CN110193895B - Chemical fiber silk production preparation polyester master batch processing apparatus - Google Patents
Chemical fiber silk production preparation polyester master batch processing apparatus Download PDFInfo
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- CN110193895B CN110193895B CN201910477581.0A CN201910477581A CN110193895B CN 110193895 B CN110193895 B CN 110193895B CN 201910477581 A CN201910477581 A CN 201910477581A CN 110193895 B CN110193895 B CN 110193895B
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- drying
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- 238000012545 processing Methods 0.000 title claims abstract description 43
- 229920000728 polyester Polymers 0.000 title claims abstract description 38
- 239000000126 substance Substances 0.000 title claims abstract description 24
- 239000000835 fiber Substances 0.000 title claims abstract description 23
- 239000004594 Masterbatch (MB) Substances 0.000 title claims description 24
- 238000004519 manufacturing process Methods 0.000 title claims description 6
- 238000002360 preparation method Methods 0.000 title claims description 5
- 239000000843 powder Substances 0.000 claims abstract description 147
- 238000001035 drying Methods 0.000 claims abstract description 47
- 238000011010 flushing procedure Methods 0.000 claims abstract description 38
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 25
- 238000005406 washing Methods 0.000 claims abstract description 22
- 238000007599 discharging Methods 0.000 claims abstract description 13
- 230000005540 biological transmission Effects 0.000 claims description 35
- 229910000831 Steel Inorganic materials 0.000 claims description 27
- 239000010959 steel Substances 0.000 claims description 27
- 238000013519 translation Methods 0.000 claims description 15
- 238000012546 transfer Methods 0.000 claims description 14
- 239000007921 spray Substances 0.000 claims description 6
- 239000000428 dust Substances 0.000 abstract description 11
- 239000012535 impurity Substances 0.000 abstract description 10
- 238000004140 cleaning Methods 0.000 abstract description 4
- 230000000694 effects Effects 0.000 abstract description 4
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 239000008187 granular material Substances 0.000 abstract 1
- 238000005520 cutting process Methods 0.000 description 3
- 239000004744 fabric Substances 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 238000009987 spinning Methods 0.000 description 2
- 230000001174 ascending effect Effects 0.000 description 1
- 239000012459 cleaning agent Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000007380 fibre production Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/12—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B13/00—Conditioning or physical treatment of the material to be shaped
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B13/00—Conditioning or physical treatment of the material to be shaped
- B29B13/06—Conditioning or physical treatment of the material to be shaped by drying
- B29B13/065—Conditioning or physical treatment of the material to be shaped by drying of powder or pellets
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cleaning In General (AREA)
- Drying Of Solid Materials (AREA)
Abstract
The invention discloses a processing device for producing and preparing polyester master batches by chemical fiber yarns, which comprises a structural chassis, a processing table, a baffle plate, a control screen, a first discharging guide plate, a feeding hole, a water inlet pipe, an automatic powder removing mechanism, a flushing mechanism and a drying mechanism, wherein the left side of the top end of the chassis is welded with the processing table, the processing device has the following beneficial effects that the automatic powder removing mechanism, the flushing mechanism and the drying mechanism are designed to solve the problems that the polyester master batches are easily contaminated with dust impurities when the surface of the polyester master batches is hardened during processing and the powder surface exists on the end surface of granules, the quality of processed chemical fibers is low due to the dust impurities on the surface when the polyester master batches are processed, and the performance is greatly influenced, the automatic powder removing mechanism is used for removing powder from the outer surface of the polyester master batches, so that the dust impurities on the surface are removed and then flushed by the flushing mechanism, after washing, the powder is drained and dried by a drying mechanism, so that the effects of automatic powder removal, double-effect cleaning and drying are achieved.
Description
Technical Field
The invention relates to the technical field of chemical fiber preparation, in particular to a treatment device for preparing polyester master batches in chemical fiber filament production.
Background
The chemical fiber is made up by using natural high-molecular compound or artificially-synthesized high-molecular compound as raw material through the processes of spinning dope preparation, spinning and after-treatment, etc., and its properties of length, thickness, whiteness and gloss can be regulated in the course of production, and respectively possesses the advantages of light-resistance, wear-resistance, easy washing and drying, and does not mildew or rot, and is not damaged by worm. The polyester master batch processing device for producing the chemical fiber is widely used for manufacturing clothing fabrics, filter cloth, a conveying belt, a hose, a rope, a fishing net, an electric insulation wire, a medical suture, tire cord fabric, a parachute and the like, the raw materials are prepared in the early stage when the chemical fiber is produced, the prior polyester master batch processing device for producing the chemical fiber is technically improved along with the rapid development of scientific technology, but the polyester master batch processing device for producing the chemical fiber in the prior art is easy to be infected with dust impurities when the surface of the polyester master batch is hardened during processing, powder surfaces exist on the end faces of grain cutting, and the dust impurities on the surface can cause the low quality and the performance of the processed chemical fiber to be greatly influenced when the polyester master batch is processed.
