驱动杆二一体化固定连接,所述的驱动杆一和驱动杆二均为双杆销接连接,且在第二杆下部设有重块一和重块二。Preferably, the return pipe is provided with a return valve one and a return valve two. Both the return valve one and the return valve two are oval designs incised into the wall of the return pipe. The return valve The first and return valves 2 are integrally fixedly connected to the driving rod 1 and the driving rod 2 respectively. The driving rod 1 and the driving rod 2 are double-rod pin joints, and a weight is provided at the lower part of the second rod. One and heavy block two.
优选的,所述的分离器内的进料管的管口设有百叶式分析板。Preferably, the nozzle of the feed pipe in the separator is provided with a louvered analysis plate.
本发明的有益效果是:通过全自动进料装置、提升装置、分级粉碎和回馈粉碎流程对工业矿石废渣的处理,能够实现高效率、高质量的矿渣粉碎,达到将矿渣处理成可直接应用的砂砾的加工;同时,整体设备采用无尘化相关装置,保证了加工过程中,不会产生大量的粉尘,在保证了操作者身体健康、保护环境的同时也将粉尘进行了收集,能够将粉尘再进行细加工,实现工业矿渣废料的无害化、无废料化的全自动加工。The beneficial effects of the present invention are: through the processing of industrial ore waste slag through a fully automatic feeding device, a lifting device, a graded crushing and a feedback crushing process, high-efficiency and high-quality slag crushing can be achieved, and the slag can be processed into directly applicable materials. Processing of gravel; at the same time, the overall equipment adopts dust-free related devices to ensure that a large amount of dust will not be generated during the processing. While ensuring the health of the operator and protecting the environment, the dust is also collected, and the dust can be Then carry out fine processing to achieve harmless and waste-free fully automatic processing of industrial slag waste.
附图说明Description of the drawings
图1是一种矿渣无尘环保分析制砂制粉装置的整加工线流程示意图。Figure 1 is a schematic flow diagram of the entire processing line of a slag dust-free and environmentally friendly analysis sand and powder making device.
图2是一种矿渣无尘环保分析制砂制粉装置的进料装置结构示图。Figure 2 is a structural diagram of the feeding device of a slag dust-free and environmentally friendly analysis sand and powder making device.
图3是一种矿渣无尘环保分析制砂制粉装置的提升机纵向截面结构示图。Figure 3 is a structural diagram of the longitudinal section of the elevator of a slag dust-free and environmentally friendly analysis sand and powder making device.
图4是一种矿渣无尘环保分析制砂制粉装置的初级、二次粉碎机结构示图。Figure 4 is a structural diagram of the primary and secondary crushers of a slag dust-free and environmentally friendly analysis sand and powder making device.
图5是一种矿渣无尘环保分析制砂制粉装置的平动送粉分选机结构示图。Figure 5 is a structural diagram of a translational powder feeding and sorting machine of a slag dust-free and environmentally friendly analysis sand and powder making device.
图6是一种矿渣无尘环保分析制砂制粉装置的螺旋输送管结构示图。Figure 6 is a structural diagram of a spiral conveyor pipe of a slag dust-free and environmentally friendly analysis sand and powder making device.
图7是一种矿渣无尘环保分析制砂制粉装置的安装布局示图。Figure 7 is a diagram of the installation layout of a slag dust-free and environmentally friendly analysis sand and powder making device.
图8是一种矿渣无尘环保分析制砂制粉装置的结构示意图。Figure 8 is a schematic structural diagram of a slag dust-free and environmentally friendly analysis sand and powder making device.
图9是一种矿渣无尘环保分析制砂制粉装置的主视图。Figure 9 is a front view of a slag dust-free and environmentally friendly analysis sand and powder making device.
图10是一种矿渣无尘环保分析制砂制粉装置的冷却装置的结构示意图。Figure 10 is a schematic structural diagram of a cooling device of a slag dust-free and environmentally friendly analysis sand and powder making device.
图11是一种矿渣无尘环保分析制砂制粉装置的回料管细节图。Figure 11 is a detailed view of the return pipe of a slag dust-free and environmentally friendly analysis sand and powder making device.
图12是一种矿渣无尘环保分析制砂制粉装置的分离器截面示图。Figure 12 is a cross-sectional view of the separator of a slag dust-free and environmentally friendly analysis sand and powder making device.
