CN101862810A - A kind of foundry old sand, slag recovery processing equipment - Google Patents

A kind of foundry old sand, slag recovery processing equipment Download PDF

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CN101862810A
CN101862810A CN201010192813A CN201010192813A CN101862810A CN 101862810 A CN101862810 A CN 101862810A CN 201010192813 A CN201010192813 A CN 201010192813A CN 201010192813 A CN201010192813 A CN 201010192813A CN 101862810 A CN101862810 A CN 101862810A
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sand
slag
bucket elevator
dust removal
recovery
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CN101862810B (en
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周道宏
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Anhui Xinning Equipment Co ltd
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ANHUI NINGGUO XINNING INDUSTRIAL Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C5/00Machines or devices specially designed for dressing or handling the mould material so far as specially adapted for that purpose
    • B22C5/06Machines or devices specially designed for dressing or handling the mould material so far as specially adapted for that purpose by sieving or magnetic separating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B1/00Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
    • B07B1/18Drum screens
    • B07B1/22Revolving drums
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B15/00Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area
    • B08B15/02Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area using chambers or hoods covering the area
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals

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  • Combined Means For Separation Of Solids (AREA)

Abstract

本发明公开了一种铸造旧砂、炉渣回收处理设备,设置供料装置(1)、筛分装置(2)、再生砂回收装置(13)、渣铁料回收装置(11)、除尘装置(3);所述的筛分装置(2)、再生砂回收装置(13)、渣铁料回收装置(11)由同一个罩体封闭,所述的罩体通过除尘引风管道(9)与所述的除尘装置(3)连通。采用上述技术方案,实现了废旧砂和炉渣处理的自动化,减轻工人的劳动强度,生产效率高;实现各种废旧砂和炉渣的充分回收、再利用,降低成本,节约能源,使资源充分利用,减小或避免粉尘污染物的排放,可以充分保证减小或控制粉尘对大气环境的污染。

Figure 201010192813

The invention discloses a casting used sand and slag recycling and processing equipment, which is provided with a feeding device (1), a screening device (2), a recycled sand recycling device (13), a slag and iron material recycling device (11), and a dust removal device ( 3); the described screening device (2), regenerated sand recovery device (13), and slag iron material recovery device (11) are closed by the same cover body, and the described cover body is connected with the dust removal air duct (9) The dust removal device (3) is connected. By adopting the above technical scheme, the automation of waste sand and slag treatment is realized, the labor intensity of workers is reduced, and the production efficiency is high; various waste sand and slag are fully recovered and reused, costs are reduced, energy is saved, and resources are fully utilized. Reducing or avoiding the discharge of dust pollutants can fully ensure the reduction or control of dust pollution to the atmospheric environment.

Figure 201010192813

Description

一种铸造旧砂、炉渣回收处理设备 A kind of foundry old sand, slag recovery processing equipment

技术领域technical field

本发明属于工程材料热加工的技术领域,涉及金属材料铸造工艺设备,更具体地说,本发明涉及一种铸造旧砂、炉渣回收处理设备。The invention belongs to the technical field of thermal processing of engineering materials, and relates to metal material casting process equipment. More specifically, the invention relates to a recycling and processing equipment for casting old sand and slag.

背景技术Background technique

目前,铸造产业得到迅速发展,相关的资源如造型砂等,越来越紧张或短缺;人类环境保护意识已普遍提高,而铸造行业旧砂或炉渣处理的工作环境存在严重的粉尘污染。At present, the foundry industry is developing rapidly, and related resources such as molding sand are becoming more and more tense or in short supply; human awareness of environmental protection has generally increased, and the working environment of used sand or slag treatment in the foundry industry has serious dust pollution.

目前铸造行业中废旧砂的处理存在的主要问题是:At present, the main problems in the treatment of waste sand in the foundry industry are:

相当一部分铸造企业产生的旧砂、炉渣只做了人工简单的分选。炉渣中渣铁含量一般达5%~20%左右,形状、大小不等,炉渣中参杂硫化物、渣铁等,外形不规则多布满荆棘、毛刺,人工只能清选大块的或渣体表面的细小块,无法彻底清选。人工清选后炉渣中仍有3%~近20%(少数甚至超过20%)的渣铁流失填埋;而旧砂虽然经过人工清选也仍有2%到近10%的渣铁流失,直接导致资源流失浪费。人工处理粉尘大,环境污染严重。人工日清选效益不高,日处理量在2吨左右。而且这样得到的再生砂,灰分没有得到有效地处理,其质量难以保证。A considerable part of the old sand and slag produced by foundry enterprises are only manually sorted. The slag iron content in the slag is generally about 5% to 20%, and the shape and size are different. The slag is mixed with sulfide, slag iron, etc., and the shape is irregular and full of thorns and burrs. Only large pieces or burrs can be cleaned manually. Small pieces on the surface of the slag body that cannot be cleaned thoroughly. After manual cleaning, there are still 3% to nearly 20% (a few or even more than 20%) of the slag and iron in the slag lost to landfill; and although the old sand has been manually cleaned, 2% to nearly 10% of the slag and iron are still lost. It directly leads to resource loss and waste. Manual processing has a lot of dust and serious environmental pollution. The efficiency of artificial daily cleaning is not high, and the daily processing capacity is about 2 tons. Moreover, the ash content of the regenerated sand obtained in this way has not been effectively treated, and its quality is difficult to guarantee.

部分企业为了减小资源浪费,采取了半自动化设备进行废旧砂、炉渣处理,虽然渣铁能够很好地回收,但工人劳动强度大,同时产生的粉尘却更大,导致环境污染加剧。In order to reduce the waste of resources, some enterprises adopt semi-automatic equipment to process waste sand and slag. Although slag and iron can be recovered well, the labor intensity of workers is high, and the dust generated at the same time is greater, which leads to aggravated environmental pollution.

经专利和技术文献检索,目前国内还没有相关的专用设备,既能实现渣铁、旧砂高效的分选,又能减小或降低粉尘污染物排放。According to the search of patents and technical literature, there is currently no relevant special equipment in China, which can not only realize the efficient separation of iron slag and old sand, but also reduce or reduce the emission of dust pollutants.

发明内容Contents of the invention

本发明所要解决的问题是提供一种铸造旧砂、炉渣回收处理设备,其目的是实现铸造旧砂和炉渣的充分回收再利用,并减少对环境的污染。The problem to be solved by the present invention is to provide a recycling and processing equipment for used foundry sand and slag, the purpose of which is to realize the full recovery and reuse of used foundry sand and slag, and reduce the pollution to the environment.

为了实现上述目的,本发明采取的技术方案为:In order to achieve the above object, the technical scheme that the present invention takes is:

本发明所提供的这种铸造旧砂、炉渣回收处理设备,所述的回收处理设备设置供料装置、筛分装置、再生砂回收装置、渣铁料回收装置、除尘装置;所述的筛分装置、再生砂回收装置、渣铁料回收装置由同一个罩体封闭,所述的罩体通过除尘引风管道与所述的除尘装置连通。The used foundry sand and slag recovery treatment equipment provided by the present invention, the recovery treatment equipment is equipped with a feeding device, a screening device, a recycled sand recovery device, a slag iron material recovery device, and a dust removal device; the screening The device, regenerated sand recovery device, and iron slag recovery device are closed by the same cover body, and the cover body communicates with the dust removal device through the dust removal air duct.

本发明为更好地实现发明目的,还进一步提供了以下详细的技术方案,充分体现了本发明的新颖性和创造性。In order to better realize the purpose of the invention, the present invention further provides the following detailed technical solutions, which fully embodies the novelty and creativity of the present invention.

1、上述的铸造旧砂、炉渣回收处理设备的结构如下:1. The structure of the above-mentioned foundry old sand and slag recovery and treatment equipment is as follows:

所述的供料装置为斗式提升机,斗式提升机进料口和斗式提升机出料口分别设在所述的斗式提升机的下方和上方;The feeding device is a bucket elevator, and the bucket elevator inlet and the bucket elevator outlet are respectively located below and above the bucket elevator;

所述的筛分装置的筛体是横截面为多边形的棱锥体,所述棱锥体的侧面为筛网结构;所述的棱锥体为卧式设置,其最下部的母线为水平设置;The sieve body of the screening device is a polygonal pyramid with a polygonal cross section, and the side of the pyramid is a screen structure; the pyramid is arranged horizontally, and the generatrices at the bottom are arranged horizontally;

所述的斗式提升机出料口与所述的棱锥体的大端开口连通;The discharge port of the bucket elevator communicates with the large end opening of the pyramid;

所述的筛分装置的下方为再生砂回收装置,所述的再生砂回收装置设砂库,所述的砂库为上大下小的斗状,其下口为库存砂出口;The regenerated sand recovery device is located below the screening device, and the reclaimed sand recovery device is provided with a sand storehouse. The sand storehouse is in the shape of a bucket with a large upper part and a smaller lower part, and its lower opening is the outlet of the stocked sand;

所述的渣铁料回收装置倾斜的导管结构,所述的导管结构的上端口与所述的棱锥体的小端开口连通。The inclined conduit structure of the slag iron recycling device, the upper port of the conduit structure communicates with the small end opening of the pyramid.