Disclosure of Invention
Technical problem to be solved
In order to overcome the defects of the prior art, the invention provides a treatment device for producing and preparing polyester master batches through chemical fiber yarns, which aims to solve the problems that the treatment device for producing and preparing the polyester master batches through the chemical fiber yarns in the prior art is easy to be infected with dust impurities when the surface of the polyester master batches is hardened during processing, powder surfaces exist on the grain cutting end surfaces, the dust impurities on the surfaces can cause low quality of processed chemical fibers during processing of the polyester master batches, and the performance is greatly influenced, so that the effects of automatic powder removal, double-effect cleaning and drying are achieved.
(II) technical scheme
The invention is realized by the following technical scheme: the invention provides a treatment device for producing and preparing polyester master batches by chemical fiber yarns, which comprises a bottom frame, a processing table, a first baffle, a control screen, a first discharging guide plate, a feeding hole, a water inlet pipe, an automatic powder removing mechanism, a flushing mechanism and a drying mechanism, the left side of the top end of the bottom frame is welded with the processing table, the right side of the top end of the bottom frame is welded with the flushing mechanism, the middle part of the bottom end of the bottom frame is welded with the drying mechanism, the right side of the top end of the processing table is welded with the automatic powder removing mechanism, the right side of the automatic powder removing mechanism is connected with the flushing mechanism, the rear side of the top end of the processing table is connected with the first baffle plate through a nut by a bolt, the left side of the top end of the processing table is sleeved with the control screen, the left side of the top end of the automatic powder removing mechanism is welded with the feeding hole, the top of the left end of the automatic powder removing mechanism is inserted into a water inlet pipe, and the middle bottom of the front end of the drying mechanism is welded with a first discharging guide plate;
the automatic powder removing mechanism comprises a powder removing cabin, a guide plate, a first support rod, a motor, a first belt pulley, a first powder removing roller, a first steel wire brush, a second belt pulley, a second powder removing roller, a second steel wire brush, a third belt pulley, a third powder removing roller, a third steel wire brush, a first gear, a second gear, a third gear, a bearing seat, a second support rod, a screw rod, a second baffle and a drain pipe, wherein the bottom of the inner side of the powder removing cabin is welded with the guide plate, the left side of the bottom end of the powder removing cabin is welded with the first support rod, the left side of the front end of the powder removing cabin is rotatably connected with the motor through a rotating shaft, the left side of the front end of the powder removing cabin is rotatably connected with the first belt pulley through a rotating shaft, the first belt pulley is positioned at the rear side of the motor, the left bottom of the inner side of the powder removing cabin is rotatably connected with the first powder removing roller through a rotating shaft, and the first powder removing roller is positioned at the rear side of the first belt pulley, the left top of the front end of the powder removing cabin is rotationally connected with a second belt pulley through a rotating shaft, the outer surface of the second belt pulley is connected with a first belt pulley through a belt pulley, the left top of the inner side of the powder removing cabin is rotationally connected with a second powder removing roller through a rotating shaft, the middle part of the front end of the second powder removing roller is connected with the second belt pulley, the left side of the middle top end of the front top end of the powder removing cabin is rotationally connected with a third belt pulley through a rotating shaft, the outer surface of the third belt pulley is connected with the first belt pulley, the left side of the middle top of the inner top of the powder removing cabin is rotationally connected with a third powder removing roller through a rotating shaft, the middle part of the front end of the third powder removing roller is connected with the third belt pulley, the middle top of the powder removing cabin is spliced with a second baffle, the middle left side of the bottom end of the powder removing cabin is spliced with a water drainage pipe, the outer surface of the first powder removing roller is provided with a first steel wire brush, and the outer surface of the second powder removing roller is provided with a second steel wire brush, the outer surface of the third powder removing roller is provided with a third steel wire brush, the front end of a third belt pulley is rotatably connected with a first gear through a rotating shaft, the right side of the first gear is mutually meshed with a second gear, the right side of the second gear is rotatably connected with a third gear through a round rod, the right side of the third gear is rotatably connected with a bearing seat through a round rod, the rear side of the third gear is mutually meshed with a screw rod, the bottom of the screw rod is connected with a powder removing cabin, the rear side of the top end of the screw rod is connected with a second baffle plate, the bottom end of the bearing seat is welded with a second support rod, the left side of the bottom end of the powder removing cabin is connected with a processing table, the right side of the bottom end of the powder removing cabin is connected with a flushing mechanism, and the bottom end of the first support rod is connected with the processing table;
