CN210080167U - Template cleaning device for template trolley - Google Patents
Template cleaning device for template trolley Download PDFInfo
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- CN210080167U CN210080167U CN201920914822.9U CN201920914822U CN210080167U CN 210080167 U CN210080167 U CN 210080167U CN 201920914822 U CN201920914822 U CN 201920914822U CN 210080167 U CN210080167 U CN 210080167U
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- template
- guide rail
- walking
- trolley
- stencil
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Abstract
The utility model relates to the technical field of construction machinery of a drilling and blasting method, in particular to a template cleaning device for a template trolley, which arranges guide rails along the circumference of a template on both sides of the template, and is provided with a circumferential travelling mechanism capable of travelling on the guide rail, a lead screw is arranged between the two circumferential travelling mechanisms and is driven to rotate by a motor, thereby driving a walking trolley arranged on the lead screw to move, controlling the grinding wheel to rotate by a motor on the walking trolley, cleaning the working surface of the template, the release agent is sprayed on the template through the nozzle, thereby realizing the automatic cleaning of the template and the automatic spraying of the release agent, effectively reducing the construction cost and improving the construction efficiency, replace artifically through this device, the effectual potential safety hazard that probably leads to the staff to fall because staff's carelessness or other factors when having avoided the template to clean.
Description
Technical Field
The utility model relates to a bore and explode method construction machinery technical field, especially relate to a template cleaning device for template platform truck.
Background
The template trolley is also called a secondary lining trolley, is important construction equipment for excavating tunnels by a drilling and blasting method, is applied to secondary lining concrete of the tunnels, and is widely applied to the construction of railways, highways and water conservancy and hydropower tunnels. By adopting the template trolley, the construction quality of the tunnel lining concrete and the construction mechanization degree can be greatly improved, the interference to other construction operations in the tunnel is reduced, the construction progress is accelerated, and the construction efficiency is improved.
After each pouring of the formwork trolley is completed, residual concrete adhered to the working surface of the formwork needs to be cleaned, and then the demolding agent is coated to ensure the appearance quality and the demolding convenience of the next poured concrete surface. However, after the existing formwork trolley is demolded, workers enter the formwork working face through the working window in the formwork to clean residual concrete on the formwork working face, then the demolding agent is coated on the formwork working face by using the coating brush, the working efficiency of the working mode is low, and if the formwork trolley is constructed in a large tunnel, the corresponding formwork working face is large, so that the required labor is large, the construction cost is increased, the construction efficiency is low, and the potential safety hazard that the workers fall due to carelessness of the workers or other factors can be caused when the formworks are carried out on the formworks.
SUMMERY OF THE UTILITY MODEL
To the problem that exists among the prior art, the utility model provides a template cleaning device for template platform truck has avoided the problem that the construction cost height that causes through artifical washing template, the efficiency of construction is low.
The technical scheme of the utility model as follows:
the utility model provides a template cleaning device for template platform truck, includes respectively in template both sides and along a plurality of guide rail mounting bracket of template circumference equidistance installation, two all install the guide rail along the template circumference on the guide rail mounting bracket, all be provided with the circumference running gear that can remove on the guide rail on two guide rails, install the lead screw between two circumference running gear, the lead screw passes through motor drive, installs the walking dolly that can carry out the walking with lead screw thread fit on the lead screw, install the belt cleaning device who contacts with the template and be used for spraying the spraying device of release agent on the walking dolly.
The circumference running gear includes along guide rail circumference fixed mounting's chain, chain and sprocket cooperation, the sprocket suit is on the transmission shaft, and the transmission shaft passes through the bearing to be installed between the mounting panel of two perpendicular to guide rail mounting brackets above the guide rail, keeps away from and installs circumference walking motor on the mounting panel of template, and the electric motor rotor and the transmission shaft cooperation of circumference walking motor for accessible circumference walking motor control transmission shaft rotates, and the transmission shaft drives the sprocket and rotates, thereby makes two circumference running gear can remove on the guide rail.
