CN110170474A - A kind of template cleaning device for formwork jumbo - Google Patents
A kind of template cleaning device for formwork jumbo Download PDFInfo
- Publication number
- CN110170474A CN110170474A CN201910525637.5A CN201910525637A CN110170474A CN 110170474 A CN110170474 A CN 110170474A CN 201910525637 A CN201910525637 A CN 201910525637A CN 110170474 A CN110170474 A CN 110170474A
- Authority
- CN
- China
- Prior art keywords
- template
- guide rail
- walking
- cleaning device
- lead screw
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004140 cleaning Methods 0.000 title claims abstract description 38
- 238000009415 formwork Methods 0.000 title claims abstract description 22
- 230000007246 mechanism Effects 0.000 claims abstract description 38
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 13
- 230000005540 biological transmission Effects 0.000 claims description 16
- 238000009434 installation Methods 0.000 claims description 13
- 210000004262 dental pulp cavity Anatomy 0.000 claims description 8
- 239000007921 spray Substances 0.000 claims description 5
- 238000005507 spraying Methods 0.000 claims description 5
- 229910000831 Steel Inorganic materials 0.000 claims description 3
- 239000010959 steel Substances 0.000 claims description 3
- 238000005096 rolling process Methods 0.000 claims 1
- 238000010276 construction Methods 0.000 abstract description 16
- 238000009416 shuttering Methods 0.000 abstract description 8
- 230000033001 locomotion Effects 0.000 abstract description 5
- 238000000034 method Methods 0.000 abstract description 5
- 230000009172 bursting Effects 0.000 abstract description 2
- 238000002347 injection Methods 0.000 abstract description 2
- 239000007924 injection Substances 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 4
- 230000005611 electricity Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005422 blasting Methods 0.000 description 1
- 230000001680 brushing effect Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 230000005641 tunneling Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
- B05B13/0405—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with reciprocating or oscillating spray heads
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/30—Cleaning by methods involving the use of tools by movement of cleaning members over a surface
- B08B1/32—Cleaning by methods involving the use of tools by movement of cleaning members over a surface using rotary cleaning members
Landscapes
- Cleaning In General (AREA)
Abstract
The present invention relates to drill bursting construction field of mechanical technique, more particularly to a kind of template cleaning device for formwork jumbo, the present invention passes through the guide rail in the setting of the two sides of template along template circumference, and it is provided with the circumferential walking mechanism that can be walked on guide rail, lead screw is installed between two circumferential walking mechanisms, it is rotated by motor driven lead screw, to drive the walking dolly being mounted on lead screw movement, motor control grinding wheel rotation on walking dolly, to clean shuttering work face, release agent is being ejected into template by nozzle, to realize the automatic injection of the automated cleaning and release agent of template, effectively reduce construction cost, and improve construction efficiency, replaced by the present apparatus artificial, effectively avoid when being cleaned to template may due to staff accidentally or other factors cause staff to fall The security risk fallen.
Description
Technical field
The present invention relates to drill bursting construction field of mechanical technique more particularly to a kind of template sanitizer cartridges for formwork jumbo
It sets.
Background technique
Formwork jumbo is also known as two lining trolleys, is the important construction equipment of drilling and blasting method tunneling, is applied to the secondary lining in tunnel
Building concrete is widely used in railway, highway and water conservancy and hydropower constructing tunnel.Using formwork jumbo, can greatly improve
The quality of tunnel lining concrete construction and the mechanization degree of construction, reduce the interference to construction operations other in hole, accelerate
Construction speed improves construction efficiency.
Formwork jumbo need to clear up the residual concrete for being bonded in shuttering work face, then brush after the completion of pouring every time
Release agent is to guarantee next casting concrete appearance quality and being convenient in demoulding property.So at present formwork jumbo after demoulding,
Being staff enters on shuttering work face the residual concrete cleared up on shuttering work face by the operation window in template, so
Utilizing painting brush by release agent brushing in shuttering work face afterwards, the operating efficiency of such working method is low, and if in large size
When constructing in tunnel, corresponding shuttering work face is big, therefore required artificial more, so that the increase of construction cost is caused, and
Construction efficiency is low, and work in template may due to staff accidentally or other factors cause staff to fall
The security risk fallen.
Summary of the invention
For the problems of in the prior art, a kind of template sanitizer cartridge for formwork jumbo provided by the present invention
It sets, avoids by manually cleaning the height of construction cost caused by template, the low problem of construction efficiency.
