CN211199712U - Movable dye vat device - Google Patents
Movable dye vat device Download PDFInfo
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- CN211199712U CN211199712U CN201921459375.9U CN201921459375U CN211199712U CN 211199712 U CN211199712 U CN 211199712U CN 201921459375 U CN201921459375 U CN 201921459375U CN 211199712 U CN211199712 U CN 211199712U
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- roller
- frame beam
- web plate
- driving device
- dyeing tank
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Abstract
The utility model relates to the technical field of dye vat devices, in particular to a movable dye vat device, which comprises a cart, a bearing platform, a dye vat box, a transmission rod, a first driving device and two groups of lifting web components; the first driving device drives the two groups of lifting web components to extend or contract through the transmission rod, the two groups of extending lifting web components are used for driving the bearing platform and the dyeing tank box to ascend, and the two groups of contracting lifting web components are used for driving the bearing platform and the dyeing tank box to descend. The utility model provides a dyeing tank box of portable dye vat device is portable setting, when the dyestuff of dyeing tank box is changed to needs, can be equipped with the dyeing tank box propelling movement to the operating position of new dyestuff fast through the shallow, saves the time of wasing the dyestuff of dyeing tank box, shortens the time that whole dyeing production line stop work, has improved the efficiency of work, has reduced the cost of production.
Description
Technical Field
The utility model belongs to the technical field of dye vat device technique and specifically relates to indicate a portable dye vat device.
Background
The existing dyeing tank is fixed on a bracket, when the dye in the dyeing tank needs to be replaced by another color, the whole dyeing production line is stopped, then the dye in the dyeing tank is cleaned, the dye of another color is poured into the dyeing tank, and finally the whole dyeing production line is restarted. The time required for cleaning the dye in the dyeing tank is long, so that the time for stopping the whole dyeing production line is prolonged, the working efficiency is influenced, and the production cost is increased.
Disclosure of Invention
The to-be-solved technical problem of the utility model is to provide a movable dye vat device, this movable dye vat device's dyeing tank case is portable setting, when the dyestuff of dyeing tank incasement needs to be changed, can be through the shallow can be fast with the dyeing tank case propelling movement to the operating position who is equipped with new dyestuff, sparingly wash the time of the dyestuff of dyeing tank incasement, shorten the time that whole dyeing production line stopped working, improved the efficiency of work, reduced the cost of production.
In order to solve the technical problem, the utility model discloses a following technical scheme:
a movable dye vat device comprises a trolley, a bearing platform, a dye vat box, a transmission rod, a first driving device and two groups of lifting web components; two ends of the transmission rod are respectively hinged to the two groups of lifting web plate assemblies, one end of the first driving device is connected to the transmission rod in a driving mode, and the other end of the first driving device is hinged to the trolley; the two groups of lifting web plate assemblies are respectively arranged on two sides of the bearing table, one end of each lifting web plate assembly is connected to the bearing table, and the other end of each lifting web plate assembly is connected to the trolley; the bearing platform is used for bearing the dyeing tank box; the first driving device drives the two groups of lifting web components to extend or contract through the transmission rod, the two groups of extending lifting web components are used for driving the bearing platform and the dyeing tank box to ascend, and the two groups of contracting lifting web components are used for driving the bearing platform and the dyeing tank box to descend.
Further, the cart comprises a first frame beam, a second frame beam, a third frame beam, a fourth frame beam, a handlebar and four casters; the first frame beam, the second frame beam, the third frame beam and the fourth frame beam are sequentially connected end to end, two trundles are arranged on the second frame beam, the other two trundles are arranged on the fourth frame beam, and the handle is arranged on the second frame beam; one end, far away from the transmission rod, of the first driving device is hinged to the second frame beam, and the two groups of lifting web plate assemblies are connected to the first frame beam and the third frame beam respectively.