附图标记:进料装置100,支撑柱101,进料平台102,料斗103,进料螺旋输送支架104,缓冲弹簧105,防尘帘106,提升机一200,提升机二201,提升机三202,提升机机壳203,进料口204,出料口205,提升驱动轮206,盛料斗207,初级粉碎机300,二级粉碎机301,一层筛板302,二层筛板303,三层筛板304,送粉板305,粉碎驱动轮306,一级粉碎辊307,二级粉碎辊308,粉碎电机309,电磁开关311,强磁铁312,平动送粉分选机411,一级送料筛板401,二级送料筛板402,三级送料筛板403,分选送粉板404,送料驱动轮405,送料电机406,一级接料筛411,二级接料筛412,接料送粉板413,接料驱动轮414,接料电机415,回料接料口421,砂砾接料口422,细粉接料口423,螺旋输送管500,螺旋输送电机501,螺旋输送502,进粉口503,出粉口504,防堵盖板505,位置传感器506,回料皮带600,除尘回收装置700,除尘回收风机701,出料管1,第一螺旋输送机2,料斗3,卸料器4,卸料盒5,分离器6,吸风机7,吸风电机8,第一风机9,旋风除尘器10,布袋除尘器11,第二风机12,排气管13,提料机14,第一闭风阀15,粉料仓16,旋转控制阀17,阀门电机18,第二螺旋输送机19,第二闭风阀20,第三闭风阀21,磨机22,盘根23,冷却喷淋装置24,平衡管25,进水管241,抽水泵242,喷淋管243,喷头244。Reference signs: feeding device 100, support column 101, feeding platform 102, hopper 103, feeding screw conveyor bracket 104, buffer spring 105, dust-proof curtain 106, elevator one 200, elevator two 201, elevator three 202, elevator casing 203, feed port 204, discharge port 205, lifting drive wheel 206, hopper 207, primary crusher 300, secondary crusher 301, first layer sieve plate 302, second layer sieve plate 303, Three-layer sieve plate 304, powder feeding plate 305, crushing driving wheel 306, primary crushing roller 307, secondary crushing roller 308, crushing motor 309, electromagnetic switch 311, strong magnet 312, translational powder feeding separator 411, a The first-level feeding sieve plate 401, the second-level feeding sieve plate 402, the third-level feeding sieve plate 403, the sorting powder feeding plate 404, the feeding driving wheel 405, the feeding motor 406, the first-level material receiving screen 411, the second-level material receiving screen 412, the connecting Material feeding plate 413, material receiving driving wheel 414, material receiving motor 415, return material receiving port 421, gravel material receiving port 422, fine powder material receiving port 423, screw conveyor pipe 500, screw conveyor motor 501, screw conveyor 502 , powder inlet 503, powder outlet 504, anti-blocking cover 505, position sensor 506, return belt 600, dust removal and recovery device 700, dust removal and recovery fan 701, discharge pipe 1, first screw conveyor 2, hopper 3 , unloader 4, unloading box 5, separator 6, suction fan 7, suction motor 8, first fan 9, cyclone dust collector 10, bag dust collector 11, second fan 12, exhaust pipe 13, lift Material machine 14, first air closing valve 15, powder bin 16, rotary control valve 17, valve motor 18, second screw conveyor 19, second air closing valve 20, third air closing valve 21, mill 22, Packing 23, cooling spray device 24, balance pipe 25, water inlet pipe 241, water pump 242, spray pipe 243, sprinkler head 244.
具体实施方式Detailed ways
下面结合附图,对本发明作详细的说明。The present invention will be described in detail below with reference to the accompanying drawings.
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及具体实施方式,对本发明实施例的技术方案进行清楚、完整地描述;显然,所描述的实施例是本发明的一部分实施例,而不是全部实施例;基于所描述的本发明的实施例,本领域技术人员所获得的所有其他实施例都属于本发明保护的范围。In order to make the purpose, technical solutions and advantages of the present invention more clear, the technical solutions of the embodiments of the present invention are clearly and completely described below in conjunction with the drawings and specific implementation modes; obviously, the described embodiments are part of the present invention. Embodiments, not all embodiments; based on the described embodiments of the present invention, all other embodiments obtained by those skilled in the art fall within the scope of protection of the present invention.
