CN108940638A - Tunnel lining trolley template cleaning spraying all-in-one machine - Google Patents
Tunnel lining trolley template cleaning spraying all-in-one machine Download PDFInfo
- Publication number
- CN108940638A CN108940638A CN201810695667.6A CN201810695667A CN108940638A CN 108940638 A CN108940638 A CN 108940638A CN 201810695667 A CN201810695667 A CN 201810695667A CN 108940638 A CN108940638 A CN 108940638A
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- Prior art keywords
- wheel
- template
- axis
- walker
- slideway
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004140 cleaning Methods 0.000 title claims abstract description 47
- 238000005507 spraying Methods 0.000 title claims abstract description 43
- 239000004677 Nylon Substances 0.000 claims abstract description 22
- 229920001778 nylon Polymers 0.000 claims abstract description 22
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 13
- 238000004804 winding Methods 0.000 claims description 29
- 206010018325 Congenital glaucomas Diseases 0.000 claims description 17
- 206010012565 Developmental glaucoma Diseases 0.000 claims description 17
- 208000007157 Hydrophthalmos Diseases 0.000 claims description 17
- 201000001024 buphthalmos Diseases 0.000 claims description 17
- 230000033001 locomotion Effects 0.000 claims description 6
- 230000005540 biological transmission Effects 0.000 claims 1
- 238000010586 diagram Methods 0.000 description 7
- 239000000725 suspension Substances 0.000 description 7
- 239000007787 solid Substances 0.000 description 5
- 238000010276 construction Methods 0.000 description 3
- 230000008602 contraction Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B9/00—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour
- B05B9/03—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material
- B05B9/04—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
- B05B12/08—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means
- B05B12/084—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means responsive to condition of liquid or other fluent material already sprayed on the target, e.g. coating thickness, weight or pattern
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/002—Pretreatement
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/20—Hydro energy
Landscapes
- Cleaning In General (AREA)
Abstract
Tunnel lining trolley template cleaning spraying all-in-one machine, including cleaning spraying mechanism and two moving cells being respectively arranged at the inner wall of template lower part to be cleaned two sides, the template to be cleaned is arranged along tunnel depth direction and its cross section is in arc-shaped, the cleaning spraying mechanism includes the cleaning nylon rope and rubber slab being arranged on connection frame, nylon rope and rubber slab is cleaned to be arranged along template outer wall circumferencial direction to be cleaned, it is provided with the hydraulic spraying pipe of release agent on the rubber slab and smoothens hairbrush, the moving cell includes walking mechanism and telescoping mechanism.High degree of automation of the present invention, runs smoothly, easy to use to be easy to manipulate, long service life.
Description
Technical field
The present invention relates to constructing tunnel construction technique field more particularly to tunnel lining trolley template cleaning spraying one
Machine.
Background technique
With the rapid development of China's high-speed rail technology, the requirement to tunnel-liner quality is also continuously improved, and lining trolley is made
For the capital equipment of constructing tunnel, the finish of template surface is always to influence the key factor of tunnel surface lining quality.
During traditional construction, every time after demoulding, the cleaning of template top and release agent spraying are got by operating personnel, since execution conditions limit
System, template upper space is narrow, and construction personnel's operation is difficult, and not only operating efficiency is low, and risk is big, and is difficult thoroughly to clean
Template and even application release agent.
Summary of the invention
In order to solve the above-mentioned technical problem, the object of the present invention is to provide tunnel lining trolley templates to clean spraying one
Machine, high degree of automation run smoothly, easy to use to be easy to manipulate, long service life.
