CN114522838A - Surface coating device for production of new energy solar panel - Google Patents
Surface coating device for production of new energy solar panel Download PDFInfo
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- CN114522838A CN114522838A CN202210040363.2A CN202210040363A CN114522838A CN 114522838 A CN114522838 A CN 114522838A CN 202210040363 A CN202210040363 A CN 202210040363A CN 114522838 A CN114522838 A CN 114522838A
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- 239000011248 coating agent Substances 0.000 title claims abstract description 23
- 238000000576 coating method Methods 0.000 title claims abstract description 23
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 11
- 239000000463 material Substances 0.000 claims abstract description 26
- 230000007246 mechanism Effects 0.000 claims description 74
- 230000005540 biological transmission Effects 0.000 claims description 63
- 238000009434 installation Methods 0.000 claims description 18
- 230000001681 protective effect Effects 0.000 claims description 18
- 238000007605 air drying Methods 0.000 claims description 11
- 239000000428 dust Substances 0.000 claims description 10
- 238000005507 spraying Methods 0.000 claims description 10
- 230000017525 heat dissipation Effects 0.000 claims description 6
- 238000001035 drying Methods 0.000 claims description 3
- 238000007789 sealing Methods 0.000 claims description 3
- 230000000903 blocking effect Effects 0.000 claims description 2
- 239000007921 spray Substances 0.000 abstract description 17
- 239000003973 paint Substances 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 13
- 239000000049 pigment Substances 0.000 description 7
- 239000007788 liquid Substances 0.000 description 5
- 239000012530 fluid Substances 0.000 description 4
- 230000007723 transport mechanism Effects 0.000 description 3
- 239000012535 impurity Substances 0.000 description 2
- 238000013459 approach Methods 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000011253 protective coating Substances 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
- B05B16/20—Arrangements for spraying in combination with other operations, e.g. drying; Arrangements enabling a combination of spraying operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
- B05B13/0447—Installation or apparatus for applying liquid or other fluent material to conveyed separate articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
- B05B16/90—Spray booths comprising conveying means for moving objects or other work to be sprayed in and out of the booth, e.g. through the booth
- B05B16/95—Spray booths comprising conveying means for moving objects or other work to be sprayed in and out of the booth, e.g. through the booth the objects or other work to be sprayed lying on, or being held above the conveying means, i.e. not hanging from the conveying means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/04—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases
- B05D3/0406—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases the gas being air
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Landscapes
- Spray Control Apparatus (AREA)
- Details Or Accessories Of Spraying Plant Or Apparatus (AREA)
Abstract
本发明涉及一种涂料装置,尤其涉及一种新能源太阳能板生产用表面涂料装置。需要设计一种方便人们对太阳能板进行喷涂,工作效率高,均匀性好的新能源太阳能板生产用表面涂料装置。一种新能源太阳能板生产用表面涂料装置,包括有支撑底箱、固定板和固定柱,支撑底箱左右两侧都固接有固定板,支撑底箱前后两侧都固接有两根固定柱。本发明将上料喷管外接,然后将太阳能板从密封顶箱前侧伸入,启动伺服电机工作,从而运料滚轮正转带动太阳能板向后移动,上料喷管将涂料喷至太阳能板上,同时人们可通过受力握杆带动上料喷管左右移动对太阳能板均匀喷涂,如此,方便人们对太阳能板进行喷涂,工作效率高,均匀性好。
The invention relates to a coating device, in particular to a surface coating device for the production of new energy solar panels. It is necessary to design a surface coating device for the production of new energy solar panels with high work efficiency and good uniformity, which is convenient for people to spray the solar panels. A surface coating device for the production of new energy solar panels, comprising a support bottom box, a fixed plate and a fixed column, the left and right sides of the support bottom box are fixed with fixed plates, and the front and rear sides of the support bottom box are fixed with two fixed column. In the invention, the feeding nozzle is externally connected, and then the solar panel is inserted from the front side of the sealed top box, and the servo motor is started to work, so that the forward rotation of the material conveying roller drives the solar panel to move backward, and the feeding nozzle sprays the paint to the solar panel. At the same time, people can evenly spray the solar panel by driving the feeding nozzle to move left and right through the force grip rod, so that it is convenient for people to spray the solar panel, and the work efficiency is high and the uniformity is good.
Description
技术领域technical field
本发明涉及一种涂料装置,尤其涉及一种新能源太阳能板生产用表面涂料装置。The invention relates to a coating device, in particular to a surface coating device for the production of new energy solar panels.
背景技术Background technique
相对于普通电池和可循环充电的电池来说,太阳能电池属于更节能环保的绿色产品,为了后续更好的使用太阳能电池板,大多数太阳能电池板的表面需要喷涂保护涂层。Compared with ordinary batteries and rechargeable batteries, solar cells are more energy-saving and environmentally friendly green products. In order to better use solar panels in the future, the surface of most solar panels needs to be sprayed with a protective coating.