参看图1、图2、图3、图4、图5、图6,一种矿渣无尘环保分析制砂制粉装置,包括进料装置100、支撑柱101、进料平台102、料斗103、进料螺旋输送支架104、缓冲弹簧105、提升机一200、提升机二201、提升机三202、提升机机壳203、进料口204、出料口205、提升驱动轮206、提升带207、盛料斗208、初级粉碎机300、二级粉碎机301、一层筛板302、二层筛板303、三层筛板304、送粉板305、粉碎驱动轮306、一级粉碎辊307、二级粉碎辊308、粉碎电机309、平动送粉分选机400、一级送料筛板401、二级送料筛板402、三级送料筛板403、分选送粉板404、送料驱动轮405、送料电机406、一级接料筛411、二级接料筛412、接料送粉板413、接料驱动轮414、接料电机415、回料接料口421、砂砾接料口422、细粉接料口423、螺旋输送管500、螺旋输送电机501、螺旋输送502、进粉口503、出粉口504、防堵盖板505、回料皮带600、除尘回收装置700、除尘回收风机701;所述的进料装置100下方四角设置有四个支撑柱101对整体进料装置起支撑作用,所述的进料平台102为稍向后倾斜的板面结构能够使投入进料装置100的原料缓慢进入料斗103,所述的进料平台102靠后位置有进料口,进料口下方接有料斗103,所述的料斗103呈方型漏斗状,便于原料进行汇集落下,所述的料斗103下方设置有进料螺旋输送,所述的进料螺旋输送下方设有进料螺旋输送支架104,所述的进料螺旋输送支架104四角上各设置有一个缓冲弹簧105在保证原料稳定进入的同时能够缓冲起到降噪的作用,所述的进料装置100通过螺旋输送送至提升机一200并通过提升机一200将原料送至初级粉碎装置300,所述的提升机一200外部为上端半圆形下方为长方形的结构,所述的提升机机壳203上下方设置有漏斗形的进料口204,所述的提升机机壳203上方设置有倒漏斗形的出料口205,所述的提升机机壳203内上下位置各设置有一个同规格的提升驱动轮206,所述的提升驱动轮206由驱动电机进行驱动,所述的提升机驱动轮206通过提升带207连接,所述的盛料斗208为中空倒梯形结构且是多个均匀固定于提升带207上,所述的初级粉碎机300外部设有粉碎机机壳,所述的初级粉碎机300内由上至下均匀设置有一层筛板302、二层筛板303、三层筛板304和送粉板305,一层、二层、三层筛板是逐级降低的筛孔设计能够保证分级粉碎的矿渣逐级进行破碎处理,送粉板305为无孔眼板状结构将低层细粉向后推送,且一层、二层、三层筛板和送粉板通过连接实现共同运动并与设置于粉碎机机壳外的粉碎驱动轮306通过震动轴接触连接,所述的一层筛板302、二层筛板303、三层筛板304的长度逐级递增,所述的一层筛板302末端下方位置设置有以及一级粉碎辊307,所述的二层筛板303末端下方位置设置有二级粉碎辊308,所述的粉碎辊均为双辊对辊设计且通过连接轴和皮带与粉碎驱动轮36内的轴连接,所述的粉碎驱动轮306通过皮带与粉碎电机309连接,所述的初级粉碎机3末端对应三层筛板304和送粉板305设计有原料出料口和初级送粉出料口,所述的原料出料口接入同结构提升机二201的进料口204,所述的初级送粉出料口接入同结构螺旋输送管500的进粉口503,所述的二级粉碎机301基本结构也初级粉碎机30相同,但所述对应一层筛板、二层筛板、三层筛板的筛板孔眼规格及粉碎辊的间隙不同且为孔眼逐级递减、粉碎辊间隙逐级递减设计,所述的平动送粉分选机400为多筛板平行设计,所述的一级送料筛板401、二级送料筛板402、三级送料筛板403及分选送粉板404由上至下设置于平动送粉分选机400内的前半部,且通过连接实现共同运动并与设置于平动送粉分选机机壳外的送料驱动轮405通过震动轴接触连接,所述的送料驱动轮405通过皮带与送料电机406连接,所述的一级接料筛411、二级接料筛412和接料送粉板413由上至下设置于平动送粉分选机4内的后半部,且通过连接实现共同运动并与设置于平动送粉分选机机壳外的接料驱动轮414通过震动轴接触连接,所述的接料驱动轮414通过皮带与接料电机415连接,所述的一级接料筛411、二级接料筛412、接料送粉板413分别对应二级送料筛板402、三级送料筛板403、分选送粉板404平行略低于前者设计能够将加工后的矿渣进行过筛处理并最终实现回料矿渣、成品砂砾和细粉的三级处理后物料,所述的平动送粉分选机4末端对应一级接料筛411、二级接料筛412、接料送粉板413分别设置有回料接料口421、砂砾接料口422和细粉接料口423,所述的回料接料口421设置于回料皮带600起始端的上方,所述的砂砾接口422直接送出砂砾成品,所述的细粉接料口423入同结构螺旋输送管500的进粉口503,所述的螺旋输送管500为中空的长方体管装结构,所述的螺旋输送管500起始端设置有螺旋输送电机501,所述的螺旋输送电机501与螺旋输送管500内的螺旋输送502相连接,所述的螺旋输送管5近电机端在管体上设置有进粉口503,所述的螺旋输送管5远电机端的管体下方设置有出粉口504,所述的出粉口504正上方螺旋输送管500上设置有防堵盖板505且通过销接方式与螺旋输送管500连接并且在另一端设置有卡扣与螺旋输送管500扣接,所述的除尘回收装置700外设置有除尘回收风机701,通过管道各个除尘风口连接。Referring to Figure 1, Figure 2, Figure 3, Figure 4, Figure 5, and Figure 6, a dust-free and environmentally friendly analysis sand and powder making device for slag includes a feeding device 100, a support column 101, a feeding platform 102, a hopper 103, Feeding screw conveyor bracket 104, buffer spring 105, elevator one 200, elevator two 201, elevator three 202, elevator casing 203, feed port 204, discharge port 205, lifting drive wheel 206, lifting belt 207 , hopper 208, primary crusher 300, secondary crusher 301, one-layer sieve plate 302, two-layer sieve plate 303, three-layer sieve plate 304, powder feeding plate 305, crushing driving wheel 306, first-level crushing roller 307, Secondary crushing roller 308, crushing motor 309, translational powder feeding and sorting machine 400, first-level feeding screen plate 401, second-level feeding screen plate 402, third-level feeding screen plate 403, sorting powder feeding plate 404, feeding driving wheel 405 , feeding motor 406, primary material receiving sieve 411, secondary material receiving sieve 412, material receiving powder feeding plate 413, material receiving driving wheel 414, material receiving motor 415, return material receiving port 421, gravel receiving port 422, Fine powder receiving port 423, screw conveyor pipe 500, screw conveyor motor 501, screw conveyor 502, powder inlet 503, powder outlet 504, anti-clogging