2、提高旧砂和炉渣粉碎效果的技术措施:2. Technical measures to improve the crushing effect of old sand and slag:

在所述的筛分装置的筛体内部设置破碎锤头;或者在所述的筛分装置的筛体内部设置破碎研磨体。A crushing hammer head is set inside the sieve body of the screening device; or a crushing grinding body is set inside the sieve body of the sieving device.

3、除尘装置的结构:3. The structure of the dust removal device:

所述的除尘装置是由除尘器引风机驱动的负压袋式除尘器。The dust removal device is a negative pressure bag dust collector driven by the induced draft fan of the dust collector.

4、所述斗式提升机的结构:4. The structure of the bucket elevator:

所述斗式提升机上、下两端各设置转轴,上端转轴通过斗式提升机电机及减速机构驱动输料皮带,输料皮带通过上端及下端转轴上的皮带轮传动,所述的输料皮带上固定安装了多个小料斗,输料皮带在不间断的运转过程中,通过所述的小料斗实现物料的快速向上垂直输送。The upper and lower ends of the bucket elevator are respectively equipped with rotating shafts. The upper rotating shaft drives the conveying belt through the bucket elevator motor and the reduction mechanism, and the conveying belt is driven by the pulleys on the upper and lower rotating shafts. A plurality of small hoppers are fixedly installed, and the conveying belt realizes fast upward and vertical conveying of materials through the small hoppers during uninterrupted operation.

5、斗式提升机的防粉尘污染结构:5. Anti-dust pollution structure of bucket elevator:

所述的斗式提升机的外部为封闭的罩体。The outside of the bucket elevator is a closed cover.

6、筛分装置的筛体结构:6. Screen body structure of screening device:

所述的筛分装置为六角筛,即所述的筛分装置的筛体的横截面为正六边形。The screening device is a hexagonal screen, that is, the cross section of the screen body of the screening device is a regular hexagon.

本发明采用上述技术方案,与现有技术相比,具有以下优点:The present invention adopts above-mentioned technical scheme, compares with prior art, has following advantage:

实现了废旧砂和炉渣处理的自动化,既减轻工人的劳动强度,改善工作环境,保护工人的健康,而且生产效率高;实现各种废旧砂和炉渣的充分回收、再利用,以降低成本,节约能源,资源得到充分利用;通过除尘处理后的再生砂粒度均匀、灰份低,粘结性也低,充分保障了再生砂的质量;而经过均匀破碎的炉渣是建筑材料的理想原料,碎铁料也得到回收再利用,更使资源充分利用,且不会因炉渣的堆放而影响环境,进一步保护了环境;利用除尘装置充分地吸纳、收集在废旧砂处理过程中产生的粉尘,减小或避免粉尘污染物的排放,可以充分保证减小或控制粉尘对大气环境的污染。因此,本发明的技术方案有突出的实质性特点,并取得显著的技术进步,具有在产业上推广和应用的价值。The automation of waste sand and slag treatment is realized, which not only reduces the labor intensity of workers, improves the working environment, protects the health of workers, but also has high production efficiency; realizes the full recovery and reuse of various waste sand and slag, so as to reduce costs and save Energy and resources are fully utilized; the regenerated sand after dust removal treatment has uniform particle size, low ash content, and low cohesiveness, which fully guarantees the quality of reclaimed sand; and the uniformly crushed slag is an ideal raw material for building materials, broken iron The material is also recycled and reused, which makes full use of resources, and will not affect the environment due to the stacking of slag, which further protects the environment; the dust removal device is used to fully absorb and collect the dust generated during the waste sand treatment process, reducing or Avoiding the discharge of dust pollutants can fully ensure the reduction or control of dust pollution to the atmospheric environment. Therefore, the technical solution of the present invention has outstanding substantive features, and has achieved remarkable technical progress, and has the value of promotion and application in the industry.

附图说明Description of drawings

下面对本说明书各幅附图所表达的内容及图中的标记作简要说明:The following is a brief description of the content expressed in the drawings of this manual and the marks in the drawings:

图1为本发明的结构示意图;Fig. 1 is a structural representation of the present invention;

图2为图1所示结构的侧面示意图。FIG. 2 is a schematic side view of the structure shown in FIG. 1 .