专利申请CN213388393U,公开日为20210608。公开了一种太阳能板喷涂装置,包括:移动机构、二流体喷头,二流体喷头设置在移动机构上并能够由移动机构带动移动,二流体喷头上设置有用于与高压气源连接的气源口、用于接入喷涂液的喷涂液口、及用于输出气体与喷涂液混合物的喷头,工作时,喷涂液和压缩空气通过二流体喷头形成雾化液体,同时在移动机构的带动下,移动喷涂在玻璃基板上,不易造成喷头堵塞,使用寿命长。虽然该装置不易造成喷头堵塞,使用寿命长,但是涂料的效率不高,且涂料均匀性不好,影响后续处理。Patent application CN213388393U, published on 20210608. Disclosed is a solar panel spraying device, comprising: a moving mechanism and a two-fluid spray head, the two-fluid spray head is arranged on the moving mechanism and can be driven to move by the moving mechanism, and an air source port for connecting with a high-pressure air source is arranged on the two-fluid spray head , The spraying liquid port for connecting the spraying liquid, and the nozzle for outputting the mixture of gas and spraying liquid. When working, the spraying liquid and compressed air pass through the two-fluid nozzle to form an atomized liquid, and at the same time, driven by the moving mechanism, move Spraying on the glass substrate, it is not easy to cause the nozzle to block, and the service life is long. Although the device is not easy to cause nozzle blockage and has a long service life, the efficiency of the coating is not high, and the uniformity of the coating is not good, which affects the subsequent processing.
因此需要设计一种方便人们对太阳能板进行喷涂,工作效率高,均匀性好的新能源太阳能板生产用表面涂料装置,已解决现有技术问题。Therefore, it is necessary to design a surface coating device for the production of new energy solar panels that is convenient for people to spray the solar panels, has high work efficiency and good uniformity, and has solved the existing technical problems.
发明内容SUMMARY OF THE INVENTION
为了克服涂料的效率不高,且涂料均匀性不好,影响后续处理的缺点,本发明提供一种方便人们对太阳能板进行喷涂,工作效率高,均匀性好的新能源太阳能板生产用表面涂料装置。In order to overcome the shortcomings of low coating efficiency, poor coating uniformity and affecting subsequent processing, the invention provides a surface coating for the production of new energy solar panels that is convenient for people to spray on solar panels, has high work efficiency and good uniformity device.
本发明通过以下技术途径实现:The present invention is realized through the following technical approaches:
一种新能源太阳能板生产用表面涂料装置,包括有支撑底箱、固定板、支撑座、固定柱、固定扣、密封顶箱、上料喷管、定位机构和运料机构,支撑底箱左右两侧都固接有固定板,支撑底箱前后两侧都固接有两根固定柱,两根固定柱之间左右对称固接有支撑座,支撑底箱前部上侧对称转动式设有用于限位的固定扣,支撑底箱后部上侧转动式设有密封顶箱,左方固定板后部穿接有上料喷管,上料喷管能够对太阳能板进行喷涂,固定板与密封顶箱之间设有用于移动的定位机构,定位机构与上料喷管固定连接,固定板与支撑底箱之间设有用于运输太阳能板的运料机构。A surface coating device for the production of new energy solar panels, comprising a support bottom box, a fixed plate, a support seat, a fixed column, a fixed buckle, a sealed top box, a feeding nozzle, a positioning mechanism and a material transport mechanism, supporting the left and right sides of the bottom box Both sides are fixed with fixed plates, and the front and rear sides of the support bottom box are fixed with two fixed columns. Between the two fixed columns, a support seat is fixed symmetrically on the left and right sides. The fixed buckle at the limit supports the upper back of the bottom box and is provided with a rotary sealing top box. The rear of the left fixed plate is connected with a feeding nozzle. The feeding nozzle can spray the solar panel. The fixed plate and the A positioning mechanism for moving is arranged between the sealed top boxes, the positioning mechanism is fixedly connected with the feeding nozzle, and a material transport mechanism for transporting solar panels is arranged between the fixed plate and the supporting bottom box.
进一步,定位机构包括有固定导柱、拱形安装架、受力握杆和活动滑块,左右两侧固定板内侧面上部之间前后对称固接有固定导柱,前后两侧固定导柱之间滑动式设有拱形安装架,密封顶箱前部滑动式设有用于驱动受力握杆,受力握杆能与拱形安装架接触,拱形安装架内滑动式设有活动滑块,活动滑块与上料喷管固定连接。Further, the positioning mechanism includes a fixed guide post, an arch-shaped mounting frame, a force grip rod and a movable slider. A fixed guide post is fixed symmetrically between the upper parts of the inner sides of the left and right sides of the fixed plate. The sliding type is provided with an arch-shaped mounting frame, and the sliding type at the front of the sealed top box is provided with a force-bearing grip rod, which can be in contact with the arch-shaped mounting frame, and the sliding type in the arch-shaped mounting frame is provided with a movable slider , the movable slider is fixedly connected with the feeding nozzle.