The technical scheme adopted by the invention is that: tunnel lining trolley template cleaning spraying all-in-one machine, including cleaning spraying
Mechanism and two moving cells being respectively arranged at the inner wall of template lower part to be cleaned two sides, the template to be cleaned is along tunnel depth
Spend direction setting and its cross section be in arc-shaped, the cleaning spraying mechanism include the cleaning nylon rope that is arranged on connection frame and
Rubber slab cleans nylon rope and rubber slab and is arranged along template outer wall circumferencial direction to be cleaned, is provided on the rubber slab de-
The hydraulic spraying pipe of mould agent and hairbrush is smoothened, the moving cell includes walking mechanism and telescoping mechanism, the walking mechanism packet
Slideway, wirerope and the walker being slidably arranged on slideway along the setting of tunnel depth direction are included, one end of the slideway is set
It is equipped with decelerating motor, the drive sprocket being fixedly connected with the output shaft of decelerating motor, is sequentially connected by chain and drive sprocket
Driven sprocket, by driven sprocket drive its rotate axis a and by axis a drive its rotate rope-winding wheel, the other end of slideway
The rotating wheel for being provided with axis b and being rotatably arranged on axis b, one end of the wirerope wound on rope-winding wheel after several circles with row
Frame is walked to be fixedly connected close to one end of rope-winding wheel, the other end of wirerope around after rotating wheel with walker close to the one of rotating wheel
End is fixedly connected, and the both ends of the axis b are provided with spring, and there are two be symmetrically provided on slideway for setting between two springs
Strip-shaped hole is slided, the sliding strip-shaped hole that the both ends of the axis b pass through corresponding side is arranged, and the both ends of axis b are respectively by corresponding
The sliding strip-shaped hole of side is fixedly connected by the spring of corresponding side with slideway after stretching out, and the telescoping mechanism includes preceding solid
Determine frame, rear fixed frame and hanging belt, it is described after fixed frame front end by the pin shaft that is fixed on walker with
Preceding fixed frame is hinged, and rear end is connect by adjusting bar assembly with walker, and the adjusting bar assembly includes in inner wall is provided with
The sleeve of screw thread and the front screw and rear screw rod that sleeve both ends are one in front and one in back arranged in, the front end of the front screw are fixed with rear
Frame articulation, rear end are connect with bush whorl, and the front end of the rear screw rod is connect with bush whorl, and rear end is hinged with walker,
The first fixed guide wheel, the second fixed guide wheel and activity-oriented wheel are disposed on the preceding fixed frame from front to back,
It is provided with hydraulic cylinder on fixed frame after described, the free end of the piston rod of the hydraulic cylinder is connected with activity-oriented wheel
It connects, so that the reciprocating motion by hydraulic cylinder piston rod drives activity-oriented wheel to move back and forth, one end of the hanging belt is solid
Be scheduled on walker, the other end successively winding cross after the second fixed guide wheel, activity-oriented wheel and the first fixed guide wheel with it is clear
The connection frame for washing spraying mechanism is fixedly connected, and the hanging belt of two moving cells is located at cleaning nylon rope both ends with connection frame respectively
Position at connect, moved back and forth along template outer wall circumferencial direction to be cleaned to make to clean nylon rope and rubber slab, it is described
Rubber wheel is provided on preceding fixed frame, rubber wheel contact is set on the bed die below template to be cleaned.
It is provided with chain block on the walker, is provided on the rubber wheel and matches with the suspension hook of chain block
Hanging ring.
Buphthalmos bearing is provided on the rubber slab.
The diameter of the activity-oriented wheel is greater than the diameter of the second fixed guide wheel.
The diameter of the first fixed guide wheel is greater than the diameter of the second fixed guide wheel.
Spacing collar is arranged on the spring, spacing collar is arranged on the one end of spring far from axis b.
The axis a is arranged on cylinder roller bearing.
Compared with prior art, the invention has the following advantages: tunnel lining trolley template of the present invention is clear
Spraying all-in-one machine is washed, template cleaning and spraying release agent integration, high degree of automation are realized, walking mechanism operation is put down
Surely, telescoping mechanism is flexible flexibly, and the present invention is easy to use to be easy to manipulate, and long service life, cleaning quality is high, and cleaning efficiency is high,
Release agent spraying uniformly, is saved manually, time saving and energy saving, structure of the invention is compact, reasonable.
Detailed description of the invention
Fig. 1 is structural schematic diagram of the invention；
Fig. 2 is the structural schematic diagram of walking mechanism；
Fig. 3 is the overlooking structure diagram of Fig. 2；
Fig. 4 is the structural schematic diagram in Fig. 2 at B；
Fig. 5 is the structural schematic diagram in Fig. 1 at A；
Fig. 6 is the structural schematic diagram that chain block is matched with hanging ring；
Fig. 7 is the structural representation that the first fixed guide wheel, the second fixed guide wheel, activity-oriented wheel are matched with preceding fixed frame
Figure；
Fig. 8 is the structural schematic diagram for cleaning spraying mechanism.
Specific embodiment
It elaborates in the following with reference to the drawings and specific embodiments to the present invention.
Embodiment 1
As shown in Figures 1 to 7, tunnel lining trolley template cleaning spraying all-in-one machine, including cleaning spraying mechanism 1 and two difference
The moving cell 3 being set at 2 lower part two sides inner wall of template to be cleaned, the template 2 to be cleaned are arranged along tunnel depth direction
And its cross section is in arc-shaped, the cleaning spraying mechanism 1 includes cleaning nylon rope 101 and the rubber being arranged on connection frame 103
Offset plate 102 cleans nylon rope 101 and rubber slab 102 and is arranged along 2 outer wall circumferencial direction of template to be cleaned, the rubber slab 102
On be provided with the hydraulic spraying pipe of release agent 104 and smoothen hairbrush 105.