Furthermore, the lifting web plate assembly comprises a first web plate, a second web plate, an upper pulley and a lower pulley, the first web plate and the second web plate are arranged in a crossed mode, the middle part of the first web plate and the middle part of the second web plate are hinged to one end of the transmission rod, the upper pulley is connected to one end of the first web plate in a sliding mode, and the lower pulley is connected to one end of the second web plate in a sliding mode;
the first frame beam is provided with a first sliding chute for accommodating a lower pulley, and the bearing platform is provided with a second sliding chute for accommodating an upper pulley; an upper pulley at one end of a first web plate is arranged on a second sliding groove of the bearing table in a sliding mode, and the other end of the first web plate is hinged to a first frame beam; the lower pulley of one end of the second web plate is arranged in the first sliding groove of the first frame beam in a sliding mode, and the other end of the second web plate is hinged to the bearing table.
Furthermore, the dyeing tank is provided with a single-end filament tube and a water valve switch, one end of the single-end filament tube penetrates through the bearing table and is connected to the dyeing tank in a threaded mode, the single-end filament tube is communicated with the dyeing tank, the other end of the single-end filament tube is connected with the water valve switch, and the water valve switch is used for opening or closing the single-end filament tube.
Furthermore, portable dye vat device still includes support, first roller, second roller and second drive arrangement, and first roller rotates to be connected in the support, and second drive arrangement installs in the support and is used for driving first roller to rotate, and the second roller rotates to be connected in the dyeing groove case.
Furthermore, the movable dye vat device also comprises a third roller and a third driving device, wherein the third roller is rotationally connected to the support, and the third driving device is arranged on the support and used for driving the third roller to move so as to enable the third roller to be close to or far away from the first roller.
Furthermore, the movable dye vat device also comprises a fourth roller and a fourth driving device, wherein the fourth roller is rotatably connected to the support, and the fourth driving device is arranged on the support and used for driving the fourth roller to move so as to enable the fourth roller to be close to or far away from the first roller.
Furthermore, the movable dye vat device also comprises a tension adjusting roller, a fifth driving device and two swing arms; two swing arms rotate respectively to be connected in the support, and the both ends of tensile force adjusting roller rotate respectively to be connected in two swing arms, and fifth drive arrangement installs in the support and is used for driving two swing arms to rotate.
The utility model has the advantages that: when another color of the dye in the dyeing tank box needs to be changed, the whole dyeing production line stops working, then the first driving device drives the two groups of lifting web components to shrink through the transmission rod, the two groups of shrinking lifting web components drive the bearing platform and the dyeing tank box to descend, and then an operator pulls the dyeing tank box away through the trolley. Meanwhile, another operator pushes the dyeing tank box filled with new dye to the lower part of the working position through another cart, then the first driving device drives the two groups of lifting web plate components to extend through the transmission rod, the two groups of extending lifting web plate components drive the bearing platform and the dyeing tank box filled with new dye to ascend, when the dyeing tank box ascends to the working position, the first driving device stops working, and finally the whole dyeing production line is restarted. The utility model provides a dyeing tank is portable and sets up, when the dyestuff of dyeing tank incasement needs to be changed, can be equipped with the dyeing tank propelling movement to the operating position of new dyestuff fast through the shallow, saves the time of wasing the dyestuff of dyeing tank incasement, shortens the time that whole dyeing production line stop work, has improved the efficiency of work, has reduced the cost of production. Preferably, the first driving means is a cylinder.
Drawings
Fig. 1 is a schematic perspective view of the present invention.
Fig. 2 is a schematic perspective view of another perspective of the present invention.
Fig. 3 is a schematic perspective view of another perspective of the present invention.
Fig. 4 is a schematic structural view of the lifting web assembly of the present invention.
Fig. 5 is a schematic structural view of the dyeing tank of the present invention after being connected to the second roller.
Description of reference numerals:
the device comprises a cart 1, a first frame beam 11, a first chute 111, a second frame beam 12, a third frame beam 13, a fourth frame beam 14, a handle 15, a caster 16, a bearing platform 2, a second chute 21, a dyeing tank 3, a single-end filament tube 31, a water valve switch 32, a transmission rod 4, a first driving device 5, a lifting web plate assembly 6, a first web plate 61, a second web plate 62, an upper pulley 63, a lower pulley 64, a bracket 7, a first roller 71, a second roller 72, a second driving device 73, a third roller 8, a third driving device 81, a fourth roller 9, a fourth driving device 91, a tension adjusting roller 10, a fifth driving device 101, a swing arm 102, a rotating shaft 103 and a bearing seat assembly 104.