cover 505, return belt 600, dust removal recovery device 700, dust removal recovery fan 701; Four support columns 101 are provided at the four corners below the feeding device 100 to support the overall feeding device. The feeding platform 102 has a slightly backward-inclined plate structure to enable the feeding device 100 to be put into The raw materials slowly enter the hopper 103. There is a feed port at the rear of the feed platform 102, and a hopper 103 is connected below the feed port. The hopper 103 is in the shape of a square funnel, which is convenient for the raw materials to be collected and dropped. A feeding screw conveyor is provided below the hopper 103. A feed screw conveyor bracket 104 is provided below the feed screw conveyor. A buffer spring 105 is provided on each of the four corners of the feed screw conveyor bracket 104 to ensure the stability of the raw materials. It can buffer and reduce noise while entering. The feeding device 100 is sent to the elevator 200 through screw conveying and the raw materials are sent to the primary crushing device 300 through the elevator 200. The elevator 200 The outer part has a semicircular upper end and a rectangular structure below. The elevator casing 203 is provided with a funnel-shaped feed port 204 above and below, and an inverted funnel-shaped discharge port is provided above the elevator casing 203. 205. A lifting driving wheel 206 of the same specification is provided at the upper and lower positions in the lifting machine casing 203. The lifting driving wheel 206 is driven by a driving motor. The lifting driving wheel 206 passes through the lifting belt 207. The hopper 208 has a hollow inverted trapezoidal structure and is evenly fixed on the lifting belt 207. The primary crusher 300 is provided with a crusher casing on the outside. There are a layer of sieve plate 302, a second layer of sieve plate 303, a third layer of sieve plate 304 and a powder feeding plate 305 evenly arranged at the bottom. The first, second and third layer of sieve plates are designed with gradually lowering mesh holes to ensure graded crushing. The slag is crushed step by step. The powder feeding plate 305 has a plate-like structure without holes to push the low-level fine powder backward. The first, second and third-layer sieve plates and the powder feeding plate are connected to realize common movement and are set in the crushing area. The crushing drive wheel 306 outside the machine casing is connected through a vibration shaft. The lengths of the first layer of sieve plates 302, the second layer of sieve plates 303, and the third layer of sieve plates 304 increase step by step. The end of the first layer of sieve plates 302 There is a primary crushing roller 307 at the lower position, and a secondary crushing roller 308 at the lower end of the second-layer sieve plate 303. The crushing rollers are all double-roller-to-roller designs and are connected to the crusher through connecting shafts and belts. The shaft in the drive wheel 36 is connected, and the crushing drive wheel 306 is connected to the crushing motor 309 through a belt. The end of the primary crusher 3 is designed with a raw material outlet and a primary crusher corresponding to the three-layer sieve plate 304 and the powder feeding plate 305. The powder feeding outlet is connected to the feed port 204 of the elevator 201 with the same structure. The primary powder feeding outlet is connected to the powder inlet 503 of the spiral conveyor pipe 500 with the same structure. The basic structure of the secondary crusher 301 is the same as that of the primary crusher 30, but the hole specifications