The moving cell 3 includes walking mechanism 301 and telescoping mechanism 302, and the walking mechanism 301 includes along tunnel depth
Spend slideway 3011, wirerope 3013 and the walker 3012 being slidably arranged on slideway 3011 of direction setting, the slideway
3011 one end is provided with decelerating motor 3013, the drive sprocket being fixedly connected with the output shaft of decelerating motor 3,013 3014, leads to
Cross the driven sprocket 3015 that chain 3016 and drive sprocket 3014 are sequentially connected, the axis for driving it to rotate by driven sprocket 3015
A3017 and the rope-winding wheel 3018 for driving it to rotate by axis a3017, the other end of slideway 3011 are provided with axis b3019 and rotation
Rotating wheel 30110 on axis b3019 is set, after one end of the wirerope 30111 winds several circles on rope-winding wheel 3018
It is fixedly connected with walker 3012 close to one end of rope-winding wheel 3018, the other end of wirerope 30111 is around after rotating wheel 30110
It being fixedly connected with walker 3012 close to one end of rotating wheel 30110, the both ends of the axis b3019 are provided with spring 30112,
The sliding strip-shaped hole 30113 being symmetrically provided with there are two being arranged between two springs 30112 on slideway 3011, the axis b3019
Both ends pass through corresponding side sliding strip-shaped hole 30113 be arranged, the both ends of axis b3019 are respectively by the sliding of corresponding side
Strip-shaped hole 30113 is fixedly connected by the spring 30112 of corresponding side with slideway 3011 after stretching out.By making rope-winding wheel 3018
It is rotated to different directions, to increase or decrease winding circle number of the wirerope 30111 on rope-winding wheel 3018, and then makes wirerope
30111 drive walker 3022 to move back and forth along 3011 length direction of slideway.Spring 30112 is given axis b3019 pretightning force, thus
Make axis b3019 can be along sliding 30113 length direction of strip-shaped hole sliding, so that rotating wheel 30110 has effect to wirerope
Power makes wirerope 30111 remain tensioning state.
Spacing collar 30114 is arranged on the spring 30112, spacing collar 30114 is arranged in spring 30212 far from axis
On one end of b3019.The axial direction of spacing collar 30114 is identical as 1 length direction of slideway, and spacing collar 30114 ensure that spring
30112 direction of motion when flexible.
The axis a3017 is arranged on cylinder roller bearing 30115.
The telescoping mechanism 302 includes preceding fixed frame 3021, rear fixed frame 3022 and hanging belt 3029, solid after described
The front end for determining frame 3022 is hinged by the pin shaft 3023 and preceding fixed frame 3021 being fixed on walker 3012, rear end
It is connect by adjusting bar assembly 3024 with walker 3012, adjusts the position of fixed frame 3021 before bar assembly 3024 is used to adjust
It sets.
The adjusting bar assembly 3024 is arranged internal thread sleeve 30241 and is one in front and one in back arranged in including inner wall to be covered
The front screw 30242 and rear screw rod 30243 at 30241 both ends of cylinder, the front end of the front screw 30242 and rear fixed frame 3022 are cut with scissors
It connects, rear end is threadedly coupled with sleeve 30241, and the front end of the rear screw rod 30243 is threadedly coupled with sleeve 30241, rear end and row
It walks frame 3012 hingedly, changes the phase of sleeve 30241 with front screw 30242 and rear screw rod 30243 by rotational sleeve 30241
To position, to realize that position is adjusted.
The first fixed guide wheel 3025, the second fixed guide are disposed on the preceding fixed frame 3021 from front to back
3026 and activity-oriented wheel 3027 are taken turns, is provided with hydraulic cylinder 3028, the hydraulic cylinder on the rear fixed frame 3022
The free end of 3028 piston rod is connected with activity-oriented wheel 3027, to pass through the reciprocal fortune of 3028 piston rod of hydraulic cylinder
Dynamic that activity-oriented wheel 3027 is driven to move back and forth, one end of the hanging belt 3029 is fixed on walker 3012, the other end according to
Secondary winding cross after the second fixed guide wheel 3026, activity-oriented wheel 3027 and the first fixed guide wheel 3025 with cleaning spraying mechanism
1 connection frame 103 is fixedly connected, and the hanging belt 3029 of two moving cells 3 is located at cleaning nylon rope with connection frame 103 respectively
It is connected at the position at 101 both ends, to make to clean nylon rope 101 and rubber slab 102 along 2 outer wall circumferencial direction of template to be cleaned
It moves back and forth, rubber wheel 30210 is provided on the preceding fixed frame 3021, the contact of rubber wheel 30210 is set to mould to be cleaned
On the bed die 4 of 2 lower section of plate.Rubber wheel 30210 plays the role of a fulcrum.