Detailed Description
In order to facilitate understanding of those skilled in the art, the present invention will be further described with reference to the following examples and drawings, which are not intended to limit the present invention.
As shown in fig. 1, the utility model provides a movable dye vat device, which comprises a cart 1, a bearing platform 2, a dye vat box 3, a transmission rod 4, a first driving device 5 and two groups of lifting web plate components 6; two ends of the transmission rod 4 are respectively hinged to the two groups of lifting web components 6, one end of the first driving device 5 is in driving connection with the transmission rod 4, and the other end of the first driving device 5 is hinged to the cart 1; two groups of lifting web assemblies 6 are respectively arranged at two sides of the bearing table 2, one end of each lifting web assembly 6 is connected to the bearing table 2, and the other end of each lifting web assembly 6 is connected to the cart 1; the bearing platform 2 is used for bearing the dyeing tank box 3; the first driving device 5 drives the two groups of lifting web components 6 to extend or contract through the transmission rod 4, the two groups of extending lifting web components 6 are used for driving the bearing platform 2 with the dyeing tank box 3 to ascend, and the two groups of contracting lifting web components 6 are used for driving the bearing platform 2 with the dyeing tank box 3 to descend.
When the dye in the dyeing tank box 3 needs to be changed into another color, the whole dyeing production line stops working, then the first driving device 5 drives the two groups of lifting web components 6 to shrink through the transmission rod 4, the two groups of shrinking lifting web components 6 drive the bearing platform 2 and the dyeing tank box 3 to descend, and then an operator pulls the dyeing tank box 3 away through the trolley 1. Meanwhile, another operator pushes the dyeing tank box 3 filled with new dye to the lower part of the working position through another cart 1, then the first driving device 5 drives the two groups of lifting web components 6 to extend through the transmission rod 4, the two groups of the extending lifting web components 6 drive the bearing platform 2 and the dyeing tank box 3 filled with the new dye to ascend, when the dyeing tank box 3 ascends to the working position, the first driving device 5 stops working, and finally the whole dyeing production line is restarted. The utility model provides a dyeing tank 3 is portable setting, when the dyestuff in the dyeing tank 3 needs to be changed, can be fast with the 3 propelling movement to the operating position of dyeing tank that are equipped with new dyestuff through shallow 1, saves the time of wasing the dyestuff in the dyeing tank 3, shortens the time that whole dyeing production line stop work, has improved the efficiency of work, has reduced the cost of production. Preferably, the first driving means 5 is a cylinder.
As shown in fig. 1, in the present embodiment, the cart 1 includes a first frame beam 11, a second frame beam 12, a third frame beam 13, a fourth frame beam 14, a handlebar 15, and four caster wheels 16; the first frame beam 11, the second frame beam 12, the third frame beam 13 and the fourth frame beam 14 are sequentially connected end to end, two caster wheels 16 are arranged on the second frame beam 12, the other two caster wheels 16 are arranged on the fourth frame beam 14, and the handle 15 is arranged on the second frame beam 12; the end of the first drive means 5 remote from the drive rod 4 is hinged to the second frame beam 12 and the two sets of lifting web assemblies 6 are connected to the first frame beam 11 and the third frame beam 13 respectively. The cart 1 is simple in structure and can provide a basis for mounting the first drive means 5 and the two sets of lifting web assemblies 6. The handle 15 can be conveniently held by an operator.
As shown in fig. 1 to 4, in the present embodiment, the lifting web assembly 6 includes a first web 61, a second web 62, an upper pulley 63 and a lower pulley 64, the first web 61 and the second web 62 are arranged in an intersecting manner, a middle portion of the first web 61 and a middle portion of the second web 62 are both hinged to one end of the transmission rod 4, the upper pulley 63 is rotatably connected to one end of the first web 61, and the lower pulley 64 is rotatably connected to one end of the second web 62;
the first frame beam 11 is provided with a first sliding chute 111 for accommodating the lower pulley 64, and the plummer 2 is provided with a second sliding chute 21 for accommodating the upper pulley 63; an upper pulley 63 at one end of the first web 61 is slidably arranged on the second chute 21 of the plummer 2, and the other end of the first web 61 is hinged to the first frame beam 11; the lower pulley 64 at one end of the second web 62 is slidably disposed in the first sliding slot 111 of the first frame beam 11, and the other end of the second web 62 is hinged to the platform 2.