Preferably, the same is that the connecting plate is installed to the one end that just keeps away from the guide rail between two mounting panels of circumference running gear for circumference running gear's stability more.
One end of the lead screw is installed on the installation plate close to the template through a bearing, the other end of the lead screw is matched with a transverse driving motor installed on the installation plate far away from the template, and the lead screw is driven to rotate through the transverse driving motor, so that the walking trolley walks on the lead screw.
Furthermore, a polished rod parallel to the lead screw is further installed between the two mounting plates close to the template of the two circumferential travelling mechanisms and penetrates through the travelling trolley, so that the trolley is effectively prevented from shifting when moving on the lead screw.
Preferably, the guide rail is an I-shaped steel guide rail.
Further, two mounting panels of every circumference running gear all are provided with prevents inclined to one side mechanism near the one end of guide rail, prevent inclined to one side mechanism include the running surface with the pterygoid lamina lateral wall of guide rail contacts and can follow the rolling gyro wheel of the lateral wall of guide rail pterygoid lamina, the gyro wheel passes through the bearing and the axle is installed between the deviation preventing board of two perpendicular to mounting panels, and one of them prevents inclined to one side board and installs the one end near the guide rail at the mounting panel, and two prevent between the deviation board and keep away from the one end of guide rail pterygoid lamina lateral wall and install and prevent inclined to one side connecting plate for whole prevents inclined.
Still further, install the mount pad that the inclined to one side board was prevented to the perpendicular to on the inclined to one side board of preventing of not installing on the mounting panel, install bearing and axle on the mount pad, its epaxial walking wheel of installing, the walking face of walking wheel contacts and can roll along the guide rail with the inner wall of guide rail pterygoid lamina.
The cleaning device comprises a cleaning motor arranged on the walking trolley and a grinding wheel which is arranged on the walking trolley and is in contact with the template, and the grinding wheel is controlled to rotate through the cleaning motor, so that the working surface of the template is cleaned through the rotation of the grinding wheel.
The spraying device comprises two nozzles which are arranged on one end face, close to the template, of the walking trolley, the two nozzles are respectively arranged at the front end and the rear end of a walking path of the walking trolley, so that the grinding wheel is arranged between the two nozzles, the two nozzles are respectively connected with a pipeline, an electric ball valve is respectively arranged on the two pipelines, the two electric ball valves are connected onto the same pump through a pipeline, opening and closing of the two electric ball valves can be controlled, and the release agent can be sprayed onto a template working table face after the grinding wheel is cleaned.
The utility model has the advantages that: the utility model discloses a guide rail along the template circumference is set up in the both sides of template, and be provided with the circumference running gear that can walk on the guide rail, install the lead screw between two circumference running gear, rotate through the motor drive lead screw, thereby the walking dolly motion of drive installation on the lead screw, the motor control emery wheel on the walking dolly is rotatory, thereby clean template working face, spray the release agent to the template through the nozzle, thereby the self-cleaning of template and the automatic injection of release agent have been realized, the effectual construction cost that has reduced, and the efficiency of construction has been improved, replace the manual work through this device, the effectual potential safety hazard that can lead to the staff to fall because of staff's carelessness or other factors when having avoided cleaning the template.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of the position relationship between the transmission shaft and the lead screw according to the present invention;
FIG. 3 is a schematic view of the installation position relationship of the circumferential traveling mechanism of the present invention;
fig. 4 is a schematic diagram of the movement principle of the present invention;
description of reference numerals: 1. a template; 2. a rail mount; 3. a guide rail; 4. a wing plate; 5. a circumferential traveling mechanism; 6. mounting a plate; 7. a connecting plate; 8. a sprocket; 9. a chain; 10. a drive shaft; 11. a circumferential traveling motor; 12. a lead screw; 13. a walking trolley; 14. a spraying device; 15. a cleaning device; 16. an anti-deviation plate; 17. a roller; 18. a mounting seat; 19. a traveling wheel; 20. a transverse driving motor; 21. a polish rod.