It is provided with chain block 30211 on the walker 3012, is provided on the rubber wheel 30210 and chain block
The hanging ring 30213 that 30211 suspension hook 30212 matches.When the invention works, suspension hook 30212 is hung on hanging ring 30213, is guaranteed
Uniform force, hanging belt 30299 are capable of expansion and contraction.
Buphthalmos bearing 106 is provided on the rubber slab 102.Under unused state, the height of buphthalmos bearing 106, which is higher than, to be applied
The height of even hairbrush 105, in use, buphthalmos bearing 106 first contacts template, under the 302 of telescoping mechanism pulling, buphthalmos bearing
106 ball retracts after touching template, and the height of buphthalmos bearing 106 is less than the height for smoothening hairbrush 105, smoothens hairbrush 105
Template is contacted, then smoothens the release agent being sprayed in template.
The diameter of the activity-oriented wheel 3027 is greater than the diameter of the second fixed guide wheel 3026.
The diameter of the first fixed guide wheel 3025 is greater than the diameter of the second fixed guide wheel 3026.
Embodiment 2
As shown in Figures 1 to 7, tunnel lining trolley template cleaning spraying all-in-one machine, including cleaning spraying mechanism 1 and two difference
The moving cell 3 being set at 2 lower part two sides inner wall of template to be cleaned, the template 2 to be cleaned are arranged along tunnel depth direction
And its cross section is in arc-shaped, the cleaning spraying mechanism 1 includes cleaning nylon rope 101 and the rubber being arranged on connection frame 103
Offset plate 102 cleans nylon rope 101 and rubber slab 102 and is arranged along 2 outer wall circumferencial direction of template to be cleaned, the rubber slab 102
On be provided with the hydraulic spraying pipe of release agent 104 and smoothen hairbrush 105.
The moving cell 3 includes walking mechanism 301 and telescoping mechanism 302, and the walking mechanism 301 includes along tunnel depth
Spend slideway 3011, wirerope 3013 and the walker 3012 being slidably arranged on slideway 3011 of direction setting, the slideway
3011 one end is provided with decelerating motor 3013, the drive sprocket being fixedly connected with the output shaft of decelerating motor 3,013 3014, leads to
Cross the driven sprocket 3015 that chain 3016 and drive sprocket 3014 are sequentially connected, the axis for driving it to rotate by driven sprocket 3015
A3017 and the rope-winding wheel 3018 for driving it to rotate by axis a3017, the other end of slideway 3011 are provided with axis b3019 and rotation
Rotating wheel 30110 on axis b3019 is set, after one end of the wirerope 30111 winds several circles on rope-winding wheel 3018
It is fixedly connected with walker 3012 close to one end of rope-winding wheel 3018, the other end of wirerope 30111 is around after rotating wheel 30110
It being fixedly connected with walker 3012 close to one end of rotating wheel 30110, the both ends of the axis b3019 are provided with spring 30112,
The sliding strip-shaped hole 30113 being symmetrically provided with there are two being arranged between two springs 30112 on slideway 3011, the axis b3019
Both ends pass through corresponding side sliding strip-shaped hole 30113 be arranged, the both ends of axis b3019 are respectively by the sliding of corresponding side
Strip-shaped hole 30113 is fixedly connected by the spring 30112 of corresponding side with slideway 3011 after stretching out.By making rope-winding wheel 3018
It is rotated to different directions, to increase or decrease winding circle number of the wirerope 30111 on rope-winding wheel 3018, and then makes wirerope
30111 drive walker 3022 to move back and forth along 3011 length direction of slideway.Spring 30112 is given axis b3019 pretightning force, thus
Make axis b3019 can be along sliding 30113 length direction of strip-shaped hole sliding, so that rotating wheel 30110 has effect to wirerope
Power makes wirerope 30111 remain tensioning state.