the flushing mechanism comprises a flushing cabin, a water outlet, a cover plate, a handle, an ultrasonic generator, a high-pressure nozzle, an L-shaped plate, a feeding cabin and a discharging pipe, the bottom of the right end of the washing cabin is welded with the water outlet, the top end of the washing cabin is connected with the cover plate in a sliding way, the bottom of the inner side of the flushing cabin is connected with an ultrasonic generator through a bolt by a nut, the rear end of the inner side of the flushing cabin is connected with a high-pressure spray head in a screwing way, the middle part of the rear end of the washing cabin is connected with an L-shaped plate through a nut by a bolt, the right middle part of the top end of the cover plate is connected with a handle by a bolt through a nut, the top end of the L-shaped plate is sleeved with the feeding cabin, the bottom end of the feeding cabin is connected with the discharging pipe through a flange, the bottom end of the flushing cabin is connected with the bottom frame, the left top of the flushing cabin is connected with the automatic powder removing mechanism, and the left side of the bottom end of the flushing cabin is provided with a valve;
the drying mechanism comprises a first transmission belt, a fourth belt pulley, a second transmission belt, a translation mechanism, a drying cabin, a push rod mechanism, a draining platform and an ultraviolet lamp, wherein the bottom in the first transmission belt is sleeved with the fourth belt pulley, the front part of the outer surface of the fourth belt pulley is sleeved with the second transmission belt, the right side in the second transmission belt is sleeved with the translation mechanism, the drying cabin is arranged on the right rear side of the translation mechanism, the middle part of the inner side of the drying cabin is in bolted connection with the push rod mechanism through a nut, the middle part of the inner side of the drying cabin is in sliding connection with the draining platform, the right side of the bottom end of the draining platform is connected with the push rod mechanism, the rear end of the inner side of the drying cabin is in bolted connection with the ultraviolet lamp through a nut, the top in the first transmission belt is connected with an automatic powder removing mechanism, and the rear side in, the top end of the drying cabin is connected with the bottom frame;
translation mechanism includes special-shaped pulley, axle piece, first transfer line, second transfer line and special-shaped slider, special-shaped pulley rear side middle part rotates through pivot and axle piece to be connected, the inboard middle part of axle piece is pegged graft with first transfer line, first transfer line right side rotates through pivot and second transfer line to be connected, second transfer line right side rotates through pivot and special-shaped slider to be connected, the special-shaped pulley surface is connected with the second transfer line, and rear side middle part is connected with the stoving cabin, special-shaped slider top and bottom are connected with the stoving cabin.
Further, the high pressure nozzle is provided in plurality.
Furthermore, a limiting block is arranged at the bottom of the powder removing cabin and the powder removing cabin arranged on the screw rod, and an extension circular plate is arranged at the bottom end of the screw rod.
Furthermore, a bolt foot is arranged on the supporting leg at the bottom end of the underframe.
(III) advantageous effects
Compared with the prior art, the invention has the following beneficial effects:
1. in order to solve the problems that the surface of polyester master batch is easy to be contaminated by dust impurities when the polyester master batch is hardened during processing by the treatment device for producing and preparing the polyester master batch in the prior art, the powder surface is generated on the cutting end surface, the quality of processed chemical fiber is low due to the dust impurities on the surface when the polyester master batch is treated, and the performance is greatly influenced, an automatic powder removing mechanism, a flushing mechanism and a drying mechanism are designed, when the treatment device is used, the outer surface of the polyester master batch is subjected to powder removing through the automatic powder removing mechanism, so that the dust impurities on the surface are removed, the flushing is performed through the flushing mechanism, and the draining and drying are performed through the drying mechanism after the flushing, so that the effects of automatic powder removing and double-effect cleaning and drying are realized.