Detailed Description
The invention is further described with reference to the accompanying drawings.
Referring to the accompanying drawings 1 to 3 for explaining the preferred embodiment of the present invention in detail, a template cleaning device for a template trolley comprises a plurality of rail mounting brackets 2 respectively mounted on two side walls of a template 1 at equal intervals along the circumference of the template 1, i-shaped rails 3 mounted on two of the rail mounting brackets 2 along the circumference of the template 1, circumferential traveling mechanisms 5 capable of moving on the rails 3 and arranged on the two rails 3, wherein each circumferential traveling mechanism 5 comprises a chain 9 fixedly mounted along the circumference of the rail 3, the chain 9 is matched with a chain wheel 8, the chain wheel 8 is sleeved on a transmission shaft 10, the transmission shaft 10 is mounted between two mounting plates 6 perpendicular to the rail mounting brackets 2 above the rail 3 through a bearing, a circumferential traveling motor 11 is mounted on the mounting plate 6 far from the template 1, so that the transmission shaft 10 can be controlled to rotate by the circumferential traveling motor 11, the transmission shaft 10 drives the chain wheel 8 to rotate, so that the two circumferential travelling mechanisms 5 can move on the guide rail 3, and the two mounting plates 6 of the circumferential travelling mechanisms 5 are separated from each other and one end of the guide rail 3 is far away from each other, so that the circumferential travelling mechanisms 5 are more stable.
A lead screw 12 is installed between the two circumferential travelling mechanisms 5, the lead screw 12 is driven by a motor, a travelling trolley 13 capable of travelling in threaded fit with the lead screw 12 is installed on the lead screw 12, and a cleaning device 15 in contact with the template 1 and a spraying device 14 for spraying a release agent are installed on the travelling trolley 13.
The one end of lead screw 12 is passed through the bearing and is installed on the mounting panel 6 that is close to template 1, and the other end of lead screw 12 cooperatees with the horizontal driving motor 20 of installing on the mounting panel 6 of keeping away from template 1, rotates through this horizontal driving motor 20 drive lead screw 12 to make walking dolly 13 walk on lead screw 12 two of two circumference running gear 5 are close to and still install polished rod 21 between the mounting panel 6 of template 1, just polished rod 21 passes walking dolly 13, thereby the skew takes place when effectual walking dolly 13 of having avoided moves on lead screw 12.
The anti-deviation mechanism is arranged at one end, close to the guide rail 3, of each of the two mounting plates 6 of each circumferential travelling mechanism 5, and comprises a roller 17, the travelling surface of each roller is in contact with the side wall of the wing plate 4 of the guide rail 3 and can roll along the side wall of the wing plate 4 of the guide rail 3, each roller 17 is mounted between two anti-deviation plates 16 perpendicular to the mounting plates 6 through a bearing and a shaft, one of the anti-deviation plates 16 is mounted at one end, close to the guide rail 3, of each mounting plate 6, and an anti-deviation connecting plate is mounted between the two anti-deviation plates 16 and at one end, far away from the side wall of the wing plate 4 of the; install the mount pad 18 of preventing inclined to one side board 16 of perpendicular to on the inclined to one side board 16 of preventing of installing on the mounting panel 6, install bearing and axle on the mount pad 18, its epaxial walking wheel 19 of installing, walking wheel 19's the walking face contacts and can roll along guide rail 3 with the inner wall of guide rail 3 pterygoid lamina 4.
The cleaning device 15 comprises a cleaning motor arranged on the walking trolley 13 and a grinding wheel which is arranged on the walking trolley 13 and is in contact with the template 1, and the grinding wheel is controlled to rotate through the cleaning motor, so that the working surface of the template 1 is cleaned through the rotation of the grinding wheel.