Spacing collar 30114 is arranged on the spring 30112, spacing collar 30114 is arranged in spring 30212 far from axis
On one end of b3019.The axial direction of spacing collar 30114 is identical as 1 length direction of slideway, and spacing collar 30114 ensure that spring
30112 direction of motion when flexible.
The axis a3017 is arranged on cylinder roller bearing 30115.
The telescoping mechanism 302 includes preceding fixed frame 3021, rear fixed frame 3022 and hanging belt 3029, solid after described
The front end for determining frame 3022 is hinged by the pin shaft 3023 and preceding fixed frame 3021 being fixed on walker 3012, rear end
It is connect by adjusting bar assembly 3024 with walker 3012, adjusts the position of fixed frame 3021 before bar assembly 3024 is used to adjust
It sets.
The adjusting bar assembly 3024 is arranged internal thread sleeve 30241 and is one in front and one in back arranged in including inner wall to be covered
The front screw 30242 and rear screw rod 30243 at 30241 both ends of cylinder, the front end of the front screw 30242 and rear fixed frame 3022 are cut with scissors
It connects, rear end is threadedly coupled with sleeve 30241, and the front end of the rear screw rod 30243 is threadedly coupled with sleeve 30241, rear end and row
It walks frame 3012 hingedly, changes the phase of sleeve 30241 with front screw 30242 and rear screw rod 30243 by rotational sleeve 30241
To position, to realize that position is adjusted.
The first fixed guide wheel 3025, the second fixed guide are disposed on the preceding fixed frame 3021 from front to back
3026 and activity-oriented wheel 3027 are taken turns, is provided with hydraulic cylinder 3028, the hydraulic cylinder on the rear fixed frame 3022
The free end of 3028 piston rod is connected with activity-oriented wheel 3027, to pass through the reciprocal fortune of 3028 piston rod of hydraulic cylinder
Dynamic that activity-oriented wheel 3027 is driven to move back and forth, one end of the hanging belt 3029 is fixed on walker 3012, the other end according to
Secondary winding cross after the second fixed guide wheel 3026, activity-oriented wheel 3027 and the first fixed guide wheel 3025 with cleaning spraying mechanism
1 connection frame 103 is fixedly connected, and the hanging belt 3029 of two moving cells 3 is located at cleaning nylon rope with connection frame 103 respectively
It is connected at the position at 101 both ends, to make to clean nylon rope 101 and rubber slab 102 along 2 outer wall circumferencial direction of template to be cleaned
It moves back and forth, rubber wheel 30210 is provided on the preceding fixed frame 3021, the contact of rubber wheel 30210 is set to mould to be cleaned
On the bed die 4 of 2 lower section of plate.Rubber wheel 30210 plays the role of a fulcrum.The front-rear direction of each moving cell 3 is different,
For each moving cell 3, front-rear direction is determined by the position that preceding fixed frame 3021 and rear fixed frame 3022 are arranged.
It is provided with chain block 30211 on the walker 3012, is provided on the rubber wheel 30210 and chain block
The hanging ring 30213 that 30211 suspension hook 30212 matches.When the invention works, suspension hook 30212 is hung on hanging ring 30213, is guaranteed
Uniform force, hanging belt 30299 are capable of expansion and contraction.
Buphthalmos bearing 106 is provided on the rubber slab 102.Under unused state, the height of buphthalmos bearing 106, which is higher than, to be applied
The height of even hairbrush 105, in use, buphthalmos bearing 106 first contacts template, under the 302 of telescoping mechanism pulling, buphthalmos bearing
106 ball retracts after touching template, and the height of buphthalmos bearing 106 is less than the height for smoothening hairbrush 105, smoothens hairbrush 105
Template is contacted, then smoothens the release agent being sprayed in template.
The diameter of the activity-oriented wheel 3027 is greater than the diameter of the second fixed guide wheel 3026.
The diameter of the first fixed guide wheel 3025 is greater than the diameter of the second fixed guide wheel 3026.
Embodiment 3
As shown in Figures 1 to 7, tunnel lining trolley template cleaning spraying all-in-one machine, including cleaning spraying mechanism 1 and two difference
The moving cell 3 being set at 2 lower part two sides inner wall of template to be cleaned, the template 2 to be cleaned are arranged along tunnel depth direction
And its cross section is in arc-shaped, the cleaning spraying mechanism 1 includes cleaning nylon rope 101 and the rubber being arranged on connection frame 103
Offset plate 102 cleans nylon rope 101 and rubber slab 102 and is arranged along 2 outer wall circumferencial direction of template to be cleaned, the rubber slab 102
On be provided with the hydraulic spraying pipe of release agent 104 and smoothen hairbrush 105.