Drawings
Other features, objects and advantages of the invention will become more apparent upon reading of the detailed description of non-limiting embodiments with reference to the following drawings:
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic structural view of an automatic powder removing mechanism according to the present invention;
FIG. 3 is a schematic view of the flushing mechanism of the present invention;
FIG. 4 is a schematic structural diagram of a drying mechanism according to the present invention;
FIG. 5 is a schematic structural view of a translation mechanism of the present invention;
FIG. 6 is a schematic structural diagram of a push rod mechanism of the present invention;
in the figure: a chassis-1, a processing table-2, an automatic powder removing mechanism-3, a first baffle-4, a control screen-5, a flushing mechanism-6, a drying mechanism-7, a first discharging guide plate-8, a feeding hole-9, a water inlet pipe-10, a powder removing cabin-301, a guide plate-302, a first supporting rod-303, a motor-304, a first belt pulley-305, a first powder removing roller-306, a first steel wire brush-307, a second belt pulley-308, a second powder removing roller-309, a second steel wire brush-3010, a third belt pulley-3011, a third powder removing roller-3012, a third steel wire brush-3013, a first gear-3014, a second gear-3015, a third gear-3016, a bearing seat-3017, a second supporting rod-3018, a screw rod-3019, A second baffle-3020, a water discharge pipe-3021, a flushing cabin-601, a water discharge port-602, a cover plate-603, a handle-604, an ultrasonic generator-605, a high-pressure spray head-606, an L-shaped plate-607, a feeding cabin-608, a discharge pipe-609, a first transmission belt-701, a fourth belt pulley-702, a second transmission belt-703, a translation mechanism-704, a drying cabin-705, a push rod mechanism-706, a draining table-707, an ultraviolet lamp-708, a special-shaped pulley-70401, a shaft block-70402, a first transmission rod-70403, a second transmission rod-70404 and a special-shaped slide block-70405.
Detailed Description
In the technical scheme:
an automatic powder removing mechanism-3, a flushing mechanism-6, a drying mechanism-7, a powder removing cabin-301, a guide plate-302, a first support rod-303, a motor-304, a first belt pulley-305, a first powder removing roller-306, a first steel wire brush-307, a second belt pulley-308, a second powder removing roller-309, a second steel wire brush-3010, a third belt pulley-3011, a third powder removing roller-3012, a third steel wire brush-3013, a first gear-3014, a second gear-3015, a third gear-3016, a bearing seat-3017, a second support rod-3018, a screw rod-3019, a second baffle-3020, a drain pipe-3021, a flushing cabin-601, a drain outlet-602, a cover plate-603, a handle-604, an ultrasonic generator-605, The high-pressure spray head-606, the L-shaped plate-607, the feeding cabin-608, the discharging pipe-609, the first transmission belt-701, the fourth belt pulley-702, the second transmission belt-703, the translation mechanism-704, the drying cabin-705, the push rod mechanism-706, the draining platform-707, the ultraviolet lamp-708, the special-shaped pulley-70401, the shaft block-70402, the first transmission rod-70403, the second transmission rod-70404 and the special-shaped sliding block-70405 are essential innovative components.
The bottom frame-1, the processing table-2, the first baffle-4, the control screen-5, the first discharging guide plate-8, the feeding port-9 and the water inlet pipe-10 are necessary connection components for realizing the technical scheme of the invention.
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
Referring to fig. 1, fig. 2, fig. 3, fig. 4, fig. 5 and fig. 6, the present invention provides a processing apparatus for preparing polyester master batch by chemical fiber production: comprises an underframe 1, a processing table 2, a first baffle 4, a control panel 5, a first discharge guide plate 8, a feed inlet 9, a water inlet pipe 10, an automatic powder removing mechanism 3, a washing mechanism 6 and a drying mechanism 7, wherein the left side of the top end of the underframe 1 is welded with the processing table 2, the right side of the top end of the underframe 1 is welded with the washing mechanism 6, the middle part of the bottom end of the underframe 1 is welded with the drying mechanism 7, the right side of the top end of the processing table 2 is welded with the automatic powder removing mechanism 3, and automatic 3 right sides of powder mechanism of taking off are connected with washing mechanism 6, and 2 top rear sides of processing platform carry out bolted connection through nut and first baffle 4, and 2 top left sides of processing platform cup joint each other with control panel 5, and 3 top left sides of automatic powder mechanism of taking off weld with feed inlet 9, and 3 left end tops of automatic powder mechanism of taking off are pegged graft with inlet tube 10, and bottom and first ejection of compact baffle 8 weld in 7 front ends of stoving mechanism.