图中标记为:Labeled in the figure:

1、供料装置,2、筛分装置,3、除尘装置,4、斗式提升机进料口,5、斗式提升机出料口,6、斗式提升机电机,7、六角筛电机,8、除尘器引风机,9、除尘引风管道,10、除尘器粉尘出口,11、渣铁料回收装置,12、库存砂出口,13、再生砂回收装置,14、除尘器通风口。1. Feeding device, 2. Screening device, 3. Dust removal device, 4. Bucket elevator inlet, 5. Bucket elevator outlet, 6. Bucket elevator motor, 7. Hexagonal screen motor , 8, Dust collector induced fan, 9, Dust removal duct, 10, Dust collector dust outlet, 11, Slag iron recovery device, 12, Stock sand outlet, 13, Reclaimed sand recovery device, 14, Dust collector vent.

具体实施方式Detailed ways

下面对照附图,通过对实施例的描述,对本发明的具体实施方式如所涉及的各构件的形状、构造、各部分之间的相互位置及连接关系、各部分的作用及工作原理、制造工艺及操作使用方法等,作进一步详细的说明,以帮助本领域的技术人员对本发明的发明构思、技术方案有更完整、准确和深入的理解。Referring to the accompanying drawings, through the description of the embodiments, the specific implementation of the present invention, such as the shape, structure, mutual position and connection relationship between the various parts, the function and working principle of each part, and the manufacturing process And the method of operation and use, etc., are described in further detail to help those skilled in the art have a more complete, accurate and in-depth understanding of the inventive concept and technical solution of the present invention.

如图1、图2所表达的本发明的结构,本发明为一种铸造旧砂、炉渣回收处理设备,广泛适用于普通灰铁、铸钢类铸造及耐磨介质产品生产,是其铸造产生的旧砂、炉渣回收处理、再利用的专用设备。The structure of the present invention as shown in Fig. 1 and Fig. 2, the present invention is a kind of foundry old sand, slag recovery processing equipment, widely applicable to the production of ordinary gray iron, cast steel casting and wear-resistant medium products, is the casting produced Special equipment for recycling and reusing old sand and slag.

为了解决在本说明书背景技术部分所述的目前公知技术存在的问题并克服其缺陷,实现铸造旧砂和炉渣的充分回收再利用,并减少对环境的污染的发明目的,本发明采取的技术方案为:In order to solve the problems existing in the current known technology described in the background technology section of this specification and overcome its defects, realize the full recovery and reuse of foundry old sand and slag, and reduce the pollution to the environment, the technical solution adopted by the present invention for:

如图1和图2所示,本发明所提供的这种铸造旧砂、炉渣回收处理设备,所述的回收处理设备设置供料装置1、筛分装置2、再生砂回收装置13、渣铁料回收装置11、除尘装置3;所述的筛分装置2、再生砂回收装置13、渣铁料回收装置11由同一个罩体封闭,所述的罩体通过除尘引风管道9与所述的除尘装置3连通。As shown in Fig. 1 and Fig. 2, the foundry used sand and slag recovery treatment equipment provided by the present invention, the recovery treatment equipment is provided with a feeding device 1, a screening device 2, a recycled sand recovery device 13, iron slag material recovery device 11, dust removal device 3; the screening device 2, regenerated sand recovery device 13, and slag iron material recovery device 11 are closed by the same cover, and the cover body is connected to the The dust removal device 3 is connected.

所述的供料装置1的作用是实现旧砂、炉渣向筛分装置2给料;所述的筛分装置2的作用是砂和块状物分离,并通过再生砂回收装置13和渣铁料回收装置11将其分别回收;所述的除尘装置3的作用是将旧砂、炉渣中的粉尘吸收。The function of the feeding device 1 is to realize the feeding of old sand and slag to the screening device 2; the function of the screening device 2 is to separate the sand from the lumps, and pass through the recycled sand recovery device 13 and the slag iron Material recycling device 11 recovers them respectively; The effect of described dedusting device 3 is to absorb the dust in old sand and slag.

本发明的上述设备为了解决除尘,生产全过程防止粉尘扩散的问题,采取了全封闭的结构,即在除尘器引风机8吸风、除尘器通风口14空气循环的作用下,粉尘分别通过除尘引风管道9进入除尘装置3内,被除尘装置3内的布袋吸收集中、处理。In order to solve the problem of dust removal and dust diffusion prevention in the whole production process, the above-mentioned equipment of the present invention adopts a fully enclosed structure, that is, under the action of the suction fan 8 of the dust collector and the air circulation of the vent 14 of the dust collector, the dust passes through the dust collector respectively. The air-inducing duct 9 enters the dust removal device 3 and is absorbed and concentrated by the bag in the dust removal device 3 for processing.