进一步,运料机构包括有伺服电机、驱动轴、防护罩、第一传动组件、驱动丝杆、从动蜗轮、固定横轴和运料滚轮,右方固定板右侧面后部固接有伺服电机,伺服电机的输出轴上连接有驱动轴,右方固定板右侧面下部固接有防护罩,防护罩与驱动轴转动连接,防护罩下部转动式设有驱动丝杆,驱动丝杆前部与驱动轴前部之间连接有第一传动组件,第一传动组件由两个皮带轮和皮带组成,一个皮带轮安装于驱动丝杆前部,另一个皮带轮安装于驱动轴前部,皮带绕于两个皮带轮之间,第一传动组件位于防护罩内,左右两侧固定板下部之间前后对称转动式设有固定横轴,固定横轴与支撑底箱转动连接,固定横轴右部固接有从动蜗轮,从动蜗轮位于防护罩内,从动蜗轮与驱动丝杆啮合,固定横轴中部固接有用于运输的运料滚轮。Further, the material conveying mechanism includes a servo motor, a drive shaft, a protective cover, a first transmission component, a drive screw, a driven worm gear, a fixed horizontal shaft and a material conveying roller, and a servo is fixed to the rear of the right side of the right fixing plate. A drive shaft is connected to the output shaft of the motor and servo motor, a protective cover is fixed on the lower part of the right side of the right fixing plate, and the protective cover is rotatably connected with the drive shaft. A first transmission assembly is connected between the front part of the drive shaft and the front part of the drive shaft. The first transmission assembly consists of two pulleys and a belt. One pulley is installed on the front of the driving screw, the other Between the two pulleys, the first transmission component is located in the protective cover, and a fixed horizontal shaft is symmetrically rotated forward and backward between the lower parts of the left and right fixed plates. The fixed horizontal shaft is rotatably connected to the supporting bottom box, and the right part of the fixed horizontal shaft is fixed There is a driven worm wheel, the driven worm wheel is located in the protective cover, the driven worm wheel is engaged with the driving screw rod, and the middle of the fixed horizontal shaft is fixed with a transporting roller for transportation.
进一步,还包括有用于带动上料喷管移动的横移机构,横移机构包括有固定箱、第二传动组件、开槽螺杆、定位套管、安装底块和接触开关,右方固定板内部固接有固定箱,左右两侧固定板上部中间之间转动式设有开槽螺杆,拱形安装架套于开槽螺杆上,开槽螺杆与固定箱转动连接,开槽螺杆右部与后方固定横轴右部之间连接有第二传动组件,第二传动组件由两个皮带轮和皮带组成,一个皮带轮安装于开槽螺杆右部,另一个皮带轮安装于后方固定横轴右部,皮带绕于两个皮带轮之间,第二传动组件位于固定箱内,拱形安装架中部嵌入式设有用于移动的定位套管,定位套管与开槽螺杆螺纹连接,密封顶箱前部中间左右对称固接有安装底块,安装底块后部固接有接触开关,接触开关能够控制伺服电机正反转动,拱形安装架能与接触开关接触。Further, it also includes a traverse mechanism for driving the feeding nozzle to move. The traverse mechanism includes a fixed box, a second transmission assembly, a slotted screw, a positioning sleeve, an installation bottom block and a contact switch. The interior of the right fixed plate A fixed box is fixedly connected, a slotted screw is rotatably arranged between the upper and middle of the left and right fixed plates, the arched mounting bracket is sleeved on the slotted screw, the slotted screw is rotatably connected with the fixed box, and the right part of the slotted screw is connected to the rear A second transmission assembly is connected between the right part of the fixed horizontal shaft. The second transmission assembly consists of two pulleys and a belt. One pulley is installed on the right part of the slotted screw, and the other pulley is installed on the right part of the rear fixed horizontal shaft. Between the two pulleys, the second transmission assembly is located in the fixed box, and a positioning sleeve for moving is embedded in the middle of the arch-shaped mounting frame. A mounting bottom block is fixedly connected, and a contact switch is fixedly connected to the rear of the mounting bottom block, the contact switch can control the forward and reverse rotation of the servo motor, and the arched mounting frame can be in contact with the contact switch.
进一步,还包括有用于烘干的风干机构,风干机构包括有散热顶罩、安装顶箱、导风箱、传动短轴、开槽轮、第三传动组件、导风轮和防尘罩,密封顶箱外顶部中间固接有散热顶罩,拱形安装架中部固接有安装顶箱,安装顶箱与密封顶箱滑动连接,前后两侧固定导柱之间滑动式设有导风箱,导风箱套于开槽螺杆上,导风箱与密封顶箱滑动连接,安装顶箱上部转动式设有传动短轴,开槽螺杆左部滑动式设有开槽轮,开槽轮位于安装顶箱内,传动短轴左部与开槽轮之间连接有第三传动组件,第三传动组件由两个皮带轮和皮带组成,一个皮带轮安装于传动短轴左部,另一个皮带轮安装于开槽轮上,皮带绕于两个皮带轮之间,导风箱上部转动式设有用于吹风的导风轮,导风轮与传动短轴左端固定连接,导风箱左部上侧嵌入式设有用于避免灰尘进入的防尘罩。Further, it also includes an air-drying mechanism for drying, and the air-drying mechanism includes a heat dissipation top cover, a mounting top box, an air guide box, a transmission short shaft, a slotted wheel, a third transmission component, an air guide wheel and a dust cover, and a sealed top There is a heat dissipation top cover fixed in the middle of the outer top of the box, and a mounting top box is fixed in the middle of the arched mounting frame. The mounting top box is slidably connected with the sealed top box, and an air guide box is slidably installed between the fixed guide posts on the front and rear sides. It is sleeved on the slotted screw, and the air guide box is slidably connected with the sealed top box. The upper part of the installation top box is provided with a rotating transmission short shaft, and the left part of the slotted screw is slidably provided with a slotted wheel. A third transmission assembly is connected between the left part of the transmission stub shaft and the slotted pulley. The third transmission assembly consists of two pulleys and a belt. One pulley is installed on the left part of the transmission stub shaft, and the other pulley is installed on the slotted pulley. The belt is wound between the two pulleys. The upper part of the air guide box is equipped with a rotating wind guide wheel for blowing air. The wind guide wheel is fixedly connected to the left end of the transmission short shaft. The upper side of the left part of the air guide box is embedded with a protective device to prevent dust from entering. dust cover.