Wherein the automatic powder removing mechanism 3 comprises a powder removing cabin 301, a guide plate 302, a first support rod 303, a motor 304, a first belt pulley 305, a first powder removing roller 306, a first steel wire brush 307, a second belt pulley 308, a second powder removing roller 309, a second steel wire brush 3010, a third belt pulley 3011, a third powder removing roller 3012, a third steel wire brush 3013, a first gear 3014, a second gear 3015, a third gear 3016, a bearing seat 3017, a second support rod 3018, a screw rod 3019, a second baffle 3020 and a drain pipe 3021, the bottom of the inner side of the powder removing cabin 301 is welded with the guide plate 302, the left side of the bottom end of the powder removing cabin 301 is welded with the first support rod 303, the left side of the front end of the powder removing cabin 301 is rotatably connected with the motor 304 through a rotating shaft, the left side of the front end of the powder removing cabin 301 is rotatably connected with the first belt pulley 305 through a rotating shaft, the first belt pulley 305 is positioned at the rear side of the motor 304, the left bottom of the inner side of the powder removing cabin 301 is rotatably connected with the first belt pulley 306 through a rotating shaft, and the first powder removing roller 306 is located at the rear side of the first belt pulley 305, the left top part at the front end of the powder removing cabin 301 is rotatably connected with the second belt pulley 308 through a rotating shaft, the outer surface of the second belt pulley 308 is connected with the first belt pulley 305 through a belt pulley, the left top part at the inner side of the powder removing cabin 301 is rotatably connected with the second powder removing roller 309 through a rotating shaft, the middle part at the front end of the second powder removing roller 309 is connected with the second belt pulley 308, the left side in the front top end of the powder removing cabin 301 is rotatably connected with the third belt pulley 3011 through a rotating shaft, the outer surface of the third belt pulley 3011 is connected with the first belt pulley 305, the left side in the top part of the powder removing cabin 301 is rotatably connected with the third powder removing roller 3012 through a rotating shaft, the middle part at the front end of the third powder removing roller 3012 is connected with the third belt pulley 3011, the top part of the powder removing cabin 301 is inserted into the second baffle 3020, the left side in the bottom end of the powder removing cabin 301 is inserted into the drain pipe 3021, the outer surface of the first powder removing roller 306 is provided with a first steel wire brush 307, the outer surface of the second powder removing roller 309 is provided with a second steel wire brush 3010, the outer surface of the third powder removing roller 3012 is provided with a third steel wire brush 3013, the front end of the third belt pulley 3011 is rotatably connected with the first gear 3014 through a rotating shaft, the right side of the first gear 3014 is mutually meshed with the second gear 3015, the right side of the second gear 3015 is rotatably connected with the third gear 3016 through a round rod, the right side of the third gear 3016 is rotatably connected with a bearing seat 3017 through a round rod, the rear side of the third gear 3016 is mutually meshed with a screw rod 3019, the bottom of the screw rod 3019 is connected with the powder removing cabin 301, the rear side of the top end of the screw rod 3019 is connected with a second baffle 3020, the bottom end of the bearing seat 3017 is welded with a second support rod 3018, the left side of the bottom end of the powder removing cabin 301 is connected with the processing platform 2, and the right side is connected with the flushing mechanism 6, the bottom end of the first supporting rod 303 is connected with the processing table 2, and the surface of the polyester master batch can be subjected to powder removal.
Wherein the flushing mechanism 6 comprises a flushing cabin 601, a water outlet 602, a cover plate 603, a handle 604, an ultrasonic generator 605, a high-pressure spray nozzle 606, an L-shaped plate 607, a feeding cabin 608 and a discharging pipe 609, the bottom of the right end of the flushing cabin 601 is welded with the water outlet 602, the top end of the flushing cabin 601 is connected with the cover plate 603 in a sliding manner, the bottom of the inner side of the flushing cabin 601 is connected with the ultrasonic generator 605 through a nut and a bolt, the rear end of the inner side of the flushing cabin 601 is connected with the high-pressure spray nozzle 606 in a screwing manner, the middle of the rear end of the flushing cabin 601 is connected with the L-shaped plate 607 through a nut and a bolt, the right middle of the top end of the cover plate 603 is connected with the handle 604 through a nut and a bolt, the top end of the L-shaped plate 607 is sleeved with the feeding cabin 608, the bottom end of the feeding cabin 608 is connected with a discharging pipe 609 in a flange manner, the bottom end of the flushing cabin 601 is connected with the bottom frame 1, and the left top of the flushing cabin 601 is connected with the automatic powder removing mechanism 3, the left side of the bottom end of the washing cabin 601 is provided with a valve, and the polyester master batch after powder removal can be efficiently washed.