Technical scheme is as follows:
A kind of template cleaning device for formwork jumbo, including be mounted equidistant respectively in template two sides and along template circumference
Multiple guide rail installation frames, guide rail is installed along template circumference on two guide rail installation frames, is all provided on two guide rails
It is equipped with the circumferential walking mechanism that can be moved on guide rail, lead screw is installed between two circumferential walking mechanisms, lead screw passes through electricity
Machine drives, and the walking dolly that walk can be cooperated with lead screw external screw thread by being equipped on lead screw, installs on the walking dolly
Have with the cleaning device of template contacts and the spray equipment for spraying release agent.
The circumferential direction walking mechanism includes the chain being fixedly mounted along guide rail circumference, and chain and sprocket wheel cooperate, the sprocket wheel
Be sleeved on transmission shaft, transmission shaft by bearing be mounted on two mounting plates perpendicular to guide rail installation frame above guide rail it
Between, circumferential movable motor is installed, the rotor and transmission shaft of circumferential movable motor cooperate, make on the mounting plate far from template
Transmission shaft rotation can be controlled by circumferential movable motor by obtaining, and transmission shaft band movable sprocket rotates, so that two circumferential direction vehicle with walking machine
Structure can move on guide rail.
Preferably, between two mounting plates of the same circumferential walking mechanism and one end far from guide rail is equipped with company
Fishplate bar, so that circumferential walking mechanism is more stable.
One end of the lead screw is arranged close on the mounting plate of template by bearing, the other end of lead screw and is mounted on remote
It is matched from the horizontal drive motor on the mounting plate of template, lead screw rotation is driven by the horizontal drive motor, so that
Walking dolly is walked on lead screw.
Further, be also equipped between two mounting plates close to template of described two circumferential walking mechanisms with
The parallel polished rod of lead screw, and the polished rod passes through walking dolly, to effectively avoid trolley when moving on lead screw
Offset.
Preferably, the guide rail uses the guide rail of I-steel shape.
Further, it is provided in two mounting plates of each circumferential walking mechanism close to one end of guide rail anti-bias
Mechanism, the anti-bias mechanism include that walking surface is in contact with the wing plate side wall of the guide rail and can roll along the side wall of guide rail wing plate
Dynamic idler wheel, the idler wheel are mounted between two anti-bias plates perpendicular to mounting plate by bearing and axis, one of them is anti-bias
Plate is mounted on the one end of mounting plate close to guide rail, and between two anti-bias plates and one end far from guide rail wing plate side wall is equipped with anti-bias
Connecting plate, so that entire anti-bias mechanism is more stable.
Further, it is not installed at the mounting base being equipped on the anti-bias plate on mounting plate perpendicular to anti-bias plate, it is described
Bearing and axis are installed in mounting base, traveling wheel, the walking surface of the traveling wheel and the inner wall of guide rail wing plate are installed on axis
It is in contact and can be rolled along guide rail.
The cleaning device includes the cleaning motor being mounted on walking dolly and is mounted on walking dolly and and template
The grinding wheel being in contact, grinding wheel is by cleaning motor control rotation, so that passing through the rotary-cleaning shuttering work face of grinding wheel.
The spray equipment includes the nozzle for being mounted on walking dolly on an end face of template, and the nozzle shares two
It is a, it is located at the walking path rear and front end of walking dolly, so that grinding wheel is located between two nozzles, two nozzle difference
It is connected with a root canal road, an electrical ball valve is mounted on two root canal roads, two electrical ball valve is connected by a root canal road
Onto same pump, make it possible to the opening and closing by controlling two electrical ball valves, release agent can be sprayed to the mould after grinding wheel cleaning
On plate work top.
Beneficial effects of the present invention: the present invention is provided with by the guide rail in the setting of the two sides of template along template circumference
The circumferential walking mechanism that can be walked on guide rail installs lead screw between two circumferential walking mechanisms, passes through motor driven lead screw
Rotation, so that the walking dolly movement being mounted on lead screw is driven, the motor control grinding wheel rotation on walking dolly, to clean
Release agent is being ejected into template by shuttering work face by nozzle, to realize the automated cleaning and release agent of template
Automatic injection, effectively reduce construction cost, and improve construction efficiency, replaced by the present apparatus artificial, effectively keep away
When having exempted to clean template may due to staff accidentally or other factors lead to the peace of worker fall
Full hidden danger.