The moving cell 3 includes walking mechanism 301 and telescoping mechanism 302, and the walking mechanism 301 includes along tunnel depth
Spend slideway 3011, wirerope 3013 and the walker 3012 being slidably arranged on slideway 3011 of direction setting.
The slideway 3011 is horizontally disposed.
One end of the slideway 3011 is provided with decelerating motor 3013, is fixedly connected with the output shaft of decelerating motor 3013
Drive sprocket 3014, the driven sprocket 3015 being sequentially connected by chain 3016 and drive sprocket 3014, by driven sprocket 3015
The axis a3017 for driving it to rotate and the rope-winding wheel 3018 for driving it to rotate by axis a3017, the other end of slideway 3011 are provided with
Axis b3019 and the rotating wheel 30110 being rotatably arranged on axis b3019, one end of the wirerope 30111 is on rope-winding wheel 3018
It is fixedly connected with walker 3012 close to one end of rope-winding wheel 3018 after winding several circles, the other end of wirerope 30111 bypasses
It is fixedly connected with walker 3012 close to one end of rotating wheel 30110 after rotating wheel 30110, the both ends of the axis b3019 are all provided with
It is equipped with spring 30112, there are two the sliding strip-shaped holes being symmetrically provided on slideway 3011 for setting between two springs 30112
The sliding strip-shaped hole 30113 that the both ends of 30113, the axis b3019 pass through corresponding side is arranged, the both ends difference of axis b3019
The fixed company of spring 30112 and slideway 3011 after being stretched out by the sliding strip-shaped hole 30113 of corresponding side by corresponding side
It connects.By rotating rope-winding wheel 3018 to different directions, to increase or decrease the twining on rope-winding wheel 3018 of wirerope 30111
Pitch of the laps number, and then make wirerope 30111 that walker 3022 be driven to move back and forth along 3011 length direction of slideway.Spring 30112 is given
Axis b3019 pretightning force is given, to make axis b3019 can be along sliding 30113 length direction of strip-shaped hole sliding, so that rotating wheel
30110 pairs of wirerope have active force, and wirerope 30111 is made to remain tensioning state.
Spacing collar 30114 is arranged on the spring 30112, spacing collar 30114 is arranged in spring 30212 far from axis
On one end of b3019.The axial direction of spacing collar 30114 is identical as 1 length direction of slideway, and spacing collar 30114 ensure that spring
30112 direction of motion when flexible.
The axis a3017 is arranged on cylinder roller bearing 30115.
The telescoping mechanism 302 includes preceding fixed frame 3021, rear fixed frame 3022 and hanging belt 3029, solid after described
The front end for determining frame 3022 is hinged by the pin shaft 3023 and preceding fixed frame 3021 being fixed on walker 3012, rear end
It is connect by adjusting bar assembly 3024 with walker 3012, adjusts the position of fixed frame 3021 before bar assembly 3024 is used to adjust
It sets.
The adjusting bar assembly 3024 is arranged internal thread sleeve 30241 and is one in front and one in back arranged in including inner wall to be covered
The front screw 30242 and rear screw rod 30243 at 30241 both ends of cylinder, the front end of the front screw 30242 and rear fixed frame 3022 are cut with scissors
It connects, rear end is threadedly coupled with sleeve 30241, and the front end of the rear screw rod 30243 is threadedly coupled with sleeve 30241, rear end and row
It walks frame 3012 hingedly, changes the phase of sleeve 30241 with front screw 30242 and rear screw rod 30243 by rotational sleeve 30241
To position, to realize that position is adjusted.
The first fixed guide wheel 3025, the second fixed guide are disposed on the preceding fixed frame 3021 from front to back
3026 and activity-oriented wheel 3027 are taken turns, is provided with hydraulic cylinder 3028, the hydraulic cylinder on the rear fixed frame 3022
The free end of 3028 piston rod is connected with activity-oriented wheel 3027, to pass through the reciprocal fortune of 3028 piston rod of hydraulic cylinder
Dynamic that activity-oriented wheel 3027 is driven to move back and forth, one end of the hanging belt 3029 is fixed on walker 3012, the other end according to
Secondary winding cross after the second fixed guide wheel 3026, activity-oriented wheel 3027 and the first fixed guide wheel 3025 with cleaning spraying mechanism
1 connection frame 103 is fixedly connected, and the hanging belt 3029 of two moving cells 3 is located at cleaning nylon rope with connection frame 103 respectively
It is connected at the position at 101 both ends, to make to clean nylon rope 101 and rubber slab 102 along 2 outer wall circumferencial direction of template to be cleaned
It moves back and forth, rubber wheel 30210 is provided on the preceding fixed frame 3021, the contact of rubber wheel 30210 is set to mould to be cleaned
On the bed die 4 of 2 lower section of plate.Rubber wheel 30210 plays the role of a fulcrum.The front-rear direction of each moving cell 3 is different,
For each moving cell 3, front-rear direction is determined by the position that preceding fixed frame 3021 and rear fixed frame 3022 are arranged.