In particular, the third frame beam 13 is provided with a first runner 111 for receiving the lower pulleys 64 of the other set of lifting web assemblies 6. In actual operation, the first driving device 5 drives the two sets of lifting web assemblies 6 to extend or contract through the transmission rod 4, the working principle of extending the two sets of lifting web assemblies 6 is the same as the working principle of contracting the two sets of lifting web assemblies 6, and only the working principle of extending the two sets of lifting web assemblies 6 is described here. The first driving device 5 extends and simultaneously drives the first webs 61 and the second webs 62 of the two groups of lifting web assemblies 6 to rotate through the transmission rod 4, the upper pulleys 63 at one ends of the two groups of rotating first webs 61 respectively slide along the corresponding second sliding grooves 21 in the direction close to the second webs 62, and the other ends of the two groups of rotating first webs 61 respectively rotate around a hinge point with the first frame beam 11 and a hinge point with the third frame beam 13; the lower pulleys 64 at one end of the two sets of rotating second webs 62 respectively slide along the corresponding first sliding grooves 111 toward the direction close to the first webs 61, and the other end of the two sets of rotating second webs 62 respectively rotate around the hinge point with the bearing platform 2. When the extension of the first and second webs 61, 62 of both sets of lifting web assemblies 6 is complete, the first drive means 5 is deactivated. In the process of extending the two groups of lifting web components 6, the two groups of extending lifting web components 6 drive the bearing platform 2 and the dyeing tank 3 to ascend. The lifting web plate component 6 has simple structure and stable and reliable operation, and can effectively lift or lower the bearing platform 2 and the dyeing tank 3.
As shown in fig. 1 and fig. 2, in this embodiment, the dyeing tank 3 is provided with a single-end filament tube 31 and a water valve switch 32, one end of the single-end filament tube 31 passes through the bearing platform 2 and is connected to the dyeing tank 3 in a threaded manner, the single-end filament tube 31 is communicated with the dyeing tank 3, the other end of the single-end filament tube 31 is connected to the water valve switch 32, and the water valve switch 32 is used for opening or closing the single-end filament tube 31.
In the process of cleaning the dyeing tank box 3, when sewage in the dyeing tank box 3 needs to be discharged to the outside, an operator can open the single-end filament tube 31 through the water valve switch 32, and the sewage in the dyeing tank box 3 can be discharged to the outside through the single-end filament tube 31. The dyeing tank box 3 is provided with a single-end filament tube 31 and a water valve switch 32, so that an operator can conveniently clean residual dye in the dyeing tank box 3.
As shown in fig. 1 and 5, in this embodiment, the movable dye vat device further includes a support 7, a first roller 71, a second roller 72 and a second driving device 73, the first roller 71 is rotatably connected to the support 7, the second driving device 73 is installed on the support 7 and is used for driving the first roller 71 to rotate, and the second roller 72 is rotatably connected to the dye vat box 3.
In practice, the web is wound around the first roller 71, then the web is wound around the second roller 72, and finally the web is wound around the feed roller of the drying box. The second driving device 73 drives the first roller 71 to rotate to drive the webbing to be conveyed forward. The second roller 72 is soaked in the dye of the dyeing tank 3, and the dye of the dyeing tank 3 can dye the webbing wound around the second roller 72. Preferably, the second driving device 73 is a motor driving mechanism. The movable dye vat device can automatically dye the woven tape.