of the sieve plates corresponding to one layer of sieve plates, two layers of sieve plates, and three layers of sieve plates and the gaps between the grinding rollers are different and the holes are arranged one by one. Designed with step-by-step reduction and grinding roller gap reduction step by step, the translational powder feeding separator 400 is a multi-screen parallel design, with the first-level feeding screen plate 401, the second-level feeding screen plate 402, and the third-level feeding screen The plate 403 and the sorting powder feeding plate 404 are arranged in the front half of the translational powder feeding and sorting machine 400 from top to bottom, and are connected to realize common movement and are driven by the feeding device arranged outside the casing of the translational powder feeding and sorting machine. The wheel 405 is connected through vibration shaft contact, the feeding driving wheel 405 is connected to the feeding motor 406 through a belt, the first-level material receiving screen 411, the second-level material receiving screen 412 and the material receiving and powder feeding plate 413 are arranged from top to bottom It is arranged in the rear half of the translational powder feeding and sorting machine 4, and realizes common movement through connection and is in contact with the material receiving driving wheel 414 arranged outside the casing of the translational powder feeding and sorting machine through a vibration shaft. The material receiving drive wheel 414 is connected to the material receiving motor 415 through a belt. The first-level material-receiving screen 411, the second-level material-receiving screen 412, and the material-receiving powder feeding plate 413 respectively correspond to the second-level feeding screen plate 402 and the third-level feeding plate. The sieve plate 403 and the sorting powder feeding plate 404 are parallel and slightly lower than the former. They are designed to screen the processed slag and finally realize the three-stage processed materials of returned slag, finished gravel and fine powder. The described translational feeding The end of the powder separator 4 is respectively provided with a return material receiving port 421, a gravel receiving port 422 and a fine powder receiving port 423 corresponding to the primary material receiving sieve 411, the secondary material receiving sieve 412 and the material receiving and powder feeding plate 413. The return material receiving port 421 is provided above the starting end of the return belt 600, the gravel interface 422 directly sends out the finished gravel, and the fine powder receiving port 423 enters the powder inlet of the spiral conveyor pipe 500 with the same structure. Port 503, the spiral conveyor tube 500 is a hollow rectangular parallelepiped tube structure, a spiral conveyor motor 501 is provided at the starting end of the spiral conveyor tube 500, the spiral conveyor motor 501 is connected with the spiral conveyor in the spiral conveyor tube 500 502, the spiral conveyor tube 5 near the motor end is provided with a powder inlet 503 on the tube body, and the spiral conveyor tube 5 is provided with a powder outlet 504 below the tube body at the far motor end. An anti-blocking cover plate 505 is provided on the spiral conveyor pipe 500 directly above the port 504 and is connected to the spiral conveyor pipe 500 through a pin connection. A buckle is provided at the other end to fasten the spiral conveyor pipe 500. The dust removal and recovery device 700 A dust removal recovery fan 701 is provided externally and is connected through each dust removal air outlet of the pipe.