进一步,还包括有用于均匀喷涂的摆动机构,摆动机构包括有带柱圆盘、带齿T形架、固定短柱、从动齿盘、定位圆座、限位底板、定位套筒、缓冲弹簧、连接短轴和固定座,安装顶箱上部转动式设有用于驱动的带柱圆盘,带柱圆盘与传动短轴固定连接,安装顶箱右侧面中部转动式设有固定短柱,固定短柱右部固接有带齿T形架,带齿T形架套于带柱圆盘上,带柱圆盘于带齿T形架滑动连接,活动滑块底部固接有固定座,固定座中部转动式设有连接短轴,连接短轴右部转动式设有限位底板,限位底板前后两侧都固接有定位套筒,前后两侧定位套筒之间滑动式设有定位圆座,定位套筒内部与定位圆座之间绕接有缓冲弹簧,定位圆座上部固接有从动齿盘,从动齿盘与带齿T形架啮合。Further, it also includes a swing mechanism for uniform spraying. The swing mechanism includes a cylindrical disk, a toothed T-shaped frame, a fixed short column, a driven toothed disk, a positioning circular seat, a limit bottom plate, a positioning sleeve, and a buffer spring. , Connect the stub shaft and the fixed seat, the upper part of the installation top box is rotated with a cylindrical disc for driving, and the cylindrical disc is fixedly connected with the transmission stub shaft; The right part of the fixed short column is fixed with a toothed T-shaped frame, the toothed T-shaped frame is sleeved on the cylindrical disc, and the cylindrical disc is slidably connected to the toothed T-shaped frame. The bottom of the movable slider is fixed with a fixed seat. The central part of the fixed seat is rotatable with a connecting stub shaft, and the right part of the connecting stub shaft is rotatably equipped with a limit base plate, the front and rear sides of the limit base plate are fixed with positioning sleeves, and the sliding type positioning sleeves are provided between the front and rear sides of the positioning sleeve. The circular seat, a buffer spring is wound around the interior of the positioning sleeve and the positioning circular seat, the upper part of the positioning circular seat is fixed with a driven toothed plate, and the driven toothed plate is engaged with the toothed T-shaped frame.
进一步,还包括有用于导向支撑的限位机构,限位机构包括有复位导柱、复位弹簧和伸缩滑块,密封顶箱后部固接有复位导柱,复位导柱上滑动式设有用于导向支撑的伸缩滑块,伸缩滑块与上料喷管固定连接,复位导柱上绕有复位弹簧,复位弹簧一端与伸缩滑块连接,复位弹簧另一端与密封顶箱连接。Further, it also includes a limit mechanism for guiding and supporting. The limit mechanism includes a reset guide post, a reset spring and a telescopic slider. The rear part of the sealed top box is fixed with a reset guide post. The telescopic sliding block supported by the guide, the telescopic sliding block is fixedly connected with the feeding nozzle, the reset guide post is wound with a reset spring, one end of the reset spring is connected with the retractable slide block, and the other end of the reset spring is connected with the sealed top box.
进一步,还包括有用于保护导风轮的导风机构,导风机构包括有固定框、挡风叶板、固定中轴和扭力弹簧,导风箱内下部固接有固定框,固定框内间隔转动式设有三根固定中轴,固定中轴中部固接有用于挡风的挡风叶板,固定中轴前后两侧都绕有扭力弹簧,扭力弹簧一端与挡风叶板连接,复位弹簧另一端与固定框连接。Further, it also includes a wind guide mechanism for protecting the wind guide wheel. The wind guide mechanism includes a fixed frame, a wind shield, a fixed central axis and a torsion spring. The inner and lower part of the wind guide box is fixed with a fixed frame, and the fixed frame rotates at intervals. There are three fixed central shafts, the middle of the fixed central shaft is fixed with a windshield for blocking the wind, and there are torsion springs around the front and rear sides of the fixed central shaft, one end of the torsion spring is connected with the windshield, and the other end of the return spring Connect with the fixed frame.