Wherein, the drying mechanism 7 comprises a first transmission belt 701, a fourth belt pulley 702, a second transmission belt 703, a translation mechanism 704, a drying chamber 705, a push rod mechanism 706, a draining platform 707 and an ultraviolet lamp 708, the bottom in the first transmission belt 701 is sleeved with the fourth belt pulley 702, the front part of the outer surface of the fourth belt pulley 702 is sleeved with the second transmission belt 703, the right side in the second transmission belt 703 is sleeved with the translation mechanism 704, the right rear side of the translation mechanism 704 is provided with the drying chamber 705, the middle part of the inner side of the drying chamber 705 is connected with the push rod mechanism 706 through a nut, the middle part of the inner side of the drying chamber 705 is connected with the draining platform 707 in a sliding manner, the right side of the bottom end of the draining platform 707 is connected with the push rod mechanism 706, the rear top end of the inner side of the drying chamber 705 is connected with the ultraviolet lamp 708 through a nut in a bolt, the top in the first transmission belt 701 is connected with the automatic powder removing mechanism 3, the rear side of the fourth belt pulley 702 is connected with the bottom frame 1, the top end of the drying cabin 705 is connected with the bottom frame 1, and the treated polyester master batches can be drained and dried.
The horizontal moving mechanism 704 comprises a special-shaped pulley 70401, a shaft block 70402, a first transmission rod 70403, a second transmission rod 70404 and a special-shaped sliding block 70405, the middle part of the rear side of the special-shaped pulley 70401 is rotatably connected with the shaft block 70402 through a rotating shaft, the middle part of the inner side of the shaft block 70402 is spliced with the first transmission rod 70403, the right side of the first transmission rod 70403 is rotatably connected with the second transmission rod 70404 through a rotating shaft, the right side of the second transmission rod 70404 is rotatably connected with the special-shaped sliding block 70405 through a rotating shaft, the outer surface of the special-shaped pulley 70401 is connected with the second transmission belt 703, the middle part of the rear side is connected with the drying cabin 705, the top and the bottom of the special-shaped sliding block 70405 are connected with the drying cabin 705.
Wherein, the high pressure nozzle 606 is provided with a plurality of, can evenly wash simultaneously.
The powder removing cabin 301 and the powder removing cabin 301 installed on the screw rod 3019 are provided with a limiting block at the bottom, and the screw rod 3019 is provided with an extending circular plate at the bottom end, so that the screw rod 3019 can be prevented from falling off.
Wherein, the bolt footing is installed to 1 bottom supporting legs of chassis, can adjust the level that wholly places.
The working principle is as follows: when in use, the polyester master batch processing device for producing and preparing chemical fiber filaments is placed at a position to be used, bolt feet are arranged on supporting legs at the bottom end of the bottom frame 1, the whole placed level can be adjusted, then an external power supply is connected, meanwhile, water inlets and water drains are connected, and the installation is carried out, when in use, the polyester master batches enter the automatic powder removing mechanism 3 through the feed inlet 9, water is simultaneously fed into the water inlet pipe 10, then the motor 304 is controlled to rotate, the first belt pulley 305, the second belt pulley 308 and the third belt pulley 3011 are driven to rotate, the first powder removing roller 306, the second powder removing roller 309 and the third powder removing roller 3012 are driven to remove powder, when in powder removing, the first steel wire brush 307, the second steel wire brush 3010 and the third steel wire brush 3013 simultaneously remove powder on the surface of the polyester master batches, and when the motor 304 rotates forwards, the third belt pulley 3011 drives the first gear 3014 to be meshed with the second gear 3015 to drive the third gear 3016, the third gear 3016 is engaged with the screw rod 3019 to descend, so that the second baffle 3020 descends to retain water, then after powder removal, dust and water are discharged through the water discharge pipe 3021 at the same time, then the motor 304 rotates reversely, the third belt pulley 3011 drives the first gear 3014 to be engaged with the second gear 3015 to drive the third gear 3016, the third gear 3016 is engaged with the screw rod 3019 to ascend, so that the second baffle 3020 ascends to flow the dehydrated polyester master batch into the flushing mechanism 6 through the flow guide plate 302 to flush, the screw rod 3019 runs idle when not engaged after ascending and descending to ensure that the second baffle 3020 can ascend and descend stably to stop the material, the ultrasonic generator 605 starts during flushing and is matched with a plurality of high-pressure nozzles 606 simultaneously, some cleaning agents can be added properly during flushing, the feeding chamber 608 and the discharge pipe 609 can be used for manually discharging the wastewater through the water discharge port 602 after cleaning, a valve is arranged on the left side of the bottom end of the flushing chamber 601 after water discharge, can flow the drop dry platform 707 toward drying mechanism 7 in with the polyester master batch, translation mechanism 704 transmission makes drop dry platform 707 remove about and moves simultaneously and carries out the waterlogging caused by excessive rainfall under the transmission of motor 304, dry through ultraviolet lamp 708 simultaneously, can lifting push rod mechanism 706 after the stoving, make drop dry platform 707 overturn left and carry out the ejection of compact, discharge through first ejection of compact baffle 8, this device can take off the powder to the surface of polyester master batch when using, after tentatively wasing simultaneously, carry out high-efficient secondary and wash, the driping is dried again, the quality that the polyester master batch prepared the chemical fibre has been improved greatly, the finished product quality improves greatly.