It is provided with chain block 30211 on the walker 3012, is provided on the rubber wheel 30210 and chain block
The hanging ring 30213 that 30211 suspension hook 30212 matches.When the invention works, suspension hook 30212 is hung on hanging ring 30213, is guaranteed
Uniform force, hanging belt 30299 are capable of expansion and contraction.
Buphthalmos bearing 106 is provided on the rubber slab 102.Under unused state, the height of buphthalmos bearing 106, which is higher than, to be applied
The height of even hairbrush 105, in use, buphthalmos bearing 106 first contacts template, under the 302 of telescoping mechanism pulling, buphthalmos bearing
106 ball retracts after touching template, and the height of buphthalmos bearing 106 is less than the height for smoothening hairbrush 105, smoothens hairbrush 105
Template is contacted, then smoothens the release agent being sprayed in template.
The diameter of the activity-oriented wheel 3027 is greater than the diameter of the second fixed guide wheel 3026.
The diameter of the first fixed guide wheel 3025 is greater than the diameter of the second fixed guide wheel 3026.
Above-described embodiment based on the technical solution of the present invention, gives detailed embodiment and specifically operated
Journey, but protection scope of the present invention is not limited to the above embodiments.
Claims (7)
1. tunnel lining trolley template cleaning spraying all-in-one machine, it is characterised in that: including cleaning spraying mechanism (1) and two difference
The moving cell (3) being set at the inner wall of template to be cleaned (2) lower part two sides, the template (2) to be cleaned is along tunnel depth side
To setting and its cross section is in arc-shaped, and cleaning spraying mechanism (1) includes the cleaning nylon being arranged on connection frame (103)
Rope (101) and rubber slab (102) clean nylon rope (101) and rubber slab (102) along template to be cleaned (2) outer wall circumference side
To setting, the hydraulic spraying pipe of release agent (104) is provided on the rubber slab (102) and smoothens hairbrush (105), the movement
Unit (3) includes walking mechanism (301) and telescoping mechanism (302), and the walking mechanism (301) includes setting along tunnel depth direction
Slideway (3011), wirerope (3013) and the walker (3012) being slidably arranged on slideway (3011) set, the slideway
(3011) drive sprocket that one end is provided with decelerating motor (3013), is fixedly connected with the output shaft of decelerating motor (3013)
(3014), by the driven sprocket (3015) of chain (3016) and drive sprocket (3014) transmission connection, by driven sprocket
(3015) drive its rotate axis a(3017) and by axis a(3017) drive its rotate rope-winding wheel (3018), slideway (3011)
The other end be provided with axis b(3019) and be rotatably arranged on axis b(3019) on rotating wheel (30110), the wirerope
(30111) one end winds one end after several circles with walker (3012) close to rope-winding wheel (3018) on rope-winding wheel (3018)
It is fixedly connected, the other end of wirerope (30111) is around rotating wheel (30110) afterwards with walker (3012) close to rotating wheel
(30110) one end is fixedly connected, the axis b(3019) both ends be provided with spring (30112), two springs (30112)
Between setting there are two be symmetrically provided with sliding strip-shaped hole (30113) on slideway (3011), the axis b(3019) both ends wear
Cross corresponding side sliding strip-shaped hole (30113) setting, axis b(3019) both ends respectively by the sliding bar shaped of corresponding side
Hole (30113) is fixedly connected by the spring (30112) of corresponding side with slideway (3011) after stretching out, the telescoping mechanism
It (302) include preceding fixed frame (3021), rear fixed frame (3022) and hanging belt (3029), the rear fixed frame (3022)
Front end by the pin shaft (3023) that is fixed on walker (3012) and preceding fixed frame (3021) hingedly, rear end passes through
It adjusts bar assembly (3024) to connect with walker (3012), the adjusting bar assembly (3024) includes inner wall setting internal thread
Sleeve (30241) and the front screw (30242) and rear screw rod (30243) that sleeve (30241) both ends are one in front and one in back set, institute
Hingedly, rear end is threadedly coupled with sleeve (30241), after described for the front end and rear fixed frame (3022) for stating front screw (30242)
The front end of screw rod (30243) is threadedly coupled with sleeve (30241), rear end and walker (3012) hingedly, the preceding fixed frame