本发明实现了旧砂、炉渣的处理、分选后再利用,以降低成本、节约资源。通过除尘处理后的再生砂粒度均匀、灰份低,粘结性也低,充分保障了再生砂的质量。而通过均匀破碎的炉渣是建筑用砖的理想材料,更使宝贵资源充分利用,不会因炉渣的堆放处理而造成麻烦,因而进一步有利于环境保护。The invention realizes the treatment, sorting and reuse of old sand and slag, so as to reduce costs and save resources. The reclaimed sand after dust removal treatment has uniform particle size, low ash content and low cohesiveness, which fully guarantees the quality of the regenerated sand. The evenly broken slag is an ideal material for building bricks, which can make full use of precious resources and will not cause trouble due to the stacking of slag, which is further conducive to environmental protection.

本发明采用上述技术方案,生产效益高,避免了环境污染,保护了工人的健康;资源得到充分利用,降低生产成本。The present invention adopts the above-mentioned technical scheme, has high production efficiency, avoids environmental pollution, and protects workers' health; resources are fully utilized and production costs are reduced.

下面是对铸造旧砂、炉渣回收处理设备结构的详细描述:The following is a detailed description of the structure of the used foundry sand and slag recycling equipment:

如图1和图2所示,本发明所述的供料装置1为斗式提升机,斗式提升机进料口4和斗式提升机出料口5分别设在所述的斗式提升机的下方和上方;As shown in Figures 1 and 2, the feeding device 1 of the present invention is a bucket elevator, and the bucket elevator inlet 4 and the bucket elevator outlet 5 are respectively located in the bucket elevator. below and above the machine;

所述的筛分装置2的筛体是横截面为多边形的棱锥体,所述棱锥体的侧面为筛网结构;The sieve body of the sieving device 2 is a polygonal pyramid in cross section, and the side of the pyramid is a screen structure;

所述的棱锥体为卧式设置,其最下部的母线为水平设置;The pyramid is arranged horizontally, and the generatrices at the bottom of it are arranged horizontally;

所述的斗式提升机出料口5与所述的棱锥体的大端开口连通;The discharge port 5 of the bucket elevator communicates with the large end opening of the pyramid;

所述的筛分装置的下方为再生砂回收装置13,所述的再生砂回收装置13设砂库,所述的砂库为上大下小的斗状,其下口为库存砂出口12;The regenerated sand recovery device 13 is located below the screening device, and the regenerated sand recovery device 13 is provided with a sand storehouse. The sand storehouse is bucket-shaped with a large top and a small bottom, and its lower opening is a stock sand outlet 12;

所述的渣铁料回收装置11倾斜的导管结构,所述的导管结构的上端口与所述的棱锥体的小端开口连通。The slag and iron recovery device 11 has an inclined conduit structure, and the upper port of the conduit structure communicates with the small end opening of the pyramid.

以上各组成部分的作用是:The functions of the above components are:

旧砂通过斗式提升机中的斗式提升机进料口4,进入小料斗,输送至斗式提升机出料口5转运到筛分装置2内。利用斗式提升机实现均匀、快速给料,实现旧砂、炉渣连续进入筛分装置2的筛体内;斗式提升机进料口4的口部设置与地面高度大体相当,方便操作工人或运输机械将铸造生产用过的铸造旧砂或炉渣输入至斗式提升机。The old sand enters the small hopper through the bucket elevator inlet 4 in the bucket elevator, and is transported to the bucket elevator outlet 5 for transfer to the screening device 2. Use the bucket elevator to achieve uniform and rapid feeding, and realize the continuous entry of old sand and slag into the sieve body of the screening device 2; the mouth of the bucket elevator feed port 4 is set to be roughly equal to the height of the ground, which is convenient for operators or transportation The machine feeds the old foundry sand or slag used in foundry production into the bucket elevator.

筛分装置2的筛体不断旋转,由于所述的筛分装置2的筛体为多棱的构造,更有利于块状物体的破碎。The sieve body of the screening device 2 is constantly rotating, and since the sieve body of the screening device 2 has a multi-ribbed structure, it is more conducive to the crushing of massive objects.

旧砂、炉渣经均匀破碎,并通过筛网后进入再生砂回收装置13,即砂库顶部,通过砂库筛网有效的将铁料与砂及粉尘分离。所述的砂库筛网也应倾斜设置,其倾斜方向是使筛出的块状的物料从渣铁料回收装置11排出。The old sand and slag are evenly crushed, and then enter the regenerated sand recovery device 13 after passing through the screen, that is, the top of the sand warehouse, and effectively separate the iron material from the sand and dust through the sand warehouse screen. The screen of the sand storehouse should also be arranged at an inclination, and its inclination direction is to make the block-shaped material screened out be discharged from the slag iron recovery device 11.