As shown in fig. 1 and 5, in this embodiment, the movable dye vat device further includes a third roller 8 and a third driving device 81, the third roller 8 is rotatably connected to the support frame 7, and the third driving device 81 is mounted on the support frame 7 and is configured to drive the third roller 8 to move so as to make the third roller 8 approach or separate from the first roller 71. The movable dye vat device further comprises a fourth roller 9 and a fourth driving device 91, wherein the fourth roller 9 is rotatably connected to the support 7, and the fourth driving device 91 is arranged on the support 7 and used for driving the fourth roller 9 to move so as to enable the fourth roller 9 to be close to or far away from the first roller 71. The movable dye vat device also comprises a tension adjusting roller 10, a fifth driving device 101 and two swing arms 102; the two swing arms 102 are respectively rotatably connected to the bracket 7, two ends of the tension adjusting roller 10 are respectively rotatably connected to the two swing arms 102, and the fifth driving device 101 is installed on the bracket 7 and is used for driving the two swing arms 102 to rotate.
In actual work, the woven belt is firstly wound around the third roller 8, then wound around the first roller 71, then wound around the second roller 72, then wound around the fourth roller 9, then wound around the tension adjusting roller 10, and finally wound around the feeding roller of the drying box. The third driving device 81 drives the third roller 8 to move so as to bring the third roller 8 closer to or away from the first roller 71. Before entering the dyeing tank 3, the third roller 8 is used for adjusting the tension of the woven belt so as to enable the woven belt to achieve a better dyeing effect. The fourth roller 9 presses the dyed mesh belt to the first roller 71, and the redundant dye of the dyed mesh belt is extruded out under the co-extrusion action of the fourth roller 9 and the first roller 71, and the extruded redundant dye can be soaked into the mesh belt wound on the first roller 71 or fall back into the dyeing tank 3, so that the utilization rate of the dye is improved, and the purpose of energy conservation is achieved. The fourth driving means 91 drives the fourth roller 9 to move so as to adjust the distance of the fourth roller 9 from the first roller 71. Preferably, the third driving device 81 is two air cylinders, and the two air cylinders drive the third roller 8 to move together. The fourth driving device 91 is two air cylinders, and the two air cylinders drive the fourth roller 9 to move together.
Before the dyed woven belt enters the drying box, the tension adjusting roller 10 is used for adjusting the tension of the dyed woven belt so that the dyed woven belt can achieve a better drying effect. Specifically, the fifth driving device 101 drives the two swing arms 102 to rotate simultaneously, the two rotating swing arms 102 drive the tension adjusting roller 10 to swing up and down, and the swinging tension adjusting roller 10 can adjust the tension of the dyed webbing. Preferably, the support 7 is provided with a rotating shaft 103 and two bearing seat assemblies 104, the two bearing seat assemblies 104 are installed on the support 7, one end of the rotating shaft 103 penetrates through one swing arm 102 and is rotatably connected with one bearing seat assembly 104, and the other end of the rotating shaft 103 penetrates through the other swing arm 102 and is rotatably connected with the other bearing seat assembly 104. In actual operation, the fifth driving device 101 drives the two swing arms 102 to rotate simultaneously, and both the rotating swing arms 102 rotate along the rotating shaft 103. Preferably, the fifth driving device 101 is two air cylinders, and the two air cylinders respectively drive the two swing arms 102 to rotate.
All the technical features in the embodiment can be freely combined according to actual needs.
The above-mentioned embodiment is the utility model discloses the implementation scheme of preferred, in addition, the utility model discloses can also realize by other modes, any obvious replacement is all within the protection scope of the utility model under the prerequisite that does not deviate from this technical scheme design.
Claims (8)
1. A movable dye vat device is characterized in that: comprises a cart, a bearing platform, a dyeing tank, a transmission rod, a first driving device and two groups of lifting web components; two ends of the transmission rod are respectively hinged to the two groups of lifting web plate assemblies, one end of the first driving device is connected to the transmission rod in a driving mode, and the other end of the first driving device is hinged to the trolley; the two groups of lifting web plate assemblies are respectively arranged on two sides of the bearing table, one end of each lifting web plate assembly is connected to the bearing table, and the other end of each lifting web plate assembly is connected to the trolley; the bearing platform is used for bearing the dyeing tank box; the first driving device drives the two groups of lifting web components to extend or contract through the transmission rod, the two groups of extending lifting web components are used for driving the bearing platform and the dyeing tank box to ascend, and the two groups of contracting lifting web components are used for driving the bearing platform and the dyeing tank box to descend.