本发明其显著进步在于:The significant progress of the present invention lies in:
1、本发明将上料喷管外接,然后将太阳能板从密封顶箱前侧伸入,启动伺服电机工作,从而运料滚轮正转带动太阳能板向后移动,上料喷管将涂料喷至太阳能板上,同时人们可通过受力握杆带动上料喷管左右移动对太阳能板均匀喷涂,如此,方便人们对太阳能板进行喷涂,工作效率高,均匀性好。1. In the present invention, the feeding nozzle is externally connected, and then the solar panel is inserted from the front side of the sealed top box, and the servo motor is started to work, so that the forward rotation of the material conveying roller drives the solar panel to move backward, and the feeding nozzle sprays the paint to At the same time, people can evenly spray the solar panel by driving the feeding nozzle to move left and right through the force grip rod, so that it is convenient for people to spray the solar panel, and the work efficiency is high and the uniformity is good.
2、本发明在横移机构的作用下,开槽螺杆反转通过定位套管带动拱形安装架左右移动,上料喷管也就左右移动,如此,无需人们反复拉动拱形安装架左右移动。2. In the present invention, under the action of the traverse mechanism, the slotted screw is reversed to drive the arched mounting frame to move left and right through the positioning sleeve, and the feeding nozzle also moves left and right. In this way, people do not need to repeatedly pull the arched mounting frame to move left and right. .
3、本发明在风干机构的作用下,导风轮正反转动通过导风箱对太阳能板颜料进行吹干,如此,可避免太阳能板颜料难以固化。3. In the present invention, under the action of the air-drying mechanism, the wind deflector rotates forward and reversely through the wind deflector to dry the solar panel pigment, so that the solar panel pigment can be prevented from being hard to cure.
附图说明Description of drawings
图1为本发明的立体结构示意图。FIG. 1 is a schematic diagram of the three-dimensional structure of the present invention.
图2为本发明的第一种部分立体结构示意图。FIG. 2 is a schematic diagram of a first partial three-dimensional structure of the present invention.
图3为本发明的定位机构的部分立体结构示意图。FIG. 3 is a partial three-dimensional schematic diagram of the positioning mechanism of the present invention.
图4为本发明的运料机构的第一种部分立体结构示意图。FIG. 4 is a schematic diagram of the first partial three-dimensional structure of the material conveying mechanism of the present invention.
图5为本发明的运料机构的第二种部分立体结构示意图。FIG. 5 is a schematic diagram of a second partial three-dimensional structure of the material conveying mechanism of the present invention.
图6为本发明的第二种部分立体结构示意图。FIG. 6 is a schematic diagram of a second partial three-dimensional structure of the present invention.
图7为本发明的横移机构的部分立体结构示意图。FIG. 7 is a partial perspective structural diagram of the traverse mechanism of the present invention.
图8为本发明A部分的放大示意图。Figure 8 is an enlarged schematic view of Part A of the present invention.
图9为本发明的风干机构的第一种部分立体结构示意图。FIG. 9 is a schematic diagram of the first partial three-dimensional structure of the air-drying mechanism of the present invention.
图10为本发明的风干机构的第二种部分立体结构示意图。FIG. 10 is a schematic diagram of a second partial three-dimensional structure of the air-drying mechanism of the present invention.
图11为本发明的风干机构的第三种部分立体结构示意图。FIG. 11 is a schematic view of the third partial three-dimensional structure of the air-drying mechanism of the present invention.
图12为本发明的摆动机构的第一种部分立体结构示意图。FIG. 12 is a schematic view of the first partial three-dimensional structure of the swing mechanism of the present invention.
图13为本发明的摆动机构的第二种部分立体结构示意图。FIG. 13 is a schematic diagram of a second partial perspective structure of the swing mechanism of the present invention.
图14为本发明的第三种部分立体结构示意图。FIG. 14 is a schematic diagram of a third partial three-dimensional structure of the present invention.
图15为本发明的限位机构的部分立体结构示意图。FIG. 15 is a partial perspective structural diagram of the limiting mechanism of the present invention.
图16为本发明的导风机构的部分立体结构示意图。FIG. 16 is a partial perspective structural schematic diagram of the air guide mechanism of the present invention.
图17为本发明B部分的放大示意图。Figure 17 is an enlarged schematic view of part B of the present invention.