The spraying device 14 comprises two nozzles arranged on one end face, close to the template 1, of the walking trolley 13, the two nozzles are respectively arranged at the front end and the rear end of a walking path of the walking trolley 13, so that the grinding wheel is arranged between the two nozzles, the two nozzles are respectively connected with a pipeline, an electric ball valve is arranged on each of the two pipelines, and the two electric ball valves are connected to the same pump through the pipeline.
The working process of the present invention will be explained in detail with reference to fig. 4;
the end where A is located is called end A and the end where B is located is called end B as shown in FIG. 4;
after the formwork trolley is demolded, the circumferential traveling motors 11 arranged on the two circumferential traveling mechanisms 5 synchronously run to drive the chain wheels 8 on the transmission shaft 10 to synchronously move, so that after the circumferential traveling mechanisms 5 move for a certain distance along the circumference of the formwork 1, the circumferential traveling motors 11 are stopped, then the transverse driving motor 20 is driven to run, the lead screw 12 rotates to drive the traveling trolley 13 to run from the A end to the B end, meanwhile, the cleaning motor for the grinding wheel is driven to run, so that the grinding wheel continuously rotates to clean the working surface of the formwork 1, the electric ball valve connected with the nozzle close to the A end is started, the electric ball valve connected with the nozzle close to the B end is closed, the pump is started, so that the demolding agent is sprayed onto the working surface of the formwork 1 cleaned by the grinding wheel through the nozzle, when the traveling trolley 13 runs to the B end, the running of the cleaning motors and the pump is stopped 20, the cleaning motors and the starting the circumferential traveling motors 11 to drive the circumferential traveling mechanisms 5 to move, and (3) starting 20 to reversely rotate, so that the screw rod 12 rotates, the walking trolley 13 runs to the end A from the end B, meanwhile, the cleaning motor is started to control the grinding wheel to rotate to clean the working surface of the template 1, the electric ball valve connected with the nozzle close to the end A is closed, the electric ball valve connected with the nozzle close to the end B is started, and the pump is started, so that the release agent is sprayed to the working surface of the template 1 cleaned by the grinding wheel through the nozzle. And repeating the steps until the working surface of the template 1 is cleaned, and then starting the circumferential walking motor 11 to rotate reversely, so that the whole device runs to the original position.
Claims (10)
1. The utility model provides a template cleaning device for template platform truck which characterized in that: including a plurality of guide rail mounting bracket (2) of installing respectively in template (1) both sides and along template (1) circumference equidistance, two guide rail (3) are all installed along template (1) circumference on guide rail mounting bracket (2), all are provided with circumference running gear (5) that can move on guide rail (3) on two guide rail (3), install lead screw (12) between two circumference running gear (5), lead screw (12) pass through motor drive, install walking dolly (13) that can carry out the walking with lead screw (12) external screw thread fit on lead screw (12), install belt cleaning device (15) and spraying device (14) that are used for spraying the release agent with template (1) contact on walking dolly (13).
2. A stencil cleaning apparatus for a stencil trolley as recited in claim 1, wherein: the guide rail (3) is an I-shaped steel guide rail (3).
3. A stencil cleaning apparatus for a stencil carriage as recited in claim 2, wherein: circumference running gear (5) are including following guide rail (3) circumference fixed mounting's chain (9), chain (9) and sprocket (8) cooperation, sprocket (8) suit is on transmission shaft (10), and transmission shaft (10) are installed between mounting panel (6) of two perpendicular to guide rail mounting bracket (2) of guide rail (3) top through the bearing, keep away from mounting panel (6) of template (1) and install circumference walking motor (11), and the electric motor rotor and the cooperation of transmission shaft (10) of circumference walking motor (11) for accessible circumference walking motor (11) control transmission shaft (10) rotate.