(3021) the first fixed guide wheel (3025), the second fixed guide wheel (3026) and activity-oriented are disposed on from front to back
It takes turns (3027), is provided with hydraulic cylinder (3028) on the rear fixed frame (3022), the piston of the hydraulic cylinder (3028)
The free end of bar is connected with activity-oriented wheel (3027), so that the reciprocating motion by hydraulic cylinder (3028) piston rod drives
Activity-oriented wheel (3027) moves back and forth, and one end of the hanging belt (3029) is fixed on walker (3012), the other end according to
Secondary winding is crossed the second fixed guide wheel (3026), activity-oriented wheel (3027) and the first fixed guide wheel (3025) and is sprayed afterwards with cleaning
Apply mechanism (1) connection frame (103) be fixedly connected, the hanging belt (3029) of two moving cells (3) respectively with connection frame (103)
Connected at the position at cleaning nylon rope (101) both ends, thus make to clean nylon rope (101) and rubber slab (102) edge to
It cleans template (2) outer wall circumferencial direction to move back and forth, is provided with rubber wheel (30210), rubber on the preceding fixed frame (3021)
Rubber tire (30210) contact is set on the bed die (4) below template to be cleaned (2).
2. tunnel lining trolley template cleaning spraying all-in-one machine as described in claim 1, it is characterised in that: the walker
(3012) it is provided on chain block (30211), is provided on the rubber wheel (30210) and to be hung with chain block (30211)
The hanging ring (30213) that hook (30212) matches.
3. tunnel lining trolley template cleaning spraying all-in-one machine as described in claim 1, it is characterised in that: the rubber slab
(102) buphthalmos bearing (106) are provided on.
4. tunnel lining trolley template cleaning spraying all-in-one machine as described in claim 1, it is characterised in that: the activity-oriented
The diameter for taking turns (3027) is greater than the diameter of the second fixed guide wheel (3026).
5. tunnel lining trolley template cleaning spraying all-in-one machine as described in claim 1, it is characterised in that: described first is fixed
The diameter of directive wheel (3025) is greater than the diameter of the second fixed guide wheel (3026).
6. tunnel lining trolley template cleaning spraying all-in-one machine as described in claim 1, it is characterised in that: the spring
(30112) it is arranged on spacing collar (30114), spacing collar (30114) setting is in spring (30212) far from axis b(3019)
One end on.
7. tunnel lining trolley template cleaning spraying all-in-one machine as described in claim 1, it is characterised in that: the axis a
(3017) it is arranged on cylinder roller bearing (30115).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810695667.6A CN108940638B (en) | 2018-06-29 | 2018-06-29 | Tunnel lining trolley template cleaning and spraying integrated machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810695667.6A CN108940638B (en) | 2018-06-29 | 2018-06-29 | Tunnel lining trolley template cleaning and spraying integrated machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108940638A true CN108940638A (en) | 2018-12-07 |
| CN108940638B CN108940638B (en) | 2023-07-21 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810695667.6A Active CN108940638B (en) | 2018-06-29 | 2018-06-29 | Tunnel lining trolley template cleaning and spraying integrated machine |
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| Country | Link |
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| CN (1) | CN108940638B (en) |
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| CN110170474A (en) * | 2019-06-18 | 2019-08-27 | 中铁工程服务有限公司 | A kind of template cleaning device for formwork jumbo |
| CN110181726A (en) * | 2019-06-28 | 2019-08-30 | 中铁隧道集团二处有限公司 | The cleaning of tunnel double-lining template and device for smearing release agent |
| CN110193482A (en) * | 2019-05-30 | 2019-09-03 | 平顶山平煤机煤矿机械装备有限公司 | The template automatic cleaning system of Tunnel Second Lining trolley |
| CN112196541A (en) * | 2020-09-15 | 2021-01-08 | 阿古达木 | Tunnel repairing device |
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| CN110193482A (en) * | 2019-05-30 | 2019-09-03 | 平顶山平煤机煤矿机械装备有限公司 | The template automatic cleaning system of Tunnel Second Lining trolley |
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| CN112196541A (en) * | 2020-09-15 | 2021-01-08 | 阿古达木 | Tunnel repairing device |
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|---|---|
| CN108940638B (en) | 2023-07-21 |
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