所述的砂库的作用是储存处理后的再次用于生产的原砂。所述的砂库的整体外形根据要求,上端可取正多边形、圆柱形等,所述的砂库下端为漏斗状,以利于用运输车辆装运。The function of the sand bank is to store the processed raw sand which is used for production again. The overall shape of the sand storehouse is according to requirements, the upper end can be regular polygon, cylindrical, etc., and the lower end of the sand storehouse is funnel-shaped to facilitate shipment by transport vehicles.

在上述工作过程中产生的粉尘被除尘装置3吸走,达到了分选和除尘的效果,工作效益也大大提高。所以,本发明的这种设备同样适用炉渣等的分选处理。本发明处理设备生产能力为:炉渣的处理能力达3吨/小时以上;旧砂的处理能力达5吨/小时以上。The dust generated in the above working process is sucked away by the dust removal device 3, which achieves the effect of sorting and dust removal, and greatly improves the working efficiency. Therefore, this equipment of the present invention is also applicable to the sorting treatment of slag and the like. The production capacity of the processing equipment of the present invention is as follows: the processing capacity of the slag reaches more than 3 tons/hour; the processing capacity of the old sand reaches more than 5 tons/hour.

上述的除尘装置3充分吸纳收集废旧砂的给料、破碎、分选、储存处理工作全过程中的粉尘,避免了生产过程中产生的粉尘对环境的污染。The above-mentioned dedusting device 3 fully absorbs and collects the dust in the whole process of feeding, crushing, sorting, storing and processing the waste sand, and avoids the dust generated in the production process from polluting the environment.

为了加强对块状的旧砂和炉渣的破碎能力,提高破碎效果,本发明在上述的筛分装置2的筛体内部设置破碎锤头;或者在所述的筛分装置2的筛体内部设置破碎研磨体。In order to strengthen the crushing ability of blocky old sand and slag and improve the crushing effect, the present invention sets a crushing hammer inside the sieve body of the above-mentioned screening device 2; Broken abrasive.

除尘装置3的结构及作用:The structure and function of dust removal device 3:

本发明所述的除尘装置3是由除尘器引风机8驱动的负压袋式除尘器。负压袋式除尘器从除尘引风管道9将含有粉尘的气体抽至吸尘布袋,过滤后的洁净气体从除尘器通风口14排到大气中;粉尘收集经过一段时间后,从除尘器粉尘出口10集中排出。The dust removal device 3 of the present invention is a negative pressure bag type dust collector driven by a dust collector induced fan 8 . The negative pressure bag filter draws the dust-containing gas from the dust removal duct 9 to the dust suction bag, and the filtered clean gas is discharged into the atmosphere from the dust collector vent 14; after a period of dust collection, the dust from the dust collector The outlet 10 is discharged collectively.

以上所述的负压袋式除尘器的整体外形根据要求,其上端可采取正多边形、圆柱形等,所述的负压袋式除尘器下端的除尘器粉尘出口10为漏斗状,以有利于运输车辆的装运。The overall shape of the above-mentioned negative pressure bag filter can be in the shape of a regular polygon, a cylinder, etc. according to requirements, and the dust outlet 10 of the dust collector at the lower end of the negative pressure bag filter is funnel-shaped to facilitate Shipment of transport vehicles.

本发明所述斗式提升机的结构是:The structure of the bucket elevator of the present invention is:

以上所述斗式提升机上、下两端各设置转轴,上端转轴通过斗式提升机电机6及减速机构驱动输料皮带,输料皮带通过上端及下端转轴上的皮带轮传动,所述的输料皮带上固定安装了多个小料斗,输料皮带在不间断的运转过程中,通过所述的小料斗实现物料的快速向上垂直输送。The upper and lower ends of the above-mentioned bucket elevator are respectively equipped with rotating shafts. The upper rotating shaft drives the conveying belt through the bucket elevator motor 6 and the reduction mechanism, and the conveying belt is driven by the pulleys on the upper and lower rotating shafts. A plurality of small hoppers are fixedly installed on the belt, and during the uninterrupted operation of the conveying belt, materials can be quickly and vertically conveyed upward through the small hoppers.

为了加强对环境的保护,防止粉尘的扩散,本发明所述的斗式提升机的外部为封闭的罩体。In order to strengthen the protection of the environment and prevent the diffusion of dust, the outside of the bucket elevator described in the present invention is a closed cover.