4. A stencil cleaning apparatus for a stencil carriage as recited in claim 3, wherein: and one end, which is between the two mounting plates (6) of the circumferential travelling mechanism (5) and is far away from the guide rail (3), is provided with a connecting plate (7).
5. A stencil cleaning apparatus for a stencil carriage as recited in claim 3, wherein: one end of the lead screw (12) is mounted on the mounting plate (6) close to the template (1) through a bearing, the other end of the lead screw (12) is matched with a transverse driving motor (20) mounted on the mounting plate (6) far away from the template (1), and the lead screw (12) is driven to rotate through the transverse driving motor (20).
6. The stencil cleaning apparatus of claim 4, wherein: and a polished rod (21) parallel to the screw rod (12) is further arranged between the two mounting plates (6) close to the template (1) of the two circumferential travelling mechanisms (5), and the polished rod (21) penetrates through the travelling trolley (13).
7. A stencil cleaning apparatus for a stencil trolley as recited in claim 6, wherein: every circumference running gear (5) two mounting panel (6) are close to the one end of guide rail (3) and all are provided with prevents inclined to one side mechanism, prevent inclined to one side mechanism including the running surface with pterygoid lamina (4) lateral wall of guide rail (3) contacts and can follow the rolling gyro wheel (17) of lateral wall of guide rail (3) pterygoid lamina (4), gyro wheel (17) are installed between the board (16) that prevents inclined to one side of two perpendicular to mounting panels (6) through bearing and axle, and one of them prevents inclined to one side board (16) and install the one end that is close to guide rail (3) in mounting panel (6), and the one end of just keeping away from guide rail (3) pterygoid lamina (4) lateral wall between two prevent inclined to one side board (16) is installed.
8. A stencil cleaning apparatus for a stencil carriage as recited in claim 7, wherein: install on the anti-deviation board (16) on mounting panel (6) and prevent mount pad (18) of anti-deviation board (16) of perpendicular to, install bearing and axle on mount pad (18), its epaxial walking wheel (19) of installing, the walking face of walking wheel (19) contacts and can roll along guide rail (3) with the inner wall of guide rail (3) pterygoid lamina (4).
9. A formwork cleaning apparatus for a formwork trolley as claimed in any one of claims 1 to 8, wherein: the cleaning device (15) comprises a cleaning motor arranged on the walking trolley (13) and a grinding wheel which is arranged on the walking trolley (13) and is in contact with the template (1), and the grinding wheel is controlled to rotate by the cleaning motor.
10. A stencil cleaning apparatus for a stencil trolley as recited in claim 9, wherein: the spraying device (14) comprises nozzles arranged on one end face, close to the template (1), of the walking trolley (13), the number of the nozzles is two, the nozzles are respectively located at the front end and the rear end of a walking path of the walking trolley (13), the grinding wheel is located between the two nozzles, the two nozzles are respectively connected with a pipeline, an electric ball valve is arranged on each of the two pipelines, the two electric ball valves are connected to the same pump through the pipeline, opening and closing of the two electric ball valves can be controlled, and the release agent can be sprayed onto a workbench face after the grinding wheel is cleaned.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920914822.9U CN210080167U (en) | 2019-06-18 | 2019-06-18 | Template cleaning device for template trolley |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920914822.9U CN210080167U (en) | 2019-06-18 | 2019-06-18 | Template cleaning device for template trolley |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210080167U true CN210080167U (en) | 2020-02-18 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920914822.9U Active CN210080167U (en) | 2019-06-18 | 2019-06-18 | Template cleaning device for template trolley |
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| CN (1) | CN210080167U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110170474A (en) * | 2019-06-18 | 2019-08-27 | 中铁工程服务有限公司 | A kind of template cleaning device for formwork jumbo |
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2019
- 2019-06-18 CN CN201920914822.9U patent/CN210080167U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110170474A (en) * | 2019-06-18 | 2019-08-27 | 中铁工程服务有限公司 | A kind of template cleaning device for formwork jumbo |
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