图中零部件名称及序号:1_支撑底箱,2_固定板,3_支撑座,4_固定柱,5_固定扣,6_密封顶箱,7_上料喷管,8_定位机构,81_固定导柱,82_拱形安装架,83_受力握杆,84_活动滑块,9_运料机构,91_伺服电机,92_驱动轴,93_防护罩,94_第一传动组件,95_驱动丝杆,96_从动蜗轮,97_固定横轴,98_运料滚轮,10_横移机构,101_固定箱,102_第二传动组件,103_开槽螺杆,104_定位套管,105_安装底块,106_接触开关,11_风干机构,111_散热顶罩,112_安装顶箱,113_导风箱,114_传动短轴,115_开槽轮,116_第三传动组件,117_导风轮,118_防尘罩,12_摆动机构,121_带柱圆盘,122_带齿T形架,123_固定短柱,124_从动齿盘,125_定位圆座,126_限位底板,127_定位套筒,128_缓冲弹簧,129_连接短轴,1210_固定座,13_限位机构,131_复位导柱,132_复位弹簧,133_伸缩滑块,14_导风机构,141_固定框,142_挡风叶板,143_固定中轴,144_扭力弹簧。Part names and serial numbers in the picture: 1_support bottom box, 2_fixing plate, 3_support base, 4_fixing column, 5_fixing buckle, 6_sealing top box, 7_feeding nozzle, 8_positioning Mechanism, 81_Fixed Guide Post, 82_Arched Mounting Frame, 83_Strength Grip Rod, 84_Moving Slider, 9_Material Transport Mechanism, 91_Servo Motor, 92_Drive Shaft, 93_Protective Cover, 94 _1st transmission assembly, 95_drive screw, 96_driven worm gear, 97_fixed horizontal shaft, 98_material conveying roller, 10_traverse mechanism, 101_fixed box, 102_second transmission assembly, 103_ Slotted screw, 104_positioning sleeve, 105_installation bottom block, 106_contact switch, 11_air drying mechanism, 111_heat dissipation top cover, 112_installation top box, 113_air guide box, 114_transmission short shaft, 115 _Slotted wheel, 116_Third transmission assembly, 117_Air guide wheel, 118_Dust cover, 12_Swing mechanism, 121_Cylinder disc, 122_T-shaped frame with teeth, 123_Fixed short column, 124_ driven sprocket, 125_ positioning circular seat, 126_ limit base plate, 127_ positioning sleeve, 128_ buffer spring, 129_ connecting stub shaft, 1210_ fixed seat, 13_ limit mechanism, 131_ reset Guide column, 132_return spring, 133_retractable slider, 14_wind guide mechanism, 141_fixed frame, 142_wind deflector, 143_fixed central axis, 144_torsion spring.
具体实施方式Detailed ways
以下结合说明书附图进一步阐述本发明、并结合说明书附图给出本发明的实施例。The present invention is further described below with reference to the accompanying drawings, and embodiments of the present invention are given with reference to the accompanying drawings.
实施例1Example 1
一种新能源太阳能板生产用表面涂料装置,如图1-图5所示,包括有支撑底箱1、固定板2、支撑座3、固定柱4、固定扣5、密封顶箱6、上料喷管7、定位机构8和运料机构9,支撑底箱1左右两侧都固接有固定板2,支撑底箱1前后两侧都固接有两根固定柱4,两根固定柱4之间左右对称固接有支撑座3,支撑底箱1前部上侧对称转动式设有固定扣5,支撑底箱1后部上侧转动式设有密封顶箱6,固定扣5可实现对密封顶箱6限位,左方固定板2后部穿接有上料喷管7,上料喷管7能够对太阳能板进行喷涂,固定板2与密封顶箱6之间设有定位机构8,定位机构8可实现固定上料喷管7,且带动上料喷管7移动,定位机构8与上料喷管7固定连接,固定板2与支撑底箱1之间设有运料机构9,运料机构9可实现运输太阳能板。A surface coating device for the production of new energy solar panels, as shown in Figures 1 to 5, includes a
如图2和图3所示,定位机构8包括有固定导柱81、拱形安装架82、受力握杆83和活动滑块84,左右两侧固定板2内侧面上部之间前后对称固接有固定导柱81,前后两侧固定导柱81之间滑动式设有拱形安装架82,密封顶箱6前部滑动式设有用于驱动受力握杆83,受力握杆83能与拱形安装架82接触,拱形安装架82内滑动式设有活动滑块84,活动滑块84与上料喷管7固定连接。As shown in FIG. 2 and FIG. 3 , the positioning mechanism 8 includes a fixed