Detailed description of the invention
Fig. 1 is overall structure diagram of the invention；
Fig. 2 is the positional diagram of transmission shaft and lead screw of the invention；
Fig. 3 is circumferential walking mechanism installation site relation schematic diagram of the invention；
Fig. 4 is motion principle schematic diagram of the invention；
Description of symbols: 1. templates；2. guide rail installation frame；3. guide rail；4. wing plate；5. circumferential walking mechanism；6. installation
Plate；7. connecting plate；8. sprocket wheel；9. chain；10. transmission shaft；11. circumferential movable motor；12. lead screw；13. walking dolly；14. spray
Coating device；15. cleaning device；16. anti-bias plate；17. idler wheel；18. mounting base；19. traveling wheel；20. horizontal drive motor；21.
Polished rod.
Specific embodiment
The present invention will be further described below in conjunction with the drawings of the specification.
It is described in detail referring to 1 to 3 pairs of most highly preferred embodiment of the invention of attached drawing, a kind of template for formwork jumbo is clear
Clean device includes respectively in 1 two sidewalls of template and multiple guide rail installation frames 2 for being mounted equidistant along 1 circumference of template, described in two
The guide rail 3 that I-steel shape is equipped with along 1 circumference of template is mounted on guide rail installation frame 2, being provided on two guide rails 3 can
The circumferential walking mechanism 5 moved on guides 3, the circumferential direction walking mechanism 5 includes the chain 9 being fixedly mounted along 3 circumference of guide rail,
Chain 9 and sprocket wheel 8 cooperate, and the sprocket wheel 8 is sleeved on transmission shaft 10, and transmission shaft 10 is mounted on 3 top of guide rail by bearing
Between two mounting plates 6 perpendicular to guide rail installation frame 2, circumferential movable motor 11 is installed on the mounting plate 6 far from template 1,
It is rotated so that transmission shaft 10 can be controlled by circumferential movable motor 11, transmission shaft 10 is rotated with movable sprocket 8, so that two weeks
It can be moved on guides 3 to walking mechanism 5, between two mounting plates 6 of the same circumferential walking mechanism 5 and far from leading
One end of rail 3 is equipped with connecting plate 7, so that circumferential walking mechanism 5 is more stable.
Lead screw 12 is installed, lead screw 12 passes through motor driven, pacifies on lead screw 12 between circumferential walking mechanism 5 described in two
Equipped with the walking dolly 13 walked can be cooperated with 12 external screw thread of lead screw, it is equipped with and template 1 on the walking dolly 13
The cleaning device 15 of contact and spray equipment 14 for spraying release agent.
One end of the lead screw 12 is arranged close on the mounting plate 6 of template 1 by bearing, the other end and peace of lead screw 12
Horizontal drive motor 20 on the mounting plate 6 far from template 1 matches, and drives lead screw 12 by the horizontal drive motor 20
Rotation, so that walking dolly 13 is walked on lead screw 12, at two of described two circumferential walking mechanisms 5 close to template
Polished rod 21 is also equipped between 1 mounting plate 6, and the polished rod 21 passes through walking dolly 13, to effectively avoid walking
Trolley 13 shifts when moving on lead screw 12.
It is provided with anti-bias mechanism close to one end of guide rail 3 in two mounting plates 6 of each circumferential walking mechanism 5,
The anti-bias mechanism includes that walking surface is in contact with 4 side wall of wing plate of the guide rail 3 and can roll along the side wall of 3 wing plate 4 of guide rail
Dynamic idler wheel 17, the idler wheel 17 is mounted between two anti-bias plates 16 perpendicular to mounting plate 6 by bearing and axis, wherein one
A anti-bias plate 16 is mounted on mounting plate 6 between one end of guide rail 3, two anti-bias plates 16 and far from 3 wing plate of guide rail, 4 side wall
One end is equipped with anti-bias connecting plate, so that entire anti-bias mechanism is more stable；It is not installed on the anti-bias plate 16 on mounting plate 6 and pacifies
Equipped with the mounting base 18 perpendicular to anti-bias plate 16, bearing and axis are installed in the mounting base 18, traveling wheel is installed on axis
19, the walking surface of the traveling wheel 19 is in contact with the inner wall of 3 wing plate 4 of guide rail and can be rolled along guide rail 3.
The cleaning device 15 include the cleaning motor that is mounted on walking dolly 13 and be mounted on walking dolly 13 and
The grinding wheel being in contact with template 1, grinding wheel is by cleaning motor control rotation, so that passing through 1 work of rotary-cleaning template of grinding wheel
Make face.