While there have been shown and described what are at present considered the fundamental principles and essential features of the invention and its advantages, it will be apparent to those skilled in the art that the invention is not limited to the details of the foregoing exemplary embodiments, but is capable of other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (4)
1. The utility model provides a chemical fiber silk production preparation polyester master batch processing apparatus, includes chassis (1), processing platform (2), first baffle (4), control panel (5), first ejection of compact baffle (8), feed inlet (9) and inlet tube (10), its characterized in that: the automatic powder removing machine is characterized by further comprising an automatic powder removing mechanism (3), a washing mechanism (6) and a drying mechanism (7), wherein the left side of the top end of the chassis (1) is welded with the processing table (2), the right side of the top end of the chassis (1) is welded with the washing mechanism (6), the middle part of the bottom end of the chassis (1) is welded with the drying mechanism (7), the right side of the top end of the processing table (2) is welded with the automatic powder removing mechanism (3), the right side of the automatic powder removing mechanism (3) is connected with the washing mechanism (6), the rear side of the top end of the processing table (2) is in bolt connection with the first baffle (4) through nuts, the left side of the top end of the processing table (2) is mutually sleeved with the control screen (5), the left side of the top end of the automatic powder removing mechanism (3) is welded with the feed inlet (9), the top of the left end of the automatic powder removing mechanism (3) is inserted into the water inlet pipe (10), the middle bottom of the front end of the drying mechanism (7) is welded with the first discharging guide plate (8);
the automatic powder removing mechanism (3) comprises a powder removing cabin (301), a guide plate (302), a first support rod (303), a motor (304), a first belt pulley (305), a first powder removing roller (306), a first steel wire brush (307), a second belt pulley (308), a second powder removing roller (309), a second steel wire brush (3010), a third belt pulley (3011), a third powder removing roller (3012), a third steel wire brush (3013), a first gear (3014), a second gear (3015), a third gear (3016), a bearing seat (3017), a second support rod (3018), a screw rod (3019), a second baffle (3020) and a drain pipe (3021), wherein the bottom of the inner side of the powder removing cabin (301) is welded with the guide plate (302), the left side of the bottom end of the powder removing cabin (301) is welded with the first support rod (303), and the left side of the front end of the powder removing cabin (301) is rotatably connected with the motor (304) through a rotating shaft, the left side in the front end of the powder removing cabin (301) is rotatably connected with a first belt pulley (305) through a rotating shaft, the first belt pulley (305) is located at the rear side of a motor (304), the left bottom of the inner side of the powder removing cabin (301) is rotatably connected with a first powder removing roller (306) through a rotating shaft, the first powder removing roller (306) is located at the rear side of the first belt pulley (305), the left top of the front end of the powder removing cabin (301) is rotatably connected with a second belt pulley (308) through a rotating shaft, the outer surface of the second belt pulley (308) is connected with the first belt pulley (305) through a belt pulley, the left top of the inner side of the powder removing cabin (301) is rotatably connected with a second powder removing roller (309) through a rotating shaft, the middle part of the front end of the second powder removing roller (309) is connected with the second belt pulley (308), the left side in the front top of the powder removing cabin (301) is rotatably connected with a third belt pulley (3011) through a rotating shaft, the outer surface of a third belt pulley (3011) is connected with a first belt pulley (305), the left side in the top of the powder removing cabin (301) is rotatably connected with a third powder removing roller (3012) through a rotating shaft, the middle of the front end of the third powder removing roller (3012) is connected with the third belt pulley (3011), the top of the powder removing cabin (301) is spliced with a second baffle (3020), the left side in the bottom of the powder removing cabin (301) is spliced with a drain pipe (3021), a first steel wire brush (307) is arranged on the outer surface of the first powder removing roller (306), a second steel wire brush (3010) is arranged on the outer surface of the second powder removing roller (309), a third steel wire brush (3013) is arranged on the outer surface of the third powder removing roller (3012), the front end of the third belt pulley (3011) is rotatably connected with a first gear (3014) through a rotating shaft, and the right side of the first gear (3014) is meshed with a second gear (3015), the right side of the second gear (3015) is rotatably connected with a third gear (3016) through a round rod, the right side of the third gear (3016) is rotatably connected with a bearing seat (3017) through a round rod, the rear side of the third gear (3016) is meshed with a screw rod (3019), the bottom of the screw rod (3019) is connected with a powder removal cabin (301), the rear side of the top end of the screw rod (3019) is connected with a second baffle (3020), the bottom end of the bearing seat (3017) is welded with a second support rod (3018), the left side of the bottom end of the powder removal cabin (301) is connected with a processing table (2), the right side of the bottom end of the powder removal cabin is connected with a flushing mechanism (6), and the bottom end of the first support rod (303) is connected with the processing table (2);