参看图7,一种矿渣无尘环保分析制砂制粉装置的安装布局情况,所述的进料装置100通过螺旋输送管500与提升机一200连接,所述的提升机一200与初级粉碎机300的一层筛板301接触连接,所述的初级粉碎机300通过提升机二201与次级粉碎机301最上层筛板接触连接,所述的次级粉碎机301通过提升机三202与平动送粉分选机400的一级送料板401接触连接,所述的平动送粉分选机400回料接料口421通过回料皮带600与二级粉碎机301的最上次筛板接触连接,所述的初级粉碎机300、二级粉碎机301和平动送粉分选机400的最底层送粉机构通过螺旋输送管500汇聚并将细粉送出;提料机14上部与粉料仓16上部通过管道密封连接,提料机14用来提料,粉料仓16用来存放粉料,粉料仓16下端通过管道与第二螺旋输送机19密封连接,粉料仓16与第二螺旋输送机19之间的管道上固定安装有旋转控制阀17,旋转控制阀17与阀门电机18通过齿轮啮合,第二螺旋输送机19输出端通过管道与磨机22进料口密封连接,磨机22出料口密封连接的管道延伸至分离器6内部,分离器6用来筛选分离粗细粉料,分离器6下端出口通过管道与磨机22进料口密封连接,分离器6上端出口设置有吸风机7,吸风机7与吸风电机8通过带轮连接,分离器6上端出口通过管道与卸料盒5密封连接,卸料盒5下表面密封连接有卸料器4,卸料器4下方设置有料斗3,料斗3用来接收粉料,料斗3固定安装在第一螺旋输送机2上,第一螺旋输送机2和第二螺旋输送机19分别用来输送粉料,第一螺旋输送机2输出端下表面固定安装有出料管1,卸料盒5远离分离器6一侧通过管道与第一风机9吸风口密封连接,第一风机9出风口分别与磨机22进料口、旋风除尘器10进料口通过管道密封连接,第一风机9与磨机22之间管道上密封连接有第三闭风阀21,磨机22出料口与风机出风口通过平衡管25密封连接,旋风除尘器10下端固定安装有第一闭风阀15,旋风除尘器10上端出风口与布袋除尘器11进风口通过管道密封连接,布袋除尘器11出风口与第二风机12进风口通过管道密封连接,第二风机12出风口密封连接有排气管13,磨机22上方设置有冷却喷淋装置24,冷却喷淋装置24用来对磨机22进行降温冷却,冷却喷淋装置24包括进水管241、抽水泵242、喷淋管243和喷头244,抽水泵242输入端密封连接有进水管241,抽水泵242输出端密封连接有喷淋管243,喷淋管243下方密封连接有喷头244,喷头244位置与磨机22上下对应;第二螺旋输送机19倾斜向上送料;卸料器4的数量为2-4个;喷淋管243的数量为15-30个;第一螺旋输送机2和第二螺旋输送机19均包括旋转电机、螺旋叶片和输送箱;提料机14包括提料电机、传动辊、传动带和料斗3;磨机22两端均设置有盘根23,实现磨机22的动密封,提高密封质量。Referring to Figure 7, the installation layout of a slag dust-free and environmentally friendly sand and powder making device is shown. The feeding device 100 is connected to an elevator 200 through a spiral conveyor pipe 500, and the elevator 200 is connected to the primary crusher. The first layer of sieve plate 301 of the machine 300 is in contact and connected. The primary crusher 300 is in contact and connected with the uppermost sieve plate of the secondary crusher 301 through the second elevator 201. The secondary crusher 301 is in contact with the uppermost sieve plate of the secondary crusher 301 through the third elevator 202. The primary feeding plate 401 of the translational powder feeding separator 400 is in contact connection, and the return material receiving port 421 of the translational powder feeding separator 400 is connected to the last sieve plate of the secondary crusher 301 through the return belt 600 Contact connection, the bottom powder feeding mechanism of the primary pulverizer 300, the secondary pulverizer 301 and the horizontal powder feeding separator 400 converge through the spiral conveying pipe 500 and send out the fine powder; the upper part of the feeder 14 is connected to the powder material The upper part of the bin 16 is sealedly connected through a pipeline. The material lifting machine 14 is used to lift materials. The powder bin 16 is used to store powder. The lower end of the powder bin 16 is sealedly connected to the second screw conveyor 19 through a pipeline. The powder bin 16 is connected to the second screw conveyor 19 through a pipeline. A rotary control valve 17 is fixedly installed on the pipeline between the two screw conveyors 19. The rotary control valve 17 meshes with the valve motor 18 through gears. The output end of the second screw conveyor 19 is sealed and connected to the feed port of the mill 22 through the pipeline. The pipeline connected to the outlet of the mill 22 extends to the inside of the separator 6. The separator 6 is used to screen and separate coarse and fine powders. The outlet at the lower end of the separator 6 is sealed with the inlet of the mill 22 through the pipeline, and the outlet at the upper end of the separator 6 A suction fan 7 is provided. The suction fan 7 and the suction motor 8 are connected through a pulley. The upper outlet of the separator 6 is sealingly connected to the unloading box 5 through a pipe. The lower surface of the unloading box 5 is sealedly connected to an unloader 4 for unloading. A hopper 3 is provided below the conveyor 4. The hopper 3 is used to receive powder. The hopper 3 is fixedly installed on the first screw conveyor 2. The first screw conveyor 2 and the second screw conveyor 19 are respectively used to transport powder. A discharge pipe 1 is fixedly installed on the lower surface of the output end of a screw conveyor 2. The side of the discharge box 5 away from the separator 6 is sealingly connected to the air suction port of the first fan 9 through a pipeline, and the air outlet of the first fan 9 is connected to the mill 22 respectively. The feed port and the feed port of the cyclone dust collector 10 are connected