The spray equipment 14 includes being mounted on nozzle of the walking dolly 13 on an end face of template 1, the nozzle
There are two altogether, it is located at the walking path rear and front end of walking dolly 13, so that grinding wheel is located between two nozzles, two
Nozzle is connected separately with a root canal road, and an electrical ball valve is mounted on two root canal roads, two electrical ball valve passes through one
Pipeline is connected on same pump.
It elaborates to the course of work of the invention to the present invention in conjunction with Fig. 4；
One end where A as shown in Figure 4 is known as the end A, and B is known as the end B at one end；
After formwork jumbo demoulding, the circumferential movable motor 11 installed in two circumferential walking mechanisms 5 is run simultaneously, driving
Sprocket wheel 8 on transmission shaft 10 moves synchronously, so that circumferential walking mechanism 5 stops after circular motion a certain distance of template 1
Circumferential movable motor 11, then horizontal drive motor 20 is driven to run so that the rotation of lead screw 12 so that walking dolly 13 from the end A
It runs to the end B, while the cleaning motor operation of drive control grinding wheel, so that grinding wheel persistently rotates the working face progress to template 1
Cleaning starts the electrical ball valve that the nozzle close to the end A is connected, and closes the electrical ball valve that the nozzle close to the end B is connected, starting
Pump, so that release agent, when walking dolly 13 runs to the end B, stops on 1 working face of template after nozzle is ejected into grinding wheel cleaning
Only 20, the operation of motor and pump is cleared up, starts circumferential movable motor 11 and circumferential walking mechanism 5 is driven to carry out along the circumference of template 1
Certain position is moved, 20 reversion of starting, so that lead screw 12 rotates, walking dolly 13 is run from the end B to the end A, while being started clear
1 working face of template is cleared up in reason motor motion control grinding wheel rotation, closes the electric ball that the nozzle close to the end A is connected
Valve starts the electrical ball valve that the nozzle close to the end B is connected, starting pump, so that release agent is after nozzle is ejected into grinding wheel cleaning
1 working face of template on.And so on above-mentioned steps restart the circumferential row leakage of electricity after the completion of 1 working face of template is cleaned
Machine 11 inverts, so that whole device is run to home position.
Claims (10)
1. a kind of template cleaning device for formwork jumbo, it is characterised in that: including respectively in template (1) two sides and along template
(1) multiple guide rail installation frames (2) that circumference is mounted equidistant are pacified along template (1) circumference on two guide rail installation frames (2)
Equipped with guide rail (3), the circumferential walking mechanism (5) that can be moved on guide rail (3), two weeks are provided on two guide rails (3)
To lead screw (12) are equipped between walking mechanism (5), lead screw (12) passes through motor driven, and being equipped on lead screw (12) can be with silk
Thick stick (12) external screw thread cooperates the walking dolly (13) walked, and is equipped on the walking dolly (13) and contacts with template (1)
Cleaning device (15) and spray equipment (14) for spraying release agent.
2. a kind of template cleaning device for formwork jumbo as described in claim 1, it is characterised in that: the guide rail (3)
Using the guide rail (3) of I-steel shape.
3. a kind of template cleaning device for formwork jumbo as claimed in claim 2, it is characterised in that: the circumferential walking
Mechanism (5) includes the chain (9) being fixedly mounted along guide rail (3) circumference, and chain (9) and sprocket wheel (8) cooperate, sprocket wheel (8) set
On transmission shaft (10), transmission shaft (10) is mounted on two above guide rail (3) perpendicular to guide rail installation frame (2) by bearing
Mounting plate (6) between, far from template (1) mounting plate (6) on circumferential movable motor (11), circumferential movable motor are installed
(11) rotor and transmission shaft (10) cooperates, so that transmission shaft (10) rotation can be controlled by circumferential movable motor (11).
4. a kind of template cleaning device for formwork jumbo as claimed in claim 3, it is characterised in that: the same week
Connecting plate (7) are installed between two mounting plates (6) of walking mechanism (5) and one end far from guide rail (3).
5. a kind of template cleaning device for formwork jumbo as claimed in claim 3, it is characterised in that: the lead screw (12)
One end be arranged close on the mounting plate (6) of template (1) by bearing, the other end of lead screw (12) and be mounted remotely from template
(1) the horizontal drive motor (20) on mounting plate (6) matches, and is turned by the horizontal drive motor (20) driving lead screw (12)
It is dynamic.
6. a kind of template cleaning device for formwork jumbo as claimed in claim 4, it is characterised in that: in described two weeks
The polished rod parallel with lead screw (12) is also equipped between two mounting plates (6) close to template (1) of walking mechanism (5)
(21), and the polished rod (21) passes through walking dolly (13).