2. A mobile vat unit according to claim 1, wherein: the cart comprises a first frame beam, a second frame beam, a third frame beam, a fourth frame beam, a handle and four trundles; the first frame beam, the second frame beam, the third frame beam and the fourth frame beam are sequentially connected end to end, two trundles are arranged on the second frame beam, the other two trundles are arranged on the fourth frame beam, and the handle is arranged on the second frame beam; one end, far away from the transmission rod, of the first driving device is hinged to the second frame beam, and the two groups of lifting web plate assemblies are connected to the first frame beam and the third frame beam respectively.
3. A mobile vat unit according to claim 2, wherein: the lifting web plate assembly comprises a first web plate, a second web plate, an upper pulley and a lower pulley, the first web plate and the second web plate are arranged in a crossed mode, the middle part of the first web plate and the middle part of the second web plate are hinged to one end of the transmission rod, the upper pulley is connected to one end of the first web plate in a sliding mode, and the lower pulley is connected to one end of the second web plate in a sliding mode;
the first frame beam is provided with a first sliding chute for accommodating a lower pulley, and the bearing platform is provided with a second sliding chute for accommodating an upper pulley; an upper pulley at one end of a first web plate is arranged on a second sliding groove of the bearing table in a sliding mode, and the other end of the first web plate is hinged to a first frame beam; the lower pulley of one end of the second web plate is arranged in the first sliding groove of the first frame beam in a sliding mode, and the other end of the second web plate is hinged to the bearing table.
4. A mobile vat unit according to claim 1, wherein: the dyeing tank is provided with a single-end filament tube and a water valve switch, one end of the single-end filament tube penetrates through the bearing table and is in threaded connection with the dyeing tank, the single-end filament tube is communicated with the dyeing tank, the other end of the single-end filament tube is connected with the water valve switch, and the water valve switch is used for opening or closing the single-end filament tube.
5. A mobile vat unit according to claim 1, wherein: the movable dye vat device further comprises a support, a first roller, a second roller and a second driving device, wherein the first roller is rotatably connected to the support, the second driving device is arranged on the support and used for driving the first roller to rotate, and the second roller is rotatably connected to the dyeing vat box.
6. A mobile vat unit according to claim 5, wherein: the movable dye vat device also comprises a third roller and a third driving device, wherein the third roller is rotationally connected to the support, and the third driving device is arranged on the support and used for driving the third roller to move so as to enable the third roller to be close to or far away from the first roller.
7. A mobile vat unit according to claim 5, wherein: the movable dye vat device further comprises a fourth roller and a fourth driving device, the fourth roller is rotatably connected to the support, and the fourth driving device is arranged on the support and used for driving the fourth roller to move so as to enable the fourth roller to be close to or far away from the first roller.
8. A mobile vat unit according to claim 5, wherein: the movable dye vat device also comprises a tension adjusting roller, a fifth driving device and two swing arms; two swing arms rotate respectively to be connected in the support, and the both ends of tensile force adjusting roller rotate respectively to be connected in two swing arms, and fifth drive arrangement installs in the support and is used for driving two swing arms to rotate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921459375.9U CN211199712U (en) | 2019-09-02 | 2019-09-02 | Movable dye vat device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921459375.9U CN211199712U (en) | 2019-09-02 | 2019-09-02 | Movable dye vat device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211199712U true CN211199712U (en) | 2020-08-07 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921459375.9U Active CN211199712U (en) | 2019-09-02 | 2019-09-02 | Movable dye vat device |
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| Country | Link |
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| CN (1) | CN211199712U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112108317A (en) * | 2020-08-28 | 2020-12-22 | 艾普偏光科技(厦门)有限公司 | Automatic dyeing machine for injection molding lens |
-
2019
- 2019-09-02 CN CN201921459375.9U patent/CN211199712U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112108317A (en) * | 2020-08-28 | 2020-12-22 | 艾普偏光科技(厦门)有限公司 | Automatic dyeing machine for injection molding lens |
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