through pipeline sealing. The pipeline between the first fan 9 and the mill 22 is sealed with a third closing air valve 21. The discharge port of the mill 22 and the air outlet of the fan are balanced The pipe 25 is sealed and connected, the lower end of the cyclone dust collector 10 is fixedly installed with the first air closing valve 15, the air outlet at the upper end of the cyclone dust collector 10 and the air inlet of the bag dust collector 11 are sealed and connected through the pipeline, and the air outlet of the bag dust collector 11 is connected with the second fan 12 The air inlet is sealedly connected through a pipeline, and the air outlet of the second fan 12 is sealedly connected to an exhaust pipe 13. A cooling spray device 24 is provided above the mill 22. The cooling spray device 24 is used to cool the mill 22. The cooling spray device The shower device 24 includes a water inlet pipe 241, a water pump 242, a spray pipe 243 and a sprinkler head 244. The input end of the water pump 242 is sealed with the water inlet pipe 241, and the output end of the water pump 242 is sealed with a spray pipe 243. Below the spray pipe 243 There is a nozzle 244 in a sealed connection, and the position of the nozzle 244 corresponds to the upper and lower positions of the mill 22; the second screw conveyor 19 tilts upward to feed materials; the number of unloaders 4 is 2-4; the number of spray pipes 243 is 15-30; The first screw conveyor 2 and the second screw conveyor 19 both include a rotating motor, a spiral blade and a conveying box; the material lifting machine 14 includes a material lifting motor, a transmission roller, a transmission belt and a hopper 3; the mill 22 is provided with discs at both ends Root 23 realizes the dynamic sealing of the mill 22 and improves the sealing quality.
所述的回料管26内设有回料阀一261和回料阀二264,回料阀一261和回料阀二264均为内切回料管管壁的椭圆形设计,所述的回料阀一261和回料阀二264分别对应与驱动杆一262和驱动杆二265一体化固定连接,所述的驱动杆一262和驱动杆二265均为双杆销接连接,且在第二杆下部设有重块一263和重块二266。The return pipe 26 is provided with a return valve 261 and a return valve 264. Both the return valve 1 261 and the return valve 2 264 are oval designs incised into the wall of the return pipe. Return valve one 261 and return valve two 264 are integrally fixedly connected to the driving rod one 262 and the driving rod two 265 respectively. The driving rod one 262 and the driving rod two 265 are both double-rod pin joints, and in The lower part of the second rod is provided with a weight block 263 and a weight block two 266.
本发明的工作原理是:提料机14提取物料进入粉料仓16,启动阀门电机18打开旋转控制阀17,启动第二螺旋输送机19输送物料,启动第一风机9和第二风机12形成回路气流,带动粉料运作,打开第二闭风阀20,粉料从第二螺旋输送机19进入磨机22,经过研磨,粉料进入分离器6,磨机22两端均通过盘根23完成动密封,提高密封性,启动吸风电机8带动吸风机7,使细粉料向上吸出,粗粉料落回磨机22进料口再次研磨,细粉料进入卸料盒5,经过卸料器4卸料,料斗3收集,经过第一螺旋输送机2送料,从出料管1排出,进入卸料盒5过细的粉料随气体经过第一风机9进入旋风除尘器10除尘,再经过布袋除尘器11净化,从排气管13将气体排出,过程中平衡管25平衡磨机22两端压差,使粉料慢速经过磨机22,增加研磨时间。The working principle of the present invention is: the material lifting machine 14 extracts materials into the powder bin 16, starts the valve motor 18 to open the rotary control valve 17, starts the second screw conveyor 19 to transport the material, starts the first fan 9 and the second fan 12 to form The loop air flow drives the powder to operate, and the second air closing valve 20 is opened. The powder enters the mill 22 from the second screw conveyor 19. After grinding, the powder enters the separator 6. Both ends of the mill 22 pass through the packing 23. After completing the dynamic sealing and improving the sealing performance, the suction motor 8 is started to drive the suction fan 7 so that the fine powder material is sucked upward, the coarse powder material falls back to the feed port of the mill 22 and is ground again, and the fine powder material enters the unloading box 5 and is discharged The material is discharged by the feeder 4 and collected by the hopper 3. The material is fed by the first screw conveyor 2, discharged from the discharge pipe 1, and enters the discharge box 5. The overly fine powder passes through the first fan 9 with the gas and enters the cyclone dust collector 10 for dust removal. After being purified by the bag dust collector 11, the gas is discharged from the exhaust pipe 13. During the process, the balance pipe 25 balances the pressure difference between the two ends of the mill 22, so that the powder passes through the mill 22 slowly and increases the grinding time.