7. a kind of template cleaning device for formwork jumbo as claimed in claim 6, it is characterised in that: in each week
Anti-bias mechanism, the anti-bias mechanism packet are provided with close to the one end of guide rail (3) to two mounting plates (6) of walking mechanism (5)
Include the rolling that walking surface is in contact with wing plate (4) side wall of the guide rail (3) and can roll along the side wall of guide rail (3) wing plate (4)
It takes turns (17), the idler wheel (17) is mounted between two anti-bias plates (16) perpendicular to mounting plate (6) by bearing and axis, wherein
One anti-bias plate (16) is mounted on the one end of mounting plate (6) close to guide rail (3), between two anti-bias plates (16) and far from guide rail
(3) one end of wing plate (4) side wall is equipped with anti-bias connecting plate.
8. a kind of template cleaning device for formwork jumbo as claimed in claim 7, it is characterised in that: be not installed at installation
Mounting base (18) perpendicular to anti-bias plate (16) is installed on the anti-bias plate (16) on plate (6), is installed on the mounting base (18)
There are bearing and axis, be equipped on axis traveling wheel (19), the walking surface of the traveling wheel (19) is interior with guide rail (3) wing plate (4)
Wall is in contact and can be rolled along guide rail (3).
9. a kind of template cleaning device for formwork jumbo as described in any right item of claims 1 to 8, feature exist
In: the cleaning device (15) include the cleaning motor being mounted on walking dolly (13) and be mounted on walking dolly (13) and
The grinding wheel being in contact with template (1), grinding wheel pass through cleaning motor control rotation.
10. a kind of template cleaning device for formwork jumbo as claimed in claim 9, it is characterised in that: the spraying dress
Set (14) include be mounted on walking dolly (13) close to template (1) an end face on nozzle, the nozzle altogether there are two, respectively
Positioned at the walking path rear and front end of walking dolly (13), so that grinding wheel is located between two nozzles, two nozzle connects respectively
It is connected to a root canal road, an electrical ball valve is mounted on two root canal roads, two electrical ball valve is connected to by a root canal road
On same pump, make it possible to the opening and closing by controlling two electrical ball valves, release agent can be sprayed to the work after grinding wheel cleaning
On table top.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910525637.5A CN110170474B (en) | 2019-06-18 | 2019-06-18 | A template cleaning device for template platform truck |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910525637.5A CN110170474B (en) | 2019-06-18 | 2019-06-18 | A template cleaning device for template platform truck |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN110170474A true CN110170474A (en) | 2019-08-27 |
| CN110170474B CN110170474B (en) | 2024-09-13 |
Family
ID=67697460
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910525637.5A Active CN110170474B (en) | 2019-06-18 | 2019-06-18 | A template cleaning device for template platform truck |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110170474B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113941564A (en) * | 2021-08-30 | 2022-01-18 | 中国电力科学研究院有限公司武汉分院 | Cleaning device and method |
| CN114278340A (en) * | 2021-12-06 | 2022-04-05 | 中铁十局集团第三建设有限公司 | Composite tunnel secondary lining trolley release agent and preparation method and application thereof |
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| CN109365339A (en) * | 2018-11-28 | 2019-02-22 | 中建隧道建设有限公司 | The circumferential automatic cleaning coating construction device and method of large cross-section tunnel lining trolley template |
| CN109835819A (en) * | 2019-04-08 | 2019-06-04 | 中铁工程服务有限公司 | Tunnel Mobile crane |
| CN210080167U (en) * | 2019-06-18 | 2020-02-18 | 中铁工程服务有限公司 | Template cleaning device for template trolley |
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2019
- 2019-06-18 CN CN201910525637.5A patent/CN110170474B/en active Active
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN201201130Y (en) * | 2008-04-23 | 2009-03-04 | 厦门连环钢材加工有限公司 | Overloading straight line running mechanism |
| CN102941192A (en) * | 2012-10-17 | 2013-02-27 | 上海中技桩业股份有限公司 | Sweeper of U-shaped plate pile steel mold |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113941564A (en) * | 2021-08-30 | 2022-01-18 | 中国电力科学研究院有限公司武汉分院 | Cleaning device and method |
| CN114278340A (en) * | 2021-12-06 | 2022-04-05 | 中铁十局集团第三建设有限公司 | Composite tunnel secondary lining trolley release agent and preparation method and application thereof |
Also Published As
| Publication number | Publication date |
|---|---|
| CN110170474B (en) | 2024-09-13 |
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