如图2、图4和图5所示,运料机构9包括有伺服电机91、驱动轴92、防护罩93、第一传动组件94、驱动丝杆95、从动蜗轮96、固定横轴97和运料滚轮98,右方固定板2右侧面后部通过螺栓的方式连接有伺服电机91,伺服电机91的输出轴上连接有驱动轴92,右方固定板2右侧面下部固接有防护罩93,防护罩93与驱动轴92转动连接,防护罩93下部转动式设有驱动丝杆95,驱动丝杆95前部与驱动轴92前部之间连接有第一传动组件94,第一传动组件94由两个皮带轮和皮带组成,一个皮带轮安装于驱动丝杆95前部,另一个皮带轮安装于驱动轴92前部,皮带绕于两个皮带轮之间,第一传动组件94位于防护罩93内,左右两侧固定板2下部之间前后对称转动式设有固定横轴97,固定横轴97与支撑底箱1转动连接,固定横轴97右部固接有从动蜗轮96,从动蜗轮96位于防护罩93内,从动蜗轮96与驱动丝杆95啮合,固定横轴97中部固接有运料滚轮98,运料滚轮98可实现运输太阳能板。As shown in FIGS. 2 , 4 and 5 , the conveying
首先操作人员将上料喷管7外接,然后将太阳能板从密封顶箱6前侧伸入,太阳能板与运料滚轮98接触,启动伺服电机91工作,伺服电机91带动驱动轴92正转,驱动轴92正转带动第一传动组件94正转,第一传动组件94正转带动驱动丝杆95正转,驱动丝杆95正转带动从动蜗轮96正转,从动蜗轮96正转带动固定横轴97正转,固定横轴97正转带动运料滚轮98正转,运料滚轮98正转带动太阳能板向后移动,从而上料喷管7将颜料喷至太阳能板上,同时人们可将受力握杆83卡入拱形安装架82能,进而拉动受力握杆83左右移动,受力握杆83左右移动带动拱形安装架82左右移动,拱形安装架82左右移动带动活动滑块84左右移动,活动滑块84左右移动带动上料喷管7左右移动,上料喷管7左右移动对太阳能板均匀喷涂,且太阳能板继续向后移动从密封顶箱6后侧伸出,拿起太阳能板进行后续处理,如此反复,可不断对太阳能板进行喷涂,全部太阳能板喷涂完成后,关闭伺服电机91,驱动轴92停止通过第一传动组件94带动驱动丝杆95正转,运料滚轮98也就停止正转,也将上料喷管7停止外接,人们可拉动固定扣5停止对密封顶箱6限位,然后打开密封顶箱6对本装置内部进行清理或维修,进而关闭密封顶箱6,再拉动固定扣5对密封顶箱6限位。First, the operator externally connects the feeding
实施例2Example 2
在实施例1的基础之上,如图6-图8所示,还包括有横移机构10,横移机构10包括有固定箱101、第二传动组件102、开槽螺杆103、定位套管104、安装底块105和接触开关106,右方固定板2内部固接有固定箱101,左右两侧固定板2上部中间之间转动式设有开槽螺杆103,拱形安装架82套于开槽螺杆103上,开槽螺杆103与固定箱101转动连接,开槽螺杆103右部与后方固定横轴97右部之间连接有第二传动组件102,第二传动组件102由两个皮带轮和皮带组成,一个皮带轮安装于开槽螺杆103右部,另一个皮带轮安装于后方固定横轴97右部,皮带绕于两个皮带轮之间,第二传动组件102位于固定箱101内,拱形安装架82中部嵌入式设有定位套管104,定位套管104与开槽螺杆103螺纹连接,当开槽螺杆103转动时,开槽螺杆103可使得定位套管104左右移动,上料喷管7也就左右移动,密封顶箱6前部中间左右对称固接有安装底块105,安装底块105后部固接有接触开关106,接触开关106能够控制伺服电机91正反转动,拱形安装架82能与接触开关106接触。On the basis of
如图6、图9、图10和图11所示,还包括有风干机构11,风干机构11包括有散热顶罩111、安装顶箱112、导风箱113、传动短轴114、开槽轮115、第三传动组件116、导风轮117和防尘罩118,密封顶箱6外顶部中间固接有散热顶罩111,拱形安装架82中部固接有安装顶箱112,安装顶箱112与密封顶箱6滑动连接,前后两侧固定导柱81之间滑动式设有导风箱113,导风箱113套于开槽螺杆103上,导风箱113与密封顶箱6滑动连接,安装顶箱112上部转动式设有传动短轴114,开槽螺杆103左部滑动式设有开槽轮115,开槽轮115位于安装顶箱112内,传动短轴114左部与开槽轮115之间连接有第三传动组件116,第三传动组件116由两个皮带轮和皮带组成,一个皮带轮安装于传动短轴114左部,另一个皮带轮安装于开槽轮115上,皮带绕于两个皮带轮之间,导风箱113上部转动式设有导风轮117,导风轮117可实现进行吹风烘干,导风轮117与传动短轴114左端固定连接,导风箱113左部上侧嵌入式设有防尘罩118,防尘罩118可实现避免灰尘进入。As shown in FIGS. 6 , 9 , 10 and 11 , an
如图6、图12和图13所示,还包括有摆动机构12,摆动机构12包括有带柱圆盘121、带齿T形架122、固定短柱123、从动齿盘124、定位圆座125、限位底板126、定位套筒127、缓冲弹簧128、连接短轴129和固定座1210,安装顶箱112上部转动式设有带柱圆盘121,当带柱圆盘121转动时可实现带动上料喷管7前后运动,带柱圆盘121与传动短轴114固定连接,安装顶箱112右侧面中部转动式设有固定短柱123,固定短柱123右部固接有带齿T形架122,带齿T形架122套于带柱圆盘121上,带柱圆盘121于带齿T形架122滑动连接,活动滑块84底部固接有固定座1210,固定座1210中部转动式设有连接短轴129,连接短轴129右部转动式设有限位底板126,限位底板126前后两侧都固接有定位套筒127,前后两侧定位套筒127之间滑动式设有定位圆座125,定位套筒127内部与定位圆座125之间绕接有缓冲弹簧128,定位圆座125上部固接有从动齿盘124,从动齿盘124与带齿T形架122啮合。As shown in Figure 6, Figure 12 and Figure 13, it also includes a swing mechanism 12. The swing mechanism 12 includes a