所述的进料装置100在整体装置顶部设置有除尘风口,能够将在投放原料矿渣时产生的大量粉尘进行回收,在保证工作环境无尘的同时手机粉尘进行回收利用避免资源浪费和避免粉尘造成的环境污染。The feeding device 100 is provided with a dust removal air outlet on the top of the overall device, which can recycle a large amount of dust generated when the raw material slag is put in. While ensuring a dust-free working environment, mobile phone dust is recycled to avoid waste of resources and avoid dust caused of environmental pollution.
所述的进料装置100的进料端设置有固定于整体装置架体上部的防尘帘106,且防尘帘106为多片设计的软塑料材质,能够将投料仓与外界空间在不进行投放。The feeding end of the feeding device 100 is provided with a dust-proof curtain 106 fixed on the upper part of the overall device frame, and the dust-proof curtain 106 is made of multi-piece soft plastic material, which can separate the feeding bin from the outside space. Deliver.
所述的初级粉碎机3机壳上设置有电磁开关301,所述的粉碎驱动轮36上设置有强磁铁302,两者相互配合实现控制粉碎电机39的效果,电磁开关301会设置定时控制器,如果未在规定时间内检测到强磁铁302经过会控制粉碎电机309断电,从而使初级粉碎机300整体传功结构停止工作,保证物料不会在粉碎辊卡住的情况下继续送料造成物料的堆积。The casing of the primary crusher 3 is provided with an electromagnetic switch 301, and the crushing drive wheel 36 is provided with a strong magnet 302. The two cooperate with each other to achieve the effect of controlling the crushing motor 39. The electromagnetic switch 301 will be equipped with a timing controller. , if the passage of the strong magnet 302 is not detected within the specified time, the crushing motor 309 will be controlled to be powered off, thereby causing the overall power transmission structure of the primary crusher 300 to stop working, ensuring that the material will not continue to be fed when the crushing roller is jammed, resulting in material of accumulation.
所述的螺旋输送管500靠近螺旋输送电机501的螺旋输送管50管体上设置有位置传感器506,用于检测管内物料情况并控制螺旋输送电机501,保证能过实时监测螺旋输送管500内细粉物料的输送情况,当发生物料堆积存在阻碍螺旋输送502转动的情况时,控制螺旋输送电机501停止工作,避免电机损坏,从而提高整体装置的工作可靠性。The spiral conveying pipe 500 is provided with a position sensor 506 on the body of the spiral conveying pipe 50 close to the screw conveying motor 501, which is used to detect the material condition in the pipe and control the screw conveying motor 501 to ensure that fine particles in the spiral conveying pipe 500 can be monitored in real time. In the conveying situation of powder materials, when material accumulation hinders the rotation of the screw conveyor 502, the screw conveyor motor 501 is controlled to stop working to avoid damage to the motor, thereby improving the working reliability of the overall device.
所述的粉碎辊、出料口、进料口位置均设有除尘风口800,并通过软管与除尘回收风机701连接,实现整体装置运行过程中,最大化的无尘加工。The crushing roller, discharge port, and feed port are all equipped with dust removal air outlets 800, and are connected to the dust removal and recovery fan 701 through hoses to achieve maximum dust-free processing during the operation of the entire device.
所述的分离器600内的进料管的管口设有百叶式分析板601。The nozzle of the feed pipe in the separator 600 is provided with a louvered analysis plate 601.
以上实施例仅用以说明本发明的技术方案而非限制,本领域普通技术人员对本发明的技术方案所做的其他修改或者等同替换,只要不脱离本发明技术方案的精神和范围,均应涵盖在本发明的权利要求范围当中。The above embodiments are only used to illustrate the technical solutions of the present invention without limiting them. Other modifications or equivalent substitutions made by those of ordinary skill in the art to the technical solutions of the present invention should be covered as long as they do not deviate from the spirit and scope of the technical solutions of the present invention. within the scope of the claims of the present invention.
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