the washing mechanism (6) comprises a washing cabin (601), a water outlet (602), a cover plate (603), a handle (604), an ultrasonic generator (605), a high-pressure nozzle (606), an L-shaped plate (607), a feeding cabin (608) and a discharging pipe (609), the bottom of the right end of the washing cabin (601) is welded with the water outlet (602), the top end of the washing cabin (601) is in sliding connection with the cover plate (603), the bottom of the inner side of the washing cabin (601) is in bolted connection with the ultrasonic generator (605) through a nut, the rear end of the inner side of the washing cabin (601) is in screwed connection with the high-pressure nozzle (606), the middle of the rear end of the washing cabin (601) is in bolted connection with the L-shaped plate (607) through a nut, the right middle of the top end of the cover plate (603) is in bolted connection with the handle (604) through a nut, and the top end of the L-shaped plate (607) is in sleeved connection with the feeding cabin (608), the bottom end of the feeding cabin (608) is in flange connection with a discharge pipe (609), the bottom end of the washing cabin (601) is connected with the bottom frame (1), the left top of the washing cabin (601) is connected with the automatic powder removing mechanism (3), and a valve is arranged on the left side of the bottom end of the washing cabin (601);
the drying mechanism (7) comprises a first transmission belt (701), a fourth belt pulley (702), a second transmission belt (703), a translation mechanism (704), a drying cabin (705), a push rod mechanism (706), a draining table (707) and an ultraviolet lamp (708), the bottom in the first transmission belt (701) is sleeved with the fourth belt pulley (702), the front part of the outer surface of the fourth belt pulley (702) is sleeved with the second transmission belt (703), the right side in the second transmission belt (703) is sleeved with the translation mechanism (704), the right rear side of the translation mechanism (704) is provided with the drying cabin (705), the middle part of the inner side of the drying cabin (705) is in bolt connection with the push rod mechanism (706) through nuts, the middle part of the inner side of the drying cabin (705) is in sliding connection with the draining table (707), and the right side of the bottom end of the draining table (707) is connected with the push rod mechanism (706), the rear top end of the inner side of the drying cabin (705) is in bolted connection with an ultraviolet lamp (708) through a nut, the top inside the first transmission belt (701) is connected with an automatic powder removing mechanism (3), the middle rear side of the fourth belt pulley (702) is connected with the bottom frame (1), and the top end of the drying cabin (705) is connected with the bottom frame (1);
translation mechanism (704) include special-shaped pulley (70401), axle piece (70402), first transfer line (70403), second transfer line (70404) and special-shaped slider (70405), special-shaped pulley (70401) rear side middle part is rotated with axle piece (70402) through the pivot and is connected, axle piece (70402) inboard middle part is pegged graft with first transfer line (70403), first transfer line (70403) right side is rotated with second transfer line (70404) through the pivot and is connected, second transfer line (70404) right side is rotated with special-shaped slider (70405) through the pivot and is connected, special-shaped pulley (70401) surface is connected with second transfer line (703), and rear side middle part is connected with stoving cabin (705), special-shaped slider (70405) top and bottom are connected with stoving cabin (705).
2. The processing device for producing and preparing the polyester master batch through the chemical fiber filament according to claim 1, wherein: the high-pressure spray head (606) is provided in plurality.
3. The processing device for producing and preparing the polyester master batch through the chemical fiber filament according to claim 2, wherein: the powder removing cabin (301) and the powder removing cabin (301) installed on the lead screw (3019) are provided with a limiting block at the bottom, and the bottom end of the lead screw (3019) is provided with an extending circular plate.
4. The processing device for producing and preparing the polyester master batch through the chemical fiber filament according to claim 3, wherein: and the bottom supporting leg of the underframe (1) is provided with a bolt footing.
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| CN111619033A (en) * | 2020-06-11 | 2020-09-04 | 刘一笑 | Masterbatch sieving mechanism |
| CN113403705A (en) * | 2021-07-09 | 2021-09-17 | 江苏柯能新材料有限公司 | Skin-core composite polyester thermal fuse device and process thereof |
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