所述的用于给料的斗式提升机,其整体外形为竖直的结构,其横截面为方形,上端侧置斗式提升机出料口5,下端与上端对应侧置斗式提升机进料口4,实现自动给料。所述的斗式提升机给料方式为垂直送料;The bucket elevator used for feeding has an overall shape of a vertical structure with a square cross-section, the upper end is side-mounted with the outlet 5 of the bucket elevator, and the lower end and the upper end are corresponding to the side-mounted bucket elevator Feeding port 4 realizes automatic feeding. The feeding method of the bucket elevator is vertical feeding;

本发明所述的筛分装置2为六角筛,即所述的筛分装置2的筛体的横截面为正六边形。即所述的六角筛的整体外形为六角锥桶体。所述的六角筛由六角筛电机7驱动旋转。The screening device 2 of the present invention is a hexagonal screen, that is, the cross section of the screen body of the screening device 2 is a regular hexagon. That is, the overall shape of the hexagonal sieve is a hexagonal cone barrel. The hexagonal sieve is driven to rotate by the hexagonal sieve motor 7 .

当旧砂自斗式提升机出料口5进入旋转中的六角筛后,旋转的筛体带动旧砂运动,配以适当的破碎锤头或破碎研磨体,实现了块状旧砂的粉碎。又因为六角筛壁附有筛网,旧砂经过粉碎后,通过筛网过筛后进入砂库。所述的六角筛整体独立地实现彻底的均匀破碎;实现了渣铁的分选和分离。When the old sand enters the rotating hexagonal sieve from the outlet 5 of the bucket elevator, the rotating sieve body drives the old sand to move, and with the appropriate crushing hammer or crushing grinding body, the crushing of the blocky old sand is realized. And because the hexagonal sieve wall is attached with a sieve, the old sand is crushed and sieved through the sieve before entering the sand storage. The hexagonal sieve as a whole independently realizes complete and uniform crushing; realizes sorting and separation of slag and iron.

另外,六角筛外形为六角锥台桶体,进料口在大端,旋转中铁料及其它块状物在筛腔内随着筛壁导向小端的出料口,这样铁料被集中回收。In addition, the shape of the hexagonal sieve is a hexagonal cone barrel, and the feed port is at the large end. The rotating iron material and other lumps are guided to the discharge port at the small end along with the screen wall in the sieve cavity, so that the iron material is recovered intensively.

所述的的六角筛在旋转过程中,旧砂通过滚动、碰撞实现破碎,破碎后的产品通过六角筛的筛网孔进入砂库集中储存,人工自库存砂出口12卸砂、再利用;边角料通过六角筛出料口送至渣铁料回收装置11的渣铁料出口,最后被回收再利用。During the rotation process of the hexagonal sieve, the old sand is broken by rolling and colliding, and the broken products enter the sand warehouse through the screen holes of the hexagonal sieve for centralized storage, and the sand is manually unloaded from the storage sand outlet 12 for reuse; The slag and iron material is sent to the slag and iron material outlet of the slag and iron material recovery device 11 through the discharge port of the hexagonal sieve, and finally recovered and reused.

上面结合附图对本发明进行了示例性描述,显然本发明具体实现并不受上述方式的限制,只要采用了本发明的方法构思和技术方案进行的各种非实质性的改进,或未经改进将本发明的构思和技术方案直接应用于其它场合的,均在本发明的保护范围之内。The present invention has been exemplarily described above in conjunction with the accompanying drawings. Obviously, the specific implementation of the present invention is not limited by the above methods, as long as various insubstantial improvements are adopted in the method concept and technical solutions of the present invention, or there is no improvement Directly applying the conception and technical solutions of the present invention to other occasions falls within the protection scope of the present invention.

Claims (7)

1.一种铸造旧砂、炉渣回收处理设备,其特征在于:所述的回收处理设备设置供料装置(1)、筛分装置(2)、再生砂回收装置(13)、渣铁料回收装置(11)、除尘装置(3);所述的筛分装置(2)、再生砂回收装置(13)、渣铁料回收装置(11)由同一个罩体封闭,所述的罩体通过除尘引风管道(9)与所述的除尘装置(3)连通。1. A foundry old sand, slag recovery treatment equipment, it is characterized in that: described recovery treatment equipment is provided with feeding device (1), screening device (2), recycled sand recovery device (13), slag iron material recovery device (11), dedusting device (3); the described screening device (2), recycled sand recovery device (13), and slag iron material recovery device (11) are closed by the same cover body, and the described cover body passes through The dust removal air duct (9) communicates with the dust removal device (3). 2.按照权利要求1所述的铸造旧砂、炉渣回收处理设备,其特征在于:所述的供料装置(1)为斗式提升机,斗式提升机进料口(4)和斗式提升机出料口(5)分别设在所述的斗式提升机的下方和上方;所述的筛分装置(2)的筛体是横截面为多边形的棱锥体,所述棱锥体的侧面为筛网结构;所述的棱锥体为卧式设置,其最下部的母线为水平设置;所述的斗式提升机出料口(5)与所述的棱锥体的大端开口连通;所述的筛分装置的下方为再生砂回收装置(13),所述的再生砂回收装置(13)设砂库,所述的砂库为上大下小的斗状,其下口为库存砂出口(12);所述的渣铁料回收装置(11)倾斜的导管结构,所述的导管结构的上端口与所述的棱锥体的小端开口连通。2. The casting old sand and slag recycling and processing equipment according to claim 1, characterized in that: the feeding device (1) is a bucket elevator, the bucket elevator feeding port (4) and the bucket elevator Elevator outlet (5) is located at the below and above of described bucket elevator respectively; The sieve body of described screening device (2) is the pyramid that cross section is polygonal, and the side of described pyramid It is a screen structure; the pyramid is horizontally arranged, and the bus bar at the bottom is horizontally arranged; the discharge port (5) of the bucket elevator is communicated with the large end opening of the pyramid; the The reclaimed sand recovery device (13) is located below the screening device, and the regenerated sand recovery device (13) is provided with a sand storehouse. The sand storehouse is bucket-shaped with a large upper part and a smaller lower part. Outlet (12); the inclined conduit structure of the iron slag recovery device (11), the upper port of the conduit structure communicates with the small end opening of the pyramid. 3.按照权利要求2所述的铸造旧砂、炉渣回收处理设备,其特征在于:在所述的筛分装置(2)的筛体内部设置破碎锤头;或者在所述的筛分装置(2)的筛体内部设置破碎研磨体。3. according to claim 2 described foundry old sand, slag recovery treatment equipment, it is characterized in that: the sieve body inside of described screening device (2) is provided with crushing hammer head; Or in described screening device ( 2) The inside of the sieve body is equipped with a broken grinding body. 4.按照权利要求1或2或3所述的铸造旧砂、炉渣回收处理设备,其特征在于:所述的除尘装置(3)是由除尘器引风机(8)驱动的负压袋式除尘器。4. The used foundry sand and slag recycling and processing equipment according to claim 1, 2 or 3, characterized in that: the dust removal device (3) is a negative pressure bag dust removal device driven by a dust collector induced fan (8) device. 5.按照权利要求2或3所述的铸造旧砂、炉渣回收处理设备,其特征在于:所述斗式提升机的结构是:所述斗式提升机上、下两端各设置转轴,上端转轴通过斗式提升机电机(6)及减速机构驱动输料皮带,输料皮带通过上端及下端转轴上的皮带轮传动,所述的输料皮带上固定安装了多个小料斗,输料皮带在不间断的运转过程中,通过所述的小料斗实现物料的快速向上垂直输送。5. The used foundry sand and slag recovery treatment equipment according to claim 2 or 3, characterized in that: the structure of the bucket elevator is: the upper and lower ends of the bucket elevator are respectively provided with rotating shafts, and the upper end of the rotating shaft The conveyor belt is driven by the bucket elevator motor (6) and the deceleration mechanism, and the conveyor belt is driven by the pulleys on the upper and lower shafts. A plurality of small hoppers are fixedly installed on the conveyor belt. During the intermittent operation, the rapid upward vertical conveying of materials is realized through the small hopper. 6.按照权利要求5所述的铸造旧砂、炉渣回收处理设备,其特征在于:所述的斗式提升机的外部为封闭的罩体。6. The used foundry sand and slag recycling and processing equipment according to claim 5, characterized in that: the outside of the bucket elevator is a closed cover. 7.按照权利要求2或3所述的铸造旧砂、炉渣回收处理设备,其特征在于:所述的筛分装置(2)为六角筛,即所述的筛分装置(2)的筛体的横截面为正六边形。7. The used foundry sand and slag recovery treatment equipment according to claim 2 or 3, characterized in that: the screening device (2) is a hexagonal screen, that is, the screen body of the screening device (2) The cross-section is a regular hexagon.
CN2010101928137A 2010-06-07 2010-06-07 Cast used sand and slag recycling equipment Expired - Fee Related CN101862810B (en)

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