当伺服电机91工作时,后方固定横轴97正转带动第二传动组件102正转,第二传动组件102正转带动开槽螺杆103正转,开槽螺杆103正转带动定位套管104向右移动,定位套管104向右移动带动拱形安装架82向右移动,拱形安装架82向右移动带动活动滑块84向右移动,活动滑块84向右移动带动上料喷管7向右移动,从而拱形安装架82向右移动与右方接触开关106接触,右方接触开关106控制伺服电机91开始反转,后方固定横轴97也就通过第二传动组件102带动开槽螺杆103反转,开槽螺杆103反转带动定位套管104向左移动,定位套管104向左移动带动拱形安装架82向左移动,拱形安装架82向左移动带动活动滑块84向左移动,活动滑块84向左移动带动上料喷管7向左移动,同时,固定横轴97带动运料滚轮98反转,运料滚轮98反转带动太阳能板向前移动,太阳能板向前移动再次被喷涂,人们可从前侧密封顶箱6拿出太阳能板进行后续处理,进而拱形安装架82向左移动与左方接触开关106接触,左方接触开关106控制伺服电机91开始正转,如此反复,可不断带动上料喷管7左右移动,全部太阳能板喷涂完成后,关闭伺服电机91,后方固定横轴97停止通过第二传动组件102带动开槽螺杆103转动,拱形安装架82也就停止左右移动,如此,无需人们反复拉动拱形安装架82左右移动。When the servo motor 91 is working, the rear fixed
当开槽螺杆103正反转动时,开槽螺杆103正反转动带动定位套管104左右移动,定位套管104左右移动带动拱形安装架82左右移动,拱形安装架82左右移动带动安装顶箱112左右移动,安装顶箱112左右移动带动传动短轴114左右移动,传动短轴114左右移动带动导风轮117左右移动,导风轮117左右移动带动导风箱113左右移动,同时,开槽螺杆103正反转动还带动第三传动组件116正反转动,第三传动组件116正反转动带动传动短轴114正反转动,传动短轴114正反转动带动导风轮117正反转动,导风轮117正反转动通过导风箱113对太阳能板颜料进行吹干,全部太阳能板喷涂完成后,关闭伺服电机91,导风箱113停止左右移动,导风轮117也停止正反转动,如此,可避免太阳能板颜料难以固化。When the slotted
当开槽螺杆103正反转动时,传动短轴114正反转动带动带柱圆盘121正反转动,带柱圆盘121正反转动带动带齿T形架122前后摆动,带齿T形架122前后摆动带动从动齿盘124正反转动,从动齿盘124正反转动带动定位圆座125前后摆动,缓冲弹簧128起到缓冲作用,定位圆座125前后摆动带动定位套筒127前后摆动,定位套筒127前后摆动带动限位底板126前后运动,限位底板126前后运动带动连接短轴129前后运动,连接短轴129前后运动带动固定座1210前后运动,固定座1210前后运动带动活动滑块84前后运动,活动滑块84前后运动带动上料喷管7前后运动,全部太阳能板喷涂完成后,关闭伺服电机91,传动短轴114停止通过带柱圆盘121带动带齿T形架122前后摆动,上料喷管7也就停止前后运动,如此,可避免太阳能板喷涂不均匀。When the slotted
实施例3Example 3
在实施例1和实施例2的基础之上,如图14和图15所示,还包括有限位机构13,限位机构13包括有复位导柱131、复位弹簧132和伸缩滑块133,密封顶箱6后部固接有复位导柱131,复位导柱131上滑动式设有伸缩滑块133,伸缩滑块133与上料喷管7固定连接,伸缩滑块133可实现对上料喷管7支撑导向,复位导柱131上绕有复位弹簧132,复位弹簧132一端与伸缩滑块133连接,复位弹簧132另一端与密封顶箱6连接。On the basis of
如图14、图16和图17所示,还包括有导风机构14,导风机构14包括有固定框141、挡风叶板142、固定中轴143和扭力弹簧144,导风箱113内下部通过螺栓的方式连接有固定框141,固定框141内间隔转动式设有三根固定中轴143,固定中轴143中部固接有挡风叶板142,挡风叶板142可实现避免杂质或颜料进入导风轮117内,固定中轴143前后两侧都绕有扭力弹簧144,扭力弹簧144一端与挡风叶板142连接,复位弹簧132另一端与固定框141连接。As shown in Figure 14, Figure 16 and Figure 17, it also includes a
当上料喷管7向右移动时,上料喷管7向右移动带动伸缩滑块133伸张,复位弹簧132被压缩,伸缩滑块133对上料喷管7进行导向支撑,同理,上料喷管7向左移动使得伸缩滑块133收缩复位,复位弹簧132起到助力作用,如此,可对上料喷管7进行导向支撑。When the feeding
当导风轮117正反转动通过导风箱113对太阳能板颜料进行吹干时,导风轮117正反转动也将挡风叶板142吹至竖直状态,扭力弹簧144被拉伸,全部太阳能板喷涂完成后,导风轮117停止正反转动,因扭力弹簧144的作用,挡风叶板142也就转动复位呈水平状态,如此,可避免杂质或颜料进入导风轮117内。When the
最后,有必要说明的是:上述内容仅用于帮助理解本发明的技术方案,不能理解为对本发明保护范围的限制;本领域技术人员根据本发明的上述内容所做出的非本质改进和调整,均属本发明所要求保护的范围。Finally, it is necessary to note that: the above content is only used to help understand the technical solution of the present invention, and cannot be construed as a limitation to the protection scope of the present invention; non-essential improvements and adjustments made by those skilled in the art according to the above content of the present invention , all belong to the protection